An intelligent valve and method of use thereof
By introducing intelligent control of a movable conductive rod, conductive block, thermal expansion and contraction material, and electric heating wire into the valve, the problem of cold water when using the valve in winter is solved, and the heating effect is automatically adjusted according to the external temperature, improving user comfort and applicability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHAANXI TEZHUANG TECH CO LTD
- Filing Date
- 2023-02-09
- Publication Date
- 2026-04-14
AI Technical Summary
The existing valves produce cold water when used in winter and cannot automatically adjust the heating effect according to the outside temperature. In addition, some valves with heating functions have insufficient functionality during use.
An intelligent valve was designed, comprising a movable conductive rod, a conductive block, a thermal expansion and contraction material, an electric heating wire, and a heat insulation shell. The number and position of the electric heating wire are adjusted by an outdoor temperature detector to achieve fluid heating and automatically adjust the heating effect according to the external temperature.
It enables automatic heating of fluid as it passes through the valve, and can adjust the heating effect according to the external temperature, improving user comfort and applicability, and enhancing the product's market competitiveness.
Smart Images

Figure CN116201954B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of valve technology, specifically to an intelligent valve and its usage method. Background Technology
[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and regulate and control the parameters (temperature, pressure, and flow rate) of the transported medium. With social development, the requirements for valves are becoming increasingly higher, which can improve the functionality and intelligence of valves. Currently, most valves on the market do not have the function of heating the fluid passing through them during actual use. When such valves are installed in handwashing sinks, the water flowing out will be particularly cold in winter. Moreover, some valves with heating functions cannot automatically adjust the heating effect according to the outside temperature. Therefore, to address the above problems, an intelligent valve and its usage method are proposed. Summary of the Invention
[0003] The purpose of this invention is to provide an intelligent valve and a method for heating fluids, so that the intelligent valve can heat the fluid flowing through the valve during actual use, and can automatically adjust the heating effect according to the external temperature.
[0004] To achieve the above objectives, the present invention provides the following technical solution:
[0005] A smart valve includes a smart valve housing, an inlet pipe, and an outlet pipe. A switch is fixedly connected to the front right side of the smart valve housing. The inlet pipe and outlet pipe are fixedly connected to the middle of the upper and lower ends of the smart valve housing, respectively. A second fixed post is provided on the upper left side of the smart valve housing. A spring telescopic rod is fixedly connected to the right end of the second fixed post, and the right end of the spring telescopic rod is set in a limiting hole groove opened on the left side of a movable conductive rod. A first fixed post is provided on the upper right side of the smart valve housing. A cylindrical housing is fixedly connected to the left end of the first fixed post. A thermally expanding and contracting material is provided on the inner side of the right end of the cylindrical housing. A movable limiting post is slidably connected to the inner side of the left end of the cylindrical housing. A movable conductive rod is fixedly connected to the left end of the movable limiting post. A limiting groove is opened on the upper left end of the movable conductive rod. A second conductive block is fixedly connected to the lower left end of the movable conductive rod. A limiting hole groove is opened on the inner side of the left end of the movable conductive rod. A first conductive block is slidably connected to the lower end of the second conductive block. A third conductive block is slidably connected to the inner side of the limiting groove. Several electric heating wires are provided on the inner side of the lower end of the smart valve housing.
[0006] Preferably, a heat insulation shell is fixedly connected to the inner side of the upper end of the smart valve housing, an electronic valve is fixedly connected to the middle of the heat insulation shell, the movable conductive rod is located at the rear side of the upper end of the heat insulation shell, an outlet and an inlet are respectively opened at the upper and lower ends of the smart valve housing, the upper end of the smart valve housing is fixedly connected to an outlet pipe through the outlet, the lower end of the smart valve housing is fixedly connected to an inlet pipe through the inlet, and an outdoor temperature detector is provided at the upper end of the smart valve housing.
[0007] Preferably, an electric heating wire is provided on the inner side of the lower end of the intelligent valve housing. The lower end of the electric heating wire is fixedly connected to the inner wall of the lower end face of the intelligent valve housing. The upper end of the electric heating wire is fixedly connected to the lower end face of the heat insulation housing. A partition is fixedly connected to the outer side of the upper end of the electric heating wire. The front and rear ends of the partition are fixedly connected to the inner wall of the intelligent valve housing. The distance between the left and right ends of the partition and the inner wall of the intelligent valve housing is 2cm.
[0008] Preferably, the center points of the water outlet and water inlet at the upper and lower ends of the intelligent valve housing are set on the same vertical line, and a connecting hole is provided in the middle of the heat insulation housing, wherein the water inlet, water outlet and the connecting hole in the middle of the heat insulation housing are connected.
[0009] Preferably, the bottom end of the water inlet pipe is spirally connected to a connecting shell, the vertical cross-section of the connecting shell is T-shaped, the interior of the connecting shell is hollow, a limiting ring plate is fixedly connected to the inner side of the bottom end of the connecting shell, a sealing gasket is fixedly connected to the inner side of the lower end of the limiting ring plate through a limiting groove, and a first fixing hole is opened on the inner side of both the left and right ends of the connecting shell.
[0010] Preferably, the lower end of the connecting shell is screwed and fixedly connected to a first clamp through a fixing screw passing through a first fixing hole and a fixing block. The first clamp and the fixing block are fixedly connected. The front end of the first clamp is fixedly connected to a second clamp through a standard bolt passing through the second fixing holes opened at both ends of the second clamp. There are two fixing blocks in total, and the fixing blocks are arranged horizontally with the center point of the first clamp as the center point.
[0011] Preferably, a power cord is fixedly connected to the right end of the intelligent valve housing. The intelligent valve housing is made of insulating material, and the power cord is electrically connected to the first conductive block, the second conductive block, the third conductive block, the electric heating wire, and the movable conductive rod.
[0012] In another aspect, the present invention provides a method for heating fluids using the aforementioned intelligent valve.
[0013] The method includes:
[0014] Step 1: Install the smart valve:
[0015] Install the smart valve at the outlet of the external water pipe;
[0016] Step Two: Debugging and Testing:
[0017] Power on the installed smart valve, open the smart valve, detect the water temperature, and put it into use once the water temperature meets the water usage requirements.
[0018] Furthermore, the method includes:
[0019] Step 1: Install the smart valve: Install the smart switch on the external water pipe through the connecting shell at the lower end of the inlet pipe. During the installation process: First, install the first and second clamps near the outlet of the external water pipe. After installation, fix the connecting shell and the external water pipe with the limiting ring plate. During the connection process, pay attention to the sealing gasket fixed on the upper end of the external water pipe and the inner side of the limiting ring plate. After installation, it can be used.
[0020] Step 2: Debugging and testing: Connect the power cord and external power supply. After powering on, control the electronic valve through the switch. Then, use a thermometer to measure the temperature of the water flowing out of the outlet pipe. Compare the measured data with the actual temperature. If the comparison is within a reasonable range, it can be put into use.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] 1. In this invention, by using a movable conductive rod, a first conductive block, a second conductive block, a thermally expanding and contracting material, a motor heating wire, and a cylindrical shell, the fluid flowing through the valve can be heated during actual use. At the same time, the heating effect can be automatically adjusted according to the external temperature, which has good practical value.
[0023] 2. In this invention, by setting up a partition, connecting shell, first clamp, second clamp and limiting ring plate, the heating time of the electric heating wire on the fluid can be increased in actual use. At the same time, the valve can be installed on external pipes of different sizes for use, which further improves the heating effect and expands the applicability of the valve.
[0024] 3. In this invention, the heating effect of the valve is controlled through multiple methods, which can supply different consumer groups according to actual needs, effectively improving the overall sales market of the product and having good practicality. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 For the present invention Figure 1 Schematic diagram of the structure at point A in the middle;
[0027] Figure 3 This is a schematic diagram of the internal structure of the connecting shell of the present invention;
[0028] Figure 4 This is a schematic diagram of the internal structure of the intelligent valve housing of the present invention;
[0029] Figure 5 This is a schematic diagram of the limiting ring plate structure of the present invention;
[0030] Figure 6 This is a schematic diagram of the placement structure of the thermally expanding and contracting material of the present invention.
[0031] In the diagram: 1-Intelligent valve housing, 2-Inlet pipe, 3-Outlet pipe, 4-Switch, 5-Power cord, 6-First fixing post, 7-Outdoor temperature detector, 8-Connecting housing, 9-First fixing hole, 10-Fixing screw, 11-First clamp, 12-Second clamp, 13-Second fixing hole, 14-Fixing block, 15-Limiting ring plate, 16-Limiting groove, 17-Sealing gasket, 18-Inlet, 19-Outlet, 20-Electric heating wire, 21-Partition plate, 22-Cylindrical housing, 23-Moving conductive rod, 24-Electronic valve, 25-First conductive block, 26-Second conductive block, 27-Third conductive block, 28-Spring telescopic rod, 29-Second fixing post, 30-Moving limiting post, 31-Limiting groove, 32-Limiting hole groove, 33-Thermal expansion and contraction material, 34-Insulation housing. Detailed Implementation
[0032] Example 1:
[0033] Please see Figure 1-6 The present invention provides a technical solution:
[0034] A smart valve and its usage method include a smart valve housing 1, an inlet pipe 2, and an outlet pipe 3. A switch 4 is fixedly connected to the right front end of the smart valve housing 1. The inlet pipe 2 and the outlet pipe 3 are fixedly connected to the middle of the upper and lower ends of the smart valve housing 1, respectively. A second fixing post 29 is provided on the upper left side of the smart valve housing 1. A spring telescopic rod 28 is fixedly connected to the right end of the second fixing post 29. The right end of the spring telescopic rod 28 is set in a limiting hole groove 32 opened on the left side of the movable conductive rod 23. A first fixing post 6 is provided on the upper right side of the smart valve housing 1. A cylindrical housing 22 is fixedly connected to the left end of the first fixing post 6. A temperature control unit is provided on the inner right side of the cylindrical housing 22. The temperature control unit can automatically adjust the heating temperature of the smart valve for the flowing fluid according to the temperature change. In one embodiment, the temperature control unit can be a thermally expandable and contractible material 33. A movable limiting post 30 is slidably connected to the inner side of the left end of the cylindrical shell 22. A movable conductive rod 23 is fixedly connected to the left end of the movable limiting post 30. A limiting groove 31 is opened on the upper side of the left end of the movable conductive rod 23. A second conductive block 26 is fixedly connected to the lower side of the left end of the movable conductive rod 23. A limiting hole groove 32 is opened on the inner side of the left end of the movable conductive rod 23. A first conductive block 25 is slidably connected to the lower end of the second conductive block 26. A third conductive block 27 is slidably connected to the inner side of the limiting groove 31. Several electric heating wires 20 are provided on the inner side of the lower end of the intelligent valve shell 1.
[0035] A heat insulation shell 34 is fixedly connected to the inner side of the upper end of the intelligent valve housing 1. An electronic valve 24 is fixedly connected to the middle of the heat insulation shell 34. A movable conductive rod 23 is located at the rear side of the upper end of the heat insulation shell 34. The upper and lower ends of the intelligent valve housing 1 are respectively provided with an outlet 19 and an inlet 18. The upper end of the intelligent valve housing 1 is fixedly connected to the outlet pipe 3 through the outlet 19, and the lower end of the intelligent valve housing 1 is fixedly connected to the inlet pipe 2 through the inlet 18. An outdoor temperature detector 7 is provided at the upper end of the intelligent valve housing 1. Specifically, the outdoor temperature detector 7 can be a common temperature sensor. An electric heating wire 20 is provided on the inner side of the lower end of the intelligent valve housing 1. The lower end of the electric heating wire 20 is fixedly connected to the inner wall of the lower end face of the intelligent valve housing 1. The upper end of the electric heating wire 20 is fixedly connected to the inner wall of the lower end face of the intelligent valve housing 1. The lower end face of the heat insulation shell 34 is fixedly connected to the upper outer side of the electric heating wire 20. A partition 21 is fixedly connected to the outer side of the upper end of the electric heating wire 20. The front and rear ends of the partition 21 are fixedly connected to the inner wall of the intelligent valve shell 1. The distance between the left and right ends of the partition 21 and the inner wall of the intelligent valve shell 1 is 2cm, which facilitates the heating of the water source entering the inlet 18 by the multiple electric heating wires 20 during actual use. Moreover, the partition 21 allows the water source to flow through the motor heating wire 20 for a longer time, which can improve the heating effect. The center points of the outlet 19 and the inlet 18 at the upper and lower ends of the intelligent valve shell 1 are set on the same vertical line. A connecting hole is opened in the middle of the heat insulation shell 34. The connecting hole between the inlet 18, the outlet 19 and the heat insulation shell 34 is connected to the inlet 18, the outlet 19 and the heat insulation shell 34. The through-hole is designed for easy water supply. The bottom of the inlet pipe 2 is spirally connected to a connecting housing 8. The vertical cross-section of the connecting housing 8 is T-shaped, and the interior of the connecting housing 8 is hollow. A limiting ring plate 15 is fixedly connected to the inner side of the bottom of the connecting housing 8. A sealing gasket 17 is fixedly connected to the inner side of the lower end of the limiting ring plate 15 through a limiting groove 16. First fixing holes 9 are provided on the inner sides of both ends of the connecting housing 8, improving the sealing of the connection between devices and allowing for a wider range of external water pipe sizes. A first clamp 11 is spirally connected to the lower end of the connecting housing 8 through a fixing screw 10 passing through the first fixing hole 9 and the fixing block 14. The first clamp 11 and the fixing block 14 are fixedly connected, and the front end of the first clamp 11 is open... The second clamp 12 is fixedly connected by standard bolts through the second fixing holes 13 opened at both ends of the second clamp 12. There are two fixing blocks 14 in total. The fixing blocks 14 are set horizontally with the center point of the first clamp 11 as the center point. In actual use, this can improve the convenience of the overall installation process and the stability after installation. The right end of the intelligent valve shell 1 is fixedly connected to the power cord 5. The intelligent valve shell 1 is made of insulating material. The power cord 5 is electrically connected to the first conductive block 25, the second conductive block 26, the third conductive block 27, the electric heating wire 20, and the movable conductive rod 23. This allows the number of electric heating wires 20 to be operated to be controlled by the number of first conductive blocks 5 and second conductive blocks 26 connected.
[0036] In another embodiment of this invention, the thermal expansion material in the temperature control unit can be replaced by other forms, such as using the extension and contraction length of the electric telescopic rod at different temperatures to control the number of working electric heating wires. Specifically, a miniature electric telescopic rod is fixedly connected to the inner right side of the cylindrical shell 22. The left end (i.e., the telescopic end) of the miniature electric telescopic rod is fixedly connected to the right end of the movable limiting post 30. The outdoor temperature detector 7 has a built-in controller, and the outdoor temperature detector 7 and the miniature electric telescopic rod are electrically connected. A movable conductive rod 23 is fixedly connected to the left end of the movable limiting post 30. A limiting groove 31 is opened on the upper left side of the movable conductive rod 23. A second conductive block 26 is fixedly connected to the lower left side of the movable conductive rod 23. A limiting hole groove 32 is opened on the inner left side of the movable conductive rod 23. A first conductive block 25 is slidably connected to the lower end of the second conductive block 26. A third conductive block 27 is slidably connected to the inner side of the limiting groove 31, which makes the adjustment of the number of working electric heating wires 20 more precise.
[0037] The method for heating fluids using the aforementioned intelligent valve includes the following steps:
[0038] Step 1: Install the smart valve: Install the smart switch on the external water pipe through the connecting housing 8 at the lower end of the inlet pipe 2. During the installation process: First, install the first clamp 11 and the second clamp 12 near the outlet of the external water pipe (use standard bolts for fixing). After installation, fix the connecting housing 8 and the external water pipe through the limiting ring plate 15 (use fixing screws 10 through the first fixing hole 9 and fixing block 14 for connection and fixing during the connection process). During the connection process, pay attention to the sealing gasket 17 fixed at the upper end of the external water pipe and the inner side of the limiting ring plate 15. After installation, it can be used.
[0039] Step 2: Debugging and testing: Connect the power cord 5 and the external power supply. After powering on, control the electronic valve 24 through switch 4. Then, use a thermometer to measure the temperature of the water flowing out of the outlet pipe 3. Compare the measured data with the actual temperature. If the comparison is within a reasonable range, it can be put into use.
[0040] Intelligent valve operation process: The thermal expansion and contraction material 33 can control the movement of the conductive rod 23 left and right according to the external temperature. During the left and right movement of the conductive rod 23, the first conductive block 25 and the second conductive block 26 are misaligned. At this time, the electric heating wire 20 can be controlled to heat the water source entering the inlet 18 (in actual use, the higher the external temperature, the fewer the number of the first conductive block 25 and the second conductive block 26 connected together, and the fewer the number of electric heating wires 20 are engaged). This setting can adjust the heating effect according to the external temperature in actual use. It has good practical value in actual use and is worth promoting and using widely.
[0041] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only for the purpose of helping to understand the method and core ideas of the present invention. The above descriptions are only preferred embodiments of the present invention. It should be noted that due to the limitations of textual expression, and the objective existence of infinite specific structures, those skilled in the art can make several improvements, modifications, or changes without departing from the principles of the present invention, and can also combine the above technical features in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the inventive concept and technical solution to other situations without modification, should all be considered within the scope of protection of the present invention.
Claims
1. An intelligent valve, characterized in that: The device includes a smart valve housing (1), an inlet pipe (2), and an outlet pipe (3), characterized in that: a switch (4) is fixedly connected to the right side of the front end of the smart valve housing (1); an inlet pipe (2) and an outlet pipe (3) are fixedly connected to the middle of the upper and lower ends of the smart valve housing (1), respectively; a second fixing post (29) is provided on the upper left side of the smart valve housing (1); a spring telescopic rod (28) is fixedly connected to the right end of the second fixing post (29); and the right end of the spring telescopic rod (28) is located in a limiting hole groove (32) opened on the left side of the movable conductive rod (23); a first fixing post (6) is provided on the upper right side of the smart valve housing (1); and a cylindrical housing (22) is fixedly connected to the left end of the first fixing post (6). The inner side of the right end of the cylindrical shell (22) is provided with thermal expansion and contraction material (33). The inner side of the left end of the cylindrical shell (22) is slidably connected with a movable limiting post (30). The left end of the movable limiting post (30) is fixedly connected with a movable conductive rod (23). The upper side of the left end of the movable conductive rod (23) is provided with a limiting groove (31). The lower side of the left end of the movable conductive rod (23) is fixedly connected with a second conductive block (26). The inner side of the left end of the movable conductive rod (23) is provided with a limiting hole groove (32). The lower end of the second conductive block (26) is slidably connected with a first conductive block (25). The inner side of the limiting groove (31) is slidably connected with a third conductive block (27). The inner side of the lower end of the intelligent valve shell (1) is provided with several electric heating wires (20). The right end of the intelligent valve housing (1) is fixedly connected to a power cord (5). The intelligent valve housing (1) is made of insulating material. The power cord (5) is electrically connected to the first conductive block (25), the second conductive block (26), the third conductive block (27), the electric heating wire (20), and the movable conductive rod (23). The number of times the electric heating wire (20) operates is controlled by the number of first conductive blocks (25) and second conductive blocks (26) connected.
2. The intelligent valve according to claim 1, characterized in that: The upper inner side of the smart valve housing (1) is fixedly connected to a heat insulation housing (34), and an electronic valve (24) is fixedly connected in the middle of the heat insulation housing (34). The movable conductive rod (23) is located at the upper rear side of the heat insulation housing (34). The upper and lower ends of the smart valve housing (1) are respectively provided with an outlet (19) and an inlet (18). The upper end of the smart valve housing (1) is fixedly connected to the outlet pipe (3) through the outlet (19), and the lower end of the smart valve housing (1) is fixedly connected to the inlet pipe (2) through the inlet (18). An outdoor temperature detector (7) is provided at the upper end of the smart valve housing (1).
3. The intelligent valve according to claim 1, characterized in that: The lower inner side of the intelligent valve housing (1) is provided with an electric heating wire (20). The lower end of the electric heating wire (20) is fixedly connected to the inner wall of the lower end face of the intelligent valve housing (1). The upper end of the electric heating wire (20) is fixedly connected to the lower end face of the heat insulation housing (34). A partition (21) is fixedly connected to the outer side of the upper end of the electric heating wire (20). The front end and rear end of the partition (21) are fixedly connected to the inner wall of the intelligent valve housing (1). The distance between the left and right ends of the partition (21) and the inner wall of the intelligent valve housing (1) is 2cm.
4. The intelligent valve according to claim 2, characterized in that: The center points of the outlet (19) and inlet (18) at the upper and lower ends of the intelligent valve housing (1) are set on the same vertical line. The heat insulation housing (34) has a connecting hole in the middle. The connecting hole between the inlet (18), outlet (19) and heat insulation housing (34) is connected.
5. The intelligent valve according to claim 1, characterized in that: The bottom end of the water inlet pipe (2) is spirally connected to a connecting shell (8). The vertical cross section of the connecting shell (8) is T-shaped. The interior of the connecting shell (8) is hollow. A limiting ring plate (15) is fixedly connected to the inner side of the bottom end of the connecting shell (8). A sealing gasket (17) is fixedly connected to the inner side of the lower end of the limiting ring plate (15) through a limiting groove (16). A first fixing hole (9) is opened on the inner side of both the left and right ends of the connecting shell (8).
6. The intelligent valve according to claim 5, characterized in that: The lower end of the connecting shell (8) is fixedly connected to the first clamp (11) by a screw (10) passing through the first fixing hole (9) and the fixing block (14). The first clamp (11) and the fixing block (14) are fixedly connected. The front end of the first clamp (11) is fixedly connected to the second clamp (12) by a standard bolt passing through the second fixing holes (13) opened at both ends of the second clamp (12). There are two fixing blocks (14). The fixing blocks (14) are arranged in parallel left and right with the center point of the first clamp (11) as the center point.
7. A method for heating fluid using an intelligent valve according to any one of claims 1-6, characterized in that: The method includes: Step 1: Install the smart valve: Install the smart valve at the outlet of the external water pipe; Step Two: Debugging and Testing: Power on the installed smart valve, open the smart valve, detect the water temperature, and put it into use once the water temperature meets the water usage requirements.
8. A method for heating fluid using an intelligent valve according to claim 7, characterized in that: The method includes: Step 1: Install the smart valve: Install the smart switch on the external water pipe through the connecting shell (8) set at the lower end of the water inlet pipe (2). During the installation process: First, install the first clamp (11) and the second clamp (12) near the outlet of the external water pipe. After installation, fix the connecting shell (8) and the external water pipe through the limiting ring plate (15). During the connection process, pay attention to the sealing gasket (17) fixed on the upper end of the external water pipe and the inner side of the limiting ring plate (15) to be tightly attached. After installation, it can be used. Step 2: Debugging and testing: Connect the power cord (5) and the external power supply. After powering on, control the electronic valve (24) through the switch (4). Then, use a thermometer to measure the temperature of the water flowing out of the outlet pipe (3). Compare the measured data with the actual temperature. If the comparison is within a reasonable range, it can be put into use.
Citation Information
Patent Citations
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