A one-to-two beam-type grating position adjustment device

Abstract

The present application provides a one-to-two opposing grating position adjustment device, which relates to an adjustment device including a base assembly, a striker assembly and a scale assembly. The striker assembly is provided on the base assembly and is slidably connected to the base assembly; the striker assembly contacts the cylinder and serves as a mechanical zero position; the scale assembly is provided on the base assembly and is slidably connected to the base assembly; the scale assembly moves the scale zero value to the same position as the striker assembly, and zeroes the mechanical zero position. The present application solves the problem of inaccurate adjustment precision and repeated adjustments caused by oblique switch position; using this device, the device can be fixed on the cylinder on the equipment, and the striker simulates the movement of the edge of the strip steel to accurately determine the switch position, avoiding the need to adjust the switch by holding the strip steel and a ruler, reducing the risk of switch position adjustment operations, and making the operation easier.

Description

Technical Field

[0001] The present application relates to an adjustment device, and in particular to a one-to-two opposing beam grating position adjustment device. Background Art

[0002] The four-point alignment system of the Taylor welding machine frequently malfunctions. Due to the limited adjustment position, the adjustment safety risk is high. After adjustment, the strip steel on the production line may deviate, and the position adjustment of the alignment switch is not accurate enough, which directly affects the alignment accuracy of the welding machine.

[0003] There are several problems in the four-point alignment adjustment process:

[0004] 1. Relying on a ruler for adjustment. Since the photoelectric switch is installed in a one-to-two arrangement (one emitter and two receivers), the switch position is not installed vertically. Although the size is adjusted uniformly, the position changes when the light is obliquely projected, resulting in deviations in the centering results. 2. Relying on a ruler for adjustment requires repeated centering operations, and repeated adjustments based on the centering offset are required to achieve the desired position. Summary of the Invention

[0005] The purpose of the present invention is to provide a one-to-two opposed-beam grating position adjustment device, which solves the problem of inaccurate adjustment accuracy and repeated adjustment caused by oblique switch position, accurately determines the switch position, reduces the risk of switch position adjustment operation, and has the beneficial effects of easier operation, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A one-to-two opposing beam grating position adjustment device, comprising:

[0008] Base assembly;

[0009] The striker assembly is provided on the base assembly and is slidably connected to the base assembly; the striker assembly contacts the cylinder and serves as a mechanical zero position;

[0010] The scale assembly is arranged on the base assembly and is slidably connected to the base assembly; the scale zero value of the scale assembly moves to the same position as the striker assembly, and the mechanical zero position is marked.

[0011] As a further solution of the present invention: the base assembly includes:

[0012] frame;

[0013] There are two level gauges, both connected to the frame; by observing the level gauge readings, ensure that the tooling is installed firmly and level;

[0014] Slideways, there are three slideways, all connected to the frame, the striker assembly and the scale assembly are connected to the slideways and can move on the slideways;

[0015] Base screws: There are two base screws, which are symmetrically arranged on the frame, and the base screws are fixedly connected to the frame.

[0016] As a further solution of the present invention: the striker assembly includes:

[0017] A striker slider is provided on the slideway and is slidably connected to the slideway;

[0018] The impact ruler top screw is provided on the impact ruler slider and is fixedly connected to the impact ruler slider;

[0019] The striking ruler is arranged on the striking ruler slider and is fixedly connected to the striking ruler slider.

[0020] As a further solution of the present invention, a striking ruler fixing portion is connected to the striking ruler, and the striking ruler fixing portion fixes the striking ruler to the striking ruler slider.

[0021] As a further solution of the present invention: the scale assembly includes:

[0022] A scale slider, the scale slider is arranged on the slide and is slidably connected to the slide;

[0023] A scale is provided on the scale slider and is fixedly connected to the scale slider;

[0024] The scale top screw is arranged on the scale slider and is fixedly connected to the scale slider.

[0025] As a further solution of the present invention, a scale fixing portion is connected to the scale, and the scale fixing portion fixes the scale to the scale slider.

[0026] As a further solution of the present invention: the base is completely fitted with the contact surface of the cylinder; the length of the frame is greater than the radius of the cylinder by 100 mm and less than 110 mm, ensuring that the base screws can effectively fix the base.

[0027] As a further solution of the present invention, the impact ruler is moved to completely contact the cylinder as the mechanical zero position, which is equivalent to moving the mechanical zero position outward to just above the switch, thereby facilitating debugging work.

[0028] As a further solution of the present invention: by means of the scale, the switch can be accurately adjusted to a specified distance according to process requirements.

[0029] As a further solution of the present invention: the mechanical zero position is translated to avoid close contact with the strip steel. Secondly, the impact ruler simulates the edge of the strip steel to avoid direct contact with the strip steel. Finally, all reference positions are concentrated on one plane, and the operator can look directly at it and make precise adjustments intuitively through the scale values ​​of the scale ruler.

[0030] Compared with the prior art, the present invention has the following beneficial effects:

[0031] This application solves the problem of inaccurate adjustment precision and repeated adjustment caused by the oblique position of the switch; using this device, the device can be fixed on the cylinder on the equipment, and the impact ruler simulates the movement of the edge of the strip steel to accurately determine the switch position, avoiding the need to adjust the switch by holding the strip steel bar and the ruler, reducing the risk of switch position adjustment operation, and making operation easier. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] To more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present application. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.

[0033] In order to more completely understand the present application and its beneficial effects, the following description will be given in conjunction with the accompanying drawings. In the following description, the same reference numerals represent the same parts.

[0034] Figure 1 This is a structural schematic diagram of a one-to-two opposing beam grating position adjustment device provided in an embodiment of the present application.

[0035] Figure 2 A schematic structural diagram of a base assembly of a one-to-two opposing beam grating position adjustment device provided in an embodiment of the present application.

[0036] Figure 3 A schematic structural diagram of a striker assembly of a one-to-two opposing beam grating position adjustment device provided in an embodiment of the present application.

[0037] Figure 4 A schematic structural diagram of a scale assembly of a one-to-two opposing beam grating position adjustment device provided in an embodiment of the present application.

[0038] Markings in the figure:

[0039] 1. Frame; 2. Level; 3. Slide; 4. Base screws;

[0040] 5. Scale; 6. Scale slider; 7. Scale top screw; 8. Scale fixing part;

[0041] 9. Impact ruler top screw; 10. Impact ruler; 11. Impact ruler fixing part; 12. Impact ruler slider. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the embodiments described are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of this application.

[0043] Please refer to the attached Figures 1 to 4 The embodiment of the present application provides a one-to-two beam-to-beam grating position adjustment device, comprising:

[0044] Base assembly;

[0045] The striker assembly is provided on the base assembly and is slidably connected to the base assembly; the striker assembly contacts the cylinder and serves as a mechanical zero position;

[0046] The scale assembly is mounted on the base assembly and is slidably connected to the base assembly. The scale assembly moves the scale zero value to the same position as the striker assembly, marking the mechanical zero position. This application solves the problem of inaccurate adjustment accuracy and repeated adjustments caused by the oblique position of the switch. Using this device, the device can be fixed to the cylinder on the equipment. The striker 10 simulates the movement of the edge of the strip and accurately determines the switch position, avoiding the need to adjust the switch by holding the strip and a ruler, reducing the risk of switch position adjustment operations, and making the operation more convenient.

[0047] In a preferred embodiment of the present invention, the base assembly includes:

[0048] Frame 1;

[0049] There are two level gauges 2, both fixedly connected to the frame 1; by observing the readings of the level gauges 2, it is ensured that the tooling is installed firmly and levelly;

[0050] Slideways 3, three slideways 3 are provided, all of which are fixedly connected to the frame 1, and the striker assembly and the scale assembly are slidably connected to the slideways 3 and can move on the slideways 3;

[0051] Base screws 4 , two base screws 4 are provided and symmetrically arranged on the frame 1 , and the base screws 4 are fixedly connected to the frame 1 .

[0052] In a preferred embodiment of the present invention, the striker assembly includes:

[0053] The impact ruler slider 12 is provided on the slideway 3 and is slidably connected to the slideway 3;

[0054] The impact ruler top screw 9 is provided on the impact ruler slider 12 and is fixedly connected to the impact ruler slider 12;

[0055] The striking ruler 10 is provided on the striking ruler slider 12 and is fixedly connected to the striking ruler slider 12;

[0056] Furthermore, by moving the striker 10 to completely contact the cylinder as the mechanical zero position, the mechanical zero position is moved outward to just above the switch, which facilitates debugging.

[0057] Furthermore, a striker fixing portion 11 is fixedly connected to the striker 10 , and the striker fixing portion 11 fixes the striker 10 to the striker slider 12 .

[0058] In a preferred embodiment of the present invention, the scale assembly comprises:

[0059] The scale slider 6 is provided on the slide 3 and is slidably connected to the slide 3;

[0060] The scale 5 is provided on the scale slider 6 and is fixedly connected to the scale slider 6;

[0061] Furthermore, the switch can be accurately adjusted to a specified distance according to process requirements by using the scale 5;

[0062] The scale top screw 7 is provided on the scale slider 6 and is fixedly connected to the scale slider 6 .

[0063] Furthermore, a scale fixing portion 8 is fixedly connected to the scale 5 , and the scale fixing portion 8 fixes the scale 5 to the scale slider 6 .

[0064] In a preferred embodiment of the present invention, the base is completely fitted with the contact surface of the cylinder; the length of the frame 1 is greater than the radius of the cylinder by 100 mm and less than 110 mm, ensuring that the base screws 4 can effectively fix the base.

[0065] In a preferred embodiment of the present invention, the mechanical zero position is translated to avoid close contact with the strip steel. Secondly, the impact ruler 10 simulates the edge of the strip steel to avoid direct contact with the strip steel. Finally, all reference positions are concentrated on one plane, and the operator can directly see with his eyes and make precise adjustments intuitively through the scale values ​​of the ruler 5.

[0066] The use process of the device provided in this application is as follows:

[0067] The frame 1 of the tooling base assembly serves as a clamping surface and is in close contact with the four-point centering base column. By adjusting the base angle and observing the reading of the level 2, the tooling base assembly can be installed completely horizontally to avoid inaccurate position adjustment caused by improper installation of the base. After the tooling is in place, it is ensured that it remains perpendicular to the base and horizontal to the production line.

[0068] The scale 5 is mounted on the slideways 3 on both sides of the base via scale sliders 6. A scale screw 7 is located above the scale sliders 6. After the scale 5 is moved to the designated position, tightening the screws 7 secures the scale 5 in place and prevents it from moving accidentally. Because both the operating and drive sides of the production line have positioning gratings, and the gratings on both sides are installed symmetrically, slideways 3 are designed on both sides of the tooling base assembly. Scales 5 installed on different slideways 3 can be calibrated and scale 5 readings performed separately on the operating and drive side gratings.

[0069] The striking ruler 10 is installed on the middle slide 3 of the base assembly. Since the gratings on both sides are installed symmetrically, the striking ruler 10 can adjust the gratings on both sides of the production line by changing the installation direction of the slide 3. The striking ruler 10 can move in the direction of the scale 5. There is a fixable striking ruler top screw 9 above the striking ruler slider 12. After the striking ruler 10 is moved into place, the striking ruler top screw 9 is tightened to fix the striking ruler slider 12. When adjusting the switch, as long as the sliding striking ruler 10 is in full contact with the four-point centering cylinder, the default is mechanical zero position.

[0070] The striker 10 is used in conjunction with the scale 5. First, move the striker 10 to make full contact with the cylinder, and use this position as the mechanical zero position. Then move the scale 5 and move the 0 scale to the mechanical zero position. According to process requirements, move the striker 10 to the scale of the scale 5 that needs to be adjusted. Always keep the stop position of the opposing grating vertically installed (which can effectively reduce the positioning deviation caused by the height of the production line strip and the sickle bend). Move the photoelectric switch to make the switch signal in a critical state. When the photoelectric switch signal changes from state 0 to the critical position of state 1, directly tighten the photoelectric switch to complete the adjustment or replacement operation.

[0071] The present application solves the problem of inaccurate adjustment precision and repeated adjustment caused by the oblique position of the switch; using this device, the device can be fixed on the cylinder on the equipment, and the impact ruler 10 simulates the movement of the edge of the strip steel to accurately determine the switch position, avoiding the need to adjust the switch by holding the strip steel bar and the ruler, reducing the risk of switch position adjustment operation, and making the operation easier.

[0072] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0073] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include one or more features.

[0074] This document uses specific examples to illustrate the principles and implementation methods of this application. The description of the above embodiments is only used to help understand the method and core ideas of this application. At the same time, for technical personnel in this field, based on the ideas of this application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on this application.

Claims

1. A one-to-two beam-type grating position adjustment device, characterized in that: include: Base assembly; a striker assembly, the striker assembly being disposed on the base assembly and slidably connected to the base assembly; The striker assembly contacts the cylinder, serving as the mechanical zero position; A scale assembly, the scale assembly is arranged on the base assembly and is slidably connected to the base assembly; The scale assembly moves the scale zero value to the same position as the striker assembly, marking the mechanical zero position; The base assembly includes: frame; There are two level gauges, both connected to the frame; by observing the level gauge readings, ensure that the tooling is installed firmly and level; Slideways, there are three slideways, all connected to the frame, the striker assembly and the scale assembly are connected to the slideways and can move on the slideways; Base screws: There are two base screws, which are symmetrically arranged on the frame and are fixedly connected to the frame; The striker assembly comprises: A striker slider is provided on the slideway and is slidably connected to the slideway; The impact ruler top screw is provided on the impact ruler slider and is fixedly connected to the impact ruler slider; The impact ruler is arranged on the impact ruler slider and is fixedly connected to the impact ruler slider; The base is completely in contact with the cylinder; the frame length is 100mm longer than the radius of the cylinder and less than 110mm, ensuring that the base screws can effectively fix the base; By moving the striker to completely contact the cylinder as the mechanical zero position, the mechanical zero position is moved outward to just above the switch, which facilitates debugging.

2. The one-to-two opposed-beam grating position adjustment device according to claim 1, characterized in that: The striker is connected to a striker fixing portion, which fixes the striker on the striker slider.

3. The one-to-two opposed-beam grating position adjustment device according to claim 1, characterized in that: The scale assembly comprises: A scale slider, the scale slider is arranged on the slide and is slidably connected to the slide; A scale is provided on the scale slider and is fixedly connected to the scale slider; The scale top screw is arranged on the scale slider and is fixedly connected to the scale slider.

4. The one-to-two opposed-beam grating position adjustment device according to claim 3, characterized in that: The scale is connected to a scale fixing portion, and the scale fixing portion fixes the scale on the scale slider.

5. The one-to-two opposed-beam grating position adjustment device according to claim 3, characterized in that: By means of the scale, the switch can be accurately adjusted to a specified distance according to process requirements.

6. The one-to-two opposed-beam grating position adjustment device according to claim 3, characterized in that: The mechanical zero position is translated to avoid close contact with the strip steel. Secondly, the impact ruler simulates the edge of the strip steel to avoid direct contact with the strip steel. Finally, all reference positions are concentrated on one plane, and the operator can look directly at it and make precise adjustments intuitively through the scale values ​​of the scale ruler.

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