Production device with steel-wood door detection, processing and positioning
By designing an automatic locking and cutting device for steel and wood door production, the problem of manual positioning of wood board cutting in the prior art is solved, automatic cutting is realized, and cutting quality and production efficiency are improved.
Patent Information
- Application Number
- CN202310118211.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-15
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2043-02-15
AI Technical Summary
During the production process of existing steel and wood doors, the wooden board needs to be positioned manually during cutting, resulting in repeated operations and large deviations, which affects the cutting quality.
A production device including a base, a locking device, a guide device and a cutting device is designed, and the wooden board is automatically locked and pressed by a locking device, and automatic cutting is realized through a guide device and a cutting device to reduce manual operation.
It realizes automatic positioning and compression of wooden boards during cutting, reduces manual operation costs, ensures parallelism of the opposite sides of the cutting and the straight angle of the diagonal angle, improves the cutting quality, and can automatically identify different plate thicknesses to adjust the cutting speed.
Smart Images

Figure CN116117930B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel-wooden doors, in particular to a production device with detection, processing and positioning of steel-wooden doors. Background Art
[0002] Steel-wood door is a door that has metal plate attached to the outer layer of wooden board to improve the appearance and service life of the door. The cutting of outer metal plate and inner wooden board are carried out separately. Both are glued together only after cutting is completed. The inner wooden board is cut by edge saw when it is at the edge.
[0003] When cutting wooden boards, edge saws often require manual back-and-forth positioning and cutting of the four sides. During the back-and-forth positioning and cutting process, repeated positioning and pressing are required before cutting. Each pressing and cutting will cause a certain deviation, resulting in unqualified quality. Summary of the invention
[0004] Aiming at the deficiencies in the prior art, the present invention provides a production device with detection, processing and positioning of steel-wood doors.
[0005] In order to solve the above technical problems, the present invention is solved through the following technical solutions: a production device with steel-wood door detection, processing and positioning, including a base, a locking device, a guide device and a cutting device, the locking device guide sliding is set on the guide device, used to lock the wooden board, the guide device is set on the base, used to drive the locking device to move, the cutting device is set on the base, and the cutting of the wooden board is completed during the movement of the locking device, the locking device includes a locking base, a rotating rod and a pressing block, the locking base guide sliding is set on the guide device, used to carry the wooden board, a piston cavity is opened in the rotating rod, and the pressing block piston is slidably set in the piston cavity, The pressing block is elastically slidably arranged on the rotating rod, a spiral slide is provided on the outer side of the rotating rod, a guide hole is provided on the locking base, and an elastic protrusion is provided on the guide hole, the rotating rod is arranged on the guide hole, the elastic protrusion guide sliding is arranged on the spiral slide, and locking holes are provided at the upper and lower ends of the spiral slide. The rotation of the spiral rod can drive the pressing block to move downward or upward, and automatically lock at the highest point or the lowest point. A cross bar is provided at the upper end of the rotating rod, and an impact rod is provided on the base. When the locking device moves on the guide device, the cross bar can hit the impact rod, thereby causing the rotating rod to rotate, thereby causing the pressing block to descend, and automatically pressing the wooden board on the locking base. An air pressure sensor is provided in the piston cavity, and different plate thicknesses are identified according to the change of air pressure in the piston cavity, so as to control the moving speed of the locking device driven by the guide device.
[0006] Its beneficial effect is that when the internal core door of the steel-wood door is cut, the plate can be automatically pressed, and the cutting work can be automatically completed after pressing, thereby reducing labor costs and ensuring the parallelism of the cutting edges and the right angles of the diagonals, thereby ensuring the cutting quality of the core door. At the same time, it can automatically identify different plate thicknesses, thereby changing the cutting speed and further ensuring the cutting quality.
[0007] In the above scheme, preferably, the guiding device includes a first track group, a second track group and a pulling device, the first track and the second track group are perpendicular to each other, the locking base is guided and slidably arranged on the first track group and the second track group, the pulling device includes a first pull rope, a guide wheel and a winding drum, the winding drum is arranged on the bottom surface of the locking base, the guide wheel is guided and slidably arranged on the second track group, one end of the first pull rope is arranged on the winding drum, and the other end is arranged around the guide wheel at the end of the second track group, the winding drum rotates to tighten the first pull rope, and drives the locking base to move along the first track group and the second track group.
[0008] In the above scheme, preferably, the first track group includes a first movable rail and a first fixed rail, and the second track group includes a second movable rail and a second fixed rail. Movement of the first movable rail and the second movable rail can realize the conversion of the locking base between the first track group and the second track group.
[0009] The beneficial effect is that the locking base can slide in a 7-shaped manner, thereby ensuring the right angles of the cutting edges and ensuring the cutting quality.
[0010] In the above scheme, preferably, it also includes a board feeding device, which includes a sliding block, a first locking piece and a first elastic piece. A guide groove is opened on the base, and the sliding block guide sliding is set in the guide groove. The two ends of the first elastic piece respectively touch the sliding block and the rear end surface of the guide groove. The first locking piece is set on the guide groove for locking the sliding block. The wooden board is placed above the guide groove, and the sliding block can push the wooden board to the locking base.
[0011] In the above scheme, preferably, a long groove is provided on the first fixed rail, and the plate feeding device also includes a magnetic block and a second pull rope, the magnetic block is slidably set on the long groove, one end of the second pull rope is set on the magnetic block, and the other end extends from the rear end of the guide slide groove and is set on the rear end surface of the sliding block, and a protrusion is provided on the locking base. In the initial state, the magnetic block is adsorbed on the protrusion.
[0012] The beneficial effect thereof is that the unprocessed plate can be automatically pushed onto the locking base.
[0013] In the above solution, preferably, a notch channel is provided on the second fixed rail, located at the end of the first rail group, allowing the locking base to pass through.
[0014] In the above solution, preferably, the air pressure sensor can control the rotation speed of the cable reel, thereby controlling the movement speed of the locking base.
[0015] The beneficial effect of the present invention is that the present invention provides a production device with steel-wood door detection, processing and positioning, which reduces manual operation procedures and labor costs during the cutting process of steel-wood doors, while improving work efficiency, ensuring cutting quality and enhancing product competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the present invention.
[0017] Figure 2 It is a cross-sectional view of the present invention.
[0018] Figure 3 This is a schematic diagram of the movement of the locking base of the present invention.
[0019] Figure 4 Schematic diagram of the locking device of the present invention.
[0020] Figure 5 Partial cross-sectional view of the present invention. DETAILED DESCRIPTION
[0021] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments: Figure 1-Figure 5 A production device for detecting, processing and positioning steel-wood doors comprises a base 1, a locking device 2, a guiding device 3, a cutting device 4 and a plate feeding device 5, wherein the guiding device 3 comprises a first rail group 31, a second rail group 32 and a pulling device 33, the first rail group 31 comprises a first movable rail 311 and a first fixed rail 312, the second rail group 32 comprises a second movable rail 321 and a second fixed rail 322, the end of the first fixed rail 312 and the front end of the second prescribed rail 322 are vertically connected to each other and are arranged on the base 1, a notch channel 314 is provided at the rear end of the first fixed rail 312, the first movable rail 311 and the second movable rail 321 are both slidably provided on the base 1, and are controlled to move forward and backward by a hydraulic cylinder, the first movable rail 311 and the second movable rail 321 are also vertically provided to each other, and a long groove is provided at the front end of the first movable rail 311, and the second movable rail 321 is arranged in the long groove.
[0022] When the first movable rail 311 is extended, its front end touches the second fixed rail 322. At this time, the second movable rail 321 is in a retracted state, and the passage leading to the second track group 32 is blocked by the first movable rail 311. The first movable rail 311 retracts, and the second movable rail 321 extends and touches the first fixed rail 312. At this time, the passage of the first track group 31 is blocked, and the passage of the second track group 32 is opened. The switching between the first track group 31 and the second track group 32 is achieved by the movement of the first movable rail 312 and the second movable rail 321.
[0023] The locking device 2 includes a locking base 21, a rotating rod 22 and a pressing block 23. The locking base 21 is slidably arranged on the first track group 31. When the locking base 21 moves to the end of the first track group 31, after the first track group 31 switches with the second track group, the locking base 21 is slidably arranged on the second track group 32. The locking base 21 is used to carry the wooden board, and a C-arm is arranged on the locking base 21. A guide hole 211 is opened at the upper end of the C-arm, and an elastic protrusion 212 is arranged on the guide hole 211. A spiral slide 221 is opened on the outer side of the rotating rod 22. The rotating rod 22 is arranged on the guide hole 211, and the elastic protrusion 212 is slidably arranged on the spiral slide 221, so that the rotating rod 22 is on the C-arm. The upper spiral rises and falls, and locking holes 222 are provided at the upper and lower ends of the spiral slide 221. The depth of the locking hole 222 is greater than the depth of the spiral slide 221. The elastic protrusion 212 can elastically extend forward and slide into the locking hole 222, thereby elastically locking the rotating rod 22, that is, it can automatically and elastically lock when the rotating rod 22 rotates and rises to the uppermost end or the lowermost end. A piston cavity 224 is provided in the rotating rod 22, and the piston of the clamping block 23 is slidingly arranged in the piston cavity 224. An air pressure sensor is arranged in the piston cavity 213. A cross bar 223 is provided at the upper end of the rotating rod 22, and an impact rod 11 is provided on the base 1, and two impact rods 11 are provided, the first one is arranged above the first track group 31, and the second one is arranged above the second track group 32.
[0024] The pulling device 33 includes a first pull rope 331, a guide wheel 332 and a winding drum 333. The winding drum 333 is arranged on the bottom surface of the locking base 21. The guide wheel 332 is slidingly arranged on the second track group 32. One end of the first pull rope 331 is arranged on the winding drum 333, and the other end passes around the guide wheel 332 and is arranged at the end of the second track group 32. The winding drum 333 rotates to tighten the first pull rope 331, driving the locking base 21 to slide along the first track group 31. When the locking base 21 touches the end of the first track group 31, the first movable rail 311 and the second movable rail 321 start to move to realize track switching. The locking base 21 is located on the second track group 32. At this time, the winding drum 333 continues to rotate, driving the locking base 21 to slide on the first track group 32.
[0025] The cutting device 4 is arranged on the base 1, and includes a first cutting group 41 and a second cutting group 42, both of which are provided with two parallel cutting heads. The first cutting group 41 is located above the first track group 31 and at the rear end of the impact rod 11, and the second cutting group 42 is located above the second track group 32 and at the rear end of the impact rod 11.
[0026] After the wooden board moves onto the locking base 21, the winding drum 333 starts to rotate, thereby driving the locking base 21 to move. During the movement, the cross bar 223 at the upper end of the rotating rod 22 hits the impact rod 11, so that the rotating rod 22 is twisted, thereby rotating and descending, so that the pressing block 23 presses on the wooden board. When the lock base 21 leaves the position of the impact rod 11, the rotating rod 22 just moves from the uppermost end to the lowermost end, and the elastic protrusion 212 elastically locks the rotating rod 22 again. At this time, the wooden board is pressed. After pressing, the first cutting group 41 completes the cutting task on both sides of the wooden board. When it moves to the end of the first track group 31, the track is switched, so that the locking base 21 is in the second track group 3 2, and when the locking base 21 moves on the second track group 32, the C-arm thereon passes through the first fixed rail 312 from the notch channel 314, and then passes through the second cutting group 42, thereby completing the cutting task on the other two sides of the wooden board. After completing the cutting task, the cross bar 223 at the upper end of the rotating rod 22 hits the impact rod 11 on the second track group 32, so that the rotating rod 22 rises to the highest point. A lifting device is also provided on the base 1, which is located at the end of the second track group 32. When the locking base 21 reaches the end of the second track group 32, the rotating rod 22 rises to the highest point of 31, pressing and contacting the wooden board. At this time, the lifting device is started to lift the wooden board and disengage it from the locking base 21.
[0027] An air pressure sensor is provided in the piston chamber 213. Plates of different thicknesses are placed on the locking base 21, and the descending distance of the rotating rod 22 is fixed. Therefore, the clamping positions of the clamping blocks 23 of different plate thicknesses are different, resulting in different distances of sliding into the piston chamber 213, which causes different compressed spaces in the piston chamber 213. During compression, the internal air pressure is different, and the rotation speed of the cable reel 333 is controlled by the air pressure sensor, thereby changing the forward speed of the locking base 21. The greater the air pressure, the slower the rotation speed.
[0028] The board entry device 5 includes a sliding block 51, a first locking piece 52, a first elastic piece 53, a magnetic block 54 and a second pull rope 55. A long groove 313 is provided on the first fixed rail 312, and the magnetic block 54 is slidably set on the long groove 313. A guide groove 12 is provided on the base 1, and the sliding block 51 is guided and slidably set in the guide groove 12. The two ends of the first elastic piece 53 respectively touch the sliding block 51 and the rear end surface of the guide groove 12. The first locking piece 52 is set on the guide groove 12 for locking the sliding block 51. The wooden board is placed above the guide groove 12, and the sliding block 51 can push the wooden board to the locking base 21. One end of the second pull rope 55 is set on the magnetic block 54, and the other end extends from the rear end of the guide groove 12 and is set on the rear end surface of the sliding block 51. A protrusion 213 is provided on the locking base 21, and the magnetic block 54 can be adsorbed on the protrusion 213.
[0029] Its working principle or usage is as follows:
[0030] In the initial state, the magnetic block 54 is adsorbed on the protrusion 213, and the first locking piece 52 locks the sliding block 51 on the rear end surface of the guide slide groove 12. At this time, the first elastic piece 53 is in a tensioned state, and the second pull rope 55 is in a relaxed state. The unprocessed wooden board is placed on the guide slide groove 12 by a robot or a transfer device. The first locking piece 52 is unlocked, so that the sliding block 51 can slide on the guide slide groove 12. A limit block 13 is set on the base frame 1. Under the action of the first elastic piece 53, the sliding block 51 pushes the wooden board forward and touches the limit block 13, that is, the wooden board is located on the locking base 21. At this time, the second pull rope 53 is just in a tensioned state.
[0031] At this time, the cable reel 333 starts to rotate, driving the locking base 21 to move forward. When it starts to move, since the magnetic block 54 is adsorbed on the protrusion 213, it drives the magnetic block 54 to move together, thereby pulling one end of the second pull rope 55 to move, and pulling the sliding block 51 to move backward, so that the clamping force on the wooden board disappears, so that the wooden board can move with the locking base 21.
[0032] During the movement, the cross bar 223 at the upper end of the rotating rod 22 hits the impact rod 11 above the first cutting group 41, so that the rotating rod 22 is twisted, and then rotated down, so that the pressing block 23 presses on the wooden board, and when the lock base 21 leaves the position of the impact rod 11, the rotating rod 22 just moves from the uppermost end to the lowermost end, and the wooden board is pressed. After pressing, the first cutting group 41 completes the cutting task on both sides of the wooden board, and when it moves to the end of the first track group 31, the track is switched, so that the locking base 21 moves on the second track group 32, and when the locking base 21 moves on the second track group 32, the locking base 21 on it The C-arm passes through the first fixed rail 312 from the notch channel 314, and then passes through the second cutting group 42, thereby completing the cutting task on the other two sides of the wooden board. After completing the cutting task, the cross bar 223 at the upper end of the rotating rod 22 hits the impact rod 11 on the second rail group 32, so that the rotating rod 22 rises to the highest point. The base 1 is also provided with a lifting device 14, which is located at the end of the second rail group 32. When the locking base 21 reaches the end of the second rail group 32, the rotating rod 22 rises to the highest point and presses the wooden board. At this time, the lifting device 14 starts to lift the wooden board and disengage it from the locking base 21.
[0033] When the locking base 21 moves on the first track group 31, after the sliding block 51 is driven to return to the initial state by the second pull rope 55, the first locking member 52 re-locks the sliding block. After locking, the magnetic block 54 can no longer move with the protrusion 213, and the two are out of the adsorption state.
[0034] The first track group 31 is provided with a first elastic reset device, and the locking base 21 presses the first elastic reset device during the first movement. When the locking base 21 reaches the end of the first track group 31, it automatically adsorbs and locks the first elastic reset device to keep it in a compressed state. The second track group 32 is provided with a second elastic reset device, and when the locking base 21 moves on the second track group 32, it presses the second elastic reset device. After the lifting device lifts the wooden board, the winding reel 333 is powered off, and the pulling force on the first pull rope 331 disappears. Therefore, the second elastic reset device pushes the locking base 21 forward to return it to the first track group 31, and the wooden board remains on the lifting device at this time.
[0035] When the locking base 21 contacts the first rail group 31, the first movable rail 311 extends, and its front end contacts the second fixed rail 322. The passage to the second rail group 32 is blocked by the first movable rail 311, and the second movable rail 321 contracts, and the passage to the front end of the first rail group 31 is opened. The first elastic reset device starts to work and pushes the locking base 21 to move forward and reset to the initial state.
[0036] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A production device with detection, processing and positioning of steel-wood doors, characterized by: The invention comprises a base (1), a locking device (2), a guide device (3) and a cutting device (4); the locking device (2) is slidably arranged on the guide device (3) and is used to lock a wooden board; the guide device (3) is arranged on the base (1) and is used to drive the locking device (2) to move; the cutting device (4) is arranged on the base (1) and is used to complete cutting of the wooden board during the movement of the locking device (2); The locking device (2) comprises a locking base (21), a rotating rod (22) and a pressing block (23); the locking base (21) is slidably arranged on the guiding device (3) for carrying a wooden board; a piston cavity (224) is provided in the rotating rod (22); a piston of the pressing block (23) is slidably arranged in the piston cavity (224); the pressing block (23) is elastically slidably arranged on the rotating rod (22); a spiral slideway (221) is provided on the outer side of the rotating rod (22); a guide hole (211) is provided on the locking base (21); an elastic protrusion (212) is provided on the guide hole (211); the rotating rod (22) is arranged on the guide hole (211); the elastic protrusion (212) is slidably arranged on the spiral slideway (221); locking holes (222) are provided at the upper and lower ends of the spiral slideway (221); the rotating rod (22) can drive the pressing block (23) to move downward or upward when rotating, and automatically lock at the highest point or the lowest point; A cross bar (223) is provided at the upper end of the rotating rod (22), and a striking rod (11) is provided on the base (1). When the locking device (2) moves on the guide device (3), the cross bar (223) can strike the striking rod (11), thereby rotating the rotating rod (22), thereby causing the pressing block (23) to descend, and automatically pressing the wooden board on the locking base (21). An air pressure sensor is provided in the piston cavity (224), and different board thicknesses are identified according to changes in air pressure in the piston cavity (224), thereby controlling the moving speed of the locking device (2) driven by the guide device (3); The guide device (3) comprises a first track group (31), a second track group (32) and a pulling device (33), wherein the first track group (31) and the second track group (32) are perpendicular to each other, the locking base (21) is slidingly arranged on the first track group (31) and the second track group (32), the pulling device (33) comprises a first pull rope (331), a guide wheel (332) and a wire reel (333), the wire reel (333) is arranged on the bottom surface of the locking base (21), the guide wheel (332) is slidingly arranged on the second track group (32), one end of the first pull rope (331) is arranged on the wire reel (333), and the other end is arranged at the end of the second track group (32) by passing around the guide wheel (332), the wire reel (333) rotates to tighten the first pull rope (331), and drives the locking base (21) to move along the first track group (31) and the second track group (32); The first track group (31) comprises a first movable rail (311) and a first fixed rail (312), the second track group (32) comprises a second movable rail (321) and a second fixed rail (322), and the movement of the first movable rail (311) and the second movable rail (321) can realize the conversion of the locking base (21) between the first track group (31) and the second track group (32); The air pressure sensor can control the rotation speed of the cable reel (333), thereby controlling the movement speed of the locking base (21).
2. The production device with steel-wood door detection, processing and positioning according to claim 1 is characterized in that: The board feeding device (5) further comprises a sliding block (51), a first locking member (52) and a first elastic member (53). A guide slot (12) is provided on the base (1). The sliding block (51) is arranged to slide in the guide slot (12). Two ends of the first elastic member (53) respectively contact the sliding block (51) and the rear end surface of the guide slot (12). The first locking member (52) is arranged on the guide slot (12) and is used to lock the sliding block (51). The board is placed above the guide slot (12). The sliding block (51) can push the board onto the locking base (21).
3. The production device with steel-wood door detection, processing and positioning according to claim 2 is characterized in that: The first fixed rail (312) is provided with a long groove (313), and the plate feeding device (5) further comprises a magnetic block (54) and a second pull rope (55), wherein the magnetic block (54) is slidably arranged on the long groove (313), one end of the second pull rope (55) is arranged on the magnetic block (54), and the other end thereof extends from the rear end of the guide slide groove (12) and is arranged on the rear end surface of the sliding block (51), and a protrusion (213) is arranged on the locking base (21), and in an initial state, the magnetic block (54) is adsorbed on the protrusion (213).
4. The production device with steel-wood door detection, processing and positioning according to claim 1 is characterized in that: The second fixed rail (322) is provided with a notched channel (314), located at the end of the first rail set (31), and capable of allowing the locking base (21) to pass through.
Citation Information
Patent Citations
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CN209394787U