Air compressor cooling structure

By designing an adjustable cooling pipe and insulation pipe structure, the problem of high air flow temperature in the screw compressor and the inability to flexibly choose cooling is solved, and the adaptability of the air compressor in different environments is achieved.

CN116447140BActive Publication Date: 2025-10-03JIANGSU NEWCOSO MASCH CO LTD
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Patent Information

Application Number
CN202310398811.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-14
Publication Date
2025-10-03
Estimated Expiration
2043-04-14

AI Technical Summary

Technical Problem

When existing screw compressors compress air, the exhaust air temperature is relatively high, and it is impossible to choose whether to cool it down according to actual needs. The flexibility of use is poor, which limits its scope of use.

Method used

An air compressor cooling structure is designed, including a cooling pipe and an insulation pipe. The cooling pipe and the insulation pipe are adjusted up and down by rotating an extended drive rod, and the docking and separation mechanism drives the docking guide pipe to move horizontally, realizing adaptive airflow delivery and flexible selection of cooling or insulation mode.

Benefits of technology

It enables flexible selection of cooling or heat preservation mode according to demand, improves the flexibility and adaptability of the air compressor, and meets the use requirements in different environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an air compressor cooling structure, comprising a compression box, a connecting pipe, an exhaust pipe, a positioning bracket plate, a cooling guide mechanism, and a docking and separation mechanism; the present invention designs two cooling pipes and an insulation pipe for air flow to pass through, when normal operation is performed, compressed air is transported through the insulation pipe, and when cooling and transportation are required, compressed air is transported through the cooling pipe, and the cooling pipe and the insulation pipe are rotated by extending the driving rod to swap the upper and lower positions, and then the two docking guide pipes are driven by the docking and separation mechanism to move horizontally and be inserted into the two ends of the cooling pipe or the insulation pipe for connection, thereby achieving adaptive adjustment and flexible and convenient use.
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Description

Technical Field

[0001] The invention relates to an air compressor cooling structure. Background Art

[0002] A screw compressor is a positive displacement gas compression machine whose working volume performs a rotational motion. The compression of the gas is achieved by the change of volume, and the change of volume is achieved by the rotational motion of a pair of rotors of the compressor inside the casing. When existing screw compressors compress the air, the discharged air flow has a higher temperature due to the rotational compression of the screw. When high-temperature air flow needs to be discharged, the compressed discharged air flow does not need to be cooled and can be used normally. However, when in a specific usage environment, the discharged compressed air needs to be cooled. Existing screw compressors generally have a structure that discharges after a cooling system, or directly delivers the compressed air flow without cooling. It cannot be adaptively selected according to actual needs to deliver after cooling or directly deliver without cooling. The structure has poor flexibility and its scope of use is greatly limited. Summary of the Invention

[0003] In view of the above-mentioned deficiencies in the prior art, the present invention solves the problem of providing an air compressor cooling structure with adjustable operating modes.

[0004] In order to solve the above problems, the technical solutions adopted by the present invention are as follows:

[0005] An air compressor cooling structure comprises a compression box, a connecting pipe, an exhaust pipe, a positioning bracket plate, a cooling guide mechanism, and a docking and separation mechanism; a compression screw is installed in the middle of the compression box, and a compression motor is installed on the outside of one end of the compression box, and the compression motor drives the compression screw to rotate; an air inlet pipe is installed on the upper side of the other end of the compression box; a connecting pipe is installed on the lower side of the compression box; a positioning bracket plate is installed on both sides of the lower end of the compression box; the cooling guide mechanism is installed between the two positioning bracket plates; the cooling guide mechanism comprises a positioning frame, a cooling pipe, an insulation pipe, a telescopic pipe, a docking guide pipe, a lap column, and an extension drive rod; the positioning frame is installed between the two positioning bracket plates; A cooling pipe and an insulation pipe are respectively installed in the upper and lower parts of the middle of the positioning frame; a lap column is installed between the cooling pipe and the insulation pipe; an extension drive rod is installed in the middle of one side of the lap column; the outer end of the extension drive rod passes through one side of the positioning frame and extends to the outside of the positioning bracket plate; the lower end of the connecting pipe is connected to one side of the positioning frame; the exhaust pipe is connected and installed on the other side of the positioning frame; a telescopic pipe is respectively installed on one side of the lower end of the connecting pipe and the inner end of the exhaust pipe, and the outer ends of the telescopic pipes are respectively connected to a docking conducting pipe; the rotation of the extension drive rod drives the cooling pipe and the insulation pipe to swap the upper and lower positions, and the docking separation mechanism drives the docking conducting pipe to move horizontally and insert it into the two ends of the cooling pipe or the insulation pipe.

[0006] Furthermore, the docking and separation mechanism includes a movable column, a sliding block, a transverse screw rod, and an external adjustment block; sliding slots are respectively provided on the two upper parts of the positioning frame; a movable column is respectively installed on the upper side of the docking guide tube; a sliding block is respectively installed on the upper end of the movable column; the sliding blocks are respectively slidably engaged on the sliding slots; the transverse screw rod is horizontally connected and rotatably engaged in the two sliding slots, and the transverse screw rod located in the sliding slot is respectively provided with external thread sections with opposite screw teeth, and the external thread sections are respectively threadedly screwed with a sliding block; the outer end of the transverse screw rod passes through the other side of the positioning frame and extends to the outside of the positioning bracket plate, and the outer end of the transverse screw rod is connected to the external adjustment block.

[0007] Furthermore, it also includes an external power unit; the external power unit includes an external motor, an external shaft, a transmission gear, and a transmission sprocket; the external motor is installed on the outside of the positioning bracket plate; the outside of the external motor is connected to the external shaft; the outer end of the external shaft and the outer end of the extended drive rod are respectively installed with transmission gears, and the transmission gears are transmitted through the transmission sprocket.

[0008] Furthermore, a curved cooling cavity is provided inside the cooling pipe; a straight-through cavity is provided inside the insulation pipe; docking grooves are respectively provided at both ends of the cooling cavity and the straight-through cavity; abutment sealing rings are provided around the outer end of the docking conducting pipe; the docking conducting pipe is sealed and plugged into the docking groove through the abutment sealing ring.

[0009] Furthermore, the cooling pipe is made of aluminum alloy material; and the insulation pipe is made of polyurethane material.

[0010] Furthermore, the positioning frame is in a U-shaped structure.

[0011] The beneficial effects of the present invention are as follows:

[0012] The present invention designs two cooling pipes and insulation pipes for air flow to pass through. During normal operation, compressed air is transported through the insulation pipe. When cooling and transportation are required, compressed air is transported through the cooling pipe. The cooling pipe and the insulation pipe are rotated by extending the driving rod to swap the upper and lower positions, and then the two docking conducting pipes are driven by the docking and separation mechanism to move horizontally and be inserted into the two ends of the cooling pipe or the insulation pipe for connection, thereby achieving adaptive adjustment and flexible and convenient use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the present invention.

[0014] Figure 2 It is a structural schematic diagram of the cooling guide mechanism and the docking and separation mechanism of the present invention.

[0015] Figure 3 For the present invention Figure 2 Schematic diagram of the structure in which the central butt-jointed conducting pipe is separated from both ends of the cooling pipe.

[0016] Figure 4 It is a structural schematic diagram of one side of the positioning frame of the present invention.

[0017] Figure 5 This is a schematic structural diagram of the other side of the positioning frame of the present invention.

[0018] Figure 6 It is an enlarged structural schematic diagram of the cooling and flow guiding mechanism of the present invention.

[0019] Figure 7 For the present invention Figure 4 Schematic diagram of the locally enlarged structure in . Implementation Method

[0020] The present invention will be described in further detail below with reference to the accompanying drawings.

[0021] like Figures 1 to 7As shown, an air compressor cooling structure includes a compression box 1, a connecting pipe 2, an exhaust pipe 3, a positioning bracket plate 4, a cooling guide mechanism 5, and a docking and separation mechanism 6; a compression screw 12 is installed in the middle of the compression box 1, and a compression motor 11 is installed on the outside of one end of the compression box 1, and the compression motor 11 drives the compression screw 12 to rotate; an air inlet pipe 13 is installed on the upper side of the other end of the compression box 1; a connecting pipe 2 is installed on the lower side of the compression box 1; a positioning bracket plate 4 is installed on both sides of the lower end of the compression box 1; the cooling guide mechanism 5 is installed between the two positioning bracket plates 4; the cooling guide mechanism 5 includes a positioning frame 55, a cooling pipe 51, an insulation pipe 52, a telescopic pipe 57, a docking guide pipe 56, a lap column 53, and an extension drive rod 54; the positioning frame 55 is installed between the two positioning bracket plates 4; the The cooling pipe 51 and the insulation pipe 52 are respectively installed in the upper and lower parts of the middle of the positioning frame 55; a lap column 53 is installed between the cooling pipe 51 and the insulation pipe 52; an extension drive rod 54 is installed in the middle of one side of the lap column 53; the outer end of the extension drive rod 54 passes through one side of the positioning frame 55 and extends to the outside of the positioning bracket plate 4; the lower end of the connecting pipe 2 is connected and extends to one side of the positioning frame 55; the exhaust pipe 3 is connected and installed on the other side of the positioning frame 55; a telescopic pipe 57 is respectively installed on one side of the lower end of the connecting pipe 2 and the inner end of the exhaust pipe 3, and the outer ends of the telescopic pipe 57 are respectively connected to a docking conducting pipe 56; the rotation of the extension drive rod 54 drives the cooling pipe 51 and the insulation pipe 52 to swap the upper and lower positions, and the docking separation mechanism 6 drives the docking conducting pipe 56 to move horizontally and insert it into the two ends of the cooling pipe 51 or the insulation pipe 52.

[0022] like Figures 1 to 7 As shown, in order to facilitate horizontal docking or separation of the docking conducting tube 56, it is further preferred that the docking and separation mechanism 6 includes a movable column 62, a sliding block 63, a transverse screw rod 61, and an external adjusting block 64; the two upper parts of the positioning frame 55 are respectively provided with sliding slots 551; a movable column 62 is respectively installed on the upper side of the docking conducting tube 56; a sliding block 63 is respectively installed on the upper end of the movable column 62; the sliding blocks 63 are respectively slidably engaged on the sliding slots 551; the transverse screw rod 61 is horizontally connected and rotatably engaged in the two sliding slots 551, and the transverse screw rod 61 located in the sliding slot 551 is respectively provided with external thread sections with opposite screw teeth, and the external thread sections are respectively threadedly screwed with a sliding block 63; the outer end of the transverse screw rod 61 passes through the other side of the positioning frame 55 and extends to the outside of the positioning bracket plate 4, and the outer end of the transverse screw rod 61 is connected to the external adjusting block 64.

[0023] like Figures 1 to 7As shown, in order to facilitate the rotational drive of the extension drive rod 54, it is further preferred to further include an external power unit 7; the external power unit 7 includes an external motor 71, an external shaft 72, a transmission gear 73, and a transmission sprocket 74; the external motor 71 is installed on the outside of the positioning bracket plate 4; the outside of the external motor 71 is connected to the external shaft 72; the outer end of the external shaft 72 and the outer end of the extension drive rod 54 are respectively installed with a transmission gear 73, and the transmission gear 73 is transmitted through the transmission sprocket 74.

[0024] like Figures 1 to 7 As shown, to ensure stable docking of the docking conduit 56 with the cooling tube 51 or the insulation tube 52, the cooling tube 51 is provided with a curved cooling cavity 511; the insulation tube 52 is provided with a straight-through cavity 521; docking grooves 59 are respectively defined at both ends of the cooling cavity 511 and the straight-through cavity 521; and the outer end of the docking conduit 56 is provided with abutment sealing rings 58, which seal the docking conduit 56 in the docking grooves 59. Furthermore, the cooling tube 51 is made of aluminum alloy; the insulation tube 52 is made of polyurethane. Furthermore, the positioning frame 55 has a U-shaped structure.

[0025] The present invention is designed with two cooling pipes 51 and insulation pipes 52 for air flow to pass through. During normal operation, compressed air is transported through the insulation pipe 52. When cooling and transportation are required, compressed air is transported through the cooling pipe 51. The cooling pipe 51 and the insulation pipe 52 are rotated by extending the driving rod 54 to swap the upper and lower positions, and then the two docking conducting pipes 56 are driven by the docking and separation mechanism 6 to move horizontally and be inserted into the two ends of the cooling pipe 51 or the insulation pipe 52, so as to achieve adaptive adjustment and flexible and convenient use.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An air compressor cooling structure, characterized in that: The exhaust gas fan of the present invention is connected with the exhaust gas fan of the present invention, and the exhaust gas fan of the present invention is connected with the exhaust gas fan of the present invention to the exhaust gas fan of the present invention. The channel is installed through the other side of the positioning frame; a telescopic pipe is respectively installed on one side of the lower end of the communicating pipe and the inner end of the exhaust pipe, and the outer ends of the telescopic pipes are respectively connected to a docking conducting pipe; the extended driving rod rotates to drive the cooling pipe and the insulation pipe to swap the upper and lower positions, and the docking separation mechanism drives the docking conducting pipe to move horizontally and be inserted into the two ends of the cooling pipe or the insulation pipe; the docking separation mechanism includes a movable column, a sliding block, a horizontal screw rod, and an external adjustment block; the two upper parts of the positioning frame are respectively provided with sliding slots; a movable column is respectively installed on the upper side of the docking conducting pipe; a sliding block is respectively installed on the upper end of the movable column; the sliding blocks are respectively slidably engaged with the sliding slots; the horizontal screw rod is horizontally connected and rotatably engaged in the two sliding slots, and the horizontal screw rod located in the sliding slot is respectively provided with external thread sections with opposite screw teeth, and the external thread sections are respectively threadedly screwed with a sliding block; the outer end of the horizontal screw rod passes through the other side of the positioning frame and extends to the outside of the positioning bracket plate, and the outer end of the horizontal screw rod is connected to the external adjustment block.

2. The air compressor cooling structure according to claim 1, characterized in that: It also includes an external power unit; the external power unit includes an external motor, an external shaft, a transmission gear, and a transmission sprocket; the external motor is installed on the outside of the positioning bracket plate; the outside of the external motor is connected to the external shaft; the outer end of the external shaft and the outer end of the extended drive rod are respectively installed with transmission gears, and the transmission gears are transmitted through the transmission sprocket.

3. The air compressor cooling structure according to claim 1, characterized in that: A curved cooling cavity is provided inside the cooling pipe; a straight-through cavity is provided inside the insulation pipe; docking grooves are respectively provided at both ends of the cooling cavity and the straight-through cavity; abutment sealing rings are provided around the outer end of the docking conducting pipe; the docking conducting pipe is sealed and plugged into the docking groove through the abutment sealing ring.

4. The air compressor cooling structure according to claim 1, characterized in that: The cooling pipe is made of aluminum alloy material; the thermal insulation pipe is made of polyurethane material.

5. The air compressor cooling structure according to claim 1, characterized in that: The positioning frame is in a U-shaped structure.

Citation Information

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