A kind of diaper production equipment and process

Abstract

The present invention discloses a diaper production equipment and process thereof, and relates to the technical field of diaper production and processing. The present invention includes a plurality of groups of general equipment and auxiliary equipment, wherein the general equipment is provided with a working box, a roller hammer, a roller wheel and a rod hammer, wherein a mounting frame is provided in the working box, and the roller hammer is slidably matched with the mounting frame, and the roller wheel is slidably matched with the roller hammer. The present invention introduces a compensating hammer press into the original production line, and can be adaptively installed or modified according to actual production needs, and can also add auxiliary equipment to the general equipment to achieve different functions; wherein a storage cavity and a driving cavity are arranged inside the slidable roller hammer, and the roller wheel is used to hammer the filling core plate up and down while driving the hydraulic transmission structure inside the general equipment to work, and driving the rod hammers on both sides of the working box to compensate the roller wheel, which can make the fluff forming and subsequent pressing processes more complete, and improve the product quality.

Description

Technical Field

[0001] The present invention belongs to the technical field of diaper production and processing, and in particular relates to a diaper production device and a process thereof. Background Art

[0002] Diapers usually include children's diapers and adult diapers, which are mainly used for infants and young children and adults who have difficulty in excretion or cannot clean up their excrement independently. They are very convenient and practical. Their core structure is the internal filling core. In the production and processing technology, special attention should be paid to their water absorption, sealing and breathability, and the three should be coordinated to avoid certain damage to human skin. The existing production and processing technology usually uses a long crawler roller to perform multiple compaction operations. However, the overall device or related production equipment is often complex in layout and huge in scale, which requires a large initial investment for manufacturers, and there are often great difficulties in improving and maintaining the production line. In this regard, we combine the existing production and processing process flow to improve the overall process and some production equipment to solve the above problems. Summary of the invention

[0003] The object of the present invention is to provide a diaper production equipment and process thereof, so as to solve the problems that the existing diaper production line has numerous related devices or equipment and complex arrangement, which makes it inconvenient to maintain and improve the production line itself, as well as the high cost.

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0005] A diaper production equipment, which is a compensating hammer press in the diaper production process, includes a working box, a connecting frame and a driving motor, wherein the two opposite ends of the working box are bolted and fixed to the connecting frame and are in communication; the inner surface bearing of the connecting frame is connected with two groups of conveying rollers, which are divided into two upper and lower groups and include a plurality of conveying rollers; a conveying crawler is installed between the plurality of conveying rollers in the same group, and there is a gap between the upper and lower conveying crawlers; in combination with the above-mentioned process, the assembled conveying structure composed of the connecting frame, the conveying rollers and the conveying crawler corresponds to the crawler conveyor, and plays a supporting role in the assembly process of the entire production line;

[0006] The inner surface of the working box is bolted with a mounting frame, the mounting frame is a cylindrical structure, and a roller pressure hammer is slidably engaged with the inner surface; a plurality of storage chambers and a plurality of driving chambers are opened inside the roller pressure hammer, wherein the storage chamber and the driving chamber are connected to each other, and the lower end of the storage chamber extends to the outside of the roller pressure hammer; a roller pressure frame is slidably engaged with the inner surface of the storage chamber, and a roller pressure wheel is connected to the rotating shaft of the inner surface of the roller pressure frame, and the roller pressure wheel extends to the outside of the storage chamber; a driving rod is welded on the upper surface of the roller pressure frame, and the upper end of the driving rod extends to the inside of the driving chamber and forms a hydraulic cylinder structure with the driving chamber; a supporting spring is also installed between the roller pressure hammer and the inner surface of the mounting frame to facilitate the rapid resetting of the roller pressure hammer; combined with the above-mentioned structure, when the roller pressure hammer slides up and down in the mounting frame, a plurality of roller pressure wheels can directly press down the filling core plate, and during the pressing process, in order to avoid damaging the roller pressure wheel structure, the roller pressure frame and the storage chamber are set as a telescopic structure, and the driving rod is used to apply pressure to the inside of the driving chamber during the telescopic process;

[0007] The upper end of the driving cavity extends to the outside of the roller hammer, and a plurality of driving cavity upper ends are welded to a junction box; the upper surface of the junction box is bolted to an output pipe, wherein the output pipe is a three-way hose structure; the connecting end of the output pipe and the junction box is the input end, and the other two ends are both output ends, and both output ends penetrate the roller hammer and extend to the outside of the roller hammer; output cylinders are welded to the opposite sides of the roller hammer, and the output cylinder is connected to the output end of the output pipe; an auxiliary pressure rod is slidably engaged inside the output cylinder, and the auxiliary pressure rod and the output cylinder form a hydraulic cylinder structure; a pressure plate is welded to the lower end of the auxiliary pressure rod; The roller hammer is hinged with a plurality of connecting rods on both sides relative to each other, wherein the connecting rod is a telescopic rod structure, and a rod hammer is welded to one end of the output shaft of the connecting rod; the output shaft of the connecting rod is hinged with the pressure plate on both sides relative to each other; in coordination with the aforementioned structure, when the driving rod applies pressure to the inside of the driving cavity, the auxiliary pressure rod and the pressure plate can be driven to slide down by utilizing the hydraulic transmission principle, wherein the pressure plate and the connecting rod constitute a lever structure, which drives the rod hammer to repeatedly strike the filling core plate during the sliding process, thereby performing compensatory compaction work on the filling core plate; wherein the installation position of the rod hammer is opposite to the gap between two adjacent roller pressing wheels, and can compensate for the rolling work of the roller pressing wheels.

[0008] Furthermore, a pressure frame is welded to the upper surface of the roller hammer, and a plurality of pressure columns are welded to the upper surface of the pressure frame, and the pressure frame and the pressure columns extend to the outside of the mounting frame; a driving pressure shaft is connected to the rotating shaft on the inner surface of the mounting frame, and a plurality of driving pressure wheels are welded to the peripheral side of the driving pressure shaft; convex teeth are welded to the peripheral side of the driving pressure wheel, and the convex teeth are in contact with the pressure columns; the driving pressure shaft is externally connected to a motor and rotates when driven by the motor, and the cam structure formed by the convex teeth and the driving pressure wheel is used to periodically press down the roller hammer to realize the aforementioned reciprocating compaction working process.

[0009] Furthermore, a plurality of crank wheels are welded to the side surface of the output shaft of the driving motor; an eccentric connecting rod is eccentrically hinged on the surface of the crank wheel; a plurality of slave cylinders are bolted and fixed to the upper surface of the working box, a slave rod is slidably engaged inside the slave cylinder, and a cylinder structure is formed between the slave cylinder and the driven rod; one end of the driven rod is hinged to the eccentric connecting rod; in coordination with the above-mentioned structure, when the driving motor drives the roller pressure hammer to reciprocate and press downward, its output shaft simultaneously drives the crank wheel, and the crank-connecting rod structure is used to drive the cylinder structure to exhaust; in actual work, the cylinder structure needs to be modified according to actual work requirements.

[0010] Furthermore, the working box has elastically hinged isolation plates on both sides thereof, and the isolation plates are opposite to the conveying tracks; a plurality of supporting rollers are connected to the rotating shaft on the inner surface of the working box, and supporting tracks are installed between the supporting rollers, and the upper surface of the supporting tracks is in contact with the roller pressure wheel.

[0011] A production process for diapers, comprising the following steps:

[0012] Step 1: fluff forming and pulp board preparation, that is, various raw materials used for diaper filling core materials are transported to the grinder by wet feeding to be crushed and mixed evenly; then the grinder discharges the crushed materials into the roller pressing equipment for compaction process, and the powder of the mixed materials is repeatedly rolled into a filling pulp board; the repeated rolling operation of the mixed material powder in this step is mainly to roll the fluffy material powder densely, enhance the water absorption of the core body, and avoid leakage;

[0013] Step 2, laminating the filling pulp board, the filling pulp board produced in step 1 is transported to the laminating equipment by means of a crawler conveyor for laminating and rolling, and pressed into a water-absorbing core board; wherein the outer laminating film of the filling pulp board includes an upper film and a bottom film, and the upper film and the bottom film are synchronously transported to the laminating equipment with the filling pulp board; before laminating, the contact surfaces of the upper film and the bottom film with the filling pulp board are pre-coated with adhesive; in actual operation, the laminating equipment is equipped with two sets of unwinding rollers and an adhesive coating device at the material input end, and cooperates with the laminating equipment to perform laminating and rolling work; wherein the laminating and rolling can, on the one hand, further compact the core body, and on the other hand, can make the water-absorbing core board fit with the upper film and the bottom film at the same time;

[0014] Step 3: Cutting and dividing the water-absorbent core board. The water-absorbent core board in step 2 is further conveyed to the clamping and pressing device through the crawler conveyor. Before the water-absorbent core board enters the clamping and pressing device, the water-absorbent core board is cut and cut into water-absorbent core bodies of equal size and uniformity by a roller cutter with a mold. According to the actual working situation, the roller cutter is also arranged at the material input end of the clamping and pressing device and cooperates with the clamping and pressing device to work.

[0015] Step 4: Folding of the absorbent core and product forming. The absorbent core in step 3 is folded in half through a 90° turning belt and a sponge compacting belt in turn, and the waist seam of the finished product is cut out by a waist cutter during the conveying process. Then, a waist non-woven fabric and a waist rubber band are added to the waist seam to perform waist seam work.

[0016] Preferably, the raw materials of the diaper filling core material include pulp, fluff, plant fiber and high molecular water-absorbing resin; the rolling equipment in step one, the coating equipment in step two and the clamping and pressing equipment in step three are compensating hammer presses of the diaper production line, and their structures and working principles are the same, and independent auxiliary equipment is installed when each device is actually working; several of the compensating hammer presses are connected by a crawler conveyor; according to actual work needs, in this diaper production process, multiple groups of compensating hammer presses are respectively coordinated with each auxiliary equipment to achieve different functions, and the production line assembly structure is simple and easy to replace and maintain; the auxiliary equipment includes any one of the unwinding rollers for the upper film and the bottom film, a 90° steering belt, a sponge compacting belt, a waist cutter, and a rolling cutter, and the specific application is combined with the actual process requirements.

[0017] It should be added that, in the aforementioned structure, the specific modification scheme of the cylinder structure includes but is not limited to pneumatic dust removal and pneumatic glue spraying; wherein, in the case of pneumatic dust removal, it is mainly aimed at the fluff forming and pulp board preparation in the first step of the production process, and can spray air into the inside of the working box when cooperating with the roller hammer to reciprocate and press the raw materials, and use air pressure to control the diffusion direction of the internal dust to avoid dust splashing; in the case of pneumatic glue spraying, the output end of the slave cylinder is located above the unwinding rollers of the upper film and the bottom film, and the slave cylinder should also be connected and communicated with the storage box of the adhesive. During the reciprocating exhaust process, the adhesive is sprayed onto the surface of the upper film and the bottom film at the same time, so as to realize the synchronization of glue spraying and unwinding.

[0018] The present invention has the following beneficial effects:

[0019] Since the processes of pressing the pulp board, coating the pulp board, pressing the absorbent core board, and folding the pulp board in the production line of diapers all require roller pressing operations, the present invention introduces a compensating hammer press into the original production line. The compensating hammer press is an independent device that can be flexibly applied to the above-mentioned processes in the production process mainly based on the roller pressing process. It can be adjusted and installed according to the actual production and processing needs, and other different processing components can be added before and after the process of the material entering the equipment to realize different functions.

[0020] Among them, for the preparation process of the pulp board, the compensating hammer press in the present invention can complete the compacting and compacting work of the pulp board by itself, that is, by arranging a storage cavity and a driving cavity inside the slidable roller hammer, the roller pressing wheel is used to hammer up and down to fill the core plate while driving the hydraulic transmission structure inside the general equipment to work, and driving the rod pressing hammers on both sides of the working box to compensate the roller pressing wheel, which can make the fluff forming and subsequent compacting processes more complete and improve the product quality; at the same time, the compensating hammer press can, through the cylinder structure arranged inside it, spray air into the working box when cooperating with the roller pressing hammer to reciprocate and hammer the raw materials in the fluff forming and pulp board preparation processes, and use air pressure to control the diffusion direction of internal dust to avoid dust splashing;

[0021] On the other hand, for the coating work of the filling pulp board, when the compensating hammer press of the present invention is actually working, the output end of the driven cylinder is installed above the unwinding rollers of the upper film and the bottom film, and the adhesive is sprayed onto the surface of the upper film and the bottom film at the same time, so as to realize the synchronization of spraying and unwinding; and for other processes of the diaper production process, such as folding of the filling core plate and cutting and forming of the waistline, it is only necessary to add corresponding 90° turning belts, waistline cutters, roller cutting cutters, etc. at the feeding end of the compensating hammer press to complete them. Therefore, the improvement of the existing diaper production process by the compensating hammer press of the present invention is more reflected in the flexible adjustment of the working equipment, and the various processes of the production line can be adjusted at any time according to actual needs to improve work efficiency and broaden the improvement direction of the production line.

[0022] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0024] Figure 1 This is a schematic diagram of the assembly structure of a diaper production equipment of the present invention;

[0025] Figure 2 for Figure 1 Partial display diagram of Part A;

[0026] Figure 3 A top view of a diaper production device of the present invention;

[0027] Figure 4 for Figure 3 Schematic diagram of the structure of the middle section BB;

[0028] Figure 5 for Figure 4 A partial display of part C in the middle;

[0029] Figure 6 for Figure 4 Schematic diagram of the structure of DD in the middle section;

[0030] Figure 7 for Figure 6 Schematic diagram of the structure of the FF in the middle section;

[0031] Figure 8 for Figure 7 A partial display of the middle G section;

[0032] Fig. 9 for Figure 7 A partial display of the middle H section;

[0033] Fig.10 for Figure 4 Schematic diagram of the structure of EE in the middle section.

[0034] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0035] 1. Working box; 2. Connecting frame; 3. Driving motor; 4. Conveying roller; 5. Conveying crawler; 6. Mounting frame; 7. Roller hammer; 8. Storage chamber; 9. Driving chamber; 10. Roller frame; 11. Roller wheel; 12. Driving rod; 13. Junction box; 14. Output pipe; 15. Output cylinder; 16. Auxiliary pressure rod; 17. Pressure plate; 18. Connecting rod; 19. Rod hammer; 20. Pressure frame; 21. Pressure column; 22. Driving pressure shaft; 23. Driving pressure wheel; 24. Convex teeth; 25. Crank wheel; 26. Eccentric connecting rod; 27. Slave cylinder; 28. Slave rod; 29. ​​Isolation plate; 30. Support roller; 31. Support crawler. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0038] See also Figure 1-Figure 10As shown, a diaper production equipment, which is a compensating hammer press in the diaper production process, includes a working box 1, a connecting frame 2 and a driving motor 3. The two opposite ends of the working box 1 are bolted and fixed to the connecting frame 2 and are connected; the inner surface bearing of the connecting frame 2 is connected with two groups of conveying rollers, which are divided into upper and lower groups, including a plurality of conveying rollers 4; a conveying crawler 5 is installed between the plurality of conveying rollers 4 in the same group, and there is a gap between the upper and lower conveying crawlers 5; combined with the above-mentioned process, the assembled conveying structure composed of the connecting frame 2, the conveying rollers 4 and the conveying crawler 5 corresponds to the crawler conveyor, and plays a bearing role in the assembly process of the entire production line;

[0039] The inner surface of the working box 1 is bolted with a mounting frame 6, which is a cylindrical structure, and a roller hammer 7 is slidably engaged with the inner surface; a plurality of storage chambers 8 and a plurality of drive chambers 9 are provided inside the roller hammer 7, wherein the storage chamber 8 and the drive chamber 9 are connected to each other, and the lower end of the storage chamber 8 extends to the outside of the roller hammer 7; a roller frame 10 is slidably engaged with the inner surface of the storage chamber 8, and a roller wheel 11 is connected to the rotating shaft of the inner surface of the roller frame 10, and the roller wheel 11 extends to the outside of the storage chamber 8; a driving rod 12 is welded on the upper surface of the roller frame 10, and the driving rod 12 is welded to the upper surface of the roller frame 10. The upper end of the moving rod 12 extends to the inside of the driving cavity 9 and forms a hydraulic cylinder structure with the driving cavity 9; a supporting spring is also installed between the roller hammer 7 and the inner surface of the mounting frame 6 to facilitate the rapid reset of the roller hammer 7; combined with the above structure, when the roller hammer 7 slides up and down in the mounting frame 6, a number of roller wheels 11 can directly press down the filling core plate. During the pressing process, in order to avoid damaging the roller wheel 11 structure, the roller frame 10 and the storage cavity 8 are set as a telescopic structure, and the driving rod 12 is used to apply pressure to the inside of the driving cavity 9 during the telescopic process;

[0040] The upper end of the driving cavity 9 extends to the outside of the roller hammer 7, and the upper ends of several driving cavities 9 are welded and connected with a junction box 13; the upper surface of the junction box 13 is bolted and connected with an output pipe 14, wherein the output pipe 14 is a three-way hose structure; the connection end of the output pipe 14 and the junction box 13 is the input end, and the other two ends are output ends, and both output ends pass through the roller hammer 7 and extend to the outside of the roller hammer 7; output cylinders 15 are welded on the opposite sides of the roller hammer 7, and the output cylinder 15 is connected with the output end of the output pipe 14; an auxiliary pressure rod 16 is slidably engaged inside the output cylinder 15, and the auxiliary pressure rod 16 and the output cylinder 15 form a hydraulic cylinder structure; a pressure plate 17 is welded at the lower end of the auxiliary pressure rod 16; roller hammer 7 A plurality of connecting rods 18 are hinged on the opposite sides, wherein the connecting rod 18 is a telescopic rod structure, and a rod pressure hammer 19 is welded to one end of the output shaft of the connecting rod 18; the output shaft of the connecting rod 18 is hinged to the pressure plate 17 on the opposite sides; in coordination with the aforementioned structure, when the driving rod 12 applies pressure to the inside of the driving cavity 9, the auxiliary pressure rod 16 and the pressure plate 17 can be driven to slide down by utilizing the hydraulic transmission principle, wherein the pressure plate 17 and the connecting rod 18 form a lever structure, which drives the rod pressure hammer 19 to repeatedly strike the filling core plate during the sliding process, thereby performing compensatory compaction work on the filling core plate; wherein the installation position of the rod pressure hammer 19 is opposite to the gap between the two adjacent roller pressing wheels 11, and can compensate for the rolling work of the roller pressing wheel 11.

[0041] Preferably, a pressure frame 20 is welded on the upper surface of the roller hammer 7, and a plurality of pressure columns 21 are welded on the upper surface of the pressure frame 20, and the pressure frame 20 and the pressure columns 21 are extended to the outside of the mounting frame 6; the rotating shaft on the inner surface of the mounting frame 6 is connected to a driving pressure shaft 22, and a plurality of driving pressure wheels 23 are welded on the side surfaces of the driving pressure shaft 22; convex teeth 24 are welded on the side surfaces of the driving pressure wheels 23, and the convex teeth 24 are in contact with the pressure columns 21; the driving pressure shaft 22 is externally connected to a motor and rotates when driven by the motor, and the cam structure formed by the convex teeth 24 and the driving pressure wheels 23 is used to periodically press down the roller hammer 7 to realize the aforementioned reciprocating compaction working process.

[0042] Preferably, a plurality of crank wheels 25 are welded to the side surface of the output shaft of the driving motor 3; an eccentric connecting rod 26 is eccentrically hinged on the surface of the crank wheel 25; a plurality of slave cylinders 27 are bolted and fixed to the upper surface of the working box 1, a slave rod 28 is slidably engaged inside the slave cylinder 27, and a cylinder structure is formed between the slave cylinder 27 and the slave rod 28; one end of the driven rod 28 is hinged to the eccentric connecting rod 26; in conjunction with the aforementioned structure, when the driving motor 3 drives the roller pressure hammer 7 to reciprocate downward, its output shaft simultaneously drives the crank wheel 25, and the crank-connecting rod structure is used to drive the cylinder structure to exhaust; in actual work, the cylinder structure needs to be modified according to actual work requirements.

[0043] Preferably, isolation plates 29 are elastically hinged on two opposite sides of the working box 1, and the isolation plates 29 are opposite to the conveying track 5; a plurality of support rollers 30 are connected to the rotating axis on the inner surface of the working box 1, and support tracks 31 are installed between the plurality of support rollers 30, and the upper surface of the support track 31 is in contact with the roller pressure wheel 11.

[0044] A production process for diapers, comprising the following steps:

[0045] Step 1: fluff forming and pulp board preparation, that is, various raw materials used for diaper filling core materials are transported to the grinder by wet feeding to be crushed and mixed evenly; then the grinder discharges the crushed materials into the roller pressing equipment for compaction process, and the powder of the mixed materials is repeatedly rolled into a filling pulp board; the repeated rolling operation of the mixed material powder in this step is mainly to roll the fluffy material powder densely, enhance the water absorption of the core body, and avoid leakage;

[0046] Step 2, laminating the filling pulp board, the filling pulp board produced in step 1 is transported to the laminating equipment by means of a crawler conveyor for laminating and rolling, and pressed into a water-absorbing core board; wherein the outer laminating film of the filling pulp board includes an upper film and a bottom film, and the upper film and the bottom film are synchronously transported to the laminating equipment with the filling pulp board; before laminating, the contact surfaces of the upper film and the bottom film with the filling pulp board are pre-coated with adhesive; in actual operation, the laminating equipment is equipped with two sets of unwinding rollers and an adhesive coating device at the material input end, and cooperates with the laminating equipment to perform laminating and rolling work; wherein the laminating and rolling can, on the one hand, further compact the core body, and on the other hand, can make the water-absorbing core board fit with the upper film and the bottom film at the same time;

[0047] Step 3: Cutting and dividing the water-absorbent core board. The water-absorbent core board in step 2 is further conveyed to the clamping and pressing device through the crawler conveyor. Before the water-absorbent core board enters the clamping and pressing device, the water-absorbent core board is cut and cut into water-absorbent core bodies of equal size and uniformity by a roller cutter with a mold. According to the actual working situation, the roller cutter is also arranged at the material input end of the clamping and pressing device and cooperates with the clamping and pressing device to work.

[0048] Step 4: Folding of the absorbent core and product forming. The absorbent core in step 3 is folded in half through a 90° turning belt and a sponge compacting belt in turn, and the waist seam of the finished product is cut out by a waist cutter during the conveying process. Then, a waist non-woven fabric and a waist rubber band are added to the waist seam to perform waist seam work.

[0049] Preferably, the raw materials of the diaper filling core material include pulp, fluff, plant fiber and high molecular absorbent resin; the rolling equipment in step one, the coating equipment in step two and the clamping and pressing equipment in step three are compensating hammer presses of the diaper production line, and their structures and working principles are the same, and independent auxiliary equipment is installed when each device is actually working; several compensating hammer presses are connected by a crawler conveyor; according to actual work needs, in this diaper production process, multiple groups of compensating hammer presses are respectively coordinated with each auxiliary equipment to achieve different functions, and the production line assembly structure is simple and easy to replace and maintain; the auxiliary equipment includes any one of the unwinding rollers for the upper film and the bottom film, a 90° steering belt, a sponge compacting belt, a waist cutter, and a rolling cutter, and the specific application is combined with the actual process requirements.

[0050] It should be added that, in the aforementioned structure, the specific modification scheme of the cylinder structure includes but is not limited to pneumatic dust removal and pneumatic glue spraying; wherein, in the case of pneumatic dust removal, it is mainly aimed at the fluff forming and pulp board preparation in the production process step one, and can spray air into the inside of the working box 1 when cooperating with the roller hammer 7 to reciprocate and hammer the raw materials, and use air pressure to control the diffusion direction of the internal dust to avoid dust splashing; in the case of pneumatic glue spraying, the output end of the slave cylinder 27 is located above the unwinding rollers of the upper film and the bottom film, and the slave cylinder 27 should also be connected and communicated with the storage box of the adhesive. During the reciprocating exhaust process, the adhesive is sprayed onto the surface of the upper film and the bottom film at the same time, so as to realize the synchronization of glue spraying and unwinding; in addition, the output shaft of the drive motor 3 and the drive pressing shaft 22 are matched by installing a sprocket chain structure for transmission.

[0051] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0052] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A diaper production device, which is a compensating hammer press, comprising a working box (1), a connecting frame (2) and a driving motor (3), characterized in that: The two opposite ends of the working box (1) are bolted and fixed to the connecting frame (2) and are in communication; the inner surface bearing of the connecting frame (2) is connected with two groups of conveying rollers, which are divided into two upper and lower groups and include a plurality of conveying rollers (4); a conveying crawler (5) is installed between the plurality of conveying rollers (4) in the same group, and there is a gap between the upper and lower conveying crawlers (5); The inner surface of the working box (1) is bolted with a mounting frame (6), which is a cylindrical structure, and a roller hammer (7) is slidably engaged on the inner surface; a plurality of storage chambers (8) and a plurality of drive chambers (9) are provided inside the roller hammer (7), wherein the storage chamber (8) and the drive chamber (9) are connected to each other, and the lower end of the storage chamber (8) extends to the outside of the roller hammer (7); a roller frame (10) is slidably engaged on the inner surface of the storage chamber (8), and a roller wheel (11) is connected to the rotating shaft of the inner surface of the roller frame (10), and the roller wheel (11) extends to the outside of the storage chamber (8); a driving rod (12) is welded on the upper surface of the roller frame (10), and the upper end of the driving rod (12) extends to the inside of the drive chamber (9), and forms a hydraulic cylinder structure with the drive chamber (9); The upper end of the driving cavity (9) extends to communicate with the outside of the roller pressure hammer (7), and the upper ends of several driving cavities (9) are welded to be connected with a junction box (13); the upper surface of the junction box (13) is bolted to be connected with an output pipe (14), wherein the output pipe (14) is a three-way hose structure; the connection end of the output pipe (14) and the junction box (13) is the input end, and the other two ends are both output ends, and both output ends pass through the roller pressure hammer (7) and extend to be connected to the outside of the roller pressure hammer (7); output cylinders (15) are welded to the opposite sides of the roller pressure hammer (7), and the output cylinder (15) is connected with the output end of the output pipe (14); an auxiliary pressure rod (16) is slidably engaged inside the output cylinder (15), and the auxiliary pressure rod (16) and the output cylinder (15) form a hydraulic cylinder structure; the lower end of the auxiliary pressure rod (16) is welded There is a pressure plate (17); the roller pressure hammer (7) is hinged with a plurality of connecting rods (18) on both sides thereof, wherein the connecting rod (18) is a telescopic rod structure, and a rod pressure hammer (19) is welded at one end of the output shaft of the connecting rod (18); the output shaft of the connecting rod (18) is hinged with the pressure plate (17) on both sides thereof; a pressure frame (20) is welded on the upper surface of the roller pressure hammer (7), and a plurality of pressure columns (21) are welded on the upper surface of the pressure frame (20), and the pressure frame (20) and the pressure columns (21) both extend to the outside of the mounting frame (6); a driving pressure shaft (22) is connected to the rotating shaft on the inner surface of the mounting frame (6), and a plurality of driving pressure wheels (23) are welded on the peripheral side of the driving pressure shaft (22); a convex tooth (24) is welded on the peripheral side of the driving pressure wheel (23), and the convex tooth (24) is in contact with the pressure column (21).

2. The diaper production equipment according to claim 1, characterized in that: A plurality of crank wheels (25) are welded to the side surface of the output shaft of the driving motor (3); an eccentric connecting rod (26) is eccentrically hinged on the surface of the crank wheel (25); a plurality of slave cylinders (27) are bolted and fixed to the upper surface of the working box (1); a slave rod (28) is slidably engaged inside the slave cylinder (27), and a cylinder structure is formed between the slave cylinder (27) and the slave rod (28); one end of the slave rod (28) is hinged to the eccentric connecting rod (26).

3. The diaper production equipment according to claim 2, characterized in that: The working box (1) has two opposite sides elastically hinged with isolation plates (29), and the isolation plates (29) are located opposite to the conveying crawler (5); a plurality of support rollers (30) are connected to the rotating shaft on the inner surface of the working box (1), and a support crawler (31) is installed between the plurality of support rollers (30), and the upper surface of the support crawler (31) is in contact with the roller pressure wheel (11).

4. A production process using the diaper production equipment according to any one of claims 1 to 3, characterized in that: The following steps are involved: Step 1: fluff forming and pulp board preparation, that is, various raw materials used for diaper filling core materials are transported to the grinder by wet feeding to be crushed and mixed evenly; then the grinder discharges the crushed materials into the roller pressing equipment for compaction process, and the powder of the mixed materials is repeatedly rolled into a filling pulp board; Step 2: Laminating the filled pulp board, the filled pulp board produced in step 1 is transported to the laminating equipment by means of a crawler conveyor for laminating and rolling, and pressed into a water-absorbing core board; wherein the outer laminating layer of the filled pulp board includes an upper film and a bottom film, and the upper film and the bottom film are synchronously transported to the laminating equipment with the filled pulp board; before laminating, the contact surfaces of the upper film and the bottom film with the filled pulp board are pre-coated with adhesive; Step 3: Cutting and dividing the absorbent core board. The absorbent core board in step 2 is further conveyed to the clamping and pressing device through the crawler conveyor. Before the absorbent core board enters the clamping and pressing device, the absorbent core board is cut and cut into absorbent core bodies of equal size and uniformity by a roller cutter with a mold. Step 4: Folding of the absorbent core and product forming. The absorbent core in step 3 is folded in half through a 90° turning belt and a sponge compacting belt in turn, and the waist seam of the finished product is cut out by a waist cutter during the conveying process. Then, a waist non-woven fabric and a waist rubber band are added to the waist seam to perform waist seam work.

5. The production process of diapers according to claim 4, characterized in that: The raw materials of the diaper filling core material include pulp, fluff, plant fiber and high molecular water-absorbing resin; the rolling equipment in step one, the coating equipment in step two and the clamping and pressing equipment in step three are compensating hammer presses of the diaper production line, which have the same structure and working principle, and are equipped with independent auxiliary equipment when each device is actually working; several of the compensating hammer presses are connected by a crawler conveyor; the auxiliary equipment includes unwinding rollers for the upper film and the bottom film, a 90° steering belt, a sponge compacting belt, a waist cutter, and a rolling cutter.

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