Process for automatic boxing and secondary distribution of boxed base detonators

Abstract

The application belongs to the technical field of detonator production, and provides a process for automatic boxing and secondary distribution of boxed base detonators, which comprises a transfer box, the bottom end of the transfer box is fixedly connected with a conveying plate, a mounting mechanism is arranged on the inner side wall of the transfer box, the mounting mechanism comprises mounting grooves and mounting bolts, the mounting grooves are arranged in multiple numbers on the outer side wall of the transfer box, the mounting bolts are arranged in multiple numbers on the inner side wall of the transfer box, and multiple through holes are arranged on the outer side wall of the transfer box; the two transfer boxes can be spliced together through the arrangement of the mounting bolts, the storage of detonators is facilitated, the sliding block can slide in the connecting sliding groove through the pulling of the sliding door plate, the detonators are facilitated to enter, the transfer boxes can be stacked and stored through the splicing between the convex tenon and the concave mortise, the overall strength of the transfer box can be increased through the reinforcing ribs, and the stability of the transfer box in use is ensured.

Description

Technical Field

[0001] This invention belongs to the field of detonator production technology, specifically the process of automatic boxing and secondary distribution of boxed basic detonators. Background Technology

[0002] Detonators are a primary initiation material in blasting engineering. Their function is to generate initiation energy to detonate various explosives, detonating cords, and detonation tubes.

[0003] In the industrial detonator production process, there are generally two stages: basic detonator loading and finished product assembly. After the basic detonators are loaded off the production line, they undergo transit transportation and warehousing. When needed, they are retrieved and distributed to the assembly line. The traditional process for packing, transferring, storing, and distributing basic detonators involves loading the loaded detonators into a cardboard box (50 or 100 detonators, etc.) or a conductive plastic box, then manually stacking them one by one into an open box. Once a box is full, the lid is closed, and the box is transferred to a transfer warehouse. This method is problematic in both the packing process and... The transfer, storage, handling, and distribution processes all pose safety hazards due to human error or detonator movement within the box, potentially leading to detonator explosions. With the widespread application of automated industrial detonator assembly technology, new requirements have been placed on the supply methods for basic detonators. Furthermore, the safety risk management requirements for the intensive production, transfer, and storage of basic detonators are becoming increasingly stringent. There is an urgent need to improve the traditional methods of packing, transferring, storing, and distributing basic detonators to enhance their inherent safety during the circulation process and further reduce the number of personnel directly handling detonators during automated industrial detonator assembly operations.

[0004] To address the problems raised in the background art, those skilled in the art have proposed a process for automatic boxing and secondary distribution of boxed basic detonators. Summary of the Invention

[0005] To address the aforementioned technical problems, this invention provides a process for automatic boxing and secondary distribution of boxed basic detonators. This process solves the safety hazards in the prior art, such as accidental human error or detonator movement within the box leading to detonator explosion, which exist in the boxing, transportation, warehousing, and distribution processes.

[0006] The process of automatic boxing and secondary distribution of boxed basic detonators includes a transfer box, the bottom of which is fixedly connected to a conveyor plate;

[0007] The mounting mechanism is located on the inner side wall of the transfer box. The mounting mechanism includes mounting grooves and mounting bolts. Multiple mounting grooves are formed on the outer side wall of the transfer box, and multiple mounting bolts are installed on the inner side wall of the transfer box. Multiple through holes are formed on the outer side wall of the transfer box. Multiple sets of reinforcing ribs are fixedly connected to the outer side wall of the transfer box. A closing mechanism is provided on the outer side wall of the transfer box. The closing mechanism includes a connecting groove, sliding blocks, mortise and tenon joints, and a sliding door panel. The connecting groove is formed on the inner side wall of the transfer box, and the sliding blocks are slidably connected to the inner side wall of the connecting groove. Multiple mortise and tenon joints are fixedly connected to the top of the transfer box, and multiple mortise and tenon joints are formed at the bottom of the transfer box. The sliding door panel is fixedly connected between two sliding blocks.

[0008] Preferably, the top of the conveyor plate is provided with a sliding mechanism, which includes a sliding guide groove, a sliding rod, a placement plate, a second motor, a fixed rotating rod, a pushing rotating plate, a storage groove, and a second rotating wheel. Multiple sliding guide grooves are formed at the top of the conveyor plate, and the sliding rod is located at the top of the conveyor plate.

[0009] Preferably, the placement plates are fixedly connected to the outer wall of the sliding rod in multiple ways, and the second motors are mounted on the top of the multiple placement plates in multiple ways.

[0010] Preferably, the fixed rotating rods are fixedly connected to the output ends of multiple second motors, and the pushing rotating plates are fixedly connected to the outer walls of the multiple fixed rotating rods.

[0011] Preferably, the storage slots are two in number on the inner sidewall of the sliding rod, and the second rotating wheels are two in number rotatably connected to the inner sidewall of the storage slots.

[0012] Preferably, the two side walls of the conveyor plate are provided with a rotating mechanism, which includes a fixed slide groove, a first rotating wheel, a rotating rod, and a first motor. The fixed slide groove is formed as two sections on the outer side wall of the conveyor plate, and the first rotating wheel is formed as two sections rotatably connected to the inner side wall of the two fixed slide grooves.

[0013] Preferably, the rotating rod is fixedly connected to the top of the two first rotating wheels, and the first motor is mounted on the two side walls of the sliding rod.

[0014] Preferably, the outer wall of the transfer box is provided with a pushing mechanism, which includes a third motor, a sliding sleeve, a connecting rod, and a pushing block. Multiple third motors are arranged on the outer wall of the transfer box, and multiple sliding sleeves are installed at the output ends of multiple third motors.

[0015] Preferably, the connecting sleeve rods are slidably connected to the inner walls of multiple sliding sleeves, the pushing blocks are fixedly connected to the outer walls of multiple connecting sleeve rods, and the multiple pushing blocks are slidably connected to the inner walls of multiple through holes.

[0016] S1, place the transfer box on top of the conveyor plate, the mechanism automatically opens the sliding door, pushes the basic detonator into the compartment inside the transfer box by pushing the rotating plate, and after the box is full, the mechanism automatically lowers the sliding door, realizing unmanned boxing and automatic box closing.

[0017] S2, when distributing detonators for secondary purposes, distributes the transfer box containing basic detonators to the workstation. The mechanism automatically raises the door, and the pusher pushes the detonators out of the compartment and delivers them to the workstation where they are used, thus realizing automated secondary distribution.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. This invention allows two transfer boxes to be spliced ​​together by installing bolts, facilitating the storage of detonators. Pulling the sliding door panel allows the sliding block to slide within the connecting groove, facilitating the entry of detonators. The splicing between the mortise and tenon joints facilitates the stacking of transfer boxes. Reinforcing ribs increase the overall strength of the transfer boxes, ensuring their stability during use.

[0020] 2. In this invention, the operation of the first motor drives the first rotating wheel to rotate via the rotating rod, causing the first rotating wheel to rotate within the fixed groove. The rotation of the first rotating wheel drives the sliding rod to slide forward, and the second motor drives the rotating plate to rotate out, which facilitates the pushing of the detonator into the inner compartment of the transfer box.

[0021] 3. The invention uses a third motor to easily drive the sliding sleeve to work, and the connecting rod can drive the push block to slide in the through hole, which facilitates the pushing of the detonator in the transfer box, avoiding workers from directly operating and touching the detonator by hand during transfer, thus reducing the danger in the production process. Attached Figure Description

[0022] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0023] Figure 2 For the present invention Figure 1 Structural diagram of the transfer box and reinforcing ribs;

[0024] Figure 3 For the present invention Figure 2 Schematic diagram of the structure of the reinforcing ribs and transfer box;

[0025] Figure 4 For the present invention Figure 1 Schematic diagram of the structure of the middle conveyor plate and sliding guide groove;

[0026] Figure 5 For the present invention Figure 4 Schematic diagram of the transfer box and sliding rod;

[0027] Figure 6 For the present invention Figure 5 A schematic diagram of the structure of the central drive plate and the second motor.

[0028] In the diagram: 1. Transfer box; 11. Conveyor plate; 2. Mounting slot; 21. Mounting bolt; 22. Through hole; 23. Reinforcing rib; 24. Connecting slide; 25. Sliding block; 26. Protruding tenon; 27. Concave tenon; 28. Sliding door panel; 3. Sliding guide slot; 31. Fixed slide; 32. First rotating wheel; 33. Rotating rod; 34. First motor; 35. Sliding rod; 36. Placement plate; 37. Second motor; 38. Fixed rotating rod; 39. Pushing rotating plate; 310. Storage slot; 311. Second rotating wheel; 4. Third motor; 41. Sliding sleeve; 42. Connecting sleeve rod; 43. Pushing block. Detailed Implementation

[0029] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.

[0030] As attached Figure 1 To be continued Figure 6 As shown:

[0031] Example 1: The present invention provides a process for automatic boxing and secondary distribution of boxed basic detonators, including a transfer box 1, and a conveyor plate 11 fixedly connected to the bottom end of the transfer box 1;

[0032] The installation mechanism is located on the inner wall of the transfer box 1. The installation mechanism includes installation grooves 2 and installation bolts 21. Multiple installation grooves 2 are opened on the outer wall of the transfer box 1, and multiple installation bolts 21 are installed on the inner wall of the transfer box 1. Multiple through holes 22 are opened on the outer wall of the transfer box 1. Multiple sets of reinforcing ribs 23 are fixedly connected to the outer wall of the transfer box 1. The outer wall of the transfer box 1 is provided with a closing mechanism, which includes a connecting groove 24, a sliding block 25, a convex tenon 26, a concave tenon 27, and a sliding door panel 28. The connecting groove 24 is opened on the inner wall of the transfer box 1, and the sliding block 25 is slidably connected to the inner wall of the connecting groove 24. Multiple convex tenons 26 are fixedly connected to the top of the transfer box 1, and multiple concave tenons 27 are opened at the bottom of the transfer box 1. The sliding door panel 28 is fixedly connected between two sliding blocks 25. Through the connection between the convex tenons 26 and the concave tenons 27, multiple transfer boxes 1 can be easily spliced ​​together and fixed to each other to prevent slippage.

[0033] As can be seen from the above, when it is necessary to place the detonator, the transfer box 1 is spliced ​​by placing the mounting bolt 21 into the mounting groove 2 and then rotating it. The reinforcing rib 23 can stabilize the outside of the transfer box 1. When it is necessary to stack the transfer box 1, the protruding tenon 26 and the concave tenon 27 are connected to stabilize the transfer box 1 when stacking. The lifting mechanism and the sliding door panel 28 are connected, and the sliding block 25 can be driven out of the connecting groove 24 by the sliding door panel 28, which facilitates the loading of detonators into the transfer box 1.

[0034] Example 2: A sliding mechanism is provided at the top of the conveyor plate 11. The sliding mechanism includes a sliding guide groove 3, a sliding rod 35, a placement plate 36, a second motor 37, a fixed rotating rod 38, a pushing rotating plate 39, a storage groove 310, and a second rotating wheel 311. Multiple sliding guide grooves 3 are provided at the top of the conveyor plate 11. The sliding rod 35 is provided at the top of the conveyor plate 11. Multiple placement plates 36 are fixedly connected to the outer side wall of the sliding rod 35. Multiple second motors 37 are installed at the top of multiple placement plates 36. Multiple fixed rotating rods 38 are fixedly connected to the output end of multiple second motors 37. Multiple pushing rotating plates 39 are fixedly connected to the outer side wall of multiple fixed rotating rods 38. Two storage grooves 310 are provided on the sliding rod 37. The inner wall of 5 has two second rotating wheels 311 rotatably connected to the inner wall of the receiving groove 310. The two side walls of the conveyor plate 11 are provided with a rotating mechanism, which includes a fixed slide 31, a first rotating wheel 32, a rotating rod 33, and a first motor 34. The two fixed slides 31 are opened on the outer side wall of the conveyor plate 11. The two first rotating wheels 32 are rotatably connected to the inner side wall of the two fixed slides 31. The two rotating rods 33 are fixedly connected to the top of the two first rotating wheels 32. The two first motors 34 are installed on the two side walls of the sliding rod 35. Through the connection between the first rotating wheel 32 and the fixed slide 31, the rotation of the first rotating wheel 32 in the fixed slide 31 can drive the sliding rod 35 to move forward.

[0035] As can be seen from the above, when it is necessary to push the detonator into the transfer box 1, the operation of the first motor 34 drives the rotating rod 33 and the first rotating wheel 32 to rotate. The rotation of the first rotating wheel 32 in the fixed slide groove 31 can drive the sliding rod 35 to move forward. The operation of the second motor 37 drives the fixed rotating rod 38 and the pushing rotating plate 39 to rotate. The rotating plate 39 can push the detonator into the transfer box 1. When the sliding rod 35 moves backward, the second motor 37 drives the fixed rotating rod 38 and the pushing rotating plate 39 to move in the opposite direction, so as to store the pushing rotating plate 39 and facilitate the subsequent transportation of the detonator.

[0036] Example 3: A pushing mechanism is provided on the outer wall of the transfer box 1. The pushing mechanism includes a third motor 4, a sliding sleeve 41, a connecting rod 42, and a pushing block 43. Multiple third motors 4 are provided on the outer wall of the transfer box 1. Multiple sliding sleeves 41 are installed on the output ends of multiple third motors 4. Multiple connecting rods 42 are slidably connected to the inner wall of multiple sliding sleeves 41. Multiple pushing blocks 43 are fixedly connected to the outer wall of multiple connecting rods 42. Multiple pushing blocks 43 are slidably connected to the inner wall of multiple through holes 22. The detonator can be pushed by the sliding of the pushing blocks 43 in the through holes 22, which facilitates pushing the detonator out.

[0037] As can be seen from the above, when it is necessary to push out the detonator in the transfer box 1, the transfer box 1 is transferred to the distribution platform. By turning on the third motor 4, the third motor 4 drives the sliding sleeve 41 and the connecting sleeve rod 42 to work, so that the connecting sleeve rod 42 drives the pushing block 43 to slide in the through hole 22, so that the connecting sleeve rod 42 can push the detonator in the transfer box 1 out through the through hole 22 and transport it to the work station.

[0038] The embodiments of the present invention are given for the purposes of illustration and description. Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A process for automatic boxing and secondary distribution of boxed basic detonators, characterized by: Includes a transfer box (1), and a conveyor plate (11) is fixedly connected to the bottom end of the transfer box (1). The mounting mechanism is located on the inner wall of the transfer box (1). The mounting mechanism includes mounting grooves (2) and mounting bolts (21). Multiple mounting grooves (2) are formed on the outer wall of the transfer box (1), and multiple mounting bolts (21) are installed on the inner wall of the transfer box (1). Multiple through holes (22) are formed on the outer wall of the transfer box (1). Multiple sets of reinforcing ribs (23) are fixedly connected to the outer wall of the transfer box (1). A closing mechanism is provided on the outer wall of the transfer box (1). The mechanism includes a connecting groove (24), a sliding block (25), a convex tenon (26), a concave tenon (27), and a sliding door panel (28). The connecting groove (24) is opened on the inner side wall of the transfer box (1). The sliding block (25) is slidably connected to the inner side wall of the connecting groove (24). The convex tenons (26) are fixedly connected to the top of the transfer box (1). The concave tenons (27) are opened to the bottom of the transfer box (1). The sliding door panel (28) is fixedly connected between two sliding blocks (25). The outer wall of the transfer box (1) is provided with a pushing mechanism, which includes a third motor (4), a sliding sleeve (41), a connecting sleeve rod (42), and a pushing block (43). Multiple third motors (4) are provided on the outer wall of the transfer box (1), and multiple sliding sleeves (41) are installed at the output ends of multiple third motors (4). The connecting sleeve (42) is slidably connected to the inner wall of the multiple sliding sleeves (41), and the pushing block (43) is fixedly connected to the outer wall of the multiple connecting sleeves (42). The multiple pushing blocks (43) are slidably connected to the inner wall of the multiple through holes (22). The top of the conveyor plate (11) is provided with a sliding mechanism, which includes a sliding guide groove (3), a sliding rod (35), a placement plate (36), a second motor (37), a fixed rotating rod (38), a pushing rotating plate (39), a storage groove (310), and a second rotating wheel (311). The sliding guide groove (3) is provided in multiple ways on the top of the conveyor plate (11), and the sliding rod (35) is provided on the top of the conveyor plate (11). The two side walls of the conveyor plate (11) are provided with a rotating mechanism. The rotating mechanism includes a fixed slide (31), a first rotating wheel (32), a rotating rod (33), and a first motor (34). The fixed slide (31) is formed as two openings on the outer side wall of the conveyor plate (11), and the first rotating wheel (32) is formed as two rotatably connected to the inner side wall of the two fixed slides (31). The rotating rod (33) is fixedly connected to the top of the two first rotating wheels (32), and the first motor (34) is installed on the two side walls of the sliding rod (35). S1, place the transfer box (1) on the top of the conveyor plate (11), the mechanism automatically opens the sliding door (28), and pushes the basic detonator into the compartment inside the transfer box (1) by pushing the rotating plate (39). After the box is full, the mechanism automatically lowers the sliding door (28) to achieve unmanned boxing and automatic box closing. S2, when the detonators are distributed for secondary distribution, the transfer box (1) containing the basic detonators is distributed to the work station. The mechanism automatically raises the door, and the push block (43) pushes the detonators in the cabin out and delivers them to the work station, thus realizing automated secondary distribution.

2. The process for automatic boxing and secondary distribution of boxed basic detonators as described in claim 1, characterized in that: The placement plates (36) are fixedly connected to the outer side wall of the sliding rod (35) in multiple ways, and the second motor (37) is mounted on the top of the multiple placement plates (36) in multiple ways.

3. The process for automatic boxing and secondary distribution of boxed basic detonators as described in claim 1, characterized in that: The fixed rotating rods (38) are fixedly connected to the output ends of multiple second motors (37), and the push rotating plates (39) are fixedly connected to the outer walls of multiple fixed rotating rods (38).

4. The process for automatic boxing and secondary distribution of boxed basic detonators as described in claim 1, characterized in that: The storage slot (310) is formed in two on the inner side wall of the sliding rod (35), and the second rotating wheel (311) is formed in two rotatably connected to the inner side wall of the storage slot (310).

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