An intelligent aerobic fermentation system for buried garbage
By designing an intelligent aerobic fermentation system for underground garbage, the existing equipment has been solved, with low automation, large land area and serious pollution, and efficient automated processing and resource utilization have been achieved, which is suitable for harmless treatment of urban domestic waste.
Patent Information
- Application Number
- CN202211555380.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-21
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2040-12-21
AI Technical Summary
The existing garbage fermentation equipment has low degree of automation, large area, and serious secondary pollution, making it difficult to meet the resource utilization and source reduction requirements of organic and corrosive components in domestic waste.
An underground intelligent aerobic fermentation system for garbage is designed, including a garbage transfer room and treatment control room on the ground. It has a garbage sorting room, an organic garbage fermentation warehouse and a wastewater and waste gas treatment warehouse on the ground. Intelligent robots are used to transport and throw materials, combined with chemical pretreatment and deep treatment technology, and fully automated control and rapid treatment of waste gas and wastewater.
It realizes efficient automation of garbage disposal, reduces secondary pollution, saves ground area, and can effectively utilize the treated garbage resources, which is suitable for harmless treatment of urban domestic waste.
Smart Images

Figure CN116174438B_ABST
Abstract
Description
[0001] This application is a divisional application of the patent application entitled "A Intelligent Aerobic Fermentation System for Underground Garbage". The application date of the original application is December 21, 2020, and the application number is 202011533704.7. Technical Field
[0002] The invention relates to the technical field of garbage recycling and processing equipment, and in particular to an underground garbage intelligent aerobic fermentation system. Background Art
[0003] In June 2016, the Ministry of Housing and Urban-Rural Development and the National Development and Reform Commission issued the "Waste Mandatory Classification System Plan (Draft for Comments)". The plan proposes that by the end of 2020, domestic waste in key cities will be effectively classified, and the coverage rate of classified collection of domestic waste in key cities that implement mandatory classification of domestic waste will reach more than 90%, and the recycling rate of domestic waste will reach more than 35% (including recycling of renewable resources, classified collection and resource utilization of kitchen waste and other perishable organic waste). Classified kitchen waste and other perishable organic waste and sludge waste can be aerobic fermented, which can not only achieve harmlessness, reduction and resource utilization, but also generate certain economic benefits.
[0004] At present, according to the characteristics of fermentation, most high-temperature aerobic fermentation devices adopt vertical and horizontal fermentation cylinders and are all set on the ground. Among them, most of the fermentation cylinders are cylindrical, and few equipment are equipped with exhaust devices to extract water vapor and exhaust gas inside the fermentation cylinder. The heat generated by the degradation of organic matter by microorganisms during fermentation causes the water in the material to evaporate. However, this part of the water vapor cannot be extracted from the cylinder in time, and will return to the material again after condensation, slowing down the heating rate of the fresh material, thereby affecting the maturation process of the material. Therefore, it is difficult for existing fermentation equipment to achieve moisture removal in a short period of aerobic fermentation, and it is difficult to meet the requirement of moisture content ≤30% in the "Organic Fertilizer Standard" (NY525-2012).
[0005] At present, there are some technologies and equipment for reducing and recycling domestic waste, but the existing equipment has low automation, high cost of microbial agents and auxiliary materials, large floor space, complicated supporting facilities, serious secondary pollution (waste gas, wastewater), poor environmental sanitation conditions and other problems. It cannot adapt to the shortage of land resources and the characteristics of urban waste, and seriously limits the resource utilization of organic degradable components in urban domestic waste and the reduction of domestic waste at the source. Summary of the invention
[0006] The purpose of the present invention is to overcome the defects in the prior art and provide an underground garbage intelligent aerobic fermentation system which has a simple structure, high garbage treatment efficiency, high degree of automation, no secondary pollution, no need to occupy a large amount of ground building area, and can effectively utilize the treated garbage.
[0007] To achieve the above object, the present invention provides the following technical solution:
[0008] An underground garbage intelligent aerobic fermentation system, the system comprising a garbage transfer room and a garbage treatment control room arranged on the ground;
[0009] An underground garbage sorting room is provided at the lower part of the garbage transfer room;
[0010] A conveyor belt is provided in the underground garbage sorting chamber;
[0011] A garbage input bucket and a lifting device port are provided above one end of the conveyor belt, and the other end of the conveyor belt is connected to one side of an organic garbage buffer storage chamber arranged underground;
[0012] The other side of the organic waste buffer storage chamber is connected to the front end of the organic waste fermentation chamber arranged underground;
[0013] The rear end of the organic waste fermentation chamber is connected to the front end of the wastewater and waste gas treatment chamber arranged underground;
[0014] An intelligent robot for material transportation and material turning is arranged on the upper part of the organic waste buffer storage chamber and the organic waste fermentation chamber; the intelligent robot is electrically connected to the PLC controller in the waste treatment control room.
[0015] In order to facilitate the automatic delivery of garbage to the garbage conveyor belt, and to facilitate the delivery of fermented fertilizers and other recyclable garbage to the ground and transport them out by trucks, the preferred technical solution is that the garbage input bucket corresponds to the position of the garbage dumping port on the ground; the conveyor belt includes a garbage conveyor belt and a fertilizer conveyor belt; the feed end of the fertilizer conveyor belt is connected to the discharge end of the organic garbage buffer storage chamber; the discharge end of the fertilizer conveyor belt is connected to the feed port of the lifting device; the upper part of the underground garbage sorting chamber is provided with a first waste gas recovery pipe; the bottom of the underground garbage sorting chamber is provided with a waste liquid recovery tank; the waste liquid recovery tank is connected to the fourth port of the dry-wet separator through a waste liquid recovery pipeline and a waste liquid recovery pump. The garbage input bucket can also be provided with a screw conveyor for controlling the garbage dumping speed, and the screw in the screw conveyor can be tilted, so that the speed of garbage delivery to the conveyor belt can be controlled by controlling the rotation speed of the screw in the screw conveyor. The garbage input bucket can also be provided with a garbage crusher for crushing the garbage.
[0016] In order to isolate the odor in the organic waste buffer storage chamber and the organic waste fermentation chamber from entering the underground garbage sorting chamber, and to transmit it upward from the underground garbage sorting chamber to the garbage transfer room, and to effectively and quickly treat the wastewater and waste gas generated during the fermentation process, a further preferred technical solution is that a first isolation wall is provided between the underground garbage sorting chamber and the organic waste buffer storage chamber; a lifting garbage feed bin door and a fertilizer discharge bin door are provided in the middle and lower part of the first isolation wall; an aeration component is provided at the bottom of the organic waste fermentation chamber; the aeration component is connected to one end of the first fan, and the other end of the first fan is connected to the first port of the dry-wet separator through a pipeline; a waste gas recovery component is provided on the top of the organic waste fermentation chamber; the waste gas recovery component is divided into two paths through the second waste gas return pipe, one path is connected to the second port of the dry-wet separator, the second waste gas return pipe is connected to the first waste gas recovery pipe passing through the first isolation wall, and the other path is connected to the air inlet port of the primary chemical pretreatment spray tank through the second fan. The exhaust port of the first-level chemical pretreatment spray tank is connected to the air inlet port of the second-level chemical treatment spray tank through a pipeline, the exhaust port of the second-level chemical treatment spray tank is connected to the air inlet port of the third-level chemical deep processor through a pipeline, and the exhaust port of the third-level chemical deep processor is connected to the air inlet port of the fourth-level chemical terminal processor; the second-level chemical deep processor is also provided with a supernatant discharge port and a lower turbid liquid discharge port, the supernatant discharge port) and the lower turbid liquid discharge port are respectively connected to the liquid inlet port through pipelines; the liquid inlet port is connected to the microbial treatment tank, and the liquid inlet port is also connected to the third port of the dry-wet separator through a pipeline, the treated reclaimed water in the microbial treatment tank is transported to the ground fountain through the first water pump and the water pipeline, the treated wastewater in the microbial treatment tank is transported to the wastewater treatment tank through the second water pump and the water pipeline, and is mixed with lime for use in the production of building materials; the wastewater in the wastewater treatment tank is also used to mix with used activated carbon and add adhesive to make floor tiles.
[0017] In order to increase the temperature of the organic waste fermentation chamber and shorten the fermentation cycle, a translucent sunlight panel is used on the ground part of the organic waste fermentation chamber to increase the air temperature of the organic waste fermentation chamber by using solar energy. A further preferred technical solution is that a transparent roof is arranged between the top of the organic waste fermentation chamber and the ground; a plurality of continuously connected conical guide plates are arranged at the bottom of the transparent roof, and a guide groove is arranged at the bottom of the conical guide plate. The conical guide plate is used to collect the evaporated water during the fermentation process, and the guide groove is used to discharge the collected evaporated water to reduce the condensed water from falling back into the fermentation pile.
[0018] In order to ensure the temperature, humidity and air pressure in the organic waste fermentation chamber, and at the same time make the organic waste fermentation chamber not easily contaminated by miscellaneous bacteria, and will not cause the warm and humid gas in the organic waste fermentation chamber to corrode the waste gas and wastewater treatment equipment, a further preferred technical solution is that the first fan, the second fan, the first-level chemical pretreatment spray tank, the second-level chemical treatment spray tank, the third-level chemical deep processor, the fourth-level chemical terminal processor, the microbial treatment pool and the dry-wet separator are all arranged in the underground wastewater and waste gas treatment chamber; a second isolation wall is provided between the underground wastewater and waste gas treatment chamber and the organic waste fermentation chamber; the aeration pipe in the aeration component and the second waste gas return pipe in the waste gas recovery component pass through the second isolation wall respectively; the waste liquid recovery pipeline passes through the first isolation wall and the second isolation wall respectively and is connected to the dry-wet separator.
[0019] In order to realize fully automated control of the fermentation process in the organic waste fermentation chamber and promptly send out alarm signals for abnormal problems occurring in the organic waste fermentation chamber, a further preferred technical solution is that the intelligent robot is equipped with online monitors for temperature, oxygen, hydrogen sulfide and ammonia; the online monitors feed back the online monitoring data of temperature and oxygen to the PLC controller, and the first fan and the second fan are controlled to be turned on or off by the PLC controller.
[0020] In order to quickly, effectively, conveniently and at low cost treat the malodorous waste gas with high humidity generated by underground structures such as underground garbage sorting rooms and organic garbage fermentation chambers, a further preferred embodiment of the present invention is that the tops of the first-level chemical pretreatment spray tank and the second-level chemical treatment spray tank are respectively provided with nozzles; the nozzles form a spray cycle through an infusion tube, a spray pump and the chemical deodorizing liquid inside the tank body.
[0021] In order to be able to further quickly and conveniently sterilize, disinfect and remove odor for the fermentation waste gas after chemical spray treatment, and at the same time to be able to further quickly and conveniently sterilize, disinfect and remove odor for the fermentation waste gas after chemical spray treatment or ultraviolet disinfection and photocatalytic disinfection treatment, a further preferred technical solution is that the three-stage chemical deep processor includes a processor shell; transparent partitions arranged in a maze manner are provided in the shell; a titanium dioxide coating is attached to the inner wall of the shell and the surface of the transparent partition; a number of ultraviolet light sources are also provided in the shell; the four-stage chemical terminal processor includes activated carbon and / or biological soil arranged in a container; the dry-wet separator is a cyclone dry-wet separator; and a biological deodorant is placed in the microbial treatment tank.
[0022] In order to facilitate the classification and sorting of useful garbage that cannot be used for organic fermentation, so that different garbage and waste materials can be used in different ways, the preferred technical solution is that the garbage conveyor belt is provided with multiple sorters in sequence between the garbage input bucket and the organic garbage buffer storage chamber; the multiple sorters are construction waste sorters, ferromagnetic material sorters, non-ferromagnetic metal material sorters, plastic bag sorters, plastic product sorters, glass product and porcelain product sorters, wood product sorters, paper product sorters, electrical products and battery sorters, textile clothing and shoes and hat sorters; each sorter is provided with a camera and a lighting lamp connected to the controller; the lower part of each sorter is provided with a material recovery box; the lower part of each material recovery box is provided with a lifting device. The image information obtained by shooting the garbage on the garbage conveyor belt with the light and the camera is compared with the image information stored in the memory of the controller to determine the type of garbage material on the garbage conveyor belt, and the controller controls the corresponding sorter according to the comparison result to sort different garbage into different garbage collection boxes.
[0023] In order to facilitate the installation and fixation of the sorter, so that it does not affect the transmission on the garbage conveyor belt, nor does it affect the collection of different garbage by the collection box, and at the same time can smoothly sort different garbage into different collection boxes, a further preferred technical solution is that each sorter is arranged on a hanging rail; the hanging rail is located above the garbage conveyor belt and perpendicular to the conveying direction of the garbage conveyor belt;
[0024] The construction waste sorter, the ferromagnetic material sorter, the non-ferromagnetic metal material sorter, the plastic bag sorter, the plastic product sorter, the glass product and porcelain product sorter, the wood product sorter, the paper product sorter, the electrical product and battery sorter, and the textile clothing, shoes and hat sorter all include a hanging rack arranged under the hanging rail; the hanging rack is provided with a roller wheel that rolls with the hanging rail, and the roller wheel is connected to the servo motor through a roller shaft;
[0025] The bracket of the ferromagnetic material sorter is also provided with an electromagnetic coil;
[0026] A non-ferromagnetic metal material separator is also provided on the bracket of the non-ferromagnetic metal material separator;
[0027] The hanging racks of the construction waste sorter, the plastic bag sorter, the plastic product sorter, the glass product and porcelain product sorter, the wood product sorter, the paper product sorter, the electrical product and battery sorter, and the textile, clothing, shoes and hats sorter are also provided with push rods or shift forks;
[0028] A travel switch is provided on the hanging rail; the travel switch is used to control the power on or off of the electromagnetic coil and the non-ferromagnetic metal material separator, and to control the travel of the push rod or the shift fork;
[0029] A plurality of collection boxes are respectively arranged on one side or both sides of the garbage conveyor belt; the plurality of collection boxes are respectively a ferromagnetic material collection box, a non-ferromagnetic material collection box, a construction waste collection box, a plastic bag collection box, a plastic product collection box, a glass product and porcelain product collection box, a wooden product collection box, a paper product sorter, an electrical product and battery collection box, and a textile clothing, shoe and hat collection box.
[0030] The advantages and beneficial effects of the present invention are that the underground intelligent aerobic fermentation system for garbage has the characteristics of simple structure, high garbage treatment efficiency, high degree of automation, no secondary pollution, no need to occupy a large amount of ground building area, and effective utilization of the treated garbage. The underground intelligent aerobic fermentation system for garbage can realize intelligent treatment of harmless garbage. The system fully exploits the underground space and can be built on land parks or parking lots. The fermentation process of the system can improve quality, increase efficiency and save money, and can intelligently deodorize to solve the problem of odor nuisance. It can also realize automatic material transportation and automatic flipping by using intelligent robots. It can be widely used in the reduction and harmless treatment of organic waste such as urban sludge, organic garbage, garbage anaerobic sludge, mushroom residue, and livestock manure. The system can improve the uniformity, sealing and aeration efficiency of the system and reduce the difficulty of construction by optimizing the structure of aeration pipes and aeration plates; the side walls and bottom surfaces of each chamber adopt concrete retaining wall structures to improve the corrosion resistance of the chamber. The aeration system, dehumidification system and deodorization system adopt modular design. The aeration system also has dehumidification function, and the aeration gap is used to realize the ventilation and dehumidification function. The deodorization system focuses on the deodorization effect, and adopts a four-stage washing high-efficiency chemical deodorization system to achieve exhaust gas emission standards. The control system adopts functional module grouping design, strong and weak electricity separation, which is convenient for upgrading, expansion and fault diagnosis. The electrical system adopts standardized wiring harness design to improve the reliability of the electrical system. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0032] Figure 1 This is a schematic diagram of the main cross-sectional structure of the underground garbage intelligent aerobic fermentation system of the present invention;
[0033] Figure 2 It is a top-sectional structural diagram of the underground garbage intelligent aerobic fermentation system of the present invention;
[0034] Figure 3 yes Figure 1Schematic diagram of the structure of the intermediate three-level chemical deep processor;
[0035] Figure 4 yes Figure 1 , Figure 2 Schematic diagram of the cross-sectional structure of the middle sorter;
[0036] Figure 5 yes Figure 4 Side view structural diagram of the medium-ferromagnetic material sorter;
[0037] Figure 6 yes Figure 4 A schematic diagram of the side view of the structure of the non-ferromagnetic material sorter;
[0038] Figure 7 yes Figure 4 Side view structural diagram of other material sorters.
[0039] Explanation of symbols:
[0040] 1. Garbage transfer room; 2. Garbage disposal control room; 3. Underground garbage sorting room; 3.1. First waste gas recovery pipe; 3.2. Waste liquid recovery tank; 3.3. Waste liquid recovery pipeline; 3.4. Waste liquid recovery pump; 4. Conveyor belt; 4.1. Garbage conveyor belt; 4.2. Fertilizer conveyor belt; 5. Garbage input bucket; 6. Garbage buffer storage bin; 7. Organic garbage fermentation chamber; 7.1. Front end of organic garbage fermentation chamber; 7.2. Rear end of organic garbage fermentation chamber; 7.3. Transparent roof; 7.4. V-shaped guide plate; 7. .5, diversion trough; 8, wastewater and waste gas treatment chamber; 8.1, front end of wastewater and waste gas treatment chamber; 9, intelligent robot; 10, lifting equipment; 11, first isolation wall; 11.1, garbage feed chamber door; 11.2, fertilizer discharge chamber door; 12, aeration component; 12.1, aeration pipe; 13, waste gas recovery component; 13.1, second waste gas return pipe; 14, first fan; 15, dry-wet separator; 15.1, first port; 15.2, second port; 15.3, third port; 15.4, fourth port; 1 6. Second fan; 17. First-stage chemical pretreatment spray tank; 18. Second-stage chemical treatment spray tank; 18.1. Supernatant discharge port; 18.2. Lower turbid liquid discharge port; 19. Third-stage chemical deep processor; 19.1. Shell; 19.2. Transparent partition; 19.3. Ultraviolet light source; 20. Fourth-stage chemical terminal processor; 21. Microbial treatment tank; 22. First water pump; 23. Fountain; 24. Second water pump; 25. Wastewater treatment tank; 26. Second isolation wall; 27. Sprinkler; 28. Construction waste sorter ; 29. Ferromagnetic material sorter; 30. Non-ferromagnetic metal material sorter; 31. Plastic bag sorter; 32. Plastic product sorter; 33. Glass product and porcelain product sorter; 34. Wood product sorter; 35. Paper product sorter; 36. Electrical product and battery sorter; 37. Textile clothing, shoes and hats sorter; 38. Camera; 39. Lighting; 40. Collection box; 41. Hanging rail; 42. Hanging rack; 43. Roller; 44. Servo motor; 45. Solenoid coil; 46. Travel switch; 47. Push rod or fork. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0043] like Figure 1 , 2 As shown, the present invention is an underground intelligent aerobic fermentation system for garbage, which includes a garbage transfer room 1 and a garbage treatment control room 2 arranged on the ground, an underground garbage sorting room 3 is arranged below the garbage transfer room 1, and a conveyor belt 4 is arranged in the underground garbage sorting room 3, and a garbage input bucket 5 and a lifting device 10 port are arranged above one end of the conveyor belt 4, and the other end of the conveyor belt 4 is connected to one side of an organic garbage buffer storage chamber 6 arranged underground, and the other side of the organic garbage buffer storage chamber 6 is connected to the front end 7.1 of an organic garbage fermentation chamber 7 arranged underground, and the rear end 7.2 of the organic garbage fermentation chamber 7 is connected to the front end 8.1 of a wastewater and waste gas treatment chamber 8 arranged underground, and an intelligent robot 9 for material transportation and material turning is arranged on the upper part of the organic garbage buffer storage chamber 6 and the organic garbage fermentation chamber 7, and the intelligent robot 9 is electrically connected to the PLC controller in the garbage treatment control room 2. The structural construction technology of the intelligent robot 9 has been applied for a patent to the Chinese Patent Office and has been made public, with the publication numbers: CN109534871A; CN108585997A.
[0044] like Figure 1 , Figure 2 As shown, in order to facilitate the automatic delivery of garbage to the garbage conveyor belt 4, and to facilitate the transportation of fermented fertilizers and other recyclable garbage to the ground and transport them out by trucks, a preferred embodiment of the present invention is that the garbage input bucket 5 corresponds to the position of the garbage dumping port on the ground, and the conveyor belt 4 includes a garbage conveyor belt 4.1 and a fertilizer conveyor belt 4.2, the feed end of the fertilizer conveyor belt 4.2 is connected to the discharge end of the organic garbage buffer storage chamber 6, and the discharge end of the fertilizer conveyor belt 4.2 is connected to the feed port of the lifting device 10; a first waste gas recovery pipe 3.1 is provided at the upper part of the underground garbage sorting chamber 3, and a waste liquid recovery tank 3.2 is provided at the bottom of the underground garbage sorting chamber 3, and the waste liquid recovery tank is connected to the fourth port 15.4 of the dry-wet separator 15 through a waste liquid recovery pipeline 3.3 and a waste liquid recovery pump 3.4. A screw conveyor for controlling the speed of dumping the garbage can also be provided on the garbage bucket 5. The screw in the screw conveyor can be tilted, so that the speed of the garbage being transported to the conveyor belt can be controlled by controlling the speed of the screw in the screw conveyor. A garbage crusher for crushing the garbage can also be provided on the garbage bucket 5.
[0045] like Figure 1 , Figure 2As shown, in order to isolate the odor in the organic waste buffer storage chamber 6 and the organic waste fermentation chamber 7 from entering the underground garbage sorting chamber 3, and to transmit it upward from the underground garbage sorting chamber 3 to the garbage transfer room 1, and to effectively and quickly treat the waste water and waste gas generated during the fermentation process, a further preferred embodiment of the present invention is that a first isolation wall 11 is provided between the underground garbage sorting chamber 3 and the organic waste buffer storage chamber 6, and a lifting garbage feeding gate 11.1 and a fertilizer discharging gate 11.2 are provided in the middle and lower part of the first isolation wall 11, and the organic waste fermentation chamber 7 is provided with a first isolation wall 11.1. An aeration component 12 is provided at the bottom, and a waste gas recovery component 13 is provided at the top of the organic waste fermentation chamber 7. The aeration component 12 is connected to one end of the first fan 14, and the other end of the first fan 14 is connected to the first port 15.1 of the dry-wet separator 15 through a pipeline. The waste gas recovery component 13 is divided into two paths through the second waste gas return pipe 13.1, one path is connected to the second port 15.2 of the dry-wet separator 15, the second waste gas return pipe 13.1 is connected to the first waste gas recovery pipe 3.1 passing through the first isolation wall 11, and the other path is connected to the primary chemical pretreatment spray tank 17 through the second fan 16. The air inlet port of the first-stage chemical pretreatment spray tank 17 is connected, the exhaust port of the first-stage chemical pretreatment spray tank 17 is connected to the air inlet port of the second-stage chemical treatment spray tank 18 through a pipeline, the exhaust port of the second-stage chemical treatment spray tank 18 is connected to the air inlet port of the third-stage chemical deep processor 19 through a pipeline, the exhaust port of the third-stage chemical deep processor 19 is connected to the air inlet port of the fourth-stage chemical terminal processor 20, and the second-stage chemical deep processor 18 is also provided with a supernatant discharge port 18.1 and a lower turbid liquid discharge port 18.2, and the supernatant discharge port 18.1 and the lower turbid liquid discharge port 18.2 are respectively connected by pipes The liquid inlet port connected to the microbial treatment tank 21 is connected to the liquid inlet port connected to the microbial treatment tank 21 through a pipeline, and the liquid inlet port connected to the microbial treatment tank 21 is also connected to the third port 15.3 of the dry-wet separator 15 through a pipeline. The treated reclaimed water in the microbial treatment tank 21 is transported to the ground fountain 23 through the first water pump 22 and the water pipeline. The treated wastewater in the microbial treatment tank 21 is transported to the wastewater treatment tank 25 through the second water pump 24 and the water pipeline and mixed with lime for production of building materials such as building floor tiles. Of course, the wastewater in the wastewater treatment tank 25 can also be mixed with used activated carbon and some adhesives are added to make floor tiles for paving.
[0046] like Figure 1 , Figure 2As shown, in order to increase the temperature of the organic waste fermentation chamber 7 and shorten the fermentation cycle, a translucent sunlight panel is used on the ground part of the organic waste fermentation chamber 7 to increase the air temperature of the organic waste fermentation chamber 7 by using solar energy. A further preferred embodiment of the present invention is that a transparent roof 7.3 is arranged between the top and the ground of the organic waste fermentation chamber 7, and a plurality of continuously connected conical guide plates 7.4 are arranged under the transparent roof 7.3, and a guide groove 7.5 is arranged under the conical guide plate 7.4. The conical guide plate 7.4 is used to collect the evaporated water during the fermentation process, and the guide groove 7.5 is used to discharge the collected evaporated water to reduce the condensed water from falling back into the fermentation pile.
[0047] like Figure 1 , Figure 2 As shown, in order to ensure the temperature, humidity and air pressure in the organic waste fermentation chamber 7, and at the same time make the organic waste fermentation chamber 7 not easily contaminated by miscellaneous bacteria, and will not cause the warm and humid gas in the organic waste fermentation chamber 7 to corrode the waste gas and wastewater treatment equipment, a further preferred embodiment of the present invention is that the first fan 14, the second fan 16, the first-level chemical pretreatment spray tank 17, the second-level chemical treatment spray tank 18, the third-level chemical deep processor 19, the fourth-level chemical terminal processor 20, the microbial treatment tank 21 and the dry-wet separator 15 are all arranged in the underground wastewater and waste gas treatment chamber 8, and a second isolation wall 26 is provided between the underground wastewater and waste gas treatment chamber 8 and the organic waste fermentation chamber 7, the aeration pipe 12.1 in the aeration component 12 and the second waste gas return pipe 13.1 in the waste gas recovery component 13 pass through the second isolation wall 26 respectively, and the waste liquid recovery pipeline 3.3 passes through the first isolation wall 11 and the second isolation wall 26 respectively and is connected to the dry-wet separator 15.
[0048] In order to realize fully automated control of the fermentation process in the organic waste fermentation chamber 7 and to promptly send out alarm signals for abnormal problems occurring in the organic waste fermentation chamber 7, a further preferred embodiment of the present invention is that the intelligent robot 9 is equipped with online monitors for temperature, oxygen, hydrogen sulfide and ammonia (not shown in the figure), and the online monitors feed back the online monitoring data of temperature and oxygen to the PLC controller, which controls the opening or closing of the first fan 14 and the second fan 16 through the PLC controller.
[0049] like Figure 1 , Figure 2 As shown, in order to be able to quickly, effectively, conveniently and at low cost treat the malodorous waste gas with high humidity generated by underground structures such as the underground garbage sorting room 3 and the organic garbage fermentation chamber, a further preferred embodiment of the present invention is that a nozzle 27 is respectively provided in the top of the first-level chemical pretreatment spray tank 17 and the second-level chemical treatment spray tank 18, and the nozzle 27 forms a spray cycle through an infusion tube, a spray pump and the chemical deodorizing liquid inside the tank body.
[0050] like Figure 1 , Figure 2 , Figure 3 As shown, in order to be able to further quickly and conveniently sterilize, disinfect and remove odor for the fermentation waste gas after chemical spray treatment, and at the same time to be able to further quickly and conveniently sterilize, disinfect and remove odor for the fermentation waste gas after chemical spray treatment or ultraviolet disinfection, photocatalytic disinfection treatment, a further preferred embodiment of the present invention is that the three-stage chemical deep processor 19 includes a processor shell 19.1, and a transparent partition 19.2 arranged in a maze manner is provided in the shell 19.1, such as a glass plate, and a titanium dioxide coating is attached to the inner wall of the shell 19.1 and the surface of the partition, and a plurality of ultraviolet light sources 19.3 are also provided in the shell 19.1. The four-stage chemical terminal processor 20 includes activated carbon and / or biological soil arranged in a container, the dry-wet separator 15 is a cyclone dry-wet separator, and a biological deodorant is placed in the microbial treatment tank 21.
[0051] like Figure 1 , Figure 2 As shown, in order to facilitate the classification and sorting of useful garbage that cannot be used for organic fermentation so that different garbage waste can be used for different applications, a preferred embodiment of the invention is that the garbage conveyor belt 4.1 is respectively provided with a construction waste sorter 28, a ferromagnetic material sorter 29, a non-ferromagnetic metal material sorter 30, a plastic bag sorter 31, a plastic product sorter 32, a glass product and porcelain product sorter 33, a wooden product sorter 34, a paper product sorter 35, an electrical product and battery sorter 36, and a textile clothing, shoe and hat sorter 37 between the garbage input bucket 5 and the organic garbage buffer storage chamber 6, and each sorter is respectively provided with a camera 38 and a lighting lamp 39 connected to the controller, and a material recovery box 40 is respectively provided under each sorter, and a lifting device 10 is respectively provided under each material recovery box 40. The image information obtained by photographing the garbage on the garbage conveyor belt 4.1 through the light 39 and the camera 38 is compared with the image information stored in the memory in the controller to determine the type of garbage material on the garbage conveyor belt 4.1. The controller controls the corresponding sorter to sort different garbage into different garbage collection boxes 40 based on the comparison result.
[0052] like Figure 4 , Figure 5 As shown, in order to facilitate the installation and fixation of the sorter, so that it neither affects the transmission on the garbage conveyor belt 4 nor affects the collection of different garbage by the collection box 40, and can smoothly sort different garbage into different collection boxes 40, a further preferred embodiment of the present invention is that the sorter is arranged on a hanging rail 41 above the garbage conveyor belt 4.1 and perpendicular to the conveying direction of the garbage conveyor belt 4.1;
[0053] The ferromagnetic material sorter 29 includes a hanger 42 arranged under a hanging rail 41, a roller 43 rolling with the hanging rail is provided on the hanger 42, the roller 43 is connected to a servo motor 44 through a roller shaft, an electromagnetic coil 45 is also provided on the hanger 42, and a travel switch 46 for controlling the electromagnetic coil 45 to be powered on or off is provided on the hanging rail 41, and a ferromagnetic material collection box 40 is provided on one side or both sides of the garbage conveyor belt 4.1;
[0054] like Figure 6 As shown, the non-ferromagnetic metal material sorter 30 includes a hanger 42 arranged under a hanging rail 41, on which a roller 43 is provided for rolling with the hanging rail, the roller 43 is connected to a servo motor 44 through a roller shaft, and the hanger 42 is also provided with a non-ferromagnetic metal material sorter 30, and the hanging rail 41 is provided with a travel switch 46 for controlling power on or off, and a non-ferromagnetic material collection box 40 is provided on one side or both sides of the garbage conveyor belt 4.1.
[0055] like Figure 7 As shown, the construction waste sorter 28, the plastic bag sorter 31, the plastic product sorter 32, the glass product and porcelain product sorter 33, the wood product sorter 34, the paper product sorter 35, the electrical product and battery sorter 36, and the textile clothing, shoes and hats sorter 37 respectively include a hanger 42 arranged under the hanging rail 41, and the hanger 42 is provided with a roller 43 that rolls with the hanging rail, and the roller 43 is connected to the servo motor 44 through a roller shaft. The hanger 42 is also provided with a push rod or a fork 47, and the hanging rail 41 is provided with a travel switch 46 for controlling the travel of the push rod or the fork 47. One side or both sides of the garbage conveyor belt 4.1 are respectively provided with a construction waste collection box 40, a plastic bag collection box 40, a plastic product collection box 40, a glass product and porcelain product collection box 40, a wood product collection box 40, a paper product sorter 40, an electrical product and battery collection box 40, and a textile clothing, shoes and hats collection box 40.
[0056] like Figure 1 , Figure 2As shown, the working principle of the underground garbage intelligent aerobic fermentation system is as follows: first, the garbage is transported to the garbage transfer room 1 set on the ground by a garbage truck, and then the garbage is dumped into the garbage input bucket 5 by the automatic unloading bucket of the garbage truck. The lower end of the garbage input bucket 5 corresponds to the position of the feeding end of the garbage conveyor belt 4.1 in the underground conveyor belt 4. The garbage is transported forward by the garbage conveyor belt 4.1. During the process of being transported on the garbage conveyor belt 4.1, the garbage is sorted and recycled by various material sorters set above the garbage conveyor belt 4.1. The remaining organic garbage that can be used for aerobic fermentation is transported to the organic garbage buffer storage chamber 6, and is transported to the organic garbage fermentation chamber 7 by the intelligent robot 9 for material transportation and material dumping for fermentation treatment. During the fermentation process, the intelligent robot 9 for material transportation and material turning continuously turns the material until the aerobic fermentation process of the material is completed. The intelligent robot 9 for material transportation and material turning then transfers the fermented fertilizer to the lifting device 10 through the fertilizer conveyor belt 4.2, and then lifts the fermented fertilizer to the ground through the lifting device 10. Finally, the transport vehicle parked on the ground transports the fermented fertilizer out. The garbage sorter arranged above the garbage conveyor belt 4.1 sorts different types of non-fermentation garbage into material collection boxes. A lifting device 10 is arranged under each material collection box. The collection box full of materials is lifted to the ground by the lifting device and then transported away by a transport vehicle. The above operation process is automatically completed by the PLC controller arranged in the garbage disposal control room 2 on the ground.
[0057] The principles and implementation methods of the present invention are described in this article using specific examples. The description of the above embodiments is only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. An intelligent aerobic fermentation system for buried garbage, characterized in that: The underground garbage intelligent aerobic fermentation system comprises a garbage transfer room (1) and a garbage treatment control room (2) arranged on the ground; An underground garbage sorting room (3) is provided at the bottom of the garbage transfer room (1); A conveyor belt (4) is provided in the underground garbage sorting chamber (3); A garbage input hopper (5) and a port of a lifting device (10) are provided above one end of the conveyor belt (4), and the other end of the conveyor belt (4) is connected to one side of an organic garbage buffer storage chamber (6) arranged underground; the conveyor belt (4) comprises a garbage conveyor belt (4.1) and a fertilizer conveyor belt (4.2); the garbage input hopper (5) corresponds to the position of the garbage dumping port on the ground; the feed end of the fertilizer conveyor belt (4.2) is connected to the discharge end of the organic garbage buffer storage chamber (6); and the discharge end of the fertilizer conveyor belt (4.2) is connected to the feed port of the lifting device (10); A first waste gas recovery pipe (3.1) is provided at the top of the underground garbage sorting chamber (3); a waste liquid recovery tank (3.2) is provided at the bottom of the underground garbage sorting chamber (3); the waste liquid recovery tank is connected to the fourth port (15.4) of the dry-wet separator (15) via a waste liquid recovery pipeline (3.3) and a waste liquid recovery pump (3.4); The garbage input bucket (5) is also provided with a screw conveyor for controlling the speed of dumping the garbage; the screw in the screw conveyor is arranged to be inclined, and the speed of conveying the garbage to the conveyor belt (4) is controlled by controlling the rotation speed of the screw in the screw conveyor; The other side of the organic waste buffer storage chamber (6) is connected to the front end (7.1) of an organic waste fermentation chamber (7) arranged underground; the rear end (7.2) of the organic waste fermentation chamber (7) is connected to the front end (8.1) of a wastewater and waste gas treatment chamber (8) arranged underground; An aeration component (12) is provided at the bottom of the organic waste fermentation chamber (7); the aeration component (12) is connected to one end of a first fan (14); the other end of the first fan (14) is connected to a first port (15.1) of a dry-wet separator (15) through a pipeline; A first isolation wall (11) is provided between the underground garbage sorting chamber (3) and the organic garbage buffer storage chamber (6); a waste gas recovery component (13) is provided on the top of the organic garbage fermentation chamber (7); the waste gas recovery component (13) is divided into two paths through a second waste gas return pipe (13.1), one path is connected to the second port (15.2) of the dry-wet separator (15), the second waste gas return pipe (13.1) is connected to the first waste gas recovery pipe (3.1) passing through the first isolation wall (11), and the other path is connected to the air inlet port of the primary chemical pretreatment spray tank (17) through a second fan (16); An intelligent robot (9) for material transportation and material turning is provided on the upper part of the organic waste buffer storage chamber (6) and the organic waste fermentation chamber (7); the intelligent robot (9) is electrically connected to a PLC controller in a waste treatment control room (2).
2. The underground garbage intelligent aerobic fermentation system according to claim 1 is characterized in that: A lifting type garbage inlet door (11.1) and a fertilizer outlet door (11.2) are provided at the middle and lower part of the first isolation wall (11); The exhaust port of the primary chemical pretreatment spray tank (17) is connected to the air inlet port of the secondary chemical treatment spray tank (18) through a pipeline, the exhaust port of the secondary chemical treatment spray tank (18) is connected to the air inlet port of the tertiary chemical deep processor (19) through a pipeline, and the exhaust port of the tertiary chemical deep processor (19) is connected to the air inlet port of the quaternary chemical terminal processor (20); The secondary chemical treatment spray tank (18) is also provided with a supernatant liquid discharge port (18.1) and a lower turbid liquid discharge port (18.2), and the supernatant liquid discharge port (18.1) and the lower turbid liquid discharge port (18.2) are respectively connected to a liquid inlet port through pipelines; the liquid inlet port is connected to a microbial treatment tank (21), and the liquid inlet port is also connected to a third port (15.3) of a dry-wet separator (15) through a pipeline, and the treated reclaimed water in the microbial treatment tank (21) is transported to an above-ground fountain (23) through a first water pump (22) and a water delivery pipeline, and the treated wastewater in the microbial treatment tank (21) is transported to a wastewater treatment tank (25) through a second water pump (24) and a water delivery pipeline, and is mixed with lime for use in the production of building materials; The wastewater in the wastewater treatment tank (25) is also used to mix with used activated carbon and add adhesive to make floor tiles.
3. The underground garbage intelligent aerobic fermentation system according to claim 2 is characterized in that: A transparent roof (7.3) is provided between the top of the organic waste fermentation chamber (7) and the ground; a plurality of continuously connected conical guide plates (7.4) are provided at the bottom of the transparent roof (7.3); a guide groove (7.5) is provided at the bottom of the conical guide plate (7.4); the conical guide plate (7.4) is used to collect water evaporated during the fermentation process; and the guide groove (7.5) is used to discharge the collected evaporated water.
4. The underground garbage intelligent aerobic fermentation system according to claim 3 is characterized in that: The first fan (14), the second fan (16), the first-level chemical pretreatment spray tank (17), the second-level chemical treatment spray tank (18), the third-level chemical deep treatment device (19), the fourth-level chemical terminal treatment device (20), the microbial treatment tank (21) and the dry-wet separator (15) are all arranged in an underground wastewater and waste gas treatment chamber (8); A second isolation wall (26) is provided between the underground wastewater and waste gas treatment chamber (8) and the organic waste fermentation chamber (7); the aeration pipe (12.1) in the aeration component (12) and the second waste gas return pipe (13.1) in the waste gas recovery component (13) respectively pass through the second isolation wall (26); the waste liquid recovery pipeline (3.3) passes through the first isolation wall (11) and the second isolation wall (26) respectively and is connected to the dry-wet separator (15).
5. The underground garbage intelligent aerobic fermentation system according to claim 4 is characterized in that: The first-level chemical pretreatment spray tank (17) and the second-level chemical treatment spray tank (18) are respectively provided with spray heads (27) in the tops thereof; the spray heads (27) form a spray cycle with the chemical deodorizing liquid in the tank body through a liquid infusion pipe, a spray pump and the like.
6. The underground garbage intelligent aerobic fermentation system according to claim 2 is characterized in that: The three-stage chemical deep processor (19) comprises a processor housing (19.1); The housing (19.1) is provided with transparent partitions (19.2) arranged in a maze-like manner; The inner wall of the housing (19.1) and the surface of the transparent partition (19.2) are attached with a titanium dioxide coating; A plurality of ultraviolet light sources (19.3) are also arranged in the housing (19.1); The four-stage chemical terminal treatment device (20) includes activated carbon and / or biological soil arranged in a container; The dry-wet separator (15) is a cyclone-type dry-wet separator; A biological deodorant is placed in the microbial treatment pool (21).
7. The underground garbage intelligent aerobic fermentation system according to claim 1 is characterized in that: The intelligent robot (9) is equipped with online monitors for temperature, oxygen, hydrogen sulfide and ammonia; the online monitors feed back the temperature and oxygen online monitoring data to the PLC controller, and the PLC controller is used to control the opening or closing of the first fan (14) and the second fan (16).
8. The underground garbage intelligent aerobic fermentation system according to claim 1 is characterized in that: The garbage conveyor belt (4.1) is provided with a plurality of sorters in sequence between the garbage input hopper (5) and the organic garbage buffer storage chamber (6); the plurality of sorters are, in sequence, a construction garbage sorter (28), a ferromagnetic material sorter (29), a non-ferromagnetic metal material sorter (30), a plastic bag sorter (31), a plastic product sorter (32), a glass product and porcelain product sorter (33), a wooden product sorter (34), a paper product sorter (35), an electrical product and battery sorter (36), and a textile, clothing, shoe and hat sorter (37); Each sorter is provided with a camera (38) and an illuminating lamp (39) connected to the controller; A material recovery box (40) is provided at the bottom of each sorter; and a lifting device (10) is provided at the bottom of each material recovery box (40).
9. The underground garbage intelligent aerobic fermentation system according to claim 8, characterized in that: Each sorter is arranged on a hanging rail (41); the hanging rail (41) is located above the garbage conveyor belt (4.1) and is perpendicular to the conveying direction of the garbage conveyor belt (4.1); The construction waste sorter (28), the ferromagnetic material sorter (29), the non-ferromagnetic metal material sorter (30), the plastic bag sorter (31), the plastic product sorter (32), the glass product and porcelain product sorter (33), the wooden product sorter (34), the paper product sorter (35), the electrical product and battery sorter (36), and the textile, clothing, shoes and hat sorter (37) all include a hanging rack (42) arranged under the hanging rail (41); the hanging rack (42) is provided with a roller (43) that is in rolling cooperation with the hanging rail (41); the roller (43) is connected to a servo motor (44) via a roller shaft; The hanging frame of the ferromagnetic material sorter (29) is also provided with an electromagnetic coil (45); A non-ferromagnetic metal material separator (30) is also provided on the bracket of the non-ferromagnetic metal material separator (30); The hanging racks of the construction waste sorter (28), the plastic bag sorter (31), the plastic product sorter (32), the glass product and porcelain product sorter (33), the wood product sorter (34), the paper product sorter (35), the electrical product and battery sorter (36) and the textile, clothing, shoes and hat sorter (37) are also provided with a push rod or a shift fork (47); The hanging rail (41) is provided with a travel switch (46); the travel switch (46) is used to control the electromagnetic coil (45) and the non-ferromagnetic metal material separator (30) to be powered on or off, and to control the travel of the push rod or the shift fork (47); A plurality of collection boxes (40) are respectively arranged on one side or both sides of the garbage conveyor belt (4.1); the plurality of collection boxes are respectively a ferromagnetic material collection box, a non-ferromagnetic material collection box, a construction waste collection box, a plastic bag collection box, a plastic product collection box, a glass product and porcelain product collection box, a wooden product collection box, a paper product sorter, an electrical product and battery collection box, and a textile, clothing, shoes and hat collection box.
Citation Information
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