Automatic laminating machine capable of precise positioning and laminating method thereof

Through the design of an automated liquid crystal substrate feeding mechanism and workbench, precise positioning and frictionless bonding of the glass panel and liquid crystal substrate are achieved, solving the problems of insufficient automation and panel damage in existing technologies and improving the production efficiency and quality of LCD screens.

CN115963657BActive Publication Date: 2025-09-16QUANNAN DAYU HUADING ELECTRONICS CO LTD
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Patent Information

Application Number
CN202211726094.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-30
Publication Date
2025-09-16
Estimated Expiration
2042-12-30

AI Technical Summary

Technical Problem

Existing LCD production equipment lacks automation, positioning is prone to deviation and the panel surface is easily damaged, affecting production efficiency and quality.

Method used

The machine adopts an automated liquid crystal substrate feeding mechanism and workbench design, combined with components such as pneumatic adsorption heads, hydraulic rods, optical rods and pressure sensors, to achieve automatic loading and precise positioning of glass panels and liquid crystal substrates, ensuring frictionless bonding.

Benefits of technology

It improves the automation level of LCD screen production, reduces manual operations, avoids positioning deviation and panel scratches, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic laminating machine capable of precise positioning and a laminating method thereof, comprising: a workbench, which is installed above a base plate, a No. 4 hydraulic rod fixedly installed below the workbench, a No. 1 feeder provided on the left side of the workbench, a pressing plate provided above the workbench, and a push plate provided above the workbench. The beneficial effects of the present invention are that the present invention is provided with a workbench, an air outlet is provided on the workbench, and the front end of the workbench is connected to an air compressor through a pipeline, so that air is discharged from the air outlet, and when the glass panel is positioned on the workbench, the glass panel is suspended above the workbench, thereby avoiding scratches between the glass panel and the workbench, reducing scratches on the glass panel, and improving product quality, and a pressure sensor is installed on the push plate, thereby detecting the force with which the push plate pushes the glass panel, avoiding the glass panel being damaged by the push plate, and ensuring that the glass panel is not damaged.
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Description

Technical Field

[0001] The present invention relates to the field of liquid crystal screen production and processing, and specifically to an automatic laminating machine capable of precise positioning and a laminating method thereof. Background Art

[0002] Liquid crystal screen is a flat display, which is mostly used in televisions and computers. It has the characteristics of low radiation and small size. It is the preferred display for many computers now. Its working principle is to energize the liquid crystal solution between two polarized materials to rearrange the crystals to form the desired image. When producing LCD screens, it needs to be bonded, but the existing bonding machines still have some defects when used, such as:

[0003] Application number 202022513526.3, a panel laminating device for liquid crystal display production capable of precise positioning, when in use, achieves precise positioning by arranging the panel laminating device body, square plug-in slot, fixing slot, cavity, fixing mechanism, support plate, fixing rod, extrusion spring, traction rod, propulsion handle, square plug-in block, scale positioning plate, limit slot, limit block, circular matching hole and circular through hole for coordinated use. However, the device has the following defects when in use:

[0004] 1. When in use, many operations require manual intervention to perform positioning. However, excessive manual operation can easily cause positioning deviations and is not conducive to the automation of the entire device, seriously affecting operational efficiency and thus greatly reducing the production efficiency of the LCD screen.

[0005] 2. When the panel is positioned during use, friction often occurs between the panel surface and the work surface, which easily causes scratches on the panel surface, seriously affecting the production quality of the LCD screen and is not conducive to the later sales of the LCD screen.

[0006] Therefore, we propose an automatic laminating machine and a laminating method that can accurately position the laminating machine in order to solve the above problems. Summary of the Invention

[0007] The purpose of the present invention is to provide an automatic laminating machine and a laminating method that can accurately position, so as to solve the problems that the device proposed in the above background technology lacks automation, is prone to positioning deviation, and is prone to scratches on the panel surface.

[0008] To achieve the above objectives, the present invention provides the following technical solutions: an automatic laminating machine capable of precise positioning and a laminating method thereof, comprising:

[0009] A workbench is installed above a base plate, a No. 4 hydraulic rod is fixedly installed below the workbench, a No. 1 feeder is provided on the left side of the workbench, a pressing plate is provided above the workbench, and a push plate is provided above the workbench, the No. 4 hydraulic rod is fixedly installed on the base plate, and there are four No. 4 hydraulic rods, and the four No. 4 hydraulic rods are symmetrically distributed about the center line of the workbench, and the base plate is fixedly installed on the ground;

[0010] A liquid crystal substrate feeding mechanism is installed above the base plate. The liquid crystal substrate feeding mechanism mainly includes a clamper, a guide rail, a slide trough and a No. 2 feeder. The liquid crystal substrate feeding mechanism is located above the workbench and is fixedly connected to the base plate through a support column. The pressing plate is provided above the liquid crystal substrate feeding mechanism and is installed inside the protective cover. The upper end of the pressing plate is fixedly connected to the No. 2 hydraulic rod, and the upper end of the No. 2 hydraulic rod is fixedly connected to the protective cover. The protective cover is installed above the base plate.

[0011] By adopting the above technical solution, the automation of the laminating machine can be increased, the production efficiency of the LCD screen can be improved, and the quality of the screen can be guaranteed.

[0012] As a preferred technical solution of the present invention, the No. 1 feeder is fixedly installed above the base plate, and a roller is installed inside the No. 1 feeder, and a rotating frame is installed above the No. 1 feeder, and rollers are fixedly installed on the rollers, and there are eight rollers, and the eight rollers are equidistantly distributed inside the No. 1 feeder, and the eight rollers are connected to the motor through belts, the rotating frame is fixedly installed at the lower end of the No. 1 hydraulic rod, and a No. 1 pneumatic adsorption head is fixedly installed on the rotating frame, and a sealing gasket is installed at the lower end of the No. 1 pneumatic adsorption head, the upper end of the No. 1 hydraulic rod is fixedly connected to the turntable, the turntable is rotatably installed on the protective cover, and the upper end of the turntable is connected to the motor.

[0013] By adopting the above technical solution, automatic loading of glass panels can be achieved, reducing manual operations.

[0014] As a preferred technical solution of the present invention, a polished rod is fixedly installed on the push plate, and the push plate is slidably installed on the slider through the polished rod. There are four sliders, and the four sliders are symmetrically distributed on the center line of the workbench, and the sliders are slidingly connected to the workbench, and the sliders are installed on the No. 2 threaded rod, and the No. 2 threaded rod is threadedly connected to the slider, and there are four No. 2 threaded rods, and the four No. 2 threaded rods are symmetrically distributed on the center line of the workbench, and the No. 2 threaded rod is rotatably connected to the workbench through bearings, and the No. 2 threaded rod is connected to the workbench.

[0015] By adopting the above technical solution, the glass panel can be moved to the center of the workbench, thereby avoiding deviation in the fitting.

[0016] As a preferred technical solution of the present invention, the light rod and the slider are clearance-fitted, and the light rod is symmetrically distributed on the center line of the slider, and a spring is installed on the light rod, and a pressure sensor is provided on the inner side of the light rod, the central axis of the spring coincides with the central axis of the light rod, and the spring and the slider are fixedly connected, and the spring and the push plate are fixedly connected, the pressure sensor is fixedly installed on the slider, and the detection end of the pressure sensor is tightly fitted with the push plate.

[0017] By adopting the above technical solution, the force between the push plate and the glass panel can be controlled, thereby avoiding damaging the glass panel.

[0018] As a preferred technical solution of the present invention, the workbench is provided with an air outlet, and the front end of the workbench is connected to a quick connector. The air outlet is a hole with a diameter of 1 mm, and the air outlet is evenly distributed at equal intervals on the workbench. The quick connector is fixedly installed on it, and the quick connector is connected to the air compressor through a pipe.

[0019] By adopting the above technical solution, the glass panel can be suspended above the workbench during positioning, thereby reducing friction between the glass panel and the workbench.

[0020] As the preferred technical solution of the present invention, a No. 2 pneumatic adsorption head is installed inside the pressing plate. There are two No. 2 pneumatic adsorption heads, and the two No. 2 pneumatic adsorption heads are symmetrically distributed on the center line of the pressing plate. The upper end of the No. 2 pneumatic adsorption head is fixedly connected to the No. 3 hydraulic rod, and the lower surface of the No. 2 pneumatic adsorption head is parallel to the lower surface of the pressing plate. At the same time, the gap between the No. 2 pneumatic adsorption head and the pressing plate is matched. At the same time, a sealing gasket is installed at the lower end of the No. 2 pneumatic adsorption head. The upper end of the No. 3 hydraulic rod is fixedly connected to the protective cover, and the diameter of the rod extending from the lower end of the No. 3 hydraulic rod is the same as the diameter of the No. 2 pneumatic adsorption head.

[0021] By adopting the above technical solution, the liquid crystal substrate can be sucked and pressed together with the glass panel.

[0022] As an optimal technical solution of the present invention, the clamper is fixedly mounted on the guide rail, the guide rail is a T-shaped structure, and there are two guide rails, and the two guide rails are symmetrically distributed on the center line of the pressing plate, and the guide rails are slidably mounted on the slide groove, and at the same time, the front end of the guide rail is connected with a No. 2 threaded rod, the slide groove is fixedly mounted above the base plate, and a No. 2 threaded rod is installed inside the slide groove, and there are two slide grooves, and the two slide grooves are symmetrically distributed on the center line of the pressing plate, and at the same time, a No. 2 feeder is installed on the inner side of the slide groove, the front end of the No. 2 threaded rod is connected to the motor, and the No. 2 threaded rod is rotatably connected to the slide groove through a bearing, and the No. 2 threaded rod is threadedly connected to the guide rail, the No. 2 feeder is fixedly mounted above the base plate, and a roller is rotatably mounted inside the No. 2 feeder, and an object recognition and positioning camera is arranged above the No. 2 feeder, the roller is connected to the motor through a belt, the object recognition and positioning camera is fixedly mounted inside the protective cover, and the lens of the object recognition and positioning camera is facing the No. 2 feeder.

[0023] By adopting the above technical solution, automatic loading of the liquid crystal substrate can be realized, and the liquid crystal substrate is always in the same position each time the clamper clamps the liquid crystal substrate, thereby ensuring accurate positioning.

[0024] As a preferred technical solution of the present invention, a pneumatic telescopic rod is installed inside the clamp, and a chuck is installed inside the clamp, there are four chucks, and the four chucks are symmetrically distributed about the center line of the clamp, and a rubber strip is fixedly installed on the chuck, the pneumatic telescopic rod is fixedly installed inside the clamp, and the pneumatic telescopic rods are evenly distributed equidistantly inside the clamp, and the chuck is fixedly installed on the pneumatic telescopic rod.

[0025] By adopting the above technical solution, the liquid crystal substrate can be clamped, and the force of the pneumatic telescopic rod is relatively small, thereby avoiding damaging the liquid crystal substrate.

[0026] As a preferred technical solution of the present invention, a laser locator transmitting end is installed on the right side of the clamp, the laser locator transmitting end is fixedly connected to the clamp, and a laser locator receiving end is provided on the right side of the laser locator transmitting end, the laser locator receiving end is fixedly installed on the inside of the protective cover, and the laser locator receiving end and the laser locator transmitting end are installed on the same horizontal plane.

[0027] By adopting the above technical solution, accurate positioning can be achieved after the liquid crystal substrate is moved into the protective cover, thereby avoiding deviation in the fitting.

[0028] As a preferred technical solution of the present invention, the following steps are included:

[0029] Step 1: Place the glass panel frame to be bonded with the glued side facing up on the No. 1 feeder in order. Then start the motor and drive the glass panel to move to the right and move to the rightmost end of the No. 1 feeder.

[0030] Step 2: Hydraulic rod No. 1 is activated and extended, causing pneumatic suction head No. 1 to descend and hold the center of the glass panel. Then hydraulic rod No. 1 is activated and retracted. At the same time, the motor is started and drives the turntable to rotate, thereby rotating the rotating frame and placing the glass panel on the workbench.

[0031] Step 3: The air compressor connected to the quick connector through the pipe is started and the air is discharged through the air outlet on the workbench, so that the glass panel on the workbench is suspended. Then the motor is started and drives the No. 2 threaded rod to rotate, so that the slider moves toward the middle and the push plate moves toward the middle, thus moving the glass panel to the center of the workbench. The pressure sensor monitors the force of the push plate pushing the glass panel to prevent the push plate from damaging the glass panel. Then the air compressor is turned off, so that the glass panel falls stably in the center of the workbench.

[0032] Step 4: Place the LCD substrate on the No. 2 feeder. The motor starts and drives the roller to rotate, thereby moving the LCD substrate to the back of the No. 2 feeder. At the same time, the object recognition and positioning camera monitors the LCD substrate and stops it at the appropriate position.

[0033] Step 5: The clamps are located on both sides of the liquid crystal substrate. At the same time, the pneumatic telescopic rod is started, and the clamps clamp the liquid crystal substrate. At the same time, the motor at the front end of the slide is started, and drives the No. 1 threaded rod to rotate, thereby extending the guide rail and extending the liquid crystal substrate into the protective cover. The laser locator transmitter is driven to move. When the laser locator transmitter is aligned with the laser locator receiver, the liquid crystal substrate stops moving.

[0034] Step 6: The No. 3 hydraulic rod is activated and extended, so that the liquid crystal substrate is sucked by the two No. 2 pneumatic suction heads. Then the clamp releases the substrate and retracts. Then the No. 4 hydraulic rod is activated and lifts the workbench upward, so that the glass panel and the liquid crystal substrate are bonded. Then the No. 2 hydraulic rod is activated and extended, so that the glass panel and the liquid crystal substrate are pressed together.

[0035] Step 7: Hydraulic rod No. 4 starts and retracts, causing the workbench to drop back to its original position. At the same time, hydraulic rod No. 2 starts and lifts the pressing plate to its original position. The clamp then re-enters the protective cover and clamps the bonded LCD screen. The pneumatic adsorption head No. 2 is released and retracted to its original position. The clamp then moves forward, places the LCD screen on the No. 2 feeder, and releases it, making it easier for workers to take it away.

[0036] Compared with the prior art, the present invention has the following beneficial effects:

[0037] 1. The present invention is provided with a No. 1 feeder, a workbench fixedly mounted on a base plate, and a rotating frame and a No. 1 pneumatic adsorption head are arranged between the No. 1 feeder and the workbench, thereby realizing automatic loading of the glass panel and reducing manual operation, and a pressing plate and a clamp are arranged above the workbench, and the clamp is mounted on a guide rail, and a No. 2 feeder is arranged at the front end of the clamp, thereby realizing automatic loading of the liquid crystal substrate, and at the same time, through the object recognition and positioning camera above the No. 2 feeder, the laser locator transmitting end at the right end of the clamp and the laser locator receiving end installed inside the protective cover, the liquid crystal substrate is accurately positioned and accurately bonded to the glass panel, thereby increasing the automation of the device and reducing manual operation;

[0038] 2. The present invention is provided with a workbench, and an air outlet is provided on the workbench. The front end of the workbench is connected to an air compressor through a pipeline, so that air can be discharged from the air outlet. When the glass panel is positioned on the workbench, the glass panel is suspended above the workbench, thereby avoiding scratches between the glass panel and the workbench, reducing scratches on the glass panel, and improving product quality. A pressure sensor is installed on the push plate to detect the force of the push plate pushing the glass panel, thereby avoiding the glass panel being clamped by the push plate and ensuring that the glass panel will not be damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0040] Figure 2 This is a schematic diagram of the exploded three-dimensional structure of the present invention;

[0041] Figure 3 For the present invention Figure 2 A in the middle is an enlarged schematic diagram of the three-dimensional structure;

[0042] Figure 4 For the present invention Figure 2 The enlarged three-dimensional structure diagram at B in the middle;

[0043] Figure 5 Schematic diagram of the three-dimensional structure of the workbench of the present invention;

[0044] Figure 6 This is a schematic diagram of the three-dimensional structure of the push plate of the present invention;

[0045] Figure 7 Schematic diagram of the three-dimensional structure of the guide rail of the present invention;

[0046] Figure 8 It is a schematic diagram of the three-dimensional structure of the pressed plate of the present invention.

[0047] In the figure: 1. Base plate; 2. Roller; 3. Feeder No. 1; 4. Workbench; 5. Rotating frame; 6. Pneumatic suction head No. 1; 7. Hydraulic rod No. 1; 8. Turntable; 9. Protective cover; 10. Hydraulic rod No. 2; 11. Hydraulic rod No. 3; 12. Pneumatic suction head No. 2; 13. Pressing plate; 14. Object recognition and positioning camera; 15. Gripper; 16. Guide rail; 17. Slide; 18. Threaded rod No. 1; 19. Feeder No. 2; 20. Air outlet; 21. Threaded rod No. 2; 22. Optical rod; 23. Spring; 24. Push plate; 25. Pressure sensor; 26. Slider; 27. Laser locator transmitting end; 28. Pneumatic telescopic rod; 29. ​​Chuck; 30. Rubber strip; 31. Laser locator receiving end; 32. Quick connector; 33. Hydraulic rod No. 4. DETAILED DESCRIPTION

[0048] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0049] See also Figure 1-8 The present invention provides an embodiment of an automatic laminating machine capable of precise positioning and a laminating method thereof, comprising:

[0050] The workbench 4 is mounted above the base plate 1, a No. 4 hydraulic rod 33 is fixedly mounted below the workbench 4, and a No. 1 feeder 3 is provided on the left side of the workbench 4, and a pressing plate 13 is provided above the workbench 4, and a push plate 24 is provided above the workbench 4, the No. 4 hydraulic rod 33 is fixedly mounted on the base plate 1, and there are four No. 4 hydraulic rods 33, and the four No. 4 hydraulic rods 33 are symmetrically distributed about the center line of the workbench 4, the base plate 1 is fixedly mounted on the ground, the protective cover 9 is mounted above the base plate 1, the No. 1 feeder 3 is fixedly mounted above the base plate 1, and a roller 2 is installed inside the No. 1 feeder 3, and the No. 1 feeder 3 A rotating frame 5 is installed above the feeder 3, and a roller is fixedly installed on the roller 2, and there are eight rollers 2, and the eight rollers 2 are equidistantly distributed inside the feeder 3, and the eight rollers 2 are connected to the motor through belts, the rotating frame 5 is fixedly installed at the lower end of the hydraulic rod 7, and the rotating frame 5 is fixedly installed with a pneumatic adsorption head 6, and the lower end of the pneumatic adsorption head 6 is installed with a sealing gasket, the upper end of the hydraulic rod 7 is fixedly connected to the turntable 8, the turntable 8 is rotatably installed on the protective cover 9, and the upper end of the turntable 8 is connected to the motor, the push plate 24 is fixedly installed with a polished rod 22, and the push plate 24 is slidably installed on the slider 26 through the polished rod 22, and the slider There are four sliders 26, and the four sliders 26 are symmetrically distributed on the center line of the workbench 4, and the sliders 26 are slidably connected to the workbench 4, and the sliders 26 are installed on the No. 2 threaded rod 21, the No. 2 threaded rod 21 is threadedly connected to the slider 26, and there are four No. 2 threaded rods 21, and the four No. 2 threaded rods 21 are symmetrically distributed on the center line of the workbench 4, and the No. 2 threaded rod 21 is rotatably connected to the workbench 4 through a bearing, and the No. 2 threaded rod 21 is connected to the motor, and the polished rod 22 and the slider 26 are clearance-matched, and the polished rod 22 is symmetrically distributed on the center line of the slider 26, and a spring 23 is installed on the polished rod 22. In addition, a pressure sensor 25 is provided on the inner side of the polished rod 22, the central axis of the spring 23 coincides with the central axis of the polished rod 22, and the spring 23 is fixedly connected to the slider 26, and the spring 23 is fixedly connected to the push plate 24. The pressure sensor 25 is fixedly mounted on the slider 26, and the detection end of the pressure sensor 25 is tightly fitted with the push plate 24. An air outlet 20 is provided on the workbench 4, and a quick connector 32 is connected to the front end of the workbench 4. The air outlet 20 is a hole with a diameter of 1 mm, and the air outlet holes 20 are evenly distributed at equal distances on the workbench 4. The quick connector 32 is fixedly mounted on it, and the quick connector 32 is connected to the air compressor through a pipeline.

[0051] Specific as Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6As shown, when in use, the glued side of the glass panel frame to be bonded is facing up and placed on the No. 1 feeder 3 in order, then the motor is started and drives the glass panel to move to the right and moves to the rightmost end of the No. 1 feeder 3, then the No. 1 hydraulic rod 7 is started and extended, so that the No. 1 pneumatic adsorption head 6 descends and absorbs the center of the glass panel, then the No. 1 hydraulic rod 7 is started and retracted, and at the same time the motor is started and drives the turntable 8 to rotate, so that the rotating frame 5 rotates and the glass panel is placed on the workbench 4, thereby realizing automatic loading of the glass substrate, reducing manual operation and improving work efficiency, and then the air compressor connected to the quick connector 32 through the pipeline is started. The motor starts and releases air through the air outlet 20 on the workbench 4, thereby suspending the glass panel on the workbench 4. Then the motor starts and drives the No. 2 threaded rod 21 to rotate, thereby moving the slider 26 toward the middle and pushing the push plate 24 toward the middle, thereby moving the glass panel to the center of the workbench 4. The pressure sensor 25 monitors the force of the push plate 24 pushing the glass panel, thereby preventing the push plate 24 from damaging the glass panel. Then the air compressor is turned off, allowing the glass panel to fall stably in the center of the workbench 4. When the glass panel is accurately positioned, contact between the glass panel and the workbench 4 is avoided, thereby reducing the occurrence of scratches and ensuring the quality of the product.

[0052] The liquid crystal substrate feeding mechanism is installed above the base plate 1. The liquid crystal substrate feeding mechanism mainly includes a clamp 15, a guide rail 16, a slide 17 and a No. 2 feeder 19. The liquid crystal substrate feeding mechanism is located above the workbench 4 and is fixedly connected to the base plate 1 through a support column. The pressing plate 13 is provided above the liquid crystal substrate feeding mechanism. At the same time, the liquid crystal substrate feeding mechanism is installed inside the protective cover 9. The upper end of the pressing plate 13 is fixedly connected to the No. 2 hydraulic rod 10. The upper end of the No. 2 hydraulic rod 10 is fixedly connected to the protective cover 9. A No. 2 pneumatic adsorption head 12 is installed inside the pressing plate 13. There are two No. 2 pneumatic adsorption heads 12, and the two No. 2 pneumatic adsorption heads 12 are symmetrically distributed on the center line of the pressing plate 13. , and the upper end of the No. 2 pneumatic adsorption head 12 is fixedly connected to the No. 3 hydraulic rod 11, and the lower surface of the No. 2 pneumatic adsorption head 12 is parallel to the lower surface of the pressing plate 13, and the clearance between the No. 2 pneumatic adsorption head 12 and the pressing plate 13 is matched, and the lower end of the No. 2 pneumatic adsorption head 12 is installed with a sealing gasket, the upper end of the No. 3 hydraulic rod 11 is fixedly connected to the protective cover 9, and the diameter of the rod extending from the lower end of the No. 3 hydraulic rod 11 is the same as the diameter of the No. 2 pneumatic adsorption head 12, the clamper 15 is fixedly installed on the guide rail 16, the guide rail 16 is a T-shaped structure, and there are two guide rails 16, and the two guide rails 16 are symmetrically distributed on the center line of the pressing plate 13, and the guide rail 16 is slidably installed on the slide groove 17, and the front end of the guide rail 16 is connected to the No. 2 threaded rod 21, sliding The groove 17 is fixedly mounted above the base plate 1, and a No. 2 threaded rod 21 is installed inside the slide 17, and there are two slides 17, and the two slides 17 are symmetrically distributed on the center line of the press plate 13. At the same time, a No. 2 feeder 19 is installed on the inner side of the slide 17, and the front end of the No. 2 threaded rod 21 is connected to the motor, and the No. 2 threaded rod 21 is rotatably connected to the slide 17 through a bearing, and the No. 2 threaded rod 21 is threadedly connected to the guide rail 16. The No. 2 feeder 19 is fixedly mounted above the base plate 1, and a roller 2 is rotatably installed inside the No. 2 feeder 19, and an object recognition and positioning camera 14 is arranged above the No. 2 feeder 19, and the roller 2 is connected to the motor through a belt, and the object recognition and positioning camera 14 is fixedly mounted on the protective cover 9 Inside, the lens of the object recognition and positioning camera 14 is facing the No. 2 feeder 19, a pneumatic telescopic rod 28 is installed inside the clamp 15, and a chuck 29 is installed inside the clamp 15, there are four chucks 29, and the four chucks 29 are symmetrically distributed on the center line of the clamp 15, and a rubber strip 30 is fixedly installed on the chuck 29, the pneumatic telescopic rod 28 is fixedly installed inside the clamp 15, and the pneumatic telescopic rod 28 is equidistantly distributed inside the clamp 15, and the chuck 29 is fixedly installed on the pneumatic telescopic rod 28, a laser locator transmitting end 27 is installed on the right side of the clamp 15, the laser locator transmitting end 27 is fixedly connected to the clamp 15, and a laser locator receiving end 31 is provided on the right side of the laser locator transmitting end 27,The laser locator receiving end 31 is fixedly mounted on the inner side of the protective cover 9, and the laser locator receiving end 31 and the laser locator transmitting end 27 are mounted on the same horizontal plane.

[0053] Specific as Figure 1 , Figure 2 , Figure 4 , Figure 7 and Figure 8 As shown, when in use, the liquid crystal substrate is placed on the No. 2 feeder 19, and the motor is started and drives the roller 2 to rotate, thereby moving the liquid crystal substrate to the rear side of the No. 2 feeder 19. At the same time, the object recognition and positioning camera 14 monitors the liquid crystal substrate and stops the liquid crystal substrate at the appropriate position, thereby ensuring that the position of the liquid crystal substrate is the same every time it is clamped by the clamper 15, and the clamper 15 is located on both sides of the liquid crystal substrate. At the same time, the pneumatic telescopic rod 28 is started and the chuck 29 clamps the liquid crystal substrate. At the same time, the front end motor of the slide 17 is started and drives the No. 1 threaded rod 18 to rotate, thereby extending the guide rail 16 and extending the liquid crystal substrate into the protective cover 9, and driving the laser locator transmitting end 27 to move. When the laser locator transmitting end 27 is aligned with the laser locator receiving end 31, the liquid crystal substrate stops moving, thereby achieving precise positioning of the liquid crystal substrate and avoiding deviation in the fitting. Then the No. 3 hydraulic rod 11 is started And extend, so that the liquid crystal substrate is sucked by the two No. 2 pneumatic suction heads 12, and then the clamper 15 releases the substrate and retracts, and then the No. 4 hydraulic rod 33 is started, and the workbench 4 is lifted upward, and the glass panel is bonded to the liquid crystal substrate, and then the No. 2 hydraulic rod 10 is started and extended, so that the glass panel and the liquid crystal substrate are pressed together, thereby achieving precise bonding between the liquid crystal substrate and the glass panel, and ensuring a firm bonding, and then the No. 3 hydraulic rod 11 is started and retracted, so that the workbench 4 is lowered back to its original position, and at the same time the No. 2 hydraulic rod 10 is started and the pressing plate 13 is lifted to its original position, and then the clamper 15 re-extends into the interior of the protective cover 9 and clamps the bonded LCD screen, and then the No. 2 pneumatic suction head 12 is released and retracted to its original position, and then the clamper 15 moves forward and places the LCD screen on the No. 2 feeder 19 and releases it, so that it is convenient for workers to take it away, and realizes the automation of the device, reduces manual operation, and improves work efficiency.

[0054] See also Figures 1-8 , using the device includes the following steps:

[0055] Step 1: Place the glass panel frame to be bonded with the glued side facing up on the No. 1 feeder 3 in order, then start the motor and drive the glass panel to move to the right and move to the rightmost end of the No. 1 feeder 3;

[0056] Step 2: Hydraulic rod No. 1 7 is activated and extended, causing pneumatic suction head No. 1 6 to descend and hold the center of the glass panel. Then hydraulic rod No. 1 is activated and retracted. At the same time, the motor is started and drives the turntable 8 to rotate, thereby rotating the rotating frame 5 and placing the glass panel on the workbench 4.

[0057] Step 3: The air compressor connected to the quick connector 32 via the pipe is started and releases air through the air outlet 20 on the workbench 4, thereby suspending the glass panel on the workbench 4. The motor is then started and drives the second threaded rod 21 to rotate, thereby moving the slider 26 toward the middle and pushing the push plate 24 toward the middle, thereby moving the glass panel to the center of the workbench 4. The pressure sensor 25 monitors the force of the push plate 24 pushing the glass panel to prevent the push plate 24 from damaging the glass panel. The air compressor is then turned off, allowing the glass panel to land stably in the center of the workbench 4.

[0058] Step 4: Place the liquid crystal substrate on the second feeder 19. At the same time, the motor starts and drives the roller 2 to rotate, thereby moving the liquid crystal substrate to the back side of the second feeder 19. At the same time, the object recognition and positioning camera 14 monitors the liquid crystal substrate and stops the liquid crystal substrate at the appropriate position.

[0059] Step 5: The clamp 15 is located on both sides of the liquid crystal substrate. At the same time, the pneumatic telescopic rod 28 is activated, and the clamp 29 clamps the liquid crystal substrate. At the same time, the motor at the front end of the slide 17 is activated, and the No. 1 threaded rod 18 is rotated, thereby extending the guide rail 16 and extending the liquid crystal substrate into the protective cover 9. The laser locator transmitting end 27 is driven to move. When the laser locator transmitting end 27 is aligned with the laser locator receiving end 31, the liquid crystal substrate stops moving.

[0060] Step 6: The No. 3 hydraulic rod 11 is activated and extended, thereby sucking the liquid crystal substrate through the two No. 2 pneumatic suction heads 12. Then the clamper 15 releases the substrate and retracts. Then the No. 4 hydraulic rod 33 is activated and lifts the workbench 4 upward, so that the glass panel and the liquid crystal substrate are bonded. Then the No. 2 hydraulic rod 10 is activated and extended, thereby pressing the glass panel and the liquid crystal substrate together.

[0061] Step 7: The No. 4 hydraulic rod 33 is started and retracted, so that the workbench 4 is lowered back to its original position. At the same time, the No. 2 hydraulic rod 10 is started and the pressing plate 13 is lifted to its original position. Then the clamp 15 re-extends into the interior of the protective cover 9 and clamps the bonded LCD screen. Then the No. 2 pneumatic adsorption head 12 is released and retracted to its original position. Then the clamp 15 moves forward and places the LCD screen on the No. 2 feeder 19 and releases it, making it convenient for workers to take it away.

[0062] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An automatic laminating machine capable of precise positioning, characterized in that: include: A workbench is installed above a base plate, a No. 4 hydraulic rod is fixedly installed below the workbench, a No. 1 feeder is provided on the left side of the workbench, a pressing plate is provided above the workbench, and a push plate is provided above the workbench, the No. 4 hydraulic rod is fixedly installed on the base plate, and there are four No. 4 hydraulic rods, and the four No. 4 hydraulic rods are symmetrically distributed about the center line of the workbench, and the base plate is fixedly installed on the ground; A liquid crystal substrate feeding mechanism is installed above the base plate. The liquid crystal substrate feeding mechanism mainly includes a clamper, a guide rail, a slide trough and a No. 2 feeder. The liquid crystal substrate feeding mechanism is located above the workbench and is fixedly connected to the base plate through a support column. The pressing plate is provided above the liquid crystal substrate feeding mechanism and is installed inside the protective cover. The upper end of the pressing plate is fixedly connected to the No. 2 hydraulic rod, and the upper end of the No. 2 hydraulic rod is fixedly connected to the protective cover. The protective cover is installed above the base plate.

2. The automatic laminating machine capable of precise positioning according to claim 1, characterized in that: The No. 1 feeder is fixedly mounted above the base plate, and a roller is installed inside the No. 1 feeder, and a rotating frame is installed above the No. 1 feeder, rollers are fixedly mounted on the rollers, and there are eight rollers, and the eight rollers are equidistantly distributed inside the No. 1 feeder, and the eight rollers are connected to the motor through belts, the rotating frame is fixedly mounted on the lower end of the No. 1 hydraulic rod, and a No. 1 pneumatic adsorption head is fixedly mounted on the rotating frame, the lower end of the No. 1 pneumatic adsorption head is installed with a sealing gasket, the upper end of the No. 1 hydraulic rod is fixedly connected to the turntable, the turntable is rotatably mounted on the protective cover, and the upper end of the turntable is connected to the motor.

3. The automatic laminating machine capable of precise positioning according to claim 1, characterized in that: A polished rod is fixedly mounted on the push plate, and the push plate is slidably mounted on the slider through the polished rod. There are four sliders, and the four sliders are symmetrically distributed on the center line of the workbench, and the sliders are slidably connected to the workbench, and the slider is mounted on the No. 2 threaded rod, and the No. 2 threaded rod is threadedly connected to the slider, and there are four No. 2 threaded rods, and the four No. 2 threaded rods are symmetrically distributed on the center line of the workbench, and the No. 2 threaded rod is rotatably connected to the workbench through a bearing, and the No. 2 threaded rod is connected to a motor.

4. The automatic laminating machine capable of precise positioning according to claim 3, characterized in that: There is a clearance fit between the polished rod and the slider, and the polished rod is symmetrically distributed on the center line of the slider, and a spring is installed on the polished rod, and a pressure sensor is provided on the inner side of the polished rod, the central axis of the spring coincides with the central axis of the polished rod, and the spring and the slider are fixedly connected, and the spring and the push plate are fixedly connected, the pressure sensor is fixedly installed on the slider, and the detection end of the pressure sensor is tightly fitted with the push plate.

5. The automatic laminating machine capable of precise positioning according to claim 1, characterized in that: The workbench is provided with an air outlet, and the front end of the workbench is connected to a quick connector. The air outlet is a hole with a diameter of 1 mm, and the air outlet is evenly distributed on the workbench at equal intervals. The quick connector is fixedly installed on it, and the quick connector is connected to the air compressor through a pipeline.

6. The automatic laminating machine capable of precise positioning according to claim 1, characterized in that: A No. 2 pneumatic adsorption head is installed inside the pressing plate. There are two No. 2 pneumatic adsorption heads, and the two No. 2 pneumatic adsorption heads are symmetrically distributed on the center line of the pressing plate. The upper end of the No. 2 pneumatic adsorption head is fixedly connected to the No. 3 hydraulic rod, and the lower surface of the No. 2 pneumatic adsorption head is parallel to the lower surface of the pressing plate. At the same time, the gap between the No. 2 pneumatic adsorption head and the pressing plate is matched. At the same time, a sealing gasket is installed at the lower end of the No. 2 pneumatic adsorption head. The upper end of the No. 3 hydraulic rod is fixedly connected to the protective cover, and the diameter of the rod extending from the lower end of the No. 3 hydraulic rod is the same as the diameter of the No. 2 pneumatic adsorption head.

7. The automatic laminating machine capable of precise positioning according to claim 1, characterized in that: The wheelbase is shortened and the shifting is accelerated to rotate with the step of adjusting the speed at which the train is moved along the track, and the shifting is accelerated to move the train upwards to adjust the speed of the train.

8. The automatic laminating machine capable of precise positioning according to claim 1, characterized in that: A pneumatic telescopic rod is installed inside the clamp, and a chuck is installed inside the clamp. There are four chucks, and the four chucks are symmetrically distributed about the center line of the clamp, and a rubber strip is fixedly installed on the chuck. The pneumatic telescopic rod is fixedly installed inside the clamp, and the pneumatic telescopic rods are evenly distributed equidistantly inside the clamp, and the chuck is fixedly installed on the pneumatic telescopic rod.

9. The automatic laminating machine capable of precise positioning according to claim 8, characterized in that: A laser locator transmitting end is installed on the right side of the clamp, and the laser locator transmitting end is fixedly connected to the clamp, and a laser locator receiving end is provided on the right side of the laser locator transmitting end, and the laser locator receiving end is fixedly installed on the inside of the protective cover, and the laser locator receiving end and the laser locator transmitting end are installed on the same horizontal plane.

10. A laminating method for an automatic laminating machine capable of precise positioning according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Place the glass panel frame to be bonded with the glued side facing up on the No. 1 feeder in order. Then start the motor and drive the glass panel to move to the right and move to the rightmost end of the No. 1 feeder. Step 2: Hydraulic rod No. 1 is activated and extended, causing pneumatic suction head No. 1 to descend and hold the center of the glass panel. Then hydraulic rod No. 1 is activated and retracted. At the same time, the motor is started and drives the turntable to rotate, thereby rotating the rotating frame and placing the glass panel on the workbench. Step 3: The air compressor connected to the quick connector through the pipe is started and the air is discharged through the air outlet on the workbench, so that the glass panel on the workbench is suspended. Then the motor is started and drives the No. 2 threaded rod to rotate, so that the slider moves toward the middle and the push plate moves toward the middle, thus moving the glass panel to the center of the workbench. The pressure sensor monitors the force of the push plate pushing the glass panel to prevent the push plate from damaging the glass panel. Then the air compressor is turned off, so that the glass panel falls stably in the center of the workbench. Step 4: Place the LCD substrate on the No. 2 feeder. The motor starts and drives the roller to rotate, thereby moving the LCD substrate to the back of the No. 2 feeder. At the same time, the object recognition and positioning camera monitors the LCD substrate and stops it at the appropriate position. Step 5: The clamps are located on both sides of the liquid crystal substrate. At the same time, the pneumatic telescopic rod is started, and the clamps clamp the liquid crystal substrate. At the same time, the motor at the front end of the slide is started, and drives the No. 1 threaded rod to rotate, thereby extending the guide rail and extending the liquid crystal substrate into the protective cover. The laser locator transmitter is driven to move. When the laser locator transmitter is aligned with the laser locator receiver, the liquid crystal substrate stops moving. Step 6: The No. 3 hydraulic rod is activated and extended, so that the liquid crystal substrate is sucked by the two No. 2 pneumatic suction heads. Then the clamp releases the substrate and retracts. Then the No. 4 hydraulic rod is activated and lifts the workbench upward, so that the glass panel and the liquid crystal substrate are bonded. Then the No. 2 hydraulic rod is activated and extended, so that the glass panel and the liquid crystal substrate are pressed together. Step 7: Hydraulic rod No. 4 starts and retracts, causing the workbench to drop back to its original position. At the same time, hydraulic rod No. 2 starts and lifts the pressing plate to its original position. The clamp then re-enters the protective cover and clamps the bonded LCD screen. The pneumatic adsorption head No. 2 is released and retracted to its original position. The clamp then moves forward, places the LCD screen on the No. 2 feeder, and releases it, making it easier for workers to take it away.

Citation Information

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