Mechanical construction method and construction device for socketed PVC pipe

Abstract

The application discloses a mechanical construction method and a construction device for a socket and spigot type PVC pipe, which comprises the following steps: S1, initially butting the socket and the spigot; S2, arranging a sleeve at the joint of the socket and the spigot, locking the sleeve, and making the inner wall of the sleeve adhere to the outer wall of the socket and the outer wall of the spigot respectively; S3, arranging a rope outside the sleeve, and connecting the other end of the rope to the power end of a power piece; S4, inputting the displacement change per minute of the power piece, controlling the power piece to exert a load on the sleeve through the displacement index, making the sleeve drive the socket to move towards the spigot, and inserting the socket into the spigot to a standard displacement value; and S5, closing the power piece, removing the rope, and opening the sleeve. By adopting the method or the device, the upward and downward displacement of the socket and spigot type PVC pipe is limited through the sleeve, and the arching and sagging deformation is reduced. Meanwhile, the sleeve and the rope are combined to exert a load on the socket and spigot type PVC pipe, the stress is uniform, and the surface of the socket and spigot type PVC pipe is not damaged.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of socket pipe construction, in particular to a socket type PVC pipe mechanized construction method. BACKGROUND

[0002] The socket type PVC pipe is mainly used for indoor water supply and reclaimed water systems of civil buildings and industrial buildings, and has the advantages of small density, convenient carrying, loading and unloading and construction.

[0003] 1) During the manual tightening process, the socket type PVC pipe is unevenly stressed, which easily causes damage to the surface of the socket type PVC pipe;

[0004] 2) The labor cost is increasing year by year, and the manual work efficiency is low;

[0005] 3) During the construction of the traditional socket type PVC pipe, the arching and concave deformation often occur, manual adjustment is required during construction, the construction time is long, the construction period is increased, the butt joint precision is difficult to guarantee, and the service life is affected.

[0006] Therefore, in view of the above technical problems, how to reduce the influence of manual labor on the construction of the socket type PVC pipe is a technical problem to be solved by those skilled in the art. SUMMARY

[0007] The application aims to provide a socket type PVC pipe mechanized construction method, which uses machinery instead of manual labor for construction, limits the up and down displacement of the socket type PVC pipe through a sleeve, reduces the arching and concave deformation, and improves the construction efficiency. At the same time, the combination of the sleeve and the rope applies a load to the socket type PVC pipe, which can avoid the direct action of the rope on the surface of the socket type PVC pipe, the stress is uniform, and the surface of the socket type PVC pipe will not be damaged.

[0008] Another object of the application is to provide a PVC pipe mechanized construction device, which comprises the sleeve, the rope and the power element in the above construction method, so that the device can also reduce the arching and concave deformation, will not cause damage to the surface of the socket type PVC pipe, and reduce the labor cost.

[0009] To achieve the above object, the application provides a socket type PVC pipe mechanized construction method, comprising the following steps:

[0010] Step S1, initially butt joint the socket and the spigot;

[0011] Step S2: Install a sleeve at the insertion point of the socket and the insertion port, lock the sleeve, and make the inner wall of the sleeve fit against the outer wall of the socket and the outer wall of the insertion port respectively;

[0012] Step S3: Install a rope outside the sleeve, with the other end of the rope connected to the power end of the power component;

[0013] Step S4: Input the displacement change per minute to the power component and set the maximum displacement value. Control the power component to apply a load to the sleeve through the displacement index, so that the sleeve drives the socket to move toward the insertion port, and they are connected to each other to form a whole according to the uniform displacement change, and inserted to the standard displacement value.

[0014] Step S5: Turn off the power unit, remove the rope, and open the sleeve;

[0015] Repeat steps S1 to S5 and construct the next section of the socket pipe.

[0016] Preferably, the initial connection of the socket and the spigot in step S1 includes:

[0017] Insert the end of the spigot into the socket.

[0018] Preferably, step S4 further includes:

[0019] The load value of the power component is monitored, and when the load value is too large, the connection between the socket and the spigot is checked for any problems.

[0020] Preferably, the sleeve includes two semi-cylindrical structures, and the two semi-cylindrical structures are fastened to the socket and the insertion joint.

[0021] Preferably, each of the two semi-cylindrical structures is provided with a corresponding locking member on its outer wall, which locks the two semi-cylindrical structures to the outer periphery of the socket and the insertion port.

[0022] Preferably, the inner wall of the sleeve is provided with rubber, and the rubber is in contact with the outer wall of the socket and the insertion port.

[0023] Preferably, the inner wall of the sleeve is provided with a first inner groove that matches the outer peripheral structure of the socket and a second inner groove that matches the outer peripheral structure of the insertion port, wherein the first inner groove engages with the annular protrusion on the outer periphery of the socket.

[0024] Preferably, the number of power components is at least two, and they are evenly distributed around the outer periphery of the socket or the insertion port. The power components are hydraulic cylinders or pneumatic cylinders.

[0025] Preferably, the sleeve is provided with a groove along its circumference, and the rope is engaged in the groove, with the end of the rope away from the sleeve being connected to the power end of the power member.

[0026] The application also provides a mechanical construction device for socket and spigot PVC pipes, which comprises the sleeve described in any of the above aspects, the sleeve being sleeved at the joint of the socket and the spigot, and the inner wall of the sleeve being attached to the outer wall of the socket and the outer wall of the spigot respectively, the rope being arranged outside the sleeve, the other end of the rope being connected to the power end of the power member, and the power member being actuated to drive the sleeve and the socket to move towards the spigot, so that the socket and the spigot are inserted into place.

[0027] With respect to the above background, the construction method of the application first initially connects the socket and the spigot of the socket and spigot PVC pipe, so that the spigot has a certain amount of insertion, thereby maintaining the initial stability of the socket and the spigot; a sleeve is arranged at the joint of the socket and the spigot, the sleeve is locked, and the inner wall of the sleeve is attached to the outer wall of the socket and the outer wall of the spigot respectively, the sleeve can not only limit the upward and downward displacement of the two pipe openings during the force process (to prevent arching and concave deformation), but also increase the force area of the socket and spigot PVC pipe to prevent damage to the socket and spigot PVC pipe during construction. A rope is arranged outside the sleeve, the sleeve is connected to the power member through the rope, the power end of the power member inputs the displacement change per minute, the displacement index controls the load applied to the sleeve by the power member, so that the sleeve drives the socket to move towards the spigot, the two are connected to form a whole, and are inserted into the standard displacement value, thereby completing the connection of the socket and the spigot.

[0028] With the above construction method, the load on the sleeve can be automatically controlled according to the displacement value per minute of the power member, the socket and spigot PVC pipe is uniformly stressed, and the power member can replace human labor to save labor costs; at the same time, the pushing force is converted into pulling force through the rope and the sleeve, and the sleeve is used to fix and limit the upward and downward displacement of the socket and spigot PVC pipe, thereby reducing the arching and concave deformation, saving construction time, ensuring the connection accuracy, and improving the construction quality. In addition, the combination of the sleeve and the rope applies load to the socket and spigot PVC pipe, which can avoid the direct action of the rope on the surface of the socket and spigot PVC pipe, the stress is uniform, and the surface of the socket and spigot PVC pipe is not damaged.

[0029] In addition, the application also provides a mechanical construction device for the socket and spigot PVC pipe, which comprises the sleeve, the rope and the power element in the construction method, the sleeve is sleeved at the joint of the socket and the spigot, and the inner wall of the sleeve is attached to the outer wall of the socket and the outer wall of the spigot respectively, the rope is arranged outside the sleeve, the other end of the rope is connected to the power end of the power element, and the power element is actuated to drive the sleeve and the socket to move towards the spigot, so that the socket and the spigot are inserted into place. Therefore, the device can also reduce the phenomenon of arching and sagging deformation, and will not cause damage to the surface of the socket and spigot PVC pipe, thereby reducing the labor cost. BRIEF DESCRIPTION OF DRAWINGS

[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only a part of the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of the provided drawings.

[0031] Figure 1 The mechanical construction method for the socket and spigot PVC pipe provided in the embodiments of the present application is shown in the structural schematic diagram.

[0032] In the figure: 1, socket 2, spigot 3, sleeve 4, rope 5, power element 6, locking element 7, annular protrusion. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0034] In order to make those skilled in the art better understand the present application, the present application will be further described in detail below with reference to the drawings and specific embodiments.

[0035] It should be noted that in the present embodiment, the directions or position relationships indicated by "up", "down", "front", "back" and the like are based on the directions or position relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, "first", "second", "third", "fourth" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0036] As Figure 1As shown, in the embodiment, a mechanical construction method for socket and spigot PVC pipes is provided, which comprises the following steps:

[0037] Step S1, initially butt joint the socket 1 and the spigot 2; that is, insert the end of the spigot 2 into the socket 1 by a certain distance, so as to ensure that the socket 1 and the spigot 2 have a certain initial connection amount, facilitating the subsequent continuous insertion action;

[0038] Step S2, set the sleeve 3 at the insertion position of the socket 1 and the spigot 2, lock the sleeve 3, and make the inner wall of the sleeve 3 respectively adhere to the outer wall of the socket 1 and the outer wall of the spigot 2; since the sleeve 3 respectively adheres to the outer wall of the socket 1 and the outer wall of the spigot 2, it can play a certain limiting role on the socket 1 and the spigot 2, that is, it can limit the upward and downward displacement of the two pipe openings during the force process, and also can increase the force area of the socket and spigot PVC pipe, so as to prevent the socket and spigot PVC pipe from being damaged during the construction process;

[0039] Of course, the sleeve 3 adheres to the outer wall of the socket 1 and the outer wall of the spigot 2, but in order to realize the insertion of the spigot 2 and the socket 1, the setting of the sleeve 3 does not affect the relative movement of the spigot 2 and the socket 1; what the sleeve 3 of the embodiment emphasizes is that it can play a certain limiting and supporting role on the socket 1 and the spigot 2 while not affecting the relative movement of the socket 1 and the spigot 2, so as to prevent the upward and downward displacement of the two pipe openings during the force process.

[0040] Step S3, set the rope 4 outside the sleeve 3, and connect the other end of the rope 4 with the power end of the power member 5; the power member 5 can drive the movement of the rope 4 and the sleeve 3, so as to drive the movement of the socket 1 facing the spigot 2, and realize the insertion of the two; of course, the rope 4 here can be replaced by other ways, as long as it can drive the movement of the sleeve 3, which will not be described here, and all falls within the protection scope of the present application;

[0041] In addition, the sleeve 3 and the socket 1 are driven to move by the rope 4, and the force is located on the sleeve 3, which can also act on the end position of the socket 1; by using the pulling mode of the rope 4, the end of the socket 1 can bear the pulling force instead of the pushing force, and the pulling force can make the insertion of the socket 1 and the spigot 2 more smooth, and reduce the arching and concave deformation of the socket and spigot PVC pipe.

[0042] Step S4, input the displacement change per minute of the power member 5, and set the maximum displacement value; control the load applied by the power member 5 to the sleeve 3 through the displacement index, so that the sleeve 3 drives the socket 1 to move towards the spigot 2, and the two are mutually butted to form a whole according to the uniform displacement change, and are inserted to the standard displacement value; at the same time, the load value of the power member 5 can be monitored, when the load value appears too large, the butt joint of the socket 1 and the spigot 2 needs to be checked whether there is a problem, until all problems are excluded, the construction can continue, so as to avoid the butt joint not in place;

[0043] After the spigot 1 and the socket 2 are inserted, the power member 5 is closed, the rope 4 is removed, the sleeve 3 is opened and taken off, and the spigot and socket PVC pipe construction work is completed.

[0044] The steps S1-S5 are repeated to construct the next spigot and socket pipe.

[0045] In summary, the sleeve 3 load can be automatically controlled according to the power member 5 displacement per minute value, the spigot and socket PVC pipe is uniformly stressed, and the labor cost is saved by replacing the manpower. At the same time, the pushing force is converted into pulling force by the rope 4 and the sleeve 3, and the sleeve 3 is used to fix and limit the up and down displacement of the spigot and socket PVC pipe, reducing the arching and sagging deformation, saving construction time, ensuring the butt joint accuracy, and improving the construction quality. In addition, the sleeve 3 and the rope 4 are combined to apply load to the spigot and socket PVC pipe, which can avoid the rope 4 directly acting on the surface of the spigot and socket PVC pipe, and the stress is uniform, which will not damage the surface of the spigot and socket PVC pipe.

[0046] In addition, the sleeve 3 includes two half-cylindrical structures, which are buckled at the insertion part of the spigot 1 and the socket 2. Specifically, in order to facilitate the installation and removal of the sleeve 3, the sleeve 3 is provided as two mutually buckled parts. When installing, the two half-cylindrical structures are buckled at the spigot 1 and the socket 2, and the two half-cylindrical structures are locked. When removing, the two half-cylindrical structures are loosened, and then the two half-cylindrical structures are removed, which is convenient and fast.

[0047] Of course, the locking member 6 is arranged on the two half-cylindrical structures. The locking member 6 can be locked by bolts and nuts, or other clamping methods, which are not limited here, as long as the two half-cylindrical structures can be completely buckled and stably locked.

[0048] It should be noted that a rubber layer is arranged on the inner wall of the sleeve 3, which contacts the outer wall of the spigot 1 and the socket 2. This can not only protect the surface of the spigot and socket PVC pipe from damage caused by rigid contact, but also increase the friction between the sleeve 3 and the spigot 1, facilitating the movement of the spigot 1.

[0049] Since the end of the socket 1 needs to be inserted into the socket 2, the end of the socket 1 will have an annular protrusion 7 with a large inner and outer diameter. In this embodiment, a first inner groove is provided on the inner wall of the sleeve 3 to engage with the annular protrusion 7. That is, the first inner groove can cooperate with the annular protrusion 7, thereby driving the annular protrusion 7 and the socket 1 to move during the movement of the sleeve 3. In addition, a second inner groove is provided on the inner wall of the other side of the sleeve 3 to cooperate with the outer wall of the socket 2. The second inner groove is cylindrical and matches the outer periphery of the socket 2. The setting of the second inner groove is just to ensure that it has a certain upper and lower limiting effect on the socket 2 to prevent the socket 2 from shaking up and down in the socket 1.

[0050] To ensure uniform force distribution on the sleeve 3 during movement, at least two power components 5 are installed, evenly distributed around the outer periphery of the socket 1 or insert 2. Specifically, the rope 4 connected to the power end of the power component 5 must exert a balanced force on the sleeve 3 to prevent one side of the sleeve 3 from experiencing greater force than the other. Of course, the power component 5 can be a hydraulic cylinder or a pneumatic cylinder, etc., without further restrictions.

[0051] Based on the above embodiments, when the sleeve 3 is moved by the rope 4, a groove can be provided around the outer periphery of the sleeve 3 to engage the rope 4, thereby ensuring that the outer periphery of the sleeve 3 is evenly stressed. Of course, other fixing methods can also be used to connect the rope 4 and the sleeve 3, such as connecting lugs with through holes, where the rope 4 passes through the through hole of the connecting lug and is fixed to the sleeve 3. These methods will not be detailed here, but all fall within the scope of this application. It should be noted that the rope 4 can also be replaced by a connecting rod or other structures, as long as it can drive the sleeve 3 to move stably.

[0052] In addition, such as Figure 1 As shown, in this embodiment, a mechanized construction device for socket-type PVC pipes is also provided. The device includes a sleeve 3, a rope 4, and a power component 5 as described above. Similar to the above, the inner wall of the sleeve 3 is respectively attached to the outer wall of the socket 1 and the outer wall of the spigot 2, and the outside of the sleeve is connected to the power end of the power component 5 through the rope 4, thereby driving the sleeve 3 and the socket 1 to move toward the spigot 2 so that the socket 1 and the spigot 2 are inserted into place.

[0053] It should be noted that in this specification, relational terms such as first and second are used only to distinguish one entity from several other entities, and do not necessarily require or imply any such actual relationship or order between these entities.

[0054] The principles and implementations of the present application are described in detail with specific examples in this paper, and the above examples are only used to help understand the method of the present application and its core idea. It should be pointed out that for ordinary skilled persons in the technical field, some improvements and modifications can be made without departing from the principles of the present application, and these improvements and modifications also fall within the protection scope of the claims of the present application.

Claims

1. A method for mechanical installation of a bell and spigot PVC pipe, characterized in that, The method comprises the following steps: Step S1, initially butt joint the socket and the spigot; Step S2, set a sleeve at the joint of the socket and the spigot, lock the sleeve, and make the inner wall of the sleeve respectively adhere to the outer wall of the socket and the outer wall of the spigot; Step S3, set a rope outside the sleeve, and connect the power end of the power member at the other end of the rope; Step S4, input the displacement change per minute of the power member, set the maximum displacement value, control the power member to exert load on the sleeve through the displacement index, make the sleeve drive the socket to move towards the spigot, and butt joint the socket and the spigot to form a whole according to the uniform displacement change, and insert into the standard displacement value; Step S5, close the power member, remove the rope, and open the sleeve; Repeat steps S1 to S5 to construct the next section of socket and spigot pipe; The spigot and the socket are arranged to move relative to each other. The inner wall of the sleeve is respectively provided with a first inner groove matched with the outer peripheral structure of the socket and a second inner groove matched with the outer peripheral structure of the spigot, and the first inner groove is clamped with the annular protrusion of the outer periphery of the socket.

2. The mechanical installation of bell and spigot PVC pipe method according to claim 1, wherein, The initial butt joint of the socket and the spigot in step S1 comprises: Insert the end of the spigot into the socket.

3. The mechanical installation method of bell and spigot PVC pipes according to claim 2, characterized in that, The step S4 further comprises: Monitor the load value of the power member, and check whether the butt joint of the socket and the spigot has a problem when the load value is too large.

4. The mechanical installation of bell and spigot PVC pipe method according to claim 3 wherein, The sleeve comprises two semi-cylindrical structures, and the two semi-cylindrical structures are buckled at the joint of the socket and the spigot.

5. The mechanical installation of bell and spigot PVC pipe method according to claim 4 wherein, Corresponding locking members are arranged on the outer walls of the two semi-cylindrical structures, and the two semi-cylindrical structures are locked on the outer periphery of the socket and the spigot through the locking members.

6. The mechanical installation of bell and spigot PVC pipe method according to claim 5 wherein, Rubber is arranged on the inner wall of the sleeve, and the rubber is in contact with the outer walls of the socket and the spigot.

7. The mechanical installation of bell and spigot PVC pipe method according to any one of claims 1 to 6 wherein, The number of the power members is at least two, and the power members are uniformly distributed on the outer periphery of the socket or the spigot. The power members are hydraulic cylinders or pneumatic cylinders.

8. The mechanical installation of bell and spigot PVC pipe method according to claim 7 wherein, A groove is arranged on the outer periphery of the sleeve along the circumference thereof, the rope is clamped in the groove, and the end of the rope away from the sleeve is connected to the power end of the power member.

9. A mechanical bell and spigot PVC pipe installation apparatus, characterised in that, For the socket and spigot type PVC pipe mechanized construction method of any one of claims 1-8, the sleeve is arranged at the joint of the socket and the spigot, and the inner wall of the sleeve respectively adheres to the outer wall of the socket and the outer wall of the spigot. A rope is arranged outside the sleeve, and the other end of the rope is connected to the power end of the power member. The power member acts to drive the sleeve and the socket to move towards the spigot, so that the socket and the spigot are inserted into position.

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