Heating roller structure and method in different temperature ranges
By adopting the heating roller structure and PLC control system of different temperature segments during the preparation of medical supplies, the problems of irregular folding of barium wire gauze and unstable attachment of barium wire during the heating process are solved, and the regular folding of gauze sheet and stable adhesion of barium wire are achieved, which improves surgical development effect and saves energy consumption.
Patent Information
- Application Number
- CN202111580448.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2041-12-22
AI Technical Summary
During the preparation of medical supplies, barium wire gauze is prone to irregular folding, misalignment and folding during heating, resulting in unstable attachment of barium wire and affecting the surgical development effect.
The roller structure of different temperature segments is adopted, and the roller body is formed by axially passing through the roller ring, heating ring and heat insulation ring through the roller shaft. It is divided into a folded heating section, a hot wire heating section and a heat insulation section. The temperature of each section is monitored and adjusted in real time through a temperature sensor and a PLC control system to ensure the coupling and adhesion of the gauze and barium wire.
The regular folding of the gauze sheet and the stable adhesion of the barium wire are achieved, which improves the surgical development effect and saves energy consumption.
Smart Images
Figure CN116334872B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of medical product production equipment and relates to a heating roller structure and method in different temperature ranges. Background Art
[0002] Among medical supplies, there is a barium wire gauze used in surgery. Its preparation process is that a gauze roll is released by a release mechanism, and then it is transferred to a high-speed folding machine for folding through a transfer roller after being atomized and moistened. The purpose of moistening is to make the gauze soft. When the gauze released from the gauze roll passes through the transfer roller, if it is not heated, it cannot meet the subsequent process requirements. If the heating is too high or a large area is heated, the previous atomization and moistening will fail, resulting in the gauze piece being difficult to fold in the later stage. Dislocation and stacking are likely to occur during the folding process, resulting in the gauze piece not being able to be folded in the center.
[0003] During the release of the gauze roll, a barium wire is also released with it. The barium wire is located in the barium wire box and moves synchronously with the gauze released by the gauze roll by pulling it. During the gauze transfer process, the barium wire is attached to the gauze sheet and cannot be broken. The purpose of the barium wire is to develop images, facilitate tracking during the operation, and avoid leaving the patient's surgical area after the operation. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a heating roller structure and method with different temperature sections, wherein a roller shaft axially passes through a roller ring, a heating ring and an insulation ring and is connected to form a roller body, the insulation rings are spaced between the roller ring and the heating ring, and the roller body is divided into a folding heating section, a hot line heating section and an insulation section, a heating tube passes through the roller body to heat the folding heating section and the hot line heating section, the heating tube adopts a segmented structure, and a temperature sensor is used to detect the temperature of the folding heating section and the hot line heating section, and the temperature of each section is controlled by a PLC control system, so that the gauze and the barium wire are coupled, the gauze piece is folded neatly, and the barium wire is only attached to the gauze piece and does not detach.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a heating roller structure with different temperature sections, which includes a roller shaft, a roller ring, a heating ring, an insulation ring and a heating tube; the roller shaft axially passes through the roller ring, the heating ring and the insulation ring and is connected with them to form a roller body, the insulation ring is distributed between multiple roller rings and multiple heating rings at intervals, and the multiple heating tubes are distributed in a ring shape and axially pass through the roller ring, the heating ring and the insulation ring; the surface of the roller body is divided into a folding heating section, a hot line heating section and an insulation section.
[0006] A temperature sensor is arranged at one end of the roller body, and the sensing end of the temperature sensor passes through the folding heating section, the ironing heating section and the heat insulation section.
[0007] The temperature sensor is a multi-point stepped temperature sensor, and the sensing points of the sensing end are respectively located in the folding heating section and the ironing line heating section.
[0008] The roller ring, heating ring and heat-insulating ring are cylinders with the same diameter, with an axial hole at the center thereof connected to the roller shaft, and multiple pipe holes are arranged in a ring around the axial hole to cooperate with the heating pipe.
[0009] At least one penetrating sensing hole is arranged on the periphery of the shaft holes of the roller ring, the heating ring and the heat insulation ring, and the sensing end of the temperature sensor is located in the sensing hole.
[0010] The heating tube comprises a heating wire between an inner insulating layer and an outer insulating layer, a conducting wire in the inner insulating layer is connected to the heating wire, and a heat conducting layer is arranged on the surface of the outer insulating layer.
[0011] The heating wire is a segmented structure, the length and resistance of each segment are different, and two wires are led out of each segment.
[0012] The heating wire is connected to a temperature controller, the temperature controller is electrically connected to a PLC control system, and the temperature controller is also connected to a heating power supply.
[0013] The temperature sensor is electrically connected to the PLC control system.
[0014] The heating roller structure with different temperature ranges and the heating control method as described above include the following steps:
[0015] S1, preheating, the PLC control system sends a signal to the temperature controller, and the temperature controller turns on the heating power supply and the heating wire after receiving the signal; in this step, the atomized and moistened gauze passes through the transfer roller and contacts the folding heating section, the ironing heating section and the insulation section, and the barium wire is located on the surface of the gauze and passes through the ironing heating section;
[0016] S2, transfer, the temperature sensed by the temperature sensor is transmitted to the PLC control system in real time. When the temperature of the folding heating section and the ironing heating section reaches the set temperature, the roller rotates, the folding heating section and the ironing heating section heat the non-folding area of the gauze, and the ironing heating section also heats the barium wire;
[0017] S3, attachment, the barium wire is attached to the mesh of the gauze while being heated and transferred; then, the folding machine cuts the gauze into pieces, and each piece of gauze is attached with the barium wire;
[0018] S4, gauze piece heat control, the gauze piece is folded when passing through the drum of the folding machine. When the gauze piece cannot be folded neatly during the folding process, the PLC control system sends a signal to interrupt the heating of the folding edge heating section or adjust the heating temperature;
[0019] S5, attachment heat control, when the gauze is cut into gauze pieces, if the barium wire is found to fall off or adhere to the heating section of the ironing wire, the PLC control system sends a signal to interrupt the heating of the heating section of the ironing wire or adjust the heating temperature;
[0020] In S4, when the gauze piece is misaligned when being folded, the heating of the folding heating section is interrupted and the temperature is lowered; when the gauze piece is piled up when being folded, the temperature of the folding heating section is increased; when the gauze piece is folded in the center position, the temperature of the folding heating section is kept unchanged;
[0021] In S5, when the barium wire falls off, the temperature of the hot wire heating section rises; when the barium wire is attached to the hot wire heating section, the temperature of the hot wire heating section decreases; when the barium wire is attached to the gauze piece and not attached to the hot wire heating section, the temperature of the hot wire heating section is kept unchanged.
[0022] The main beneficial effects of the present invention are:
[0023] The roller body is connected with a roller shaft by a roller ring, a heating ring and a heat insulating ring. The number of roller rings, heating rings and heat insulating rings is multiple. The roller rings, heating rings and heat insulating rings have the same structure but different materials.
[0024] The roller surface is divided into a folding heating section, a hot line heating section and a heat insulation section, so that different areas of the gauze can be heated when it passes through.
[0025] The edge folding heating section and the hot line heating section are separated by a heat insulation section to avoid temperature cross-talk between the edge folding heating section and the hot line heating section.
[0026] The heating tube axially passes through the roller ring, heating ring and heat insulation ring on the roller body, and adopts an outer insulation layer insulation and heat conduction layer heat conduction structure to avoid electrical conduction of the heat conduction layer.
[0027] The heating wire in the heating tube is arranged in sections, and each section corresponds to the folding heating section and the ironing line heating section one by one, which is conducive to adopting different heating modes for each section to improve the folding quality of the gauze piece and the attachment quality of the barium wire.
[0028] The roller body only heats the folding heating section and the hot line heating section, and does not need to be heated as a whole, which has obvious energy-saving effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:
[0030] Figure 1 It is a schematic diagram of the structure of the present invention.
[0031] Figure 2 for Figure 1 Schematic diagram of the main view.
[0032] Figure 3 for Figure 2 Schematic diagram of the left side.
[0033] Figure 4 for Figure 3 Schematic diagram of the right side.
[0034] Figure 5 for Figure 2 Schematic diagram of the cross-sectional view at AA.
[0035] Figure 6 for Figure 3 Schematic diagram of the cross-section at BB.
[0036] Figure 7 It is a schematic diagram of the cross-sectional structure of the heating tube of the present invention.
[0037] Figure 8 It is a schematic diagram of the structure of the roller ring, heating ring and insulation ring of the present invention.
[0038] In the figure: roller 1, roller ring 2, heating ring 3, insulation ring 4, heating tube 5, inner insulation layer 51, outer insulation layer 52, heating wire 53, wire 54, heat conductive layer 55, folding heating section 6, ironing line heating section 7, insulation section 8, temperature sensor 9. DETAILED DESCRIPTION
[0039] like Figure 1 to Figure 8 In the invention, a heating roller structure with different temperature sections includes a roller shaft 1, a roller ring 2, a heating ring 3, an insulation ring 4 and a heating tube 5; the roller shaft 1 axially passes through the roller ring 2, the heating ring 3 and the insulation ring 4 and is connected with the roller body, the insulation ring 4 is distributed between multiple roller rings 2 and multiple heating rings 3 at intervals, and multiple heating tubes 5 are distributed in an annular shape and axially pass through the roller ring 2, the heating ring 3 and the insulation ring 4; the surface of the roller body is divided into a folding heating section 6, a hot line heating section 7 and an insulation section 8. When in use, a temperature sensor 9 is used to detect the temperature of the folding heating section 6 and the hot line heating section 7, and the temperature of each section is controlled by a PLC control system, so that the gauze and the barium wire are coupled, the gauze sheet is folded neatly, and the barium wire is only attached to the gauze sheet and does not detach.
[0040] In a preferred solution, a temperature sensor 9 is provided at one end of the roller body, and the sensing end of the temperature sensor 9 passes through the folding heating section 6, the ironing heating section 7 and the insulation section 8. When in use, the temperature sensor 9 is used to monitor the temperature of the folding heating section 6 and the ironing heating section 7.
[0041] In a preferred solution, the temperature sensor 9 is a multi-point stepped temperature sensor, and the sensing points of the sensing end are respectively located at the folding heating section 6 and the ironing line heating section 7. When in use, the temperature sensor 9 is a multi-point stepped temperature sensor, and a multi-point monitoring method is used to monitor multiple folding heating sections 6 and multiple ironing line heating sections 7, which is conducive to obtaining the temperature of each section in real time.
[0042] In the preferred solution, the roller ring 2, the heating ring 3 and the heat insulating ring 4 are cylinders of the same diameter, with an axial hole at the center thereof connected to the roller shaft 1, and multiple tube holes are arranged in a ring around the axial hole to cooperate with the heating tube 5. During production, the roller ring 2, the heating ring 3 and the heat insulating ring 4 have the same structure, the axial hole at the center thereof is used to connect to the roller shaft 1, and the tube hole is used to insert the heating tube 5.
[0043] Preferably, the multiple roller rings 2 have different length specifications, the multiple heating rings 3 also have different length specifications, and the multiple insulation rings 4 have the same length specifications, so as to facilitate the combination of folding heating sections and ironing line heating sections of different lengths.
[0044] Preferably, the heating coil 3 is made of pure copper to improve the thermal conductivity, so that the heating rate is faster and the heat distribution is more uniform, which is conducive to balanced heating of the gauze heating area.
[0045] In a preferred embodiment, at least one penetrating sensing hole is provided on the periphery of the shaft hole of the roller ring 2, the heating ring 3 and the heat insulating ring 4, and the sensing end of the temperature sensor 9 is located in the sensing hole. When in use, the sensing hole on the roller body penetrating the roller ring 2, the heating ring 3 and the heat insulating ring 4 is used for the temperature sensor 9 to pass through.
[0046] Preferably, when the roller body diameter is large and the roller speed is too high, a plurality of temperature sensors 9 may be provided to monitor the roller body temperature.
[0047] In a preferred embodiment, the heating tube 5 includes a heating wire 53 between an inner insulating layer 51 and an outer insulating layer 52, a wire 54 in the inner insulating layer 51 is connected to the heating wire 53, and a heat conducting layer 55 is disposed on the surface of the outer insulating layer 52. When in use, the inner insulating layer 51 and the outer insulating layer 52 are used to block the heating wire 53 and the wire 54, and the heat conducting layer 55 is used to conduct heat to the heating ring 3 on the roller body.
[0048] In a preferred embodiment, the heating wire 53 is a segmented structure, each segment has different lengths and resistances, and each segment has two lead wires. When in use, the heating wire 53 in the heating tube 5 has different lengths and resistances, and the lead wires of each segment of the heating wire 53 leading from the inner insulating layer 51 are connected to the heating power supply, so that each segment can be heated at the same time or separately.
[0049] In a preferred embodiment, the heating wire 53 is connected to a temperature controller, which is electrically connected to a PLC control system, and is also connected to a heating power supply. When in use, the PLC control system sends a control signal to the temperature controller, which turns on or off the heating wire 53 and the heating power supply, and controls the voltage and power of the heating wire 53.
[0050] In a preferred solution, the temperature sensor 9 is electrically connected to the PLC control system. When in use, the temperature sensor 9 monitors the temperature of the hem heating section 6 and the ironing line heating section 7 in real time, and feeds the temperature back to the PLC control system.
[0051] In a preferred embodiment, the heating roller structure and heating control method in different temperature ranges as described above include the following steps:
[0052] S1, preheating, the PLC control system sends a signal to the temperature controller, and the temperature controller turns on the heating power supply and the heating wire 53 after receiving the signal; in this step, the atomized and moistened gauze passes through the transfer roller and contacts the folding heating section 6, the ironing heating section 7 and the insulation section 8, and the barium wire is located on the surface of the gauze and passes through the ironing heating section 7;
[0053] S2, transfer, the temperature sensed by the temperature sensor 9 is transmitted to the PLC control system in real time, when the temperature of the folding heating section 6 and the ironing heating section 7 reaches the set temperature, the roller 1 rotates, the folding heating section 6 and the ironing heating section 7 heat the non-folding area of the gauze, and the ironing heating section 7 also heats the barium wire;
[0054] S3, attachment, the barium wire is attached to the mesh of the gauze while being heated and transferred; then, the folding machine cuts the gauze into pieces, and each piece of gauze is attached with the barium wire;
[0055] S4, the gauze piece is controlled to heat, the gauze piece is folded when passing through the drum of the folding machine, when the gauze piece cannot be folded neatly during the folding process, the PLC control system sends a signal to interrupt the heating of the folding edge heating section 6 or adjust the heating temperature;
[0056] S5, attachment heat control, when the gauze is cut into gauze pieces, if it is found that the barium wire falls off or adheres to the hot wire heating section 7, the PLC control system sends a signal to interrupt the heating of the hot wire heating section 7 or adjust the heating temperature;
[0057] In S4, when the gauze sheet is misaligned when being folded, the heating of the folding heating section 6 is interrupted until the temperature drops; when the gauze sheet is piled up when being folded, the temperature of the folding heating section 6 is increased; when the gauze sheet is folded in the center position, the temperature of the folding heating section 6 is kept unchanged;
[0058] In S5, when the barium wire falls off, the temperature of the ironing wire heating section 7 rises; when the barium wire is attached to the ironing wire heating section 7, the temperature of the ironing wire heating section 7 decreases; when the barium wire is attached to the gauze piece and not attached to the ironing wire heating section 7, the temperature of the ironing wire heating section 7 is kept unchanged. This method is simple and convenient to operate, and can simultaneously control the temperature of the folding heating section 6 and the ironing wire heating section 7, so that the gauze and the barium wire are coupled, which can improve the folding quality and the barium wire attachment quality, greatly saving overall energy consumption.
[0059] The above-mentioned embodiments are only preferred technical solutions of the present invention and should not be regarded as limitations of the present invention. The embodiments and features in the embodiments of the present application can be arbitrarily combined with each other without conflict. The protection scope of the present invention shall be the technical solutions recorded in the claims, including the equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present invention.
Claims
1. A heating roller structure with different temperature ranges, characterized by: It comprises a roller shaft (1), a roller ring (2), a heating ring (3), a heat insulating ring (4) and a heating tube (5); the roller shaft (1) axially passes through the roller ring (2), the heating ring (3) and the heat insulating ring (4) and is connected thereto to form a roller body; the heat insulating ring (4) is distributed between a plurality of roller rings (2) and a plurality of heating rings (3) at intervals; a plurality of heating tubes (5) are distributed in a ring shape and axially pass through the roller ring (2), the heating ring (3) and the heat insulating ring (4); the surface of the roller body is divided into a folding heating section (6), a hot line heating section (7) and a heat insulating section (8); A temperature sensor (9) is provided at one end of the roller body, and a sensing end of the temperature sensor (9) passes through the folding heating section (6), the hot wire heating section (7) and the heat insulation section (8); The roller ring (2), the heating ring (3) and the heat insulating ring (4) are cylinders of the same diameter, with an axial hole provided at the center thereof for connection with the roller shaft (1), and a plurality of pipe holes arranged in a ring around the axial hole for cooperation with the heating pipe (5); The heating tube (5) comprises a heating wire (53) between an inner insulating layer (51) and an outer insulating layer (52); a conducting wire (54) in the inner insulating layer (51) is connected to the heating wire (53); and a heat conducting layer (55) is provided on the surface of the outer insulating layer (52); The temperature sensor (9) is electrically connected to the PLC control system.
2. The heating roller structure with different temperature ranges according to claim 1 is characterized in that: The temperature sensor (9) is a multi-point stepped temperature sensor, and the sensing points of the sensing end are respectively located in the folding heating section (6) and the ironing line heating section (7).
3. The heating roller structure with different temperature ranges according to claim 1 is characterized in that: At least one penetrating sensing hole is provided on the periphery of the shaft holes of the roller ring (2), the heating ring (3) and the heat insulation ring (4), and the sensing end of the temperature sensor (9) is located in the sensing hole.
4. The heating roller structure with different temperature ranges according to claim 1 is characterized in that: The heating wire (53) is a segmented structure, the length and resistance of each segment are different, and two wires are led out of each segment.
5. The heating roller structure with different temperature ranges according to claim 1 is characterized in that: The heating wire (53) is connected to a temperature controller, the temperature controller is electrically connected to a PLC control system, and the temperature controller is also connected to a heating power source.
6. The heating control method for heating rollers in different temperature ranges according to any one of claims 1 to 5, characterized in that: It includes the following steps: S1, preheating, the PLC control system sends a signal to the temperature controller, and the temperature controller turns on the heating power supply and the heating wire (53) after receiving the signal; in this step, the atomized and moistened gauze passes through the transfer roller and contacts the folding heating section (6), the ironing heating section (7) and the insulation section (8), and the barium wire is located on the surface of the gauze and passes through the ironing heating section (7); S2, transfer, the temperature sensed by the temperature sensor (9) is transmitted to the PLC control system in real time, when the temperature of the folding heating section (6) and the ironing heating section (7) reaches the set temperature, the roller (1) rotates, the folding heating section (6) and the ironing heating section (7) heat the non-folding area of the gauze, and the ironing heating section (7) also heats the barium wire; S3, attachment, the barium wire is attached to the mesh of the gauze while being heated and transferred; then, the folding machine cuts the gauze into pieces, and each piece of gauze is attached with the barium wire; S4, heat control of the gauze sheet. The gauze sheet is folded when passing through the drum of the folding machine. When the gauze sheet cannot be folded neatly during the folding process, the PLC control system sends a signal to interrupt the heating of the folding edge heating section (6) or adjust the heating temperature; S5, attachment heat control, when the gauze is cut into gauze pieces, if it is found that the barium wire falls off or is attached to the hot wire heating section (7), the PLC control system sends a signal to interrupt the heating of the hot wire heating section (7) or adjust the heating temperature; In S4, when the gauze piece is misaligned when being folded, the heating of the folding heating section (6) is interrupted and the temperature is allowed to drop; when the gauze piece is piled up when being folded, the temperature of the folding heating section (6) is increased; when the gauze piece is folded and in the center position, the temperature of the folding heating section (6) is kept unchanged; In S5, when the barium wire falls off, the temperature of the hot wire heating section (7) rises; when the barium wire is attached to the hot wire heating section (7), the temperature of the hot wire heating section (7) decreases; when the barium wire is attached to the gauze piece and is not attached to the hot wire heating section (7), the temperature of the hot wire heating section (7) is kept unchanged.
Citation Information
Patent Citations
Different-temperature-section heating roller structure
CN216551116U