Intelligent equipment that can identify electronic materials, automatically label, classify and distribute materials

Abstract

The present invention discloses an intelligent device capable of identifying, automatically labeling, classifying and distributing electronic materials, comprising a frame, a belt conveyor is installed on the top of the frame, a camera and a labeling machine are sequentially arranged above the belt conveyor along its conveying direction, the camera is fixedly installed just above the belt conveyor, the labeling machine is connected to the frame through a lifting mechanism, a material tray correction mechanism is arranged on the outer wall of the frame located on the inner side of the belt conveyor, a loading device is arranged on one side of the loading end of the belt conveyor, and a classification conveying mechanism is arranged on one side of the unloading end of the belt conveyor; the present invention can clamp and position the material tray before labeling by arranging the material tray correction mechanism to ensure the stability of the material tray during the labeling process, and can drive the driving roller to rotate by the first servo motor, thereby driving the material tray to rotate, so that the hollow groove on the material tray is staggered with the labeling machine, and the labeling machine is prevented from attaching the label at the hollow groove, and the use effect is good.

Description

Technical Field

[0001] The invention relates to the field of electronic product processing equipment, in particular to intelligent equipment capable of identifying electronic materials, automatically labeling, classifying and distributing materials. Background Art

[0002] In the patch production process of circuit boards, electronic materials are usually placed in a carrier tape wrapped around a tray, so that the required electronic materials can be easily taken during the patch process. Therefore, the tray is one of the commonly used carriers of electronic materials. During the warehousing of the tray, the QR code or other code on the tray needs to be scanned and identified to realize registration, and a label is produced for it. The label is then pasted on the tray to establish a quality traceability system, after which the tray can be classified, stored or issued.

[0003] With the automation and intelligent upgrade of equipment, processes such as scanning and labeling of material trays can now be automated on the assembly line.

[0004] At present, in order to save material costs and facilitate observation of the number of remaining carriers, most of the trays usually have several hollow grooves on the end faces of both sides of the tray. As a result, when the trays are stacked on the loading end of the labeling line, the position of the hollow grooves needs to be more accurately controlled. Otherwise, during labeling, the hollow grooves are easily aligned with the labeling machine, and the labels cannot be smoothly attached to the end faces of the trays. This needs to be improved. Summary of the invention

[0005] The purpose of the present invention is to provide an intelligent device that can identify electronic materials, automatically label, classify and distribute them, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] Intelligent equipment capable of identifying, automatically labeling, classifying and distributing electronic materials comprises a frame, a belt conveyor is installed on the top of the frame, a camera and a labeling machine are sequentially arranged above the belt conveyor along its conveying direction, the camera is fixedly installed directly above the belt conveyor, the labeling machine is connected to the frame through a lifting mechanism, a material tray correction mechanism is arranged on the outer wall of the frame located on the inner side of the belt conveyor, a loading device is arranged on one side of the loading end of the belt conveyor, and a classification and conveying mechanism is arranged on one side of the unloading end of the belt conveyor.

[0008] As a further solution of the present invention: the belt conveyor includes two conveyor belts arranged parallel to each other, and the two conveyor belts are driven by the same motor, the material tray correction mechanism is located between the two conveyor belts, and the material tray correction mechanism is located directly below the labeling machine.

[0009] As a further solution of the present invention: the positioning and clamping mechanism includes a positioning plate fixedly mounted on the top of the flat plate through multiple columns, multiple stop rollers are rotatably mounted on the top of the positioning plate, a second electric cylinder is fixedly mounted on the top of the flat plate, a push rod end of the second electric cylinder is fixedly connected to a movable seat, and multiple drive rollers are rotatably mounted on the movable seat.

[0010] As a further solution of the present invention: the tray driving mechanism includes a first servo motor fixedly mounted on a movable seat, and an output shaft of the first servo motor is fixedly connected to one end of one of the driving rollers.

[0011] As a further solution of the present invention: the driving roller is located between the feeding end and the retaining roller of the belt conveyor; the height of the retaining roller is greater than the height of the driving roller.

[0012] As a further solution of the present invention: a guide rail is fixedly installed on the top of the flat plate, a sliding seat is slidably sleeved on the guide rail, and the sliding seat is fixedly connected to the movable seat.

[0013] As a further solution of the present invention: a turntable is rotatably mounted on the top of the positioning plate, and a plurality of the retaining rollers are distributed in a circle on the outer side of the turntable.

[0014] As a further solution of the present invention: the classification and conveying mechanism includes a third electric cylinder, the push rod end of the third electric cylinder is vertically upward, and a servo turntable is fixedly installed on the push rod end of the third electric cylinder, and a roller conveyor is fixedly installed on the output shaft of the servo turntable.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The present invention can clamp and position the material tray before labeling by arranging a material tray correction mechanism to ensure the stability of the material tray during the labeling process, and can drive the driving roller to rotate through the first servo motor, thereby driving the material tray to rotate, so that the hollow groove on the material tray is staggered with the labeling machine, avoiding the labeling machine from sticking the label on the hollow groove, and the use effect is good.

[0017] In the present invention, by setting up the third electric cylinder and the servo turntable, the height and output direction of the roller conveyor can be adjusted over a wide range, so that the roller conveyor can be conveniently coordinated with conveyor lines at different heights and on different sides thereof, so as to facilitate the conveying of the material tray after labeling to the corresponding classification score line or material delivery conveyor line.

[0018] In the present invention, through the setting of the turntable, when the material tray is blocked by the stop roller and the flat plate rises, the turntable can support the material tray, thereby effectively reducing the friction force on the bottom surface of the material tray during the process of the driving roller driving the material tray to rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of an intelligent device that can identify electronic materials and automatically label, classify and distribute them.

[0020] Figure 2 The present invention is a structural diagram of a tray correction mechanism in an intelligent device that can identify electronic materials, automatically label, classify, and distribute materials.

[0021] Figure 3 This is a schematic diagram of the structure of the material tray in the intelligent equipment that can identify electronic materials, automatically label, classify and distribute materials.

[0022] Figure 4 The present invention is a structural diagram of a classification and conveying mechanism in an intelligent device that can identify electronic materials, automatically label, classify and deliver materials.

[0023] Among them, the frame 1, the belt conveyor 2, the conveyor belt 3, the camera 4, the labeling machine 5, the tray correction mechanism 6, the connecting plate 7, the first electric cylinder 8, the flat plate 9, the positioning plate 10, the stop roller 11, the turntable 12, the second electric cylinder 13, the movable seat 14, the driving roller 15, the first servo motor 16, the guide rail 17, the slide seat 18, the tray 19, the hollow groove 20, the classification and conveying mechanism 21, the third electric cylinder 22, the servo turntable 23, and the roller conveyor 24. DETAILED DESCRIPTION

[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention will be further described in detail below in conjunction with embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0025] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0026] It should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features.

[0028] See also Figures 1 to 4 In the embodiment of the present invention, the intelligent equipment capable of automatically labeling, classifying and distributing electronic materials includes a control host and a frame 1. A belt conveyor 2 is installed on the top of the frame 1. A camera 4 and a labeling machine 5 are sequentially arranged above the belt conveyor 2 along its conveying direction. The camera 4 is fixedly mounted directly above the belt conveyor 2. The camera 4 is connected to the control host, and the control host is pre-installed with image recognition software, so as to recognize the content of the photo taken by the camera 4, so as to realize the scanning of the material tray 19 at the same time. The relative positions of the hollow grooves 20 on the material tray 19 are automatically determined. The labeling machine 5 is connected to the frame 1 through a lifting mechanism. The outer wall of the frame 1 is located on the inner side of the belt conveyor 2 and a material tray correction mechanism 6 is provided. The material tray correction mechanism 6 is used to correct the material tray 19 whose hollow grooves 20 are outside the set range, so as to prevent the labeling machine 5 from sticking the label to the hollow groove 20 when labeling. A loading device is provided on one side of the loading end of the belt conveyor 2, and a classification conveying mechanism 21 is provided on one side of the unloading end of the belt conveyor 2.

[0029] The present invention adopts the above-mentioned scheme. When in use, the material tray 19 is placed on the loading end of the belt conveyor 2 through the loading equipment, so that the belt conveyor 2 can be used to transport the material tray 19. When the material tray 19 passes under the camera 4, the camera 4 will take a picture of the material tray 19, so as to scan the material tray 19 through the image recognition software pre-installed on the control host, and at the same time, it can identify the position of each hollow groove 20 on the surface of the material tray 19. Afterwards, before the labeling machine 5 labels the material tray 19, if there is an improper position of the hollow groove 20 on the material tray 10, the material tray correction mechanism 6 will correct the material tray 10 to avoid sticking the label on the hollow groove 20 of the material tray 19.

[0030] Specific combination Figure 2 , Figure 3 In one embodiment of the present invention, the belt conveyor 2 includes two conveyor belts 3 arranged parallel to each other, and the two conveyor belts 3 are driven by the same motor, the material tray correction mechanism 6 is located between the two conveyor belts 3, and the material tray correction mechanism 6 is located directly below the labeling machine 5.

[0031] Specific combination Figure 2 , Figure 3On the basis of the previous embodiment, further, the material tray correction mechanism 6 includes a first electric cylinder 8 fixedly connected to the frame 1 through a connecting plate 7, a push rod end of the first electric cylinder 8 is fixedly connected to a flat plate 9, a positioning plate 10 is fixedly installed on the flat plate 9, and a positioning clamping mechanism and a material tray driving mechanism are installed on the flat plate 9; by driving the first electric cylinder 8, the flat plate 9 can be driven to move up and down, so that the positioning clamping mechanism is used to position and clamp the material tray 19 to ensure the stability of the material tray 19 during labeling, and the material tray driving mechanism is used to correct the material tray 19.

[0032] Specifically, the positioning clamping mechanism includes a positioning plate 10 fixedly mounted on the top of the flat plate 9 through a plurality of columns, a plurality of stop rollers 11 are rotatably mounted on the top of the positioning plate 10, a second electric cylinder 13 is fixedly mounted on the top of the flat plate 9, a push rod end of the second electric cylinder 13 is fixedly connected to a movable seat 14, and a plurality of driving rollers 15 are rotatably mounted on the movable seat 14;

[0033] When the material tray 19 moves to between the stop roller 11 and the driving roller 15, the first electric cylinder 8 is started to drive the plate 9 to rise, and the second electric cylinder 13 is started to move the movable seat 14 to the positioning plate 10, so that the driving roller 15 and the stop roller 11 can be used to position and clamp the material tray 19;

[0034] Furthermore, the tray driving mechanism includes a first servo motor 16 fixedly mounted on the movable seat 14, and an output shaft of the first servo motor 16 is fixedly connected to one end of one of the driving rollers 15;

[0035] When the material tray 19 clamped between the retaining roller 11 and the driving roller 15 needs to be corrected, the servo motor 16 is simply started to drive the driving roller 15 to rotate, thereby driving the material tray 19 to rotate so that the hollow groove 20 on the material tray 19 is staggered with the labeling machine 5.

[0036] Specific combination Figure 2 On the basis of the previous embodiment, further, the driving roller 15 is located between the feeding end of the belt conveyor 2 and the stop roller 11; the height of the stop roller 11 is greater than the height of the driving roller 15, and the height of the stop roller 11 is greater than the height of the driving roller 15, so that when the top end of the stop roller 11 is located above the surface of the conveyor belt 3, the top end of the driving roller 15 is still lower than the surface of the conveyor belt 3, so that the material tray 19 can pass smoothly over the driving roller 15 and be blocked by the stop roller 11, and then the first electric cylinder 8 is started to push the flat plate 9 up, so that the top end of the driving roller 15 can be extended out of the conveyor belt 3, thereby facilitating the clamping of the material tray 19.

[0037] In addition, a guide rail 17 is fixedly installed on the top of the flat plate 9, and a slide seat 18 is slidably sleeved on the guide rail 17. The slide seat 18 is fixedly connected to the movable seat 14. Through the cooperation between the slide seat 18 and the guide rail 17, the stability of the movement of the movable seat 14 can be improved.

[0038] Specific combination Figure 2 On the basis of the previous embodiment, further, a turntable 12 is rotatably installed on the top of the positioning plate 10, and a plurality of the blocking rollers 11 are circumferentially distributed on the outside of the turntable 12. Through the setting of the turntable 12, when the material tray 19 is blocked by the blocking rollers 11 and the flat plate 9 rises, the turntable 12 can support the material tray 19, so that in the process of the driving roller 15 driving the material tray 19 to rotate, the friction force on the bottom surface of the material tray 19 can be effectively reduced.

[0039] Specific combination Figure 4 In one embodiment of the present invention, the classification and conveying mechanism 21 includes a third electric cylinder 22, the push rod end of the third electric cylinder 22 is vertically upward, and the push rod end of the third electric cylinder 22 is fixedly installed with a servo turntable 23, and a roller conveyor 24 is fixedly installed on the output shaft of the servo turntable 23. Through the arrangement of the third electric cylinder 22 and the servo turntable 23, the height and output direction of the roller conveyor 24 can be adjusted over a wide range, thereby facilitating the cooperation of the roller conveyor 24 with conveyor lines at different heights and on different sides thereof, so as to facilitate the conveying of the material tray 19 after labeling to the corresponding classification score line or material delivery conveyor line.

[0040] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Intelligent equipment that can identify electronic materials, automatically label, classify and distribute materials, characterized by: The invention comprises a frame (1), a belt conveyor (2) is installed on the top of the frame (1), a camera (4) and a labeling machine (5) are arranged in sequence above the belt conveyor (2) along its conveying direction, the camera (4) is fixedly mounted directly above the belt conveyor (2), the labeling machine (5) is connected to the frame (1) through a lifting mechanism, a material tray correction mechanism (6) is arranged on the outer wall of the frame (1) and located on the inner side of the belt conveyor (2), a loading device is arranged on one side of the loading end of the belt conveyor (2), and a classification conveying mechanism (21) is arranged on one side of the unloading end of the belt conveyor (2); The belt conveyor (2) comprises two conveyor belts (3) arranged parallel to each other, and the two conveyor belts (3) are driven by the same motor, the material tray correction mechanism (6) is located between the two conveyor belts (3), and the material tray correction mechanism (6) is located directly below the labeling machine (5); The tray correction mechanism (6) comprises a first electric cylinder (8) fixedly connected to the frame (1) via a connecting plate (7); a push rod end of the first electric cylinder (8) is fixedly connected to a flat plate (9); a positioning plate (10) is fixedly mounted on the flat plate (9); and a positioning clamping mechanism and a tray driving mechanism are mounted on the flat plate (9); The positioning clamping mechanism comprises a positioning plate (10) fixedly mounted on the top of a flat plate (9) via a plurality of columns, a plurality of stop rollers (11) being rotatably mounted on the top of the positioning plate (10), a second electric cylinder (13) being fixedly mounted on the top of the flat plate (9), a push rod end of the second electric cylinder (13) being fixedly connected to a movable seat (14), and a plurality of driving rollers (15) being rotatably mounted on the movable seat (14); The tray driving mechanism comprises a first servo motor (16) fixedly mounted on a movable seat (14), and an output shaft of the first servo motor (16) is fixedly connected to one end of one of the driving rollers (15).

2. The intelligent equipment capable of automatically labeling, classifying and distributing electronic materials according to claim 1 is characterized in that: The driving roller (15) is located between the feeding end of the belt conveyor (2) and the blocking roller (11); the height of the blocking roller (11) is greater than the height of the driving roller (15).

3. The intelligent equipment capable of automatically labeling, classifying and distributing electronic materials according to claim 1 is characterized in that: A guide rail (17) is fixedly installed on the top of the flat plate (9), a sliding seat (18) is slidably sleeved on the guide rail (17), and the sliding seat (18) is fixedly connected to the movable seat (14).

4. The intelligent equipment capable of automatically labeling, classifying and distributing electronic materials according to claim 1 is characterized in that: A turntable (12) is rotatably mounted on the top of the positioning plate (10), and a plurality of stop rollers (11) are circumferentially distributed on the outer side of the turntable (12).

5. The intelligent equipment capable of automatically labeling, classifying and distributing electronic materials according to claim 1 is characterized in that: The classification conveying mechanism (21) comprises a third electric cylinder (22), the push rod end of the third electric cylinder (22) is vertically upward, and a servo turntable (23) is fixedly mounted on the push rod end of the third electric cylinder (22), and a roller conveyor (24) is fixedly mounted on the output shaft of the servo turntable (23).

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