Double turret nozzle assembly device and nozzle assembly method
Through the design of the dual-turbo nozzle assembly assembly assembly device, the coordinated work of the turbo and the turntable material transfer mechanism is used to realize the automatic assembly of the nozzle assembly, solving the problem of low manual assembly efficiency in the prior art, and improving production efficiency and assembly accuracy.
Patent Information
- Application Number
- CN202310071159.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-12
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2043-01-12
AI Technical Summary
The assembly of existing nozzle assembly relies on manual operation, is inefficient and laborious, making it difficult to achieve automated assembly.
A double turret nozzle assembly assembly assembly device is designed. Through the coordinated work of the first turret and the second turret, the assembly of the main body plug, air bag and long pipe is automatically completed, and the turntable material transfer mechanism is used to realize efficient transmission and assembly of semi-finished material parts.
It realizes automatic assembly of nozzle components, improves production efficiency, reduces manual intervention, saves labor costs, and improves assembly accuracy and reliability.
Smart Images

Figure CN116276036B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a nozzle assembly production line, and more particularly to a double turret nozzle assembly device and a nozzle assembly method. Background Art
[0002] Figure 5 As some components of a nozzle in the prior art, it consists of a main body plug 1 shown in Figure 1 the main body plug 1 shown in Figure 2 the air bag 2 shown in Figure 3 and the long tube 3 shown in Figure 4 At present, the assembly of this nozzle assembly is carried out manually, that is, the air bag 2 is inserted upward into the main body plug 1 by hand to form a Figure 5 semi-finished part 4, and then the semi-finished part 4 is assembled with the long tube 3 to form a
[0003] nozzle assembly 5, with poor efficiency and being rather laborious. Summary of the Invention
[0004] The present invention provides a double turret nozzle assembly device. The nozzle assembly is composed of a main body plug, an air bag and a long tube. The double turret nozzle assembly device is provided with a first turret, a turntable material transfer mechanism and a second turret.
[0005] The first turret is used to insert the air bag onto the main body plug to form a semi-finished part. The turntable material transfer mechanism is used to transfer the semi-finished part on the first turret to the second turret. The second turret assembles the semi-finished part with the long tube to form the nozzle assembly.
[0006] The first turret and the second turret are respectively provided with a first turret main body and a second turret main body.
[0007] A main body plug clamping and pressing mechanism and an air bag clamping and pushing mechanism are installed on the first turret main body up and down. The main body plug clamping and pressing mechanism and the air bag clamping and pushing mechanism are respectively used to clamp the main body plug and the air bag. The air bag clamping and pushing mechanism pushes the air bag upward to insert it into the main body plug to form the semi-finished part.
[0008] A part clamping and pressing mechanism and a long tube clamping and lifting mechanism are installed on the second turret main body up and down. The part clamping and pressing mechanism and the long tube clamping and lifting mechanism are respectively used to clamp the semi-finished part and the long tube. The long tube clamping and lifting mechanism pushes the long tube upward to insert it into the semi-finished part to form the nozzle assembly.
[0009] Further, the first turret main body is successively provided with a first turntable, a second turntable, a third turntable and a fourth turntable from top to bottom.
[0010] The main plug clamping and pressing mechanism is successively provided with a first cam ring, a first pressing mechanism, and a first clamping mechanism from top to bottom. The first cam ring is statically installed on the first turret body. The first pressing mechanism and the first clamping mechanism are respectively installed on the first turntable and the second turntable. The first pressing mechanism and the first clamping mechanism respectively include a number of first pressing push rods and a number of first clamping jaws circumferentially arranged on the first turntable and the second turntable. During the rotation of the first turret body, the first pressing push rods cooperate with the first cam ring to float up and down. A second turntable opening groove is provided along the outer edge of the second turntable for supporting the main plug, and the lower half of the main plug is clamped by the first clamping jaws located on the lower surface of the second turntable.
[0011] The air bag clamping and pushing mechanism is successively provided with a second cam ring, a first jacking mechanism, and a second clamping mechanism from bottom to top. The second cam ring is statically installed on the first turret body. The first jacking mechanism and the second clamping mechanism are respectively installed on the fourth turntable and the third turntable. The first jacking mechanism and the second clamping mechanism respectively include a number of second clamping jaws and a number of first jacking push rods circumferentially arranged on the fourth turntable and the third turntable. A third turntable opening groove is provided along the outer edge of the third turntable for accommodating the air bag, and the lower half of the air bag is clamped by the second clamping jaws located on the lower surface of the third turntable. During the rotation of the first turret body, the first jacking push rods cooperate with the second cam ring to float up and down.
[0012] In the die closing position area of the first turret, the first cam ring is recessed downward and the second cam ring is convex upward, so that the first pressing push rods float downward and press against the upper end face of the main plug clamped by the first clamping jaws, and the first jacking push rods float upward to jack up the air bag clamped by the second clamping jaws and insert it into the main plug to form the semi-finished workpiece.
[0013] Further, the second turret body is successively provided with a fifth turntable, a sixth turntable, a seventh turntable, and an eighth turntable rotating up and down.
[0014] The workpiece clamping and pressing mechanism is successively provided with a third cam ring, a second pressing mechanism, and a third clamping mechanism from top to bottom. The third cam ring is statically installed on the second turret body. The second pressing mechanism and the third clamping mechanism are respectively installed on the fifth turntable and the sixth turntable. The second pressing mechanism and the third clamping mechanism respectively include a number of second pressing push rods and a number of third clamping jaws circumferentially arranged on the fifth turntable and the sixth turntable. A sixth turntable opening groove is provided along the outer edge of the sixth turntable for supporting the semi-finished workpiece, and the lower half of the semi-finished workpiece is clamped by the third clamping jaws located on the lower surface of the sixth turntable. During the rotation of the second turret body, the second pressing push rods cooperate with the third cam ring to float up and down.
[0015] The long pipe clamping and upward pushing mechanism is sequentially provided with a fourth cam ring, a second upward pushing mechanism, and a fourth clamping mechanism from bottom to top. The fourth cam ring is statically installed on the second turret body, and the second upward pushing mechanism is installed on the eighth turntable. The second upward pushing mechanism includes a plurality of second upward pushing rods circumferentially arranged on the eighth turntable. During the rotation of the second turret body, the second upward pushing rods cooperate with the fourth cam ring to float up and down.
[0016] The fourth clamping mechanism includes a circle of seventh turntable opening grooves provided on the outer edge of the seventh turntable for supporting the long pipe, and a second sector-shaped limiting plate statically provided on a part of the outer edge of the seventh turntable for preventing the long pipe in the seventh turntable opening groove from falling.
[0017] In the mold clamping position area of the second turret, the third cam ring is recessed downward and the fourth cam ring is convex upward, so that the second downward pushing rod floats downward and presses against the upper end surface of the semi-finished workpiece clamped by the third jaw. At the same time, the second upward pushing rod floats upward to lift the long pipe in the seventh turntable opening groove upward and insert it into the semi-finished workpiece to form the nozzle assembly.
[0018] Furthermore, ninth turntables are fixedly installed on both the first turret body and the second turret body.
[0019] Electromagnetic control mechanisms are provided on both the first turret body and the second turret body to respectively control the opening and closing of each first jaw and third jaw. The electromagnetic control mechanism includes a sector-shaped magnet and a plurality of solenoid valves circumferentially arranged on the ninth turntable. The sector-shaped magnet is statically installed on the first turret body and the second turret body. The solenoid valves on the first turret body are in one-to-one axial correspondence and electrically connected with the first jaws, and the solenoid valves on the second turret body are in one-to-one axial correspondence and electrically connected with the third jaws.
[0020] When the solenoid valve rotates to the sector-shaped magnet area, the solenoid valve senses the magnetic field and closes the corresponding first jaw or third jaw. When the solenoid valve leaves the sector-shaped magnet area, the solenoid valve opens the corresponding first jaw or third jaw.
[0021] The mold clamping position areas of the first turret and the second turret are both located within the axial projection area of the sector-shaped magnet.
[0022] Furthermore, cam grooves with different heights are provided on the outer side walls of the first cam ring and the third cam ring along the circumference.
[0023] Cam surfaces with different heights are provided on the upper end surfaces of the second cam ring and the fourth cam ring along the circumference.
[0024] Further, the first downward pressing push rod and the second downward pressing push rod are both provided with a first guide rail bracket, a first push rod, and a first spring. The first guide rail bracket is axially fixed on the first turret main body or the second turret main body. The first push rod is slidably mounted up and down on the first guide rail bracket. The upper end of the first push rod is provided with a first roller that rolls in cooperation with the cam groove. The lower end surface of the first push rod is used to press down the upper end surface of the main body plug or the semi-finished workpiece. The bottom end of the first spring is connected to the first push rod, and the top end of the first spring is connected to the first turntable or the fifth turntable. The first spring provides an upward pulling force for the first push rod so that the first roller always rolls along the inner upper surface of the cam groove;
[0025] Both the first upward pushing push rod and the second upward pushing push rod are provided with linear bearings. The linear bearings are connected to the fourth turntable or the eighth turntable through upper mounting plates. The bottom of the linear bearings is provided with lower fixing plates. A roller seat is installed at the bottom of the lower fixing plates. The roller seat is provided with a second roller that rolls in cooperation with the cam surface. The bottom end of the piston rod of the linear bearing is fixedly connected to the lower fixing plate, and the upper end of the piston rod slides through the upper mounting plate and is fixedly connected to the upper top plate. The upper top plate is used to push up the air bag or the long pipe. A second spring is sleeved on the piston rod between the upper mounting plate and the lower fixing plate. The second spring provides a downward pressure for the roller seat so that the second roller always rolls along the upper surface of the cam surface.
[0026] Further, the first turret is connected with a main body plug feeding device and an air bag conveying device. The main body plug feeding device sends the main body plug to the second turntable, and the air bag conveying device sends the air bag to the third turntable;
[0027] The second turret is connected with a long pipe conveying device and a material taking device. The long pipe conveying device sends the long pipe to the seventh turntable, and the material taking device takes away the assembled nozzle assembly.
[0028] Further, the material taking device is provided with a Y-shaped guide plate, and a purging device is arranged at the end of the Y-shaped guide plate.
[0029] Further, a first sector cam block and a first sector limiting plate are fixedly installed outside the third turntable. A first turret feed port and a first turret discharge port are arranged between the two ends of the first sector cam block and the first sector limiting plate. The first turret feed port is connected with the air bag conveying device, and the first turret discharge port is connected with the turntable material transfer mechanism. The first sector limiting plate is located in the radially extending area of the axial projection area of the sector magnet;
[0030] The second gripper is a spring gripper including a first Y-shaped gripper body and a third spring. The middle part of the first Y-shaped gripper body is horizontally rotatably installed on the third turntable. The front end of the first Y-shaped gripper body is provided with a forked part with one long and one short branch. The end of the first long branch is provided with a third roller for cooperating with the first sector cam block. A third roller for cooperating with the first sector cam block is provided on the first long branch. The rear end of the first Y-shaped gripper body is connected to the third spring, and the other end of the third spring is installed inside the third turntable;
[0031] When the third turntable rotates to make the second gripper contact the first sector cam block, the second gripper opens, and when the third turntable rotates to make the second gripper leave the first sector cam block, the second gripper closes to clamp the air bag in the opening groove of the third turntable.
[0032] Furthermore, the turntable material transfer mechanism is provided with a tenth turntable. A number of tenth turntable opening grooves are provided on the outer edge of the tenth turntable. A number of fourth grippers are installed on the tenth turntable. The rotation directions of the tenth turntable and the first turret and the second turret on both sides are opposite,
[0033] A second sector cam block and a third sector limit plate are statically installed outside the tenth turntable. A feed port and a discharge port of the turntable material transfer mechanism are provided between the two ends of the second sector cam block and the third sector limit plate. The feed port of the turntable material transfer mechanism is connected to the discharge port of the first turret, and the discharge port of the turntable material transfer mechanism is connected to the second turret;
[0034] A number of tenth turntable opening grooves are provided on the outer edge of the tenth turntable. The fourth gripper is a spring gripper including a second Y-shaped gripper body and a fourth spring. The middle part of the second Y-shaped gripper body is horizontally rotatably installed on the tenth turntable. The front end of the second Y-shaped gripper body is provided with a forked part with one long and one short branch. The end of the second long branch is provided with a fourth roller for cooperating with the second sector cam block. An auxiliary clamping arm at a different height from the second short branch is fixedly installed on the second long branch. The other end of the auxiliary clamping arm extends towards the second short branch. The rear end of the second Y-shaped gripper body is connected to the fourth spring, and the other end of the fourth spring is installed on the tenth turntable near the axis of the second Y-shaped gripper body;
[0035] When the tenth turntable rotates to make the fourth roller contact the second sector cam block, the fourth gripper is in an open state,
[0036] and when the tenth turntable rotates to make the fourth roller leave the second sector cam block, the fourth spring pulls the second Y-shaped gripper body to rotate and reset, and the second short branch rotates towards the opening groove of the tenth turntable to clamp the semi-finished workpiece in the opening groove of the tenth turntable.
[0037] A method for assembling a nozzle assembly based on the above double turret nozzle assembly device, the method for assembling the nozzle assembly includes:
[0038] The main body plug and the air bag are respectively conveyed to the first turret and clamped by the first gripper and the second gripper. When the first turret rotates to the mold closing position, the first downward pressing push rod floats downward and presses tightly on the upper end face of the main body plug. At the same time, the first upward pushing push rod floats upward to lift the air bag upward and insert it into the main body plug to form the semi-finished workpiece.
[0039] The semi-finished workpiece on the first turret is taken away by the turntable material transfer mechanism and transferred to the second turret. The semi-finished workpiece is clamped by the third gripper, and the long tube is sent into the opening groove of the seventh turntable of the second turret by the long tube conveying device.
[0040] When the second turret rotates to the mold closing position, the second downward pressing push rod floats downward and presses tightly on the upper end face of the semi-finished workpiece. At the same time, the second upward pushing push rod floats upward to lift the long tube upward and insert it into the semi-finished workpiece to form the nozzle assembly.
[0041] Further, when the solenoid valve on the first turret or the second turret rotates to the sector magnet area, the solenoid valve senses the magnetic field and closes the corresponding first gripper or the third gripper.
[0042] When the solenoid valve on the first turret leaves the sector magnet area, the solenoid valve opens the corresponding first gripper, and the semi-finished workpiece on the first turret is transferred away by the turntable material transfer mechanism.
[0043] When the solenoid valve on the second turret leaves the sector magnet area, the solenoid valve opens the corresponding third gripper, and the assembled nozzle assembly on the second turret is taken away by the material taking device.
[0044] The advantages of the present invention are as follows:
[0045] (1) A double turret design is adopted. The first turret is used for assembling the main body plug and the air bag to form a semi-finished workpiece, and the second turret is used for assembling the semi-finished workpiece and the long tube to finally form the required nozzle assembly.
[0046] (2) A turntable material transfer mechanism that rotates in opposite directions is arranged between the first turret and the second turret. While the first turret and the second turret are assembling, the semi-finished workpiece on the first turret is directly transferred to the second turret by the turntable material transfer mechanism, without stopping the operation of the first turret and the second turret midway, greatly improving the production efficiency.
[0047] (3) Both the first turret and the second turret respectively realize the assembly of the main body plug and the air bag, and the assembly of the semi-finished workpiece and the long tube by means of upper and lower cam rings. A mechanical drive pressing mechanism and an upward pushing mechanism are adopted, with low failure rate, simple structure, and higher efficiency at the same time.
[0048] (4) By setting a stationary sector magnet to control the opening and closing of the first jaw / third jaw that rotates into the area of the sector magnet, a pipeline operation of loosening the first jaw / third jaw for feeding, closing the first jaw / third jaw to fix the main body plug, and loosening the first jaw / third jaw for discharging is realized;
[0049] (5) The second jaw for clamping the air bag on the first turret is a spring jaw, and the fourth jaw for clamping the semi-finished workpiece on the turntable feeding mechanism is also a spring jaw. The opening and closing of the second jaw and the fourth jaw are controlled by sector cam blocks arranged around the first turret and the turntable feeding mechanism to clamp or loosen the air bag / semi-finished workpiece; in addition, sector limit plates are also arranged around the first turret and the turntable feeding mechanism to prevent the air bag or semi-finished workpiece from falling;
[0050] (6) Compression springs are provided on both the first pressing push rod and the first upward pushing push rod, so that the first pressing push rod and the first upward pushing push rod are in close fit with the cam groove of the first cam ring and the cam surface of the second cam ring respectively, improving the assembly accuracy;
[0051] (7) The double turret nozzle assembly assembling device provided by the present invention can completely realize the integrated pipeline operation of feeding, assembling, and discharging of the main body plug, the air bag, and the long tube. The whole process does not require manual intervention, greatly improving the processing efficiency and saving labor costs. Description of the Drawings
[0052] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0053] Figure 1 It is a three-dimensional view of the main body plug in the prior art;
[0054] Figure 2 It is a three-dimensional view of the air bag in the prior art;
[0055] Figure 3 It is a three-dimensional view of the long tube in the prior art;
[0056] Figure 4 It is a three-dimensional view of the semi-finished workpiece obtained by assembling the main body plug and the air bag together;
[0057] Figure 5 For Figure 4 It is a finished product view of the nozzle assembly after assembling the semi-finished workpiece with the long tube;
[0058] Figure 6Stereogram of an assembly device for a double turret nozzle assembly provided by the present invention;
[0059] Figure 7 is Figure 6 top view;
[0060] Figure 8 is Figure 7 partial enlarged view at A in
[0061] Figure 9 Top view of an assembly device for a double turret nozzle assembly provided by the present invention from another angle;
[0062] Figure 10 is Figure 9 schematic diagram of the cooperation relationship among the air bag conveying device, the first turret, and the turntable feeding mechanism in
[0063] Figure 11 Stereogram of the first turret in the present invention;
[0064] Figure 12 Stereogram of the first turret from another perspective;
[0065] Figure 13 Schematic diagram of the second turntable, the third turntable, the first clamping mechanism, and the second clamping mechanism in the first turret;
[0066] Figure 14 is Figure 11 partial enlarged view at B in
[0067] Figure 15 Stereogram of the downward pressing push rod;
[0068] Figure 16 Schematic diagram of the structure of the first upward pushing push rod in the first turret before compression;
[0069] Figure 17 Schematic diagram of the structure of the first upward pushing push rod in the first turret after compression;
[0070] Figure 18 Stereogram of the first cam ring in the first turret;
[0071] Figure 19 Stereogram of the second cam ring in the first turret;
[0072] Figure 20 Stereogram of the second turret in the present invention;
[0073] Figure 21 is Figure 20 partial enlarged view at C in
[0074] Figure 22 is Figure 6Partial enlarged view at D in
[0075] Figure 23 It is a schematic structural diagram of the discharging device in the second turret;
[0076] Figure 24 It is a structural diagram of a single fourth jaw on the turntable material transfer mechanism;
[0077] Figure 25 is Figure 24 isometric view. Detailed implementation mode
[0078] In the following description, a large number of specific details are given to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.
[0079] In order to thoroughly understand the present invention, detailed steps and detailed structures will be presented in the following description to explain the technical solution of the present invention. The preferred embodiments of the present invention are described in detail as follows. However, in addition to these detailed descriptions, the present invention can also have other implementation manners.
[0080] Referring to Figure 6-7 As shown, the present invention provides a double turret nozzle assembly device, and the double turret nozzle assembly device is provided with a first turret 1000, a turntable material transfer mechanism 3000, and a second turret 2000.
[0081] The first turret 1000 is used to insert the air bag 2 onto the main body plug 1 to form Figure 4 semi-finished workpiece 4, the turntable material transfer mechanism 3000 is used to transfer the semi-finished workpiece 4 on the first turret 1000 to the second turret 2000, and the second turret 2000 assembles the semi-finished workpiece 4 with the long tube 3 to form the nozzle assembly 5.
[0082] The structures of the first turret 1000, the turntable material transfer mechanism 3000, and the second turret 2000 will be further described below:
[0083] The first turret 1000
[0084] Such as Figure 11-19As shown in the figure, the first turret 1000 is provided with a first turret main body 1001. The first turret main body 1001 is successively provided with a first turntable 1002, a second turntable 1003, a third turntable 1004, and a fourth turntable 1005 from top to bottom. The first turret main body 1001 is installed with a main plug clamping and pressing mechanism 1010 and an air bag clamping and pushing mechanism 1020 up and down. The main plug clamping and pressing mechanism 1010 and the air bag clamping and pushing mechanism 1020 are respectively used for clamping the main plug 1 and the air bag 2. The air bag clamping and pushing mechanism 1020 pushes the air bag 2 upward to insert it into the main plug 1 to form Figure 4 semi-finished workpiece 4. And while the air bag clamping and pushing mechanism 1020 pushes upward, the main plug clamping and pressing mechanism 1010 presses on the upper end surface of the main plug.
[0085] The specific structure of the first turret 1000 will be described below:
[0086] 1) Main plug clamping and pressing mechanism 1010
[0087] The main plug clamping and pressing mechanism 1010 is successively provided with a first cam ring 1011, a first pressing mechanism 1012, and a first clamping mechanism 1013 from top to bottom, as Figure 11 shown.
[0088] The first cam ring 1011 is fixedly installed on the first turret main body 1001, and the outer side wall of the first cam ring 1011 is provided with cam grooves 1011-1 with different heights along the circumferential direction.
[0089] The first pressing mechanism 1012 and the first clamping mechanism 1013 are respectively installed on the first turntable 1002 and the second turntable 1003. The first pressing mechanism 1012 and the first clamping mechanism 1013 respectively include a number of first downward pressing push rods 1012-1 (such as Figure 12 ) and a number of first clamping jaws 1013-1 circumferentially arranged on the first turntable 1002 and the second turntable 1003. During the rotation of the first turret main body 1001, the first downward pressing push rods 1012-1 cooperate with the first cam ring 1011 to float up and down. A circle of second turntable opening grooves 1003-1 is provided on the outer edge of the second turntable 1003 to support the main plug 1, and the lower half of the main plug 1 is clamped by the first clamping jaws 1013-1 located on the lower surface of the second turntable 1003. As Figure 1 shown, the main plug 1 is provided with a convex ring 1-1 that can be hung on the second turntable 1003. At the same time, the subsequent semi-finished workpiece 4 can also be hung on the tenth turntable and the sixth turntable through the convex ring 1-1. Among them, Figure 12 the omitted drawing method is adopted, and only one first downward pressing push rod 1012-1 and the first upward pushing push rod 1022-1 are shown. In the actual product, the first turret is provided with a number of first downward pressing push rods 1012-1 and first upward pushing push rods 1022-1 arranged in a circle.
[0090] like Figure 15 As shown, the first push rod 1012-1 is provided with a first guide rail bracket 1012-2, a first push rod 1012-3, and a first spring 1012-4. The first guide rail bracket 1012-2 is axially fixed on the first turret body 1001 or the second turret body 2001. The first push rod 1012-3 is slidably installed on the first guide rail bracket 1012-2. The upper end of the first push rod 1012-3 is provided with a first roller that rolls with the cam groove 1011-1. Wheel 1012-5, the lower end surface of the first push rod 1012-3 is used to press down the main plug 1 or the semi-finished material 4, the bottom end of the first spring 1012-4 is connected to the first push rod 1012-3 and the top end of the first spring 1012-4 is connected to the first turntable 1002 or the fifth turntable 2002, the first spring 1012-4 provides an upward pulling force for the first push rod 1012-3 to make the first roller 1012-5 always roll along the inner upper surface of the cam groove 1011-1.
[0091] 2) Air bag clamping and pushing mechanism 1020
[0092] The air bag clamping and pushing mechanism 1020 is provided with a second cam ring 1021, a first lifting mechanism 1022 and a second clamping mechanism 1023 in sequence from bottom to top.
[0093] The second cam ring 1021 is statically mounted on the first turret body 1001 , and an upper end surface of the second cam ring 1021 is provided with a cam surface 1021 - 1 of varying heights along the circumferential direction.
[0094] The first lifting mechanism 1022 and the second clamping mechanism 1023 are respectively installed on the fourth turntable 1005 and the third turntable 1004, and the first lifting mechanism 1022 and the second clamping mechanism 1023 respectively include a plurality of second clamping claws 1023-1 and a plurality of first lifting push rods 1022-1 circumferentially arranged on the fourth turntable 1005 and the third turntable 1004. A circle of third turntable opening grooves 1004-1 are provided on the outer edge of the third turntable 1004 for accommodating the air bag 2, and the lower half of the air bag 2 is clamped by the second clamping claws 1023-1 located on the lower surface of the third turntable 1004. The first lifting push rod 1022-1 cooperates with the second cam ring 1021 to float up and down during the rotation of the first turret body 1001.
[0095] like Figure 16-17As shown in the figure, the first upper push rod 1022-1 is provided with a linear bearing 1022-2. The linear bearing 1022-2 is connected to the fourth turntable 1005 or the eighth turntable 2005 through an upper mounting plate 1022-3. A lower fixing plate 1022-4 is provided at the bottom of the linear bearing 1022-2. A roller seat 1022-5 is mounted at the bottom of the lower fixing plate 1022-4. The roller seat 1022-5 is provided with a second roller 1022-6 that rolls in cooperation with the cam surface 1021-1. The bottom end of the piston rod 1022-8 of the linear bearing 1022-2 is fixedly connected to the lower fixing plate 1022-4, and the upper end of the piston rod 1022-8 slides through the upper mounting plate 1022-3 and is fixedly connected to the upper top plate 1022-9. The upper top plate 1022-9 is used to push up the air bag 2 or the long tube 3. A second spring 1022-7 is sleeved on the piston rod 1022-8 and is located between the upper mounting plate 1022-3 and the lower fixing plate 1022-4. The second spring 1022-7 provides a downward pressure for the roller seat 1022-5 so that the second roller 1022-6 always rolls along the upper surface of the cam surface 1021-1.
[0096] As Figure 8 As shown in the figure, a first sector cam block 1004-2 and a first sector limit plate 1004-3 are fixedly installed around the third turntable 1004. A first turret feed port and a first turret discharge port are provided between the two ends of the first sector cam block 1004-2 and the first sector limit plate 1004-3. The first turret feed port is connected to the air bag conveying device 1050, and the first turret discharge port is connected to the turntable material transfer mechanism 3000. The first sector limit plate 1004-3 is located in the radially extending area of the axial projection area of the sector magnet 1031, that is, to ensure that the clamping areas of the main plug 1 and the air bag 2 are the same, and to avoid the problem that the clamping states of the main plug 1 and the corresponding air bag 2 are out of sync. That is, when the main plug 1 is clamped, the air bag 2 is also in the clamped state. Similarly, when the first jaw 1013-1 releases the main plug 1, the air bag 2 is also released by the second jaw 1023-1.
[0097] The second jaw 1023-1 is a spring jaw containing a first Y-shaped jaw body 1023-2 and a third spring 1023-3. The middle part of the first Y-shaped jaw body 1023-2 is horizontally rotatably installed on the lower surface of the third turntable 1004. The front end of the first Y-shaped jaw body 1023-2 is provided with a long and a short bifurcated part. The end of the first long bifurcated part 1023-5 is provided with a third roller 1023-4 for cooperating with the first sector cam block 1004-2. In the rotation direction, the first long bifurcated part 1023-5 is located in front of the first short bifurcated part 1023-6. The rear end of the first Y-shaped jaw body 1023-2 is connected to the third spring 1023-3, and the other end of the third spring 1023-3 is installed inside the third turntable 1004. When the third turntable 1004 rotates to the position where the second jaw 1023-1 contacts the first sector cam block 1004-2, the second jaw 1023-1 opens, and when the third turntable 1004 rotates to the position where the second jaw 1023-1 leaves the first sector cam block 1004-2, the second jaw 1023-1 closes to clamp the air bag 2 in the opening groove 1004-1 of the third turntable. At this time, the air bag 2 is squeezed by the first short bifurcated part 1023-6 relative to the outside of the opening groove 1004-1 of the third turntable to be clamped and fixed at the opening groove 1004-1 of the third turntable. The first sector limit plate 1004-3 plays a circumferential limiting role to prevent the air bag 2 from falling during the rotation of the turret.
[0098] In the mold closing position area of the first turret 1000, the first cam ring 1011 is recessed downward and the second cam ring 1021 protrudes upward, so that the first downward pressing push rod 1012-1 floats downward and presses tightly on the upper end surface of the main body plug 1 clamped by the first jaw 1013-1, and the first upward pushing push rod 1022-1 floats upward to push the air bag 2 clamped by the second jaw 1023-1 upward and insert it into the main body plug 1 to form a semi-finished workpiece 4.
[0099] As Figure 11 and Figure 12As shown in the figure, a ninth turntable 1006 is fixedly installed on the first turret main body 1001. An electromagnetic control mechanism 1030 is provided on the first turret main body 1001 to control the opening and closing of each first gripper 1013-1 respectively. The electromagnetic control mechanism 1030 includes a sector magnet 1031 and a number of solenoid valves 1032 circumferentially arranged on the ninth turntable 1006. The sector magnet 1031 is statically installed on the first turret main body 1001, and the solenoid valves 1032 on the first turret main body 1001 are in one-to-one correspondence and electrically connected to the first grippers 1013-1 in the axial direction. When the solenoid valve 1032 rotates to the area of the sector magnet 1031, the solenoid valve 1032 senses the magnetic field and closes the corresponding first gripper 1013-1. When the solenoid valve 1032 leaves the area of the sector magnet 1031, the solenoid valve 1032 opens the corresponding first gripper 1013-1. It should be noted that the mold closing position area of the first turret 1000 is located within the axial projection area of the sector magnet 1031 to ensure that the first grippers 1013-1 are always in the closed state when the first turret 1000 closes the mold.
[0100] In addition, as Figure 7 and Figure 9 shown, the first turret 1000 is connected with a main body plug feeding device 1040 and an air bag conveying device 1050. The main body plug feeding device 1040 feeds the main body plug 1 into the second turntable opening groove 1003-1 in front of the sector magnet 1031, and the air bag conveying device 1050 is connected to the starting position of the first cam block 1004-2. The air bag conveying device 1050 conveys the air bag 2 and transfers it into the third turntable opening groove 1004-1 at the rear side of the first cam block 1004-2 (as Figure 8 shown).
[0101] It should be noted that the front side and the rear side in this article are determined by the rotation direction of the turret.
[0102] The second turret 2000
[0103] As Figure 20-23 shown, the second turret 2000 is provided with a second turret main body 2001. A fifth turntable 2002, a sixth turntable (not shown in the figure), a seventh turntable 2004, and an eighth turntable 2005 are successively arranged above and below the second turret main body 2001.
[0104] A workpiece clamping and pressing mechanism 2010 and a long pipe clamping and lifting mechanism 2020 are installed above and below the second turret main body 2001. The workpiece clamping and pressing mechanism 2010 and the long pipe clamping and lifting mechanism 2020 are respectively used to clamp the semi-finished workpiece 4 and the long pipe 3. The long pipe clamping and lifting mechanism 2020 jacks up the long pipe 3 to insert it into the semi-finished workpiece 4 to form a nozzle assembly 5. And while the long pipe clamping and lifting mechanism 2020 jacks up, the workpiece clamping and pressing mechanism 2010 presses on the upper end surface of the semi-finished workpiece 4.
[0105] The workpiece clamping and pressing mechanism 2010 is successively provided with a third cam ring 2011, a second pressing mechanism 2012 and a third clamping mechanism 2013 from top to bottom. The third cam ring 2011 is fixedly installed on the second turret body 2001. The second pressing mechanism 2012 and the third clamping mechanism 2013 are respectively installed on the fifth turntable 2002 and the sixth turntable. The second pressing mechanism 2012 and the third clamping mechanism 2013 respectively include a plurality of second pressing push rods 2012-1 and a plurality of third clamping jaws 2013-1 circumferentially arranged on the fifth turntable 2002 and the sixth turntable. There is a circle of sixth turntable opening grooves along the outer edge of the sixth turntable for supporting the semi-finished workpiece 4, and the lower half of the semi-finished workpiece 4 is clamped by the third clamping jaws 2013-1 located on the lower surface of the sixth turntable. During the rotation of the second pressing push rod 2012-1 with the second turret body 2001, it cooperates with the third cam ring 2011 to float up and down.
[0106] The long pipe clamping and upward pushing mechanism 2020 is successively provided with a fourth cam ring 2021, a second upward pushing mechanism 2022 and a fourth clamping mechanism 2023 from bottom to top. The fourth cam ring 2021 is fixedly installed on the second turret body 2001. The second upward pushing mechanism 2022 is installed on the eighth turntable 2005. The second upward pushing mechanism 2022 includes a plurality of second upward pushing push rods 2022-1 circumferentially arranged on the eighth turntable 2005. During the rotation of the second upward pushing push rod 2022-1 with the second turret body 2001, it cooperates with the fourth cam ring 2021 to float up and down. The fourth clamping mechanism 2023 includes a circle of seventh turntable opening grooves 2004-1 arranged along the outer edge of the seventh turntable 2004 for supporting the long pipe 3, and a second sector-shaped limiting plate 2023-1 fixedly arranged at intervals along a part of the outer edge of the seventh turntable for preventing the long pipe 3 in the seventh turntable opening grooves 2004-1 from falling.
[0107] In the present invention, the workpiece clamping and pressing mechanism 2010 on the second turret 2000 has basically the same structure as the main body plug clamping and pressing mechanism 1010 of the first turret 1000. The difference is that the main body plug clamping and pressing mechanism 1010 is used for clamping and pressing the main body plug 1, while the workpiece clamping and pressing mechanism 2010 is used for clamping and pressing the semi-finished workpiece 4. However, the top of the pressed semi-finished workpiece 4 is still the main body plug 1. Therefore, the main body plug clamping and pressing mechanism 1010 of the first turret 1000 can be directly applied to the workpiece clamping and pressing mechanism 2010 of the second turret 2000, and the structural description of the workpiece clamping and pressing mechanism 2010 will not be elaborated here.
[0108] Similarly, the long pipe clamping and upward pushing mechanism 2020 on the second turret 2000 also has basically the same structure as the air bag clamping and pushing mechanism 1020 of the first turret 1000. Therefore, the structural description of the long pipe clamping and upward pushing mechanism 2020 will not be elaborated either.
[0109] Similarly, the second turret 2000 is also equipped with the same ninth turntable 1006 and electromagnetic control mechanism 1030 as those on the first turret 1000, and their structures and functions are exactly the same. The opening and closing of the third jaw 2013-1 are controlled by the solenoid valve 1032 on the second turret 2000 sweeping across the sector magnet 1031, thereby clamping or releasing the semi-finished workpiece 4. Among them, the mold closing positions of the second turret 2000 are all located within the axial projection area of the sector magnet 1031 to ensure that when the second turret 2000 closes the mold, the third jaw 2013-1 is always in a closed state. 1) When the solenoid valve 1032 rotates to the area of the sector magnet 1031, the solenoid valve 1032 senses the magnetic field and closes the corresponding third jaw 2013-1. When the solenoid valve 1032 leaves the area of the sector magnet 1031, the solenoid valve 1032 opens the corresponding third jaw 2013-1.
[0110] The mold closing principle of the second turret 2000 is the same as that of the first turret 1000. Within the mold closing position area of the second turret 2000, the third cam ring 2011 is recessed downward and the fourth cam ring 2021 protrudes upward, so that the second downward pressing push rod 2012-1 floats downward and presses tightly on the upper end surface of the semi-finished workpiece 4 clamped by the third jaw 2013-1. And at the same time, the second upward pushing push rod 2022-1 floats upward to push the long tube 3 in the opening groove 2004-1 of the seventh turntable upward and insert it into the semi-finished workpiece 4 to form the nozzle assembly 5.
[0111] In addition, as Figure 7 and Figure 9 shown, the second turret 2000 is also connected with a long tube conveying device 2040 and a material taking device 2050. The long tube conveying device 2040 sends the long tube 3 into the opening groove 2004-1 of the seventh turntable, and the material taking device 2050 takes away the nozzle assembly 5 assembled on the second turret 2000.
[0112] As Figure 23 shown, the material taking device 2050 is provided with a Y-shaped guide plate 2051. A purging device is provided at the end of the Y-shaped guide plate 2051. The gas is ejected through the purging device to make the nozzle assembly 5 on the turntable shake. During the rotation of the second turret, it cooperates with the Y-shaped guide plate 2051, and the nozzle assembly 5 is conveyed to the discharge track 2052 through the Y-shaped guide plate 2051 to complete the discharging.
[0113] Turntable material transfer mechanism 3000
[0114] As Figure 10As shown in the figure, the turntable material transfer mechanism 3000 is provided with a tenth turntable 3001. A number of tenth turntable opening slots are provided on the outer edge of the tenth turntable 3001. A number of fourth clamping jaws 3004 are installed on the tenth turntable 3001. The rotational directions of the tenth turntable 3001 and the first turret 1000 and the second turret 2000 on both sides are opposite to each other.
[0115] A second sector cam block 3002 and a third sector limiting plate 3003 are fixedly installed statically around the tenth turntable 3001. A turntable material transfer mechanism feed port and a turntable material transfer mechanism discharge port are provided between the two ends of the second sector cam block 3002 and the third sector limiting plate 3003. The turntable material transfer mechanism feed port is connected to the first turret discharge port, and the turntable material transfer mechanism discharge port is connected to the second turret 2000.
[0116] A number of tenth turntable opening slots are provided on the outer edge of the tenth turntable 3001, such as Figure 24 As shown in the figure, the fourth clamping jaw 3004 is a spring clamping jaw including a second Y-shaped claw body 3004-1 and a fourth spring 3004-6. The middle part of the second Y-shaped claw body 3004-1 is horizontally rotatably installed on the tenth turntable 3001. The front end of the second Y-shaped claw body 3004-1 is provided with a long and a short bifurcated part. The second long bifurcated part 3004-2 and the second short bifurcated part 3004-3 are flush in height. The end of the second long bifurcated part 3004-2 is provided with a fourth roller 3004-4 for cooperating with the second sector cam block 3002. In the rotational direction, the second long bifurcated part 3004-2 is located in front of the second short bifurcated part 3004-3. An auxiliary clamping arm 3004-5 with a different height from the second short bifurcated part 3004-3 is fixedly installed on the second long bifurcated part 3004-2. The other end of the auxiliary clamping arm 3004-5 extends towards the second short bifurcated part 3004-3. The rear end of the second Y-shaped claw body 3004-1 is connected to the fourth spring 3004-6, and the other end of the fourth spring 3004-6 is installed on the tenth turntable 3001 near the axis of the second Y-shaped claw body 3004-1.
[0117] Such as Figure 25 As shown in the figure, a first clamping notch 3004-31 is provided on the other side of the second short bifurcated part 3004-3 relative to the second long bifurcated part 3004-2, and the end of the auxiliary clamping arm 3004-5 is provided with a second clamping notch 3004-51 on the same side as the first clamping notch 3004-31. In the rotational direction, both the first clamping notch 3004-31 and the second clamping notch 3004-51 are located on the front side of the second Y-shaped claw body 3004-1. By simultaneously pressing different heights of the main plug 1 with the second short bifurcated part 3004-3 and the auxiliary clamping arm 3004-5, the clamping effect is made more stable.
[0118] When the tenth turntable 3001 rotates to the position where the fourth roller 3004-4 contacts the second sector cam block 3002, the fourth jaw 3004 is in the open state; when the tenth turntable 3001 rotates to the position where the fourth roller 3004-4 leaves the second sector cam block 3002, the fourth spring 3004-6 pulls the second Y-shaped jaw body 3004-1 to rotate and reset, and the short bifurcated part 3004-3 rotates towards the opening groove of the tenth turntable to clamp the semi-finished workpiece 4 in the opening groove of the tenth turntable. At this time, the main plug 1 of the semi-finished workpiece 4 is simultaneously squeezed by the second short bifurcated part 3004-3 and the auxiliary clamping arm 3004-5 relative to the outside of the opening groove of the tenth turntable to be clamped and fixed at the opening groove of the tenth turntable.
[0119] The structure and working principle of the fourth jaw 3004 are basically the same as those of the second jaw 1023-1 on the first turret, and specific reference can be made to the relevant description of the second jaw 1023-1 above.
[0120] In the rotation direction, the fourth jaw 3004 sequentially passes through the discharge port of the first turret, the third sector limit plate 3003, the feed port of the second turret, and the second sector cam block 3002 in a cycle.
[0121] The working process of the present invention is briefly described as follows:
[0122] 1) The main plug 1 and the air bag 2 are respectively conveyed to the first turret 1000 and clamped by the first jaw 1013-1 and the second jaw 1023-1 respectively. Taking the conveyance of the air bag 2 as an example for illustration: The air bag conveying device 1050 sends the air bag 2 to the feed port of the first turret (the feed port of the first turret is located behind the end of the first sector cam block 1004-2). When the second jaw 1023-1 cooperates with the first sector cam block 1004-2, the second jaw 1023-1 is in the open state. Along with the rotation of the turret, the second jaw 1023-1 is separated from the first sector cam block 1004-2, and under the action of the third spring 1023-3, the second jaw 1023-1 resets and clamps the air bag 2 in the third turntable opening groove 1004-1.
[0123] When the first turret 1000 rotates to the mold closing position, the first downward pressing push rod 1012-1 floats downward and presses tightly on the upper end surface of the main plug 1, and at the same time, the first upward pushing push rod 1022-1 floats upward to push the air bag 2 upward and insert it into the main plug 1 to form a semi-finished workpiece 4.
[0124] 2) The semi-finished workpiece 4 on the first turret 1000 is taken away by the turntable material transfer mechanism 3000 and transferred to the second turret 2000. On the second turret 2000, the semi-finished workpiece 4 is clamped by the third jaw 2013-1, and the long tube 3 is sent into the seventh turntable opening groove 2004-1 of the second turret 2000 by the long tube conveying device 2040.
[0125] 3) When the second turret 2000 rotates to the mold closing position, the second downward pressing push rod 2012-1 floats downward and presses tightly against the upper end surface of the semi-finished workpiece 4. At the same time, the second upward pushing push rod 2022-1 floats upward to push the long tube 3 upward and insert it into the semi-finished workpiece 4 to form the nozzle assembly 5.
[0126] 4) As the second turret 2000 continues to rotate, when the nozzle assembly 5 rotates to the position of the material taking device 2050, the Y-shaped guide plate 2051 of the material taking device 2050 continuously blows gas, so that the nozzle assembly 5 detaches from the turret and flows to the discharge track 2052 under the action of the Y-shaped guide plate 2051 to finally complete the discharging.
[0127] In steps 1 and 3, when the solenoid valve 1032 on the first turret 1000 or the second turret 2000 rotates to the area of the sector magnet 1031, the solenoid valve 1032 senses the magnetic field and closes the corresponding first jaw 1013-1 or the third jaw 2013-1. When the solenoid valve 1032 of the first turret 1000 leaves the area of the sector magnet 1031, the solenoid valve 1032 opens the corresponding first jaw 1013-1, and the semi-finished workpiece 4 on the first turret 1000 is transferred away by the rotary table material transfer mechanism 3000; when the solenoid valve 1032 of the second turret 2000 leaves the area of the sector magnet 1031, the solenoid valve 1032 opens the corresponding third jaw 2013-1 so that the material taking device 2050 can take away the assembled nozzle assembly 5 on the second turret 2000.
[0128] The preferred embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above specific embodiments, and the devices and structures not described in detail should be understood to be implemented in a common manner in the art; any person skilled in the art can make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent embodiment with equivalent changes, without departing from the scope of the technical solution of the present invention, which does not affect the essence of the present invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the protection of the technical solution of the present invention.
Claims
1. A double turret type nozzle assembly device, the nozzle assembly (5) is composed of a main body plug (1), an air bag (2) and a long tube (3). Characterized in that, The double turret type nozzle assembly device is provided with a first turret (1000), a turntable material transfer mechanism (3000), and a second turret (2000); The first turret (1000) is used to insert the air bag (2) onto the main body plug (1) to form a semi-finished part (4), the turntable material transfer mechanism (3000) is used to transfer the semi-finished part (4) on the first turret (1000) to the second turret (2000), and the second turret (2000) assembles the semi-finished part (4) and the long tube (3) together to form the nozzle assembly (5); The first turret (1000) and the second turret (2000) are respectively provided with a first turret main body (1001) and a second turret main body (2001). A main body plug clamping and pressing mechanism (1010) and an air bag clamping and pushing mechanism (1020) are installed up and down on the first turret main body (1001). The main body plug clamping and pressing mechanism (1010) and the air bag clamping and pushing mechanism (1020) are respectively used to clamp the main body plug (1) and the air bag (2). The air bag clamping and pushing mechanism (1020) pushes the air bag (2) upward to insert it into the main body plug (1) to form the semi-finished part (4). The main body plug clamping and pressing mechanism (1010) includes a first jaw (1013-1); A part clamping and pressing mechanism (2010) and a long tube clamping and lifting mechanism (2020) are installed up and down on the second turret main body (2001). The part clamping and pressing mechanism (2010) and the long tube clamping and lifting mechanism (2020) are respectively used to clamp the semi-finished part (4) and the long tube (3). The long tube clamping and lifting mechanism (2020) pushes the long tube (3) upward to insert it into the semi-finished part (4) to form the nozzle assembly (5). The part clamping and pressing mechanism (2010) includes a third jaw (2013-1); Electromagnetic control mechanisms (1030) are provided on both the first turret main body (1001) and the second turret main body (2001). The electromagnetic control mechanism (1030) includes a sector magnet (1031) fixedly installed on the first turret main body (1001) and the second turret main body (2001), and a solenoid valve (1032) that rotates together with the first turret main body (1001) and the second turret main body (2001). When the solenoid valve (1032) rotates to the area of the sector magnet (1031), the solenoid valve (1032) senses the magnetic field and closes the corresponding first jaw (1013-1) or third jaw (2013-1).
2. The double turret type nozzle assembly device according to claim 1, Characterized in that, The first turret main body (1001) is successively provided with a first turntable (1002), a second turntable (1003), a third turntable (1004), and a fourth turntable (1005) from top to bottom; The main body plug clamping and pressing mechanism (1010) is sequentially provided with a first cam ring (1011), a first pressing mechanism (1012), and a first clamping mechanism (1013) from top to bottom. The first cam ring (1011) is fixedly installed on the first turret main body (1001). The first pressing mechanism (1012) and the first clamping mechanism (1013) are respectively installed on the first turntable (1002) and the second turntable (1003). The first pressing mechanism (1012) and the first clamping mechanism (1013) respectively include a number of first downward pressing push rods (1012-1) and a number of first jaws (1013-1) circumferentially arranged on the first turntable (1002) and the second turntable (1003). During the rotation of the first turret main body (1001), the first downward pressing push rod (1012-1) cooperates with the first cam ring (1011) to float up and down. A circle of second turntable opening grooves (1003-1) is provided on the outer edge of the second turntable (1003) for supporting the main body plug (1), and the lower half of the main body plug (1) is clamped by the first jaws (1013-1) located on the lower surface of the second turntable (1003). The air bag clamping and pushing mechanism (1020) is sequentially provided with a second cam ring (1021), a first upward pushing mechanism (1022), and a second clamping mechanism (1023) from bottom to top. The second cam ring (1021) is fixedly installed on the first turret main body (1001). The first upward pushing mechanism (1022) and the second clamping mechanism (1023) are respectively installed on the fourth turntable (1005) and the third turntable (1004). The first upward pushing mechanism (1022) and the second clamping mechanism (1023) respectively include a number of first upward pushing push rods (1022-1) and a number of second jaws (1023-1) circumferentially arranged on the fourth turntable (1005) and the third turntable (1004). A circle of third turntable opening grooves (1004-1) is provided on the outer edge of the third turntable (1004) for accommodating the air bag (2), and the lower half of the air bag (2) is clamped by the second jaws (1023-1) located on the lower surface of the third turntable (1004). During the rotation of the first turret main body (1001), the first upward pushing push rod (1022-1) cooperates with the second cam ring (1021) to float up and down. In the mold closing position area of the first turret (1000), the first cam ring (1011) is recessed downward and the second cam ring (1021) protrudes upward, so that the first downward pressing push rod (1012-1) floats downward and presses on the upper end surface of the main body plug (1) clamped by the first jaws (1013-1), and the first upward pushing push rod (1022-1) floats upward to push up the air bag (2) clamped by the second jaws (1023-1) and insert it into the main body plug (1) to form the semi-finished workpiece (4).
3. The double turret type nozzle assembly assembling device according to claim 2, characterized in that, The second turret main body (2001) is provided with a fifth turntable (2002), a sixth turntable, a seventh turntable (2004), and an eighth turntable (2005) that rotate in sequence from top to bottom; The workpiece clamping and pressing mechanism (2010) is sequentially provided with a third cam ring (2011), a second pressing mechanism (2012), and a third clamping mechanism (2013) from top to bottom. The third cam ring (2011) is fixedly installed on the second turret main body (2001), and the second pressing mechanism (2012) and the third clamping mechanism (2013) are respectively installed on the fifth turntable (2002) and the sixth turntable. The second pressing mechanism (2012) and the third clamping mechanism (2013) respectively include a plurality of second pressing push rods (2012-1) and a plurality of third clamping jaws (2013-1) circumferentially arranged on the fifth turntable (2002) and the sixth turntable. A sixth turntable opening groove is provided along the outer edge of the sixth turntable for supporting the semi-finished workpiece (4), and the lower half of the semi-finished workpiece (4) is clamped by the third clamping jaws (2013-1) located on the lower surface of the sixth turntable. During the rotation of the second turret main body (2001), the second pressing push rods (2012-1) cooperate with the third cam ring (2011) to float up and down; The long pipe clamping and jacking mechanism (2020) is sequentially provided with a fourth cam ring (2021), a second jacking mechanism (2022), and a fourth clamping mechanism (2023) from bottom to top. The fourth cam ring (2021) is fixedly installed on the second turret main body (2001), and the second jacking mechanism (2022) is installed on the eighth turntable (2005). The second jacking mechanism (2022) includes a plurality of second jacking push rods (2022-1) circumferentially arranged on the eighth turntable (2005). During the rotation of the second turret main body (2001), the second jacking push rods (2022-1) cooperate with the fourth cam ring (2021) to float up and down, The fourth clamping mechanism (2023) includes a seventh turntable opening groove (2004-1) provided along the outer edge of the seventh turntable (2004) for supporting the long pipe (3), and a second sector-shaped limiting plate (2023-1) fixedly provided on a part of the outer edge of the seventh turntable (2004) for preventing the long pipe (3) in the seventh turntable opening groove (2004-1) from falling; In the mold closing position area of the second turret (2000), the third cam ring (2011) is recessed downward and the fourth cam ring (2021) protrudes upward, so that the second pressing push rods (2012-1) float downward and press against the upper end surface of the semi-finished workpiece (4) clamped by the third clamping jaws (2013-1), and at the same time, the second jacking push rods (2022-1) float upward to jack up the long pipe (3) in the seventh turntable opening groove (2004-1) and insert it into the semi-finished workpiece (4) to form the nozzle assembly (5).
4. The double turret type nozzle assembly assembling device according to claim 3, characterized in that A ninth turntable (1006) is fixedly installed on both the first turret body (1001) and the second turret body (2001); Electromagnetic control mechanisms (1030) are provided on both the first turret body (1001) and the second turret body (2001). The electromagnetic control mechanisms (1030) respectively control the opening and closing of each first jaw (1013-1) and third jaw (2013-1). The electromagnetic control mechanism (1030) includes a sector magnet (1031) and a number of solenoid valves (1032) circumferentially arranged on the ninth turntable (1006). The sector magnet (1031) is statically installed on the first turret body (1001) and the second turret body (2001). The solenoid valves (1032) on the first turret body (1001) are in one-to-one axial correspondence and electrically connected to the first jaw (1013-1), and the solenoid valves (1032) on the second turret body (2001) are in one-to-one axial correspondence and electrically connected to the third jaw (2013-1); When the solenoid valve (1032) rotates into the area of the sector magnet (1031), the solenoid valve (1032) senses the magnetic field and closes the corresponding first jaw (1013-1) or third jaw (2013-1). When the solenoid valve (1032) leaves the area of the sector magnet (1031), the solenoid valve (1032) opens the corresponding first jaw (1013-1) or third jaw (2013-1); The mold clamping position areas of the first turret (1000) and the second turret (2000) are both located within the axial projection area of the sector magnet (1031).
5. The dual turret type nozzle assembly assembling device according to claim 3, characterized in that, The outer side walls of the first cam ring (1011) and the third cam ring (2011) are provided with cam grooves (1011-1) with different heights along the circumference, The upper end surfaces of the second cam ring (1021) and the fourth cam ring (2021) are provided with cam surfaces (1021-1) with different heights along the circumference.
6. The dual turret type nozzle assembly assembling device according to claim 5, characterized in that, The first push rod (1012-1) and the second push rod (2012-1) are both provided with a first guide rail bracket (1012-2), a first push rod (1012-3), and a first spring (1012-4); the first guide rail bracket (1012-2) is axially fixed on the first turret body (1001) or the second turret body (2001); the first push rod (1012-3) is slidably mounted on the first guide rail bracket (1012-2) in an up-and-down manner; the upper end of the first push rod (1012-3) is provided with a first spring that rolls with the cam groove (1011-1); a roller (1012-5), the lower end surface of the first push rod (1012-3) is used to press down the upper end surface of the main plug (1) or the semi-finished material (4), the bottom end of the first spring (1012-4) is connected to the first push rod (1012-3) and the top end of the first spring (1012-4) is connected to the first rotating disk (1002) or the fifth rotating disk (2002), and the first spring (1012-4) provides an upward pulling force for the first push rod (1012-3) so that the first roller (1012-5) always rolls along the inner upper surface of the cam groove (1011-1); The first upper push rod (1022-1) and the second upper push rod (2022-1) are both provided with a linear bearing (1022-2), the linear bearing (1022-2) is connected to the fourth rotating disk (1005) or the eighth rotating disk (2005) through an upper mounting plate (1022-3), a lower fixing plate (1022-4) is provided at the bottom of the linear bearing (1022-2), a roller seat (1022-5) is installed at the bottom of the lower fixing plate (1022-4), the roller seat (1022-5) is provided with a second roller (1022-6) rollingly matched with the cam surface (1021-1), and a piston rod (1022-8) of the linear bearing (1022-2) is provided with a second roller (1022-6) rollingly matched with the cam surface (1021-1). ) is fixedly connected to the lower fixing plate (1022-4), and the upper end of the piston rod (1022-8) slides through the upper mounting plate (1022-3) and is fixedly connected to the upper top plate (1022-9), the upper top plate (1022-9) is used to push up the air bag (2) or the long tube (3), and a second spring (1022-7) is sleeved on the piston rod (1022-8) and is located between the upper mounting plate (1022-3) and the lower fixing plate (1022-4), and the second spring (1022-7) provides downward pressure for the roller seat (1022-5) so that the second roller (1022-6) always rolls along the upper surface of the cam surface (1021-1).
7. The dual turret spray head assembly assembly device as claimed in claim 6, It is characterized in that The first turret (1000) is connected to a main body plug feeding device (1040) and an air bag conveying device (1050); the main body plug feeding device (1040) delivers the main body plug (1) to the second turret (1002), and the air bag conveying device (1050) delivers the air bag (2) to the third turret (1004); The second turret (2000) is connected with a long pipe conveying device (2040) and a material taking device (2050). The long pipe (3) is sent to the seventh turntable (2004) by the long pipe conveying device (2040), and the assembled nozzle assembly (5) is taken away by the material taking device (2050).
8. The double turret type nozzle assembly assembling device according to claim 7, characterized in that, the material taking device (2050) is provided with a Y-shaped guide plate (2051), and a purging device is arranged at the end of the Y-shaped guide plate (2051).
9. The double turret type nozzle assembly assembling device according to claim 6, characterized in that, a first sector cam block (1004-2) and a first sector limiting plate (1004-3) are statically installed on the periphery of the third turntable (1004). A first turret feed port and a first turret discharge port are arranged between the two ends of the first sector cam block (1004-2) and the first sector limiting plate (1004-3). The first turret feed port is connected with an air bag conveying device (1050), and the first turret discharge port is connected with a turntable material transfer mechanism (3000). The first sector limiting plate (1004-3) is located in the radially extending area of the axial projection area of the sector magnet (1031); The second jaw (1023-1) is a spring jaw including a first Y-shaped jaw body (1023-2) and a third spring (1023-3). The middle part of the first Y-shaped jaw body (1023-2) is horizontally rotatably installed on the third turntable (1004). The front end of the first Y-shaped jaw body (1023-2) is provided with a forked part with one long and one short. The end of the first long fork part (1023-5) is provided with a third roller (1023-4) for cooperating with the first sector cam block (1004-2). The rear end of the first Y-shaped jaw body (1023-2) is connected with the third spring (1023-3), and the other end of the third spring (1023-3) is installed inside the third turntable (1004); When the third turntable (1004) rotates to make the second jaw (1023-1) contact with the first sector cam block (1004-2), the second jaw (1023-1) opens, and when the third turntable (1004) rotates to make the second jaw (1023-1) leave the first sector cam block (1004-2), the second jaw (1023-1) closes to clamp the air bag (2) in the opening groove (1004-1) of the third turntable.
10. The double turret type nozzle assembly assembling device according to claim 9, characterized in that, the turntable material transfer mechanism (3000) is provided with a tenth turntable (3001). A plurality of tenth turntable opening grooves are arranged on the outer edge of the tenth turntable (3001). A plurality of fourth jaws (3004) are installed on the tenth turntable (3001). The rotation directions of the tenth turntable (3001) and the first turret (1000) and the second turret (2000) on both sides are opposite, A second sector cam block (3002) and a third sector limit plate (3003) are statically installed around the tenth turntable (3001). There are an inlet and an outlet of the turntable material transfer mechanism between the two ends of the second sector cam block (3002) and the third sector limit plate (3003). The inlet of the turntable material transfer mechanism is connected to the outlet of the first turret, and the outlet of the turntable material transfer mechanism is connected to the second turret (2000). A number of tenth turntable opening grooves are provided on the outer edge of the tenth turntable (3001). The fourth jaw (3004) is a spring jaw including a second Y-shaped jaw body (3004-1) and a fourth spring (3004-6). The middle of the second Y-shaped jaw body (3004-1) is horizontally rotatably installed on the tenth turntable (3001). The front end of the second Y-shaped jaw body (3004-1) is provided with a long and a short bifurcated part. A fourth roller (3004-4) for cooperating with the second sector cam block (3002) is provided at the end of the second long bifurcated part (3004-2). An auxiliary clamping arm (3004-5) at a different height from the second short bifurcated part (3004-3) is fixedly installed on the second long bifurcated part (3004-2). The other end of the auxiliary clamping arm (3004-5) extends towards the second short bifurcated part (3004-3). The rear end of the second Y-shaped jaw body (3004-1) is connected to the fourth spring (3004-6), and the other end of the fourth spring (3004-6) is installed on the tenth turntable (3001) near the axis of the second Y-shaped jaw body (3004-1). When the tenth turntable (3001) rotates to make the fourth roller (3004-4) contact the second sector cam block (3002), the fourth jaw (3004) is in an open state. When the tenth turntable (3001) rotates until the fourth roller (3004-4) leaves the second sector cam block (3002), the fourth spring (3004-6) pulls the second Y-shaped jaw body (3004-1) to rotate and reset, and the second short bifurcated part (3004-3) rotates towards the tenth turntable opening groove to clamp the semi-finished workpiece (4) in the tenth turntable opening groove.
11. A method for assembling a spray head assembly of the double turret spray head assembly assembling device according to claim 10, characterized in that, the method for assembling the spray head assembly includes: The main body plug (1) and the air bag (2) are respectively conveyed to the first turret (1000) and are respectively clamped by the first jaw (1013-1) and the second jaw (1023-1). When the first turret (1000) rotates to the mold closing position, the first downward pressing push rod (1012-1) floats downward and presses tightly on the upper end surface of the main body plug (1), and at the same time the first upward pushing push rod (1022-1) floats upward to push the air bag (2) upward and insert it into the main body plug (1) to form the semi-finished workpiece (4). The semi-finished workpiece (4) on the first turret (1000) is picked up and transferred to the second turret (2000) by the rotary table material transfer mechanism (3000). The semi-finished workpiece (4) is clamped by the third jaw (2013-1), and the long tube (3) is sent into the seventh rotary table opening groove (2004-1) of the second turret (2000) by the long tube conveying device (2040). When the second turret (2000) rotates to the mold closing position, the second downward pressing push rod (2012-1) floats downward and presses tightly on the upper end surface of the semi-finished workpiece (4). At the same time, the second upward pushing push rod (2022-1) floats upward to push the long tube (3) upward and insert it into the semi-finished workpiece (4) to form the nozzle assembly (5).
12. The nozzle assembly assembling method according to claim 11, characterized in that when the solenoid valve (1032) on the first turret (1000) or the second turret (2000) rotates to the sector magnet (1031) area, the solenoid valve (1032) senses the magnetic field and closes the corresponding first jaw (1013-1) or the third jaw (2013-1); when the solenoid valve (1032) of the first turret (1000) leaves the sector magnet (1031) area, the solenoid valve (1032) opens the corresponding first jaw (1013-1), and the semi-finished workpiece (4) on the first turret (1000) is transferred away by the rotary table material transfer mechanism (3000), when the solenoid valve (1032) of the second turret (2000) leaves the sector magnet (1031) area, the solenoid valve (1032) opens the corresponding third jaw (2013-1), and the assembled nozzle assembly (5) on the second turret (2000) is picked up by the material picking device (2050).
Citation Information
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