A yarn controller

By designing a yarn controller that includes components such as power switching circuit, filter circuit, main control circuit, etc., the problem of difficulty in realizing mass production of personalized patterns in the prior art is solved, and the yarn tightness and line feeding speed are achieved. Accurate control improves braiding accuracy.

CN111088596BActive Publication Date: 2025-02-25黄友颜
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Patent Information

Application Number
CN202010008411.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-01-06
Publication Date
2025-02-25
Estimated Expiration
2040-01-06

AI Technical Summary

Technical Problem

Existing yarn control technology is difficult to achieve mass production of personalized patterns or patterns, especially the raised pattern effect.

Method used

A yarn controller is designed, including a power supply circuit, a main controller and a yarn control module. Each yarn is accurately controlled through a combination of power switching circuit, filter circuit, main control circuit, interface communication circuit and crystal oscillator circuit. elasticity and line feeding speed.

Benefits of technology

It realizes precise control of yarn, improves braiding accuracy, and can weave a variety of patterned fabrics to meet personalized needs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN111088596B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of yarn controllers, and in particular to a yarn controller, a power supply circuit, a main controller and a yarn control module. The main controller is electrically connected to the power supply circuit and the yarn control module respectively. The main controller comprises a power switching circuit, a filter circuit, a main control circuit, an interface communication circuit and a crystal oscillator circuit. The main control circuit is electrically connected to the power switching circuit, the filter circuit, the interface communication circuit and the crystal oscillator circuit respectively. The power switching circuit is electrically connected to the power supply circuit and the filter circuit respectively. The power supply circuit is provided to supply power to the main controller and the yarn control module, and can be used to filter out common mode interference, thereby ensuring the stable operation of the main controller and improving the anti-interference ability of the main controller. The main controller is electrically connected to the yarn control module, so that the tightness and the feeding speed of each yarn can be accurately controlled, thereby improving the weaving accuracy of the yarn controller, so as to weave a variety of patterned fabrics.
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Description

Technical Field

[0001] The invention relates to the technical field of yarn controllers, and in particular to a yarn controller. Background Art

[0002] With the development of economy and society, people have higher and higher requirements for fabrics, and people have higher and higher pursuit of personalized patterns on fabrics. For example, many people now like to have raised patterns and pleated effects on fabrics, which are difficult to achieve in current mass production, so the cost is extremely high.

[0003] As far as current technology is concerned, although the piezoelectric jacquard system can control the yarn movement of each yarn guide needle very accurately and the pattern can be changed quickly, it is difficult to achieve mass production for some personalized patterns or designs, such as raised patterns. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a yarn controller which can control the tightness or feeding speed of each yarn, so as to achieve the controller for weaving special effect patterns.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A yarn controller comprises a power supply circuit, a main controller and a yarn control module, wherein the main controller is electrically connected to the power supply circuit and the yarn control module respectively, and the main controller comprises a power supply switching circuit, a filter circuit, a main control circuit, an interface communication circuit and a crystal oscillator circuit, wherein the main control circuit is electrically connected to the power supply switching circuit, the filter circuit, the interface communication circuit and the crystal oscillator circuit respectively, and the power supply switching circuit is electrically connected to the power supply circuit and the filter circuit respectively.

[0007] The beneficial effects of the present invention are:

[0008] By setting up a power switching circuit, it is possible to switch according to the power supply requirements of the main control circuit, generally switching between 3.3V and 5V; by setting up a filter circuit, it is used to filter out interference in the circuit or voltage or current ripples generated inside the circuit; by setting up the main control circuit, it is used to control the communication status and the operation of the yarn control module; by setting up a crystal oscillator circuit, an oscillation source is provided for the operation of the main control circuit to ensure the stability of the operation of the main control circuit; by setting up a power supply circuit to power the main controller and the yarn control module, it can be used to filter out common-mode interference, ensure the stability of the main controller, and improve the anti-interference ability of the main controller; by electrically connecting the main controller to the yarn control module, the tightness and feeding speed of each yarn can be accurately controlled, thereby improving the weaving accuracy of the yarn controller to weave a variety of patterned fabrics. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 is an overall circuit block diagram of a yarn controller according to the present invention;

[0010] Figure 2 A circuit schematic diagram of a power supply circuit of a yarn controller according to the present invention;

[0011] Figure 3 A circuit schematic diagram of a power switching circuit of a yarn controller according to the present invention;

[0012] Figure 4 A circuit schematic diagram of a power switching circuit of a yarn controller according to the present invention;

[0013] Figure 5 A circuit schematic diagram of a filter circuit of a yarn controller according to the present invention;

[0014] Figure 6 A circuit schematic diagram of an interface communication circuit of a yarn controller according to the present invention;

[0015] Figure 7 A circuit schematic diagram of a motor control circuit of a yarn controller according to the present invention;

[0016] Figure 8 A schematic structural diagram of a yarn control structure of a yarn controller according to the present invention;

[0017] Fig. 9 A schematic structural diagram of a yarn control structure of a yarn controller according to the present invention;

[0018] Fig.10 A circuit schematic diagram of a main control circuit of a yarn controller according to the present invention;

[0019] Fig.11 A circuit schematic diagram of a crystal oscillator circuit of a yarn controller according to the present invention;

[0020] Description of labels:

[0021] 1. Power supply circuit;

[0022] 2. Main controller; 201. Power switching circuit; 202. Main control circuit; 203. Interface communication circuit; 204. Crystal oscillator circuit; 205. Filter circuit;

[0023] 3. Yarn control module;

[0024] 4. Loading plate;

[0025] 5. Driving wheel;

[0026] 6. Driven wheel;

[0027] 7. Inlet circular magnetic ring;

[0028] 8. Outgoing circular magnetic ring;

[0029] 9. Driven wheel mechanism plate. DETAILED DESCRIPTION

[0030] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in combination with the implementation modes and the accompanying drawings.

[0031] Please refer to Figure 1 , the technical solution provided by the present invention:

[0032] A yarn controller comprises a power supply circuit, a main controller and a yarn control module, wherein the main controller is electrically connected to the power supply circuit and the yarn control module respectively, and the main controller comprises a power supply switching circuit, a filter circuit, a main control circuit, an interface communication circuit and a crystal oscillator circuit, wherein the main control circuit is electrically connected to the power supply switching circuit, the filter circuit, the interface communication circuit and the crystal oscillator circuit respectively, and the power supply switching circuit is electrically connected to the power supply circuit and the filter circuit respectively.

[0033] From the above description, it can be seen that the beneficial effects of the present invention are:

[0034] By setting up a power switching circuit, it is possible to switch according to the power supply requirements of the main control circuit, generally switching between 3.3V and 5V; by setting up a filter circuit, it is used to filter out interference in the circuit or voltage or current ripples generated inside the circuit; by setting up the main control circuit, it is used to control the communication status and the operation of the yarn control module; by setting up a crystal oscillator circuit, an oscillation source is provided for the operation of the main control circuit to ensure the stability of the operation of the main control circuit; by setting up a power supply circuit to power the main controller and the yarn control module, it can be used to filter out common-mode interference, ensure the stability of the main controller, and improve the anti-interference ability of the main controller; by electrically connecting the main controller to the yarn control module, the tightness and feeding speed of each yarn can be accurately controlled, thereby improving the weaving accuracy of the yarn controller to weave a variety of patterned fabrics.

[0035] Further, the power supply circuit includes a varistor RV1, a capacitor C1, a capacitor C2, a diode D1, a transformer T1, a chip U1 and a chip U2, the chip U1 includes a first pin, a second pin, a third pin and a fourth pin, and the chip U2 includes a first pin, a second pin, a third pin and a fourth pin;

[0036] The first pin of the chip U1 is electrically connected to one end of the first winding of the transformer T1, and the other end of the first winding of the transformer T1 is electrically connected to one end of the capacitor C1 and one end of the varistor RV1 respectively. The second pin of the chip U1 is electrically connected to one end of the second winding of the transformer T1, and the other end of the second winding of the transformer T1 is electrically connected to the other end of the capacitor C1 and the other end of the varistor RV1 respectively. The third pin of the chip U1 is electrically connected to one end of the capacitor C2, the cathode of the diode D1 and the first pin of the chip U2 respectively. The fourth pin of the chip U1 is electrically connected to the other end of the capacitor C2, the anode of the diode D1 and the second pin of the chip U2 respectively.

[0037] From the above description, it can be seen that chip U1 is a high-performance capacitor AC-DC converter, and chip U2 is a DC-DC converter. The AC-DC converter converts AC into DC, and the DC-DC converter filters out common-mode interference between different grounds. Both the AC-DC converter and the DC-DC converter are isolated converters, that is, the input and output are isolated and not grounded. At the same time, there is an additional protection design at the input end of the power supply circuit. The varistor RV1 is set to protect the power supply from damage in the event of a lightning surge. The capacitor C1 and the inductor L form an EMC protection circuit to ensure that the product does not pollute the power grid and is a reliability design for the electrical appliance.

[0038] Further, the power switching circuit includes a capacitor C3, an electrolytic capacitor CE1, a diode D2, a switch S1 and a chip U3, and the chip U3 includes a first pin, a second pin, a third pin and a fourth pin;

[0039] The first pin of the chip U3 is electrically connected to one end of the capacitor C3, one end of the electrolytic capacitor CE1 and the switch S1 respectively, the second pin of the chip U3 is electrically connected to the other end of the capacitor C3 and the other end of the electrolytic capacitor CE1 respectively, the cathode of the diode D2 is electrically connected to the switch S1, the anode of the diode D2 is grounded, and the third pin of the chip U3 and the fourth pin of the chip U3 are both electrically connected to the power supply circuit.

[0040] Further, the power switching circuit also includes a resistor R1, a resistor R2, a resistor R3, a resistor R4, a capacitor C4, a capacitor C5, a capacitor C6, an electrolytic capacitor CE2, an electrolytic capacitor CE3, an electrolytic capacitor CE4 and a diode D3;

[0041] One end of the resistor R1 is electrically connected to one end of the electrolytic capacitor CE2, one end of the capacitor C4 and a power supply circuit, respectively; the other end of the resistor R1 is electrically connected to one end of the capacitor C5, one end of the electrolytic capacitor CE3 and one end of the resistor R2, respectively; the other end of the resistor R2 is electrically connected to one end of the capacitor C6 and one end of the electrolytic capacitor CE4, respectively; the other end of the electrolytic capacitor CE4 is electrically connected to the other end of the capacitor C6, the other end of the electrolytic capacitor CE3, the other end of the capacitor C5 and one end of the resistor R3, respectively; and the other end of the electrolytic capacitor CE4, the other end of the capacitor C6, the other end of the electrolytic capacitor CE3, the other end of the capacitor C5 and one end of the resistor R3 are all grounded; the other end of the resistor R3 is electrically connected to the other end of the electrolytic capacitor CE2 and the other end of the capacitor C4, respectively; one end of the resistor R4 is electrically connected to the power supply circuit, the other end of the resistor R4 is electrically connected to the anode of the diode D3, and the cathode of the diode D3 is grounded.

[0042] From the above description, it can be seen that the power switching circuit is that when the back-end circuit needs 5V power supply, the toggle switch S1 is connected to the "2" terminal to power the back-end circuit. When the back-end circuit needs 3.3V power supply, the toggle switch S1 is connected to the "1" terminal. After the 5V voltage is filtered by the electrolytic capacitor CE1 and the capacitor C3, the 5V voltage is input to the chip U3, and the chip U3 converts it into a 3.3V voltage output. The 3.3V voltage is filtered and given to the back-end circuit.

[0043] Further, the interface communication circuit includes a resistor R5, a resistor R6, a resistor R7, a resistor R8, a resistor R9, a resistor R10, a connector P2 and a chip U4, and the chip U4 includes a first pin, a second pin, a third pin, a fourth pin, a fifth pin, a sixth pin, a seventh pin and an eighth pin;

[0044] The first pin of the chip U4 is electrically connected to one end of the resistor R5, and the other end of the resistor R5 is electrically connected to the main control circuit. The second pin of the chip U4 is electrically connected to the third pin of the chip U4 and one end of the resistor R6, respectively, and the other end of the resistor R6 is grounded. The fourth pin of the chip U4 is electrically connected to one end of the resistor R7, and the other end of the resistor R7 is electrically connected to the main control circuit. The fifth pin of the chip U4 is grounded. The sixth pin of the chip U4 is electrically connected to one end of the resistor R10, one end of the resistor R9 and the second pin of the connector P2, respectively. The seventh pin of the chip U4 is electrically connected to the other end of the resistor R9, one end of the resistor R8 and the first pin of the connector P2, respectively. The eighth pin of the chip U4 and the other end of the resistor R10 are both electrically connected to the power supply circuit, and the other end of the resistor R8 is grounded.

[0045] From the above description, it can be seen that the model of chip U4 is MAX485. When the signal is transmitted, the signal is input from the other end of resistor R7 to the sixth pin of chip U4 and the seventh pin of chip U4, and the sixth pin of chip U4 and the seventh pin of chip U4 obtain a differential signal. Resistor R8 and resistor R10 are pull-up and pull-down resistors, and resistor R9 is the load resistor of the sixth pin of chip U4 and the seventh pin of chip U4, and its function is to improve the anti-interference ability.

[0046] Furthermore, the yarn control module includes more than two motor control units, and the motor control unit includes a motor control circuit and a yarn control structure, and the motor control circuit is electrically connected to the yarn control structure.

[0047] From the above description, it can be seen that the motor control circuit is provided to control the feeding speed and yarn tightness of the yarn control structure, so as to improve the weaving accuracy of the yarn controller and weave a variety of patterned fabrics.

[0048] Further, the motor control circuit includes a resistor R11, a resistor R12, a resistor R13, a resistor R14, a resistor R15, a resistor R16, a resistor R17, a diode D4, a diode D5, a diode D6, a diode D7, a transistor Q1, a transistor Q2, a transistor Q3, a transistor Q4, a transistor Q5, a transistor Q6, a transistor Q7, an optical coupler U5, and an optical coupler U6;

[0049] The first end of the optical coupler U5 is electrically connected to the collector of the transistor Q5, one end of the resistor R13, one end of the resistor R12, the anode of the diode D4 and the base of the transistor Q1, respectively. The other end of the resistor R12 is electrically connected to the emitter of the transistor Q1, the cathode of the diode D5, the cathode of the diode D6, the collector of the transistor Q2 and one end of the resistor R15, respectively. The other end of the resistor R15 is electrically connected to the base of the transistor Q2, the anode of the diode D7, one end of the resistor R16, The collector of transistor Q7 is electrically connected to the fourth end of the optical coupler U6, the other end of the resistor R16 is electrically connected to the base of the transistor Q4, the emitter of the transistor Q4 is electrically connected to the anode of the diode D6 and the emitter of the transistor Q2, the cathode of the diode D7 is electrically connected to the emitter of the transistor Q6 and the cathode of the diode D4, the base of the transistor Q6 is electrically connected to one end of the resistor R14, the collector of the transistor Q4 and the collector of the transistor Q3, and the transistor The emitter of Q3 is electrically connected to the collector of the transistor Q1 and the anode of the diode D5 respectively, the base of the transistor Q3 is electrically connected to the other end of the resistor R13, the second end of the optical coupler U5 is electrically connected to the base of the transistor Q5, the emitter of the transistor Q5 is electrically connected to the other end of the resistor R14, the collector of the transistor Q6 and the emitter of the transistor Q7 respectively, and the emitter of the transistor Q5, the other end of the resistor R14, the collector of the transistor Q6 and the emitter of the transistor Q7 are electrically connected. The electrodes are all grounded, the base of the transistor Q7 is electrically connected to the third end of the optical coupler U6, the first end of the optical coupler U6 is electrically connected to one end of the resistor R17, the other end of the resistor R17 is electrically connected to the power supply circuit, the second end of the optical coupler U6 is electrically connected to the main control circuit, the fourth end of the optical coupler U5 is electrically connected to one end of the resistor R11, the other end of the resistor R11 is electrically connected to the power supply circuit, and the third end of the optical coupler U5 is electrically connected to the main control circuit.

[0050] From the above description, it can be seen that resistor R11, resistor R12, resistor R13, resistor R14, resistor R15, resistor R16, resistor R17, diode D4, diode D5, diode D6, diode D7, transistor Q1, transistor Q2, transistor Q3, transistor Q4, transistor Q5, transistor Q6, transistor Q7, optocoupler U5 and optocoupler U6 constitute a motor control circuit, which controls the stable rotation of the motor and can accurately control the tightness of each yarn and the feeding speed, thereby improving the weaving accuracy of the yarn controller to weave a variety of patterned fabrics.

[0051] Furthermore, the yarn control structure includes a carrier plate and a motor, and a driving wheel, an outlet circular magnetic ring, an inlet circular magnetic ring, a driven wheel and a driven wheel mechanism plate are provided on the surface of the carrier plate, one end of the driven wheel passes through the driven wheel mechanism plate and is rotatably connected to the driven wheel mechanism plate, one end of the driving wheel is inserted into the carrier plate and is rotatably connected to the carrier plate, one end of the driving wheel is fixedly connected to the output shaft of the motor, the motor is electrically connected to the motor control circuit, the driven wheel is fitted with the driving wheel, the inlet circular magnetic ring is arranged close to the position where the driving wheel and the driven wheel are fitted, and the driving wheel is located between the outlet circular magnetic ring and the inlet circular magnetic ring.

[0052] As can be seen from the above description, the yarn is prevented from being scratched or worn by setting the outgoing and incoming circular magnetic rings. The driving wheel is controlled by the motor control circuit, and the driving wheel cooperates with the driven wheel to control the wire feeding speed and the tension of the yarn.

[0053] Furthermore, the driven wheel includes a support bearing, a support terminal, a rotating mechanism, a deflection ring, a plastic sleeve and a rubber sleeve, the rotating mechanism is sleeved on one end of the support bearing, the deflection ring is sleeved on the outer wall of the rotating mechanism, the support terminal is sleeved on the outer wall of the other end of the support bearing opposite to one end of the support bearing, the support terminal, the rotating mechanism and the deflection ring are all located in the inner cavity of the plastic sleeve, the rubber sleeve is sleeved on the outer wall of the plastic sleeve, and the other end of the support bearing opposite to one end is inserted into the driven wheel mechanism plate and is rotatably connected to the driven wheel mechanism plate.

[0054] From the above description, it can be seen that the surface of the driven wheel is made of soft frosted material. At the same time, the driven wheel is designed based on the lever principle. There is a raised structure in the center of the driven wheel. This raised structure can give the driven wheel a deviation angle to ensure that after long-term use, the yarn can still be clamped between the driven wheel and the driving wheel to ensure normal yarn control.

[0055] Furthermore, the filtering circuit includes capacitor C7, capacitor C8, capacitor C9, capacitor C10 and capacitor C11, one end of the capacitor C7 is electrically connected to one end of the capacitor C8, one end of the capacitor C9, one end of the capacitor C10 and one end of the capacitor C11, and the other end of the capacitor C7 is electrically connected to the other end of the capacitor C8, the other end of the capacitor C9, the other end of the capacitor C10 and the other end of the capacitor C11.

[0056] From the above description, it can be known that the capacitors C7, C8, C9, C10 and C11 constitute a filter circuit for filtering out interference in the circuit or voltage or current ripples generated inside the circuit.

[0057] Please refer to Figures 1 to 11 , Embodiment 1 of the present invention is:

[0058] Please refer to Figure 1 A yarn controller comprises a power supply circuit 1, a main controller 2 and a yarn control module 3, wherein the main controller 2 is electrically connected to the power supply circuit 1 and the yarn control module 3 respectively, and the main controller 2 comprises a power supply switching circuit 201, a filter circuit 205, a main control circuit 202, an interface communication circuit 203 and a crystal oscillator circuit 204 respectively, and the main control circuit 202 is electrically connected to the power supply switching circuit 201, the filter circuit 205, the interface communication circuit 203 and the crystal oscillator circuit 204 respectively, and the power supply switching circuit 201 is electrically connected to the power supply circuit 1 and the filter circuit 205 respectively.

[0059] Please refer to Figure 2 The power supply circuit 1 includes a varistor RV1 (model TVR10561M), a capacitor C1 (capacitance value is 0.15uF), a capacitor C2 (capacitance value is 0.15uF), a diode D1 (a voltage regulator with a clamping voltage of 30V), a transformer T1, a chip U1 (AC-DC conversion power supply) and a chip U2 (DC-DC power supply module), wherein the chip U1 includes a first pin, a second pin, a third pin and a fourth pin, and the chip U2 includes a first pin, a second pin, a third pin and a fourth pin;

[0060] The first pin of the chip U1 is electrically connected to one end of the first winding of the transformer T1, and the other end of the first winding of the transformer T1 is electrically connected to one end of the capacitor C1 and one end of the varistor RV1 respectively. The second pin of the chip U1 is electrically connected to one end of the second winding of the transformer T1, and the other end of the second winding of the transformer T1 is electrically connected to the other end of the capacitor C1 and the other end of the varistor RV1 respectively. The third pin of the chip U1 is electrically connected to one end of the capacitor C2, the cathode of the diode D1 and the first pin of the chip U2 respectively. The fourth pin of the chip U1 is electrically connected to the other end of the capacitor C2, the anode of the diode D1 and the second pin of the chip U2 respectively.

[0061] Please refer to Figure 2 The power switching circuit 201 includes a capacitor C3 (capacitance value is 0.1uF), an electrolytic capacitor CE1 (capacitance value is 22uF), a diode D2 (using a Schottky diode, a voltage value of 40V, a current value of 5A), a switch S1 (using a toggle switch) and a chip U3 (model AMS1117-3.3), and the chip U3 includes a first pin, a second pin, a third pin and a fourth pin;

[0062] The first pin of the chip U3 is electrically connected to one end of the capacitor C3, one end of the electrolytic capacitor CE1 and the switch S1 respectively, the second pin of the chip U3 is electrically connected to the other end of the capacitor C3 and the other end of the electrolytic capacitor CE1 respectively, the cathode of the diode D2 is electrically connected to the switch S1, the anode of the diode D2 is grounded, and the third pin of the chip U3 and the fourth pin of the chip U3 are both electrically connected to the power supply circuit 1.

[0063] Please refer to Figure 3 , the power switching circuit 201 also includes a resistor R1 (resistance value is 0Ω), a resistor R2 (resistance value is 47Ω), a resistor R3 (resistance value is 0Ω), a resistor R4 (resistance value is 47Ω), a capacitor C4 (capacitance value is 0.1uF), a capacitor C5 (capacitance value is 0.1uF), a capacitor C6 (capacitance value is 1uF), an electrolytic capacitor CE2 (capacitance value is 4.7uF), an electrolytic capacitor CE3 (capacitance value is 1uF), an electrolytic capacitor CE4 (capacitance value is 1uF) and a diode D3 (model RED);

[0064] One end of the resistor R1 is electrically connected to one end of the electrolytic capacitor CE2, one end of the capacitor C4 and the power supply circuit 1 respectively, the other end of the resistor R1 is electrically connected to one end of the capacitor C5, one end of the electrolytic capacitor CE3 and one end of the resistor R2 respectively, the other end of the resistor R2 is electrically connected to one end of the capacitor C6 and one end of the electrolytic capacitor CE4 respectively, the other end of the electrolytic capacitor CE4 is electrically connected to the other end of the capacitor C6, the other end of the electrolytic capacitor CE3, the other end of the capacitor C5 and one end of the resistor R3 respectively, and the other end of the electrolytic capacitor CE4, the other end of the capacitor C6, the other end of the electrolytic capacitor CE3, the other end of the capacitor C5 and one end of the resistor R3 are all grounded, the other end of the resistor R3 is electrically connected to the other end of the electrolytic capacitor CE2 and the other end of the capacitor C4 respectively, one end of the resistor R4 is electrically connected to the power supply circuit 1, the other end of the resistor R4 is electrically connected to the anode of the diode D3, and the cathode of the diode D3 is grounded.

[0065] Please refer to Figure 5 The interface communication circuit 203 includes a resistor R5 (resistance value is 1KΩ), a resistor R6 (resistance value is 4.7KΩ), a resistor R7 (resistance value is 1KΩ), a resistor R8 (resistance value is 4.7KΩ), a resistor R9 (resistance value is 120Ω), a resistor R10 (resistance value is 4.7KΩ), a connector P2 (model DG301-2P) and a chip U4 (model MAX485), wherein the chip U4 includes a first pin, a second pin, a third pin, a fourth pin, a fifth pin, a sixth pin, a seventh pin and an eighth pin;

[0066] The first pin of the chip U4 is electrically connected to one end of the resistor R5, and the other end of the resistor R5 is electrically connected to the main control circuit 202. The second pin of the chip U4 is electrically connected to the third pin of the chip U4 and one end of the resistor R6, respectively, and the other end of the resistor R6 is grounded. The fourth pin of the chip U4 is electrically connected to one end of the resistor R7, and the other end of the resistor R7 is electrically connected to the main control circuit 202. The fifth pin of the chip U4 is grounded. The sixth pin of the chip U4 is electrically connected to one end of the resistor R10, one end of the resistor R9 and the second pin of the connector P2, respectively. The seventh pin of the chip U4 is electrically connected to the other end of the resistor R9, one end of the resistor R8 and the first pin of the connector P2, respectively. The eighth pin of the chip U4 and the other end of the resistor R10 are both electrically connected to the power supply circuit 1, and the other end of the resistor R8 is grounded.

[0067] The yarn control module 3 includes more than two motor control units, and the motor control unit includes a motor control circuit and a yarn control structure. The motor control circuit is electrically connected to the yarn control structure.

[0068] Please refer to Figure 7 , the motor control circuit includes a resistor R11, a resistor R12, a resistor R13, a resistor R14, a resistor R15, a resistor R16, a resistor R17, a diode D4, a diode D5, a diode D6, a diode D7, a transistor Q1, a transistor Q2, a transistor Q3, a transistor Q4, a transistor Q5, a transistor Q6, a transistor Q7, an optical coupler U5 and an optical coupler U6;

[0069] The first end of the optical coupler U5 is electrically connected to the collector of the transistor Q5, one end of the resistor R13, one end of the resistor R12, the anode of the diode D4 and the base of the transistor Q1, respectively. The other end of the resistor R12 is electrically connected to the emitter of the transistor Q1, the cathode of the diode D5, the cathode of the diode D6, the collector of the transistor Q2 and one end of the resistor R15, respectively. The other end of the resistor R15 is electrically connected to the base of the transistor Q2, the anode of the diode D7, one end of the resistor R16, the base of the transistor Q1, the cathode of the diode D5, the cathode of the diode D6, the collector of the transistor Q2 and one end of the resistor R15, respectively. The collector of transistor Q7 is electrically connected to the fourth end of the optical coupler U6, the other end of the resistor R16 is electrically connected to the base of the transistor Q4, the emitter of the transistor Q4 is electrically connected to the anode of the diode D6 and the emitter of the transistor Q2 respectively, the cathode of the diode D7 is electrically connected to the emitter of the transistor Q6 and the cathode of the diode D4 respectively, the base of the transistor Q6 is electrically connected to one end of the resistor R14, the collector of the transistor Q4 and the collector of the transistor Q3 respectively, the emitter of the transistor Q3 is electrically connected to the anode of the diode D6 and the emitter of the transistor Q2 respectively, the cathode of the diode D7 is electrically connected to the emitter of the transistor Q6 and the cathode of the diode D4 respectively, the base of the transistor Q6 is electrically connected to one end of the resistor R14, the collector of the transistor Q4 and the collector of the transistor Q3 respectively, The emitter is electrically connected to the collector of the transistor Q1 and the anode of the diode D5 respectively, the base of the transistor Q3 is electrically connected to the other end of the resistor R13, the second end of the optical coupler U5 is electrically connected to the base of the transistor Q5, the emitter of the transistor Q5 is electrically connected to the other end of the resistor R14, the collector of the transistor Q6 and the emitter of the transistor Q7 respectively, and the emitter of the transistor Q5, the other end of the resistor R14, the collector of the transistor Q6 and the emitter of the transistor Q7 are all grounded, The base of the transistor Q7 is electrically connected to the third end of the optical coupler U6, the first end of the optical coupler U6 is electrically connected to one end of the resistor R17, the other end of the resistor R17 is electrically connected to the power supply circuit 1, the second end of the optical coupler U6 is electrically connected to the main control circuit 202, the fourth end of the optical coupler U5 is electrically connected to one end of the resistor R11, the other end of the resistor R11 is electrically connected to the power supply circuit 1, and the third end of the optical coupler U5 is electrically connected to the main control circuit 202.

[0070] Please refer to Figure 8 and Fig. 9The yarn control structure includes a carrier plate 4 and a motor. A driving wheel 5, an outgoing circular magnetic ring 8, an incoming circular magnetic ring 7, a driven wheel 6 and a driven wheel mechanism plate 9 are provided on the surface of the carrier plate 4. One end of the driven wheel 6 passes through the driven wheel mechanism plate 9 and is rotatably connected to the driven wheel mechanism plate 9. One end of the driving wheel 5 is plugged into the carrier plate 4 and is rotatably connected to the carrier plate 4. One end of the driving wheel 5 is fixedly connected to the output shaft of the motor. The motor is electrically connected to the motor control circuit. The driven wheel 6 is fitted with the driving wheel 5. The incoming circular magnetic ring 7 is arranged close to the position where the driving wheel 5 and the driven wheel 6 are fitted. The driving wheel 5 is located between the outgoing circular magnetic ring 8 and the incoming circular magnetic ring 7.

[0071] The driven wheel 6 includes a support bearing, a support terminal, a rotating mechanism, a deflection ring, a plastic sleeve and a rubber sleeve. The rotating mechanism is sleeved on one end of the support bearing, the deflection ring is sleeved on the outer wall of the rotating mechanism, the support terminal is sleeved on the outer wall of the other end of the support bearing opposite to one end of the support bearing, the support terminal, the rotating mechanism and the deflection ring are all located in the inner cavity of the plastic sleeve, the rubber sleeve is sleeved on the outer wall of the plastic sleeve, and the other end of the support bearing opposite to one end is inserted into the driven wheel mechanism plate 9 and is rotatably connected to the driven wheel mechanism plate 9.

[0072] Please refer to Figure 5 The filtering circuit 205 includes a capacitor C7 (capacitance value is 0.1uF), a capacitor C8 (capacitance value is 0.1uF), a capacitor C9 (capacitance value is 0.1uF), a capacitor C10 (capacitance value is 0.1uF) and a capacitor C11 (capacitance value is 0.1uF), one end of the capacitor C7 is electrically connected to one end of the capacitor C8, one end of the capacitor C9, one end of the capacitor C10 and one end of the capacitor C11, respectively, and the other end of the capacitor C7 is electrically connected to the other end of the capacitor C8, the other end of the capacitor C9, the other end of the capacitor C10 and the other end of the capacitor C11.

[0073] Please refer to Fig.10 , which is a specific circuit connection diagram of the main control circuit 202, the model of the chip U7 is STM32F103VET;

[0074] The crystal oscillator circuit 204 includes two crystal oscillator sub-circuits with the same circuit structure. The crystal oscillator sub-circuit includes capacitor C14 (capacitance value is 10pF), capacitor C15 (capacitance value is 10pF) and crystal oscillator Y1 (frequency is 8M). For the specific connection relationship of each component, please refer to Fig.11 .

[0075] To sum up, the present invention provides a yarn controller, which can switch according to the power supply requirements of the main control circuit by setting a power switching circuit, generally switching between 3.3V and 5V; by setting a filter circuit to filter out interference in the circuit or voltage or current ripples generated inside the circuit; by setting the main control circuit to control the communication status and the operation of the yarn control module; by setting a crystal oscillator circuit to provide an oscillation source for the operation of the main control circuit, thereby ensuring the stability of the operation of the main control circuit; by setting a power circuit to power the main controller and the yarn control module, and to filter out common-mode interference, thereby ensuring the stability of the operation of the main controller and improving the anti-interference ability of the main controller; by electrically connecting the main controller to the yarn control module, the tightness and feeding speed of each yarn can be accurately controlled, thereby improving the weaving accuracy of the yarn controller, so as to weave a variety of patterned fabrics.

[0076] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention's specification and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A yarn controller, characterized in that: It includes a power supply circuit, a main controller and a yarn control module, the main controller is electrically connected to the power supply circuit and the yarn control module respectively, the main controller includes a power switching circuit, a filter circuit, a main control circuit, an interface communication circuit and a crystal oscillator circuit, the main control circuit is electrically connected to the power switching circuit, the filter circuit, the interface communication circuit and the crystal oscillator circuit respectively, the power switching circuit is electrically connected to the power supply circuit and the filter circuit respectively, the power switching circuit can be switched according to the power supply requirement of the main control circuit by setting the power switching circuit, the main control circuit is used to control the communication state and the operation of the yarn control module by setting the main control circuit, the crystal oscillator circuit is used to provide an oscillation source for the operation of the main control circuit to ensure the stability of the operation of the main control circuit, the power supply circuit is used to power the main controller and the yarn control module, and can be used to filter out common mode interference to ensure the stability of the operation of the main controller and improve the anti-interference ability of the main controller, the main controller is electrically connected to the yarn control module, The tightness and feeding speed of each yarn are accurately controlled. The power switching circuit includes a capacitor C3, an electrolytic capacitor CE1, a diode D2, a switch S1 and a chip U3. The chip U3 includes a first pin, a second pin, a third pin and a fourth pin; the first pin of the chip U3 is electrically connected to one end of the capacitor C3, one end of the electrolytic capacitor CE1 and the switch S1 respectively, the second pin of the chip U3 is electrically connected to the other end of the capacitor C3 and the other end of the electrolytic capacitor CE1 respectively, the cathode of the diode D2 is electrically connected to the switch S1, the anode of the diode D2 is grounded, the third pin of the chip U3 and the fourth pin of the chip U3 are both electrically connected to the power circuit, and the power switching circuit also includes a resistor R1, a resistor R2, a resistor R3, a resistor R4, a capacitor C4, a capacitor C5, a capacitor C6, an electrolytic capacitor CE2, an electrolytic capacitor CE3, an electrolytic capacitor CE4 and a diode D3;One end of the resistor R1 is electrically connected to one end of the electrolytic capacitor CE2, one end of the capacitor C4 and the power supply circuit respectively, the other end of the resistor R1 is electrically connected to one end of the capacitor C5, one end of the electrolytic capacitor CE3 and one end of the resistor R2 respectively, the other end of the resistor R2 is electrically connected to one end of the capacitor C6 and one end of the electrolytic capacitor CE4 respectively, the other end of the electrolytic capacitor CE4 is electrically connected to the other end of the capacitor C6, the other end of the electrolytic capacitor CE3, the other end of the capacitor C5 and one end of the resistor R3 respectively, and the other end of the electrolytic capacitor CE4 and the capacitor C6 are electrically connected to the other end of the capacitor C6. The other end of the electrolytic capacitor CE3, the other end of the capacitor C5 and one end of the resistor R3 are all grounded, the other end of the resistor R3 is electrically connected to the other end of the electrolytic capacitor CE2 and the other end of the capacitor C4 respectively, one end of the resistor R4 is electrically connected to the power supply circuit, the other end of the resistor R4 is electrically connected to the anode of the diode D3, the cathode of the diode D3 is grounded, the yarn control module includes more than two motor control units, the motor control unit includes a motor control circuit and a yarn control structure, the motor control circuit is electrically connected to the yarn control structure, The yarn control structure includes a carrier plate and a motor, wherein a driving wheel, an outlet circular magnetic ring, an inlet circular magnetic ring, a driven wheel and a driven wheel mechanism plate are arranged on the surface of the carrier plate, one end of the driven wheel passes through the driven wheel mechanism plate and is rotatably connected with the driven wheel mechanism plate, one end of the driving wheel is plugged into the carrier plate and is rotatably connected with the carrier plate, one end of the driving wheel is fixedly connected with the output shaft of the motor, the motor is electrically connected with the motor control circuit, the driven wheel is fitted with the driving wheel, the inlet circular magnetic ring is arranged near the position where the driving wheel and the driven wheel are fitted, and the driving wheel is located at the outlet Between the circular magnetic ring and the incoming circular magnetic ring, the driven wheel includes a support bearing, a support terminal, a rotating mechanism, a deflection ring, a plastic sleeve and a rubber sleeve. The rotating mechanism is sleeved on one end of the support bearing, the deflection ring is sleeved on the outer wall of the rotating mechanism, the support terminal is sleeved on the outer wall of the other end of the support bearing opposite to one end of the support bearing, the support terminal, the rotating mechanism and the deflection ring are all located in the inner cavity of the plastic sleeve, the rubber sleeve is sleeved on the outer wall of the plastic sleeve, and the other end of the support bearing opposite to one end is inserted in the driven wheel mechanism plate and is rotatably connected with the driven wheel mechanism plate. ; 2. The yarn controller according to claim 1, characterized in that: The power supply circuit includes a varistor RV1, a capacitor C1, a capacitor C2, a diode D1, a transformer T1, a chip U1 and a chip U2, the chip U1 includes a first pin, a second pin, a third pin and a fourth pin, and the chip U2 includes a first pin, a second pin, a third pin and a fourth pin; the first pin of the chip U1 is electrically connected to one end of the first winding of the transformer T1, the other end of the first winding of the transformer T1 is respectively electrically connected to one end of the capacitor C1 and one end of the varistor RV1, the second pin of the chip U1 is electrically connected to one end of the second winding of the transformer T1, the other end of the second winding of the transformer T1 is respectively electrically connected to the other end of the capacitor C1 and the other end of the varistor RV1, the third pin of the chip U1 is respectively electrically connected to one end of the capacitor C2, the cathode of the diode D1 and the first pin of the chip U2, and the fourth pin of the chip U1 is respectively electrically connected to the other end of the capacitor C2, the anode of the diode D1 and the second pin of the chip U2.

3. The yarn controller according to claim 1, characterized in that: The interface communication circuit includes resistors R5, R6, R7, R8, R9, R10, a connector P2 and a chip U4, wherein the chip U4 includes a first pin, a second pin, a third pin, a fourth pin, a fifth pin, a sixth pin, a seventh pin and an eighth pin; the first pin of the chip U4 is electrically connected to one end of the resistor R5, the other end of the resistor R5 is electrically connected to the main control circuit, the second pin of the chip U4 is electrically connected to the third pin of the chip U4 and one end of the resistor R6 respectively, the other end of the resistor R6 is grounded, and the The fourth pin of the chip U4 is electrically connected to one end of the resistor R7, the other end of the resistor R7 is electrically connected to the main control circuit, the fifth pin of the chip U4 is grounded, the sixth pin of the chip U4 is electrically connected to one end of the resistor R10, one end of the resistor R9 and the second pin of the connector P2, the seventh pin of the chip U4 is electrically connected to the other end of the resistor R9, one end of the resistor R8 and the first pin of the connector P2, the eighth pin of the chip U4 and the other end of the resistor R10 are both electrically connected to the power supply circuit, and the other end of the resistor R8 is grounded.

4. The yarn controller according to claim 1, characterized in that: The motor control circuit includes a resistor R11, a resistor R12, a resistor R13, a resistor R14, a resistor R15, a resistor R16, a resistor R17, a diode D4, a diode D5, a diode D6, a diode D7, a transistor Q1, a transistor Q2, a transistor Q3, a transistor Q4, a transistor Q5, a transistor Q6, a transistor Q7, an optical coupler U5 and an optical coupler U6; a first end of the optical coupler U5 is electrically connected to the collector of the transistor Q5, one end of the resistor R13, one end of the resistor R12, an anode of the diode D4 and a base of the transistor Q1, respectively; the other end of the resistor R12 is electrically connected to the collector of the transistor Q5, one end of the resistor R13, one end of the resistor R12, an anode of the diode D4 and a base of the transistor Q1, respectively. The ends are respectively electrically connected to the emitter of the transistor Q1, the cathode of the diode D5, the cathode of the diode D6, the collector of the transistor Q2 and one end of the resistor R15, the other end of the resistor R15 is respectively electrically connected to the base of the transistor Q2, the anode of the diode D7, one end of the resistor R16, the collector of the transistor Q7 and the fourth end of the optical coupler U6, the other end of the resistor R16 is electrically connected to the base of the transistor Q4, the emitter of the transistor Q4 is respectively electrically connected to the anode of the diode D6 and the emitter of the transistor Q2, the cathode of the diode D7 is respectively electrically connected to the emitter of the transistor Q6 The base of the transistor Q6 is electrically connected to one end of the resistor R14, the collector of the transistor Q4 and the collector of the transistor Q3, respectively. The emitter of the transistor Q3 is electrically connected to the collector of the transistor Q1 and the anode of the diode D5, respectively. The base of the transistor Q3 is electrically connected to the other end of the resistor R13. The second end of the optical coupler U5 is electrically connected to the base of the transistor Q5. The emitter of the transistor Q5 is electrically connected to the other end of the resistor R14, the collector of the transistor Q6 and the emitter of the transistor Q7, respectively. The emitter of the transistor Q6, the other end of the resistor R14, the collector of the transistor Q6 and the emitter of the transistor Q7 are all grounded, the base of the transistor Q7 is electrically connected to the third end of the optical coupler U6, the first end of the optical coupler U6 is electrically connected to one end of the resistor R17, the other end of the resistor R17 is electrically connected to the power supply circuit, the second end of the optical coupler U6 is electrically connected to the main control circuit, the fourth end of the optical coupler U5 is electrically connected to one end of the resistor R11, the other end of the resistor R11 is electrically connected to the power supply circuit, and the third end of the optical coupler U5 is electrically connected to the main control circuit.

5. The yarn controller according to claim 1, characterized in that: The filtering circuit includes capacitor C7, capacitor C8, capacitor C9, capacitor C10 and capacitor C11, one end of the capacitor C7 is electrically connected to one end of the capacitor C8, one end of the capacitor C9, one end of the capacitor C10 and one end of the capacitor C11, and the other end of the capacitor C7 is electrically connected to the other end of the capacitor C8, the other end of the capacitor C9, the other end of the capacitor C10 and the other end of the capacitor C11.

Citation Information

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