A lithium battery automatic cutting device
By designing the lithium battery automatic splitting device, the detection, pushing and splitting mechanisms are used to realize the automatic splitting and classification of lithium batteries, solving the problems of slow splitting speed and high labor costs in the existing technology, saving manpower and material resources and improving recycling efficiency.
Patent Information
- Application Number
- CN202211726095.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-30
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2042-12-30
AI Technical Summary
In the existing lithium battery recycling technology, the lithium battery that is stuck together is slow and requires a lot of manpower and material resources, resulting in high labor costs.
An automatic splitting device for lithium batteries is designed, including a detection mechanism, a pushing mechanism and a distribution mechanism, which can automatically detect the polarity of lithium batteries, automatically split and classify lithium batteries, and save manpower and material resources.
Automatic segmentation and classification of lithium batteries is realized, saving a lot of manpower and material resources, reducing labor costs and improving recycling efficiency.
Smart Images

Figure CN116037603B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lithium battery recycling, and in particular to an automatic lithium battery cutting device. Background Art
[0002] Lithium batteries are an important component of electronic products, which are used to power electronic products. As the economy develops, the use of electronic products is increasing, and so are the number of lithium batteries, which leads to an increase in the number of waste lithium batteries.
[0003] The lithium battery packs of tricycles and two-wheelers currently recycled are generally composed of a lithium battery pack shell, a protection board and an internal lithium battery pack, wherein the lithium battery pack is composed of several square lithium batteries bonded together with double-sided adhesive. When recycled, the individual lithium batteries are separated, and currently they are chiseled open with a blade and a hammer, which is slow and consumes a lot of manpower and material resources. Summary of the invention
[0004] Based on the technical problems existing in the background technology, the present invention proposes an automatic lithium battery cutting device, which can automatically detect the capacity division and automatically separate the lithium batteries stuck together. It is economical and practical, saves a lot of manpower and material resources, and reduces labor costs.
[0005] The present invention provides an automatic lithium battery cutting device, comprising a frame, on which a loading mechanism for supporting a lithium battery pack, a detection mechanism for detecting the polarity of the lithium battery, a pushing mechanism for pushing the loading mechanism to move so that the lithium battery after the lithium battery pack is cut falls, and a direction-dividing mechanism for dividing the falling direction of the lithium battery after the lithium battery pack is cut;
[0006] The detection end of the detection mechanism is telescopically arranged on one side of the lithium battery pack electrode, the cutting end of the pushing mechanism is telescopically arranged on one side between adjacent lithium battery packs, and the direction-dividing mechanism is arranged at the bottom of the lithium battery pack.
[0007] Furthermore, the pushing mechanism includes a pushing cylinder, a pushing plate and a cutter fixed on the pushing plate, the pushing cylinder is fixed on the frame, the pushing plate is slidably arranged on the frame, the telescopic end of the pushing cylinder is fixedly connected to the pushing plate, and the cutter is arranged on one side of two adjacent lithium batteries in the lithium battery pack.
[0008] Furthermore, the pushing mechanism also includes a sweeper, a guide rail and a slider slidably connected to the guide rail, the sweeper is attached to the cutter and fixed on the frame, the guide rail is fixed on the frame, and the pushing plate is fixed on the slider.
[0009] Furthermore, the loading mechanism includes a support plate, a pallet and a baffle arranged on the support plate, the support plate is fixed on the frame, a through hole for placing the lithium battery pack is opened on the support plate, the baffle is arranged at the edge of the through hole, the pallet is arranged below the support plate and fixedly connected to the push plate, and the lithium battery pack is arranged on the pallet through the through hole.
[0010] Furthermore, the detection mechanism includes a detection cylinder and a probe for detecting the polarity of the lithium battery. The detection cylinder is fixed on the frame, and the telescopic end of the detection cylinder is fixedly connected to the probe.
[0011] Furthermore, the detection mechanism also includes a flipping plate and a flipping motor for driving the flipping plate to rotate, the flipping motor is fixed on the frame, and the flipping plate is rotatably arranged on the frame and below the support plate.
[0012] Furthermore, the direction-dividing mechanism comprises a material unloading bottom plate and a material unloading trough plate. The two material unloading bottom plates are fixedly connected by the trough plate and are connected in a V-shape. The two material unloading bottom plates are arranged below the turning plate.
[0013] Furthermore, the direction-dividing mechanism also includes a material unloading side plate, a material unloading trough hanger and a side plate. The material unloading side plates are respectively arranged on both sides of the length direction of the material unloading bottom plate, and the side plate is arranged at one end of the material unloading bottom plate away from the V-shaped connection. The material unloading trough hanger is rotatably connected to the material unloading trough clamping plate.
[0014] Furthermore, a controller is provided on the frame, and the controller is respectively connected with the detection cylinder in the detection mechanism, the material turning motor in the detection mechanism, and the pushing cylinder in the pushing mechanism by signal.
[0015] The advantages of the lithium battery automatic cutting device provided by the present invention are as follows: the lithium battery automatic cutting device provided in the structure of the present invention can automatically detect the capacity division and automatically separate the lithium batteries stuck together, which is economical and practical, saves a lot of manpower and material resources, and reduces the labor cost; it improves the defects of the current use of blades and hammers, which are slow and cost a lot of manpower and material resources; the setting of the detection mechanism performs polarity detection on the lithium battery before cutting to judge the quality of the lithium battery, which serves as a basis for the subsequent classification of lithium batteries according to quality; the setting of the sweeper on the cutter allows the cleaning end of the sweeper to sweep away the adhesive stuck on the cutter during the retraction of the cutter, so that the device can work continuously; the support plate and the cutter are both installed on the same push plate, so that the support plate and the cutter can move synchronously, so that the lithium battery cut by the cutter falls according to gravity without the support of the support plate; the plate can be made of bakelite, so that the lithium battery group can be controlled in an upright posture and will not conduct electricity. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the present invention;
[0017] Figure 2 It is a structural schematic diagram of the loading mechanism and the pushing mechanism;
[0018] Figure 3 It is a schematic diagram of the structure of the promotion organization and the detection organization;
[0019] Figure 4 It is a structural schematic diagram of the direction-dividing mechanism;
[0020] Figure 5 It is a schematic diagram of the structure of a lithium battery pack;
[0021] Among them, 1-frame, 2-lithium battery pack, 3-loading mechanism, 4-detection mechanism, 5-pushing mechanism, 6-direction mechanism, 7-controller, 8-electrical control box, 31-support plate, 32-support plate, 33-baffle, 41-detection cylinder, 42-probe, 43-turning plate, 44-turning motor, 45-bearing seat support frame, 46-coupling, 51-pushing cylinder, 52-pushing plate, 53-cutter, 54-sweeper, 55-guide rail, 56-slider, 61-unloading bottom plate, 62-unloading trough joint plate, 63-unloading side plate, 64-unloading trough pendant, 65-side plate. DETAILED DESCRIPTION
[0022] Below, the technical solution of the present invention is described in detail through specific embodiments. Many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation disclosed below.
[0023] like Figures 1 to 5 As shown, an automatic lithium battery cutting device proposed in the present invention includes a frame 1, characterized in that the frame 1 is provided with a loading mechanism 3 for supporting a lithium battery pack 2, a detection mechanism 4 for detecting the polarity of the lithium batteries in the lithium battery pack 2, a pushing mechanism 5 for pushing the loading mechanism 3 to move so that the lithium batteries after the lithium battery pack 2 is cut fall, and a dividing mechanism 6 for dividing the falling direction of the lithium batteries after the lithium battery pack 2 is cut; the detection end of the detection mechanism 4 is telescopically arranged on one side of the pole piece of the lithium battery pack 2, the cutting end of the pushing mechanism 5 is telescopically arranged on one side between adjacent lithium battery packs 2, and the dividing mechanism 6 is arranged at the bottom of the lithium battery pack 2.
[0024] The lithium battery pack includes a plurality of lithium batteries stacked in sequence, and the adjacent lithium batteries are glued together. Therefore, when recycling the lithium battery pack, the lithium battery pack needs to be split into individual lithium batteries. In this embodiment, the lithium battery pack 2 is split by the pushing mechanism 5, and the loading mechanism 3 is pushed at the same time so that the split individual lithium batteries fall according to gravity. Before the splitting, the polarity of the falling lithium battery (resistance and voltage of the lithium battery) is detected by the detection mechanism 4 to judge the quality of the lithium battery. The pushing mechanism 5 guides the lithium battery to the corresponding direction mechanism 6 according to the quality of the lithium battery, so as to realize the splitting and recycling of the lithium battery by category. Therefore, the splitting device can automatically detect the capacity and automatically split the lithium batteries that are stuck together. It is economical and practical, saves a lot of manpower and material resources, and reduces labor costs; it improves the defects of the current use of blades and hammers, which are slow and cost a lot of manpower and material resources.
[0025] In this embodiment, the loading mechanism 3 includes a support plate 31, a pallet 32 and a baffle 33 arranged on the support plate 31. The support plate 31 is fixed on the frame 1. A through hole for placing the lithium battery pack 2 is opened on the support plate 31. The baffle 33 is arranged at the edge of the through hole. The pallet 32 is arranged below the support plate 31 and is fixedly connected to the push plate 52. The lithium battery pack 2 is arranged on the pallet 32 through the through hole.
[0026] The baffle 33 can be made of bakelite, so that the lithium battery pack can be controlled in an upright posture and will not conduct electricity. After a lithium battery is separated, the remaining lithium battery pack on it can be directly lowered vertically onto the support plate 32 for inspection and cutting, which can enable the lithium battery pack to maintain a stable upright posture.
[0027] In this embodiment, the detection mechanism 4 includes a detection cylinder 41 and a probe 42 for detecting the polarity of the lithium battery. The detection cylinder 41 is fixed on the frame 1 , and the telescopic end of the detection cylinder 41 is fixedly connected to the probe 42 .
[0028] Before cutting, the voltage and resistance of the lithium battery to be separated are first tested. The detection cylinder 41 pushes the probe 42 to move toward the positive and negative poles of the lithium battery to be separated. After the two probes 42 contact the positive and negative poles respectively, polarity detection is performed to determine the quality of the current lithium battery, which lays the basis for the subsequent classification of lithium batteries according to quality.
[0029] Specifically, the detection mechanism 4 also includes a flipping plate 43 and a flipping motor 44 for driving the flipping plate 43 to rotate. The flipping motor 44 is fixed on the frame 1, and the bearing seat support frame 45 is fixed on the frame 1. Rotating shafts are set on both sides of the flipping plate 43, and the rotating shafts are inserted into the bearing seat support frame 45 to realize the rotation of the flipping plate 43 set on the frame 1 and set under the support plate 32. The flipping motor 44 is connected to the rotating shaft on the flipping plate 43 through a coupling 46 to drive the rotation of the rotating shaft to drive the rotation of the flipping plate 43.
[0030] The controller 7 controls the turning motor 44 to rotate and drive the turning plate 43 to rotate according to the quality of the lithium batteries, so that one end of the turning plate 43 rotates to the classification frame part corresponding to the direction-dividing mechanism 6, so as to realize the classification of the quality of the lithium batteries, which is convenient for the corresponding different process processing during the subsequent lithium battery recycling, wherein the controller 7 is electrically connected to the electrical control box 8.
[0031] In this embodiment, the pushing mechanism 5 includes a pushing cylinder 51, a pushing plate 52, and a cutter 53 fixed on the pushing plate 52. The pushing cylinder 51 is fixed on the frame 1, the pushing plate 52 is slidably arranged on the frame 1, the telescopic end of the pushing cylinder 51 is fixedly connected to the pushing plate 52, and the cutter 53 is arranged on one side of two adjacent lithium batteries in the lithium battery pack. The pushing mechanism 5 also includes a sweeper 54, a guide rail 55, and a slider 56 slidably connected to the guide rail 55. The sweeper 54 is attached to the cutter 53 and fixed on the frame 1, the guide rail 55 is fixed on the frame 1, and the pushing plate 52 is fixed on the slider 56.
[0032] The controller 7 controls the push cylinder 51 to extend and drives the push plate 52 to move along the direction of the guide rail 55, so that the cutter 53 passes through two adjacent lithium batteries as the push cylinder 51 moves, thereby separating the two glued lithium batteries. Since the glue may stick to the cutter 53, the sweeper 54 needs to be close to the cutter 53. During the retraction of the cutter 53, the cleaning end of the sweeper 54 is used to sweep away the glue that may stick to the cutter 53, and during the retraction of the cutter 53, an air gun is used to blow away and clean the glue, so that the device can work continuously.
[0033] Among them, since the support plate 32 and the cutter 53 are both installed on the same push plate 52, when the cutter 53 cuts through the adhesive between the two lithium batteries, the support plate 32 will leave the lithium battery being cut below, and the lithium battery below will fall down due to gravity after cutting; it should be understood that although the upper lithium battery pack will move downward due to gravity after cutting, it will fall on the cutter 53. As the cutter 53 is retracted, the support plate 32 will also reset to the bottom of the remaining lithium battery pack 2 to support the remaining lithium battery pack 2.
[0034] In this embodiment, the direction-dividing mechanism 6 includes a material unloading bottom plate 61 and a material unloading trough clamping plate 62. The two material unloading bottom plates 61 are fixedly connected by the clamping plate and are V-shaped. The two material unloading bottom plates 61 are arranged below the turning plate 43. The direction-dividing mechanism 6 also includes a material unloading side plate 63, a material unloading trough hanger 64 and a side plate 65. The material unloading side plates 63 are respectively arranged on both sides of the length direction of the material unloading bottom plate 61, and the side plate 65 is arranged at one end of the material unloading bottom plate 61 away from the V-shaped connection. The material unloading trough hanger 64 is rotatably connected to the material unloading trough clamping plate 62.
[0035] The two unloading side plates 63 are respectively arranged on both sides of the unloading bottom plate 61. The unloading bottom plate 61, the side plate 65 and the two unloading side plates 63 form a collecting trough. Qualified lithium batteries or unqualified lithium batteries are collected through the corresponding collecting troughs, and the lithium batteries in the corresponding collecting troughs can be transported to the next process for processing by a robotic arm; the unloading trough hanger 64 can be used to manually adjust the position of the entire diverting mechanism 6 on the one hand, and can also be used to transport the diverting mechanism 6.
[0036] The direction-dividing mechanism 6 divides the lithium batteries into two classification frames according to the quality of the lithium batteries, one is the qualified frame for qualified lithium batteries to enter, and the other is the unqualified frame for unqualified lithium batteries to enter. The unloading areas of the two unloading bottom plates 61 correspond to the qualified product frame and the unqualified product frame respectively. When the detection mechanism 4 detects that the lithium battery is qualified / good, the controller 7 controls the flipping plate 43 to rotate to the top of the unloading bottom plate 61 of the qualified product frame, and the cut lithium batteries fall along the flipping plate 43 to the unloading bottom plate 61, so as to realize the cutting and collection of qualified lithium batteries. Similarly, when the detection mechanism 4 detects that the lithium battery is unqualified / bad, the controller 7 controls the flipping plate 43 to rotate to the top of the unloading bottom plate 61 of the unqualified product frame, and the cut lithium batteries fall along the flipping plate 43 to the unloading bottom plate 61, so as to realize the cutting and collection of unqualified lithium batteries.
[0037] Working process: Place the lithium battery pack on the support plate 32 and keep it upright through the baffle 33, press the start button on the controller 7, if the lithium battery is in place detection sensor, there is an in place signal, indicating that there is a lithium battery waiting to be cut, then the electromagnetic valve of the detection cylinder 41 is opened, the 41 detection cylinder 41 is pushed forward, driving the two probes 42 forward to contact the positive and negative electrodes of the lithium battery respectively, and completing the detection of the quality of the lithium battery. After the detection is completed, a signal is transmitted to the controller 7, and the controller 7 sends a rotation instruction to the flipping motor 44, and the flipping motor 44 rotates, driving the flipping plate 43 to rotate to the top of the qualified unloading bottom plate 61 or the top of the unqualified unloading bottom plate 61.
[0038] After the detection action is completed, the controller 7 controls the push cylinder 51 to move forward, and the push cylinder 51 drives the cutter 53 to move forward along the guide rail 55 until the glue between the two lithium batteries is cut through. After the glue is cut through, since the support plate 32 and the cutter 53 are installed on the same movable plate 52, when the cutter 53 cuts through the glue between the two lithium batteries, the support plate 32 will leave the lithium battery being cut below, and the lithium battery cell below will fall onto the qualified unloading bottom plate 61 or the unqualified unloading bottom plate 61 according to the flipping direction of the flipping plate 43.
[0039] After the cutting action is completed, the controller 7 controls the cutter 53 to retract, and the support plate 32 returns to the position where it can hold the lithium battery pack. The uncut lithium battery pack above falls to the appropriate position on the support plate 32 due to gravity, and the lithium battery in-place detection sensor detects a signal indicating that the lithium battery is ready to be cut on the support plate 32. Repeat the above working process to achieve the cutting and sorting of each lithium battery in the lithium battery pack.
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A lithium battery automatic cutting device, comprising a frame (1), characterized in that: The frame (1) is provided with a loading mechanism (3) for supporting the lithium battery pack (2), a detection mechanism (4) for detecting the polarity of the lithium batteries in the lithium battery pack (2), a pushing mechanism (5) for pushing the loading mechanism (3) to move so that the lithium batteries cut from the lithium battery pack (2) fall, and a direction-dividing mechanism (6) for dividing the falling direction of the lithium batteries cut from the lithium battery pack (2); The detection end of the detection mechanism (4) is telescopically arranged on one side of the electrode of the lithium battery pack (2), the cutting end of the pushing mechanism (5) is telescopically arranged on one side between adjacent lithium battery packs (2), and the direction dividing mechanism (6) is arranged at the bottom of the lithium battery pack (2); The pushing mechanism (5) comprises a pushing cylinder (51), a pushing plate (52), a sweeper (54), a guide rail (55), a cutter (53) fixed on the pushing plate (52), and a slider (56) slidably connected to the guide rail (55); the pushing cylinder (51) is fixed on the frame (1); the pushing plate (52) is slidably arranged on the frame (1); the telescopic end of the pushing cylinder (51) is fixedly connected to the pushing plate (52); the cutter (53) is arranged on one side of two adjacent lithium batteries in the lithium battery pack; the sweeper (54) is attached to the cutter (53) and fixed on the frame (1); the guide rail (55) is fixed on the frame (1); and the pushing plate (52) is fixed on the slider (56).
2. The automatic lithium battery cutting device according to claim 1, characterized in that: The loading mechanism (3) comprises a support plate (31), a support plate (32) and a baffle (33) arranged on the support plate (31); the support plate (31) is fixed on the frame (1); a through hole for placing the lithium battery pack (2) is opened on the support plate (31); the baffle (33) is arranged at the edge of the through hole; the support plate (32) is arranged below the support plate (31) and is fixedly connected to the push plate (52); the lithium battery pack (2) passes through the through hole and is arranged on the support plate (32).
3. The automatic lithium battery cutting device according to claim 2, characterized in that: The detection mechanism (4) comprises a detection cylinder (41) and a probe (42) for detecting the polarity of a lithium battery. The detection cylinder (41) is fixed on the frame (1), and the telescopic end of the detection cylinder (41) is fixedly connected to the probe (42).
4. The automatic lithium battery cutting device according to claim 3, characterized in that: The detection mechanism (4) further comprises a material turning plate (43) and a material turning motor (44) for driving the material turning plate (43) to rotate, wherein the material turning motor (44) is fixed on the frame (1), and the material turning plate (43) is rotatably arranged on the frame (1) and arranged below the support plate (32).
5. The automatic lithium battery cutting device according to claim 4, characterized in that: The direction-dividing mechanism (6) comprises a material discharging bottom plate (61) and a material discharging slot clamping plate (62). The two material discharging bottom plates (61) are fixedly connected by the slot clamping plate and are connected in a V-shape. The two material discharging bottom plates (61) are arranged below the material turning plate (43).
6. The automatic lithium battery cutting device according to claim 5, characterized in that: The direction-dividing mechanism (6) further comprises a material discharge side plate (63), a material discharge chute hanging member (64) and a side plate (65); the material discharge side plate (63) is respectively arranged on both sides of the material discharge bottom plate (61) in the length direction; the side plate (65) is arranged at one end of the material discharge bottom plate (61) away from the V-shaped connection; the material discharge chute hanging member (64) is rotatably connected to the material discharge chute joint plate (62).
7. The automatic lithium battery cutting device according to any one of claims 1 to 6, characterized in that: A controller (7) is arranged on the frame (1), and the controller (7) is respectively connected to the detection cylinder (41) in the detection mechanism (4), the material turning motor (44) in the detection mechanism (4), and the pushing cylinder (51) in the pushing mechanism (5) via signals.
8. The automatic lithium battery cutting device according to any one of claims 1 to 6, characterized in that: The lithium battery pack includes a plurality of lithium batteries stacked in sequence, and adjacent lithium batteries are glued together.
Citation Information
Patent Citations
Waste battery cutting and drying equipment
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