An on-line monitoring system for an automatic metering and dosing device for coal flotation
By monitoring and analyzing the vibration and humidity data of the equipment, the fan is controlled to adjust its offset and perform drying operations. This solves the problem of inaccurate reagent addition in the automatic metering and dosing device for coal flotation, and achieves accurate reagent addition and effective resource utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-19
- Publication Date
- 2026-03-27
AI Technical Summary
In existing automatic metering and dosing devices for coal flotation, the amount of reagent loss during the reagent addition process cannot be accurately detected. This results in reagents adhering to the inner wall of the pipes, reducing the amount of reagents, affecting the effectiveness of the reagents, and wasting resources.
By processing and analyzing the equipment vibration and humidity data through monitoring components, execution signals are generated to control the fan to adjust the offset of the medicine and dry the humidity area, preventing the medicine from getting damp and sticking, and achieving accurate medicine addition.
This solves the problem of inaccurate drug addition, prevents drugs from getting damp and sticking, ensures accurate drug dosage, and avoids resource waste.
Smart Images

Figure CN116459951B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to automatic dosing monitoring technology, in particular to an online monitoring system for a coal flotation automatic metering dosing device. BACKGROUND
[0002] The coal flotation method is a coal separation method based on comprehensive consideration of different characteristics of the physical and chemical properties of the mineral surface, and is also a widely used coal separation method. The coal particles have hydrophobicity on their own surface, and the hydrophobicity of the coal surface is also improved after adding the flotation agent. The coal flotation needs to add the flotation agent through the dosing equipment. The dosing equipment only detects the amount of added medicine, and the amount of medicine lost during the addition process cannot be obtained, so the actual amount of added medicine is less than the detected amount, the automatic metering function of the dosing equipment is inaccurate, and the effect of the added medicine is affected. During the addition of the medicine, part of the medicine is attached to the inner wall of the pipeline due to the mutual contact between the medicine and the inner wall of the pipeline, so that the amount of added medicine is reduced, and the target position is not added with enough medicine, resulting in an error in the proportioning, which cannot meet the needs of the user, and the product after proportioning cannot be used, causing waste of resources.
[0003] In view of the above technical problems, the present application provides a solution. SUMMARY
[0004] The purpose of the present application is to analyze the device vibration data and the device humidity data by the processing module, so that the execution module can perform preparation in advance, and the execution module can perform drying operation in the area with high humidity in advance according to the analysis of the device humidity data by the processing module, so that the medicine will not be damp and adhered when passing through the humidity area during the addition of the medicine. The execution module controls the driving motor to transmit the fan to the corresponding position according to the offset adjustment execution signal transmitted by the processing module, and then starts the fan in the opposite direction to blow the falling medicine, so that the medicine gradually reduces the offset amplitude before contacting the blocking belt, solves the problems of inaccurate automatic metering and reduced amount of added medicine, and provides an online monitoring system for a coal flotation automatic metering dosing device.
[0005] The purpose of the present application can be achieved by the following technical solutions:
[0006] An online monitoring system for a coal flotation automatic metering dosing device, comprising a dosing assembly and a monitoring assembly, the monitoring assembly comprising an acquisition module, a processing module and an execution module.
[0007] The collecting module collects the dosing equipment structure data, pipeline data and falling deviation data, and transmits the collected data to the processing module; the dosing equipment structure data includes equipment vibration data and equipment humidity data; the pipeline data includes pipeline size data, pipeline resistance data and dosing intensity data;
[0008] The processing module processes the dosing equipment structure data, pipeline data and falling deviation data transmitted by the collecting module, and generates an execution signal according to the processing result, and then transmits the execution signal to the execution module;
[0009] The data analysis and processing of the processing module is as follows:
[0010] After the equipment vibration data is subjected to the extreme value removal and average value calculation operation, the obtained equipment vibration average value data is used to draw coordinate points in a binary coordinate system established based on the collection time and the equipment vibration average value, and the connection lines between adjacent coordinate points and the connection line slopes are calculated, then the equipment vibration data trend is judged according to the slope change, and the falling deviation data corresponding to the equipment vibration data is determined, then the falling deviation data is compared with the pipeline size data;
[0011] The humidity normal interval and the humidity abnormal interval are set up to compare the equipment humidity data collected by the collecting module, and the local dehumidification execution signal and the overall dehumidification execution signal are generated according to the comparison result, and the local dehumidification execution signal and the overall dehumidification execution signal are transmitted to the execution module;
[0012] The processing module can calculate the moving intensity data of the medicine in the pipeline according to the difference between the pipeline resistance data and the dosing intensity data, and calculate the moving speed of the medicine in the pipeline according to the pipeline size data, and judge when the medicine flows out from the horizontal position of the pipeline;
[0013] The execution module receives the execution signal of the processing module, and performs the corresponding execution operation according to the execution signal.
[0014] As a preferred embodiment of the present application, the dosing assembly comprises a dosing device and an automatic metering structure, the dosing device is provided with an outer feeding pipe on one side, the inner side of the outer feeding pipe is integrally formed with an inner feeding pipe, the lower end of the inner feeding pipe is provided with a barrier belt, the inner side of the barrier belt is provided with support rings at the upper and lower ends, the outer side of the outer feeding pipe is integrally formed with a plurality of evenly distributed clamping rings corresponding to the positions of the support rings, the inner side of the clamping ring is provided with a plurality of evenly distributed rolling balls, the lower end of the outer feeding pipe is provided with grooves in four directions, the outer side of the barrier belt is provided with an external gear rack corresponding to the positions of the grooves, the outer side of the barrier belt is provided with a drive gear corresponding to the positions of the external gear rack, the both sides of the outer side wall of the drive gear are provided with transmission shafts, the end of the transmission shaft away from the drive gear is provided with a meshing gear, the outer side of the transmission shaft is provided with a drive tooth at the middle position, the outer side of the dosing device is provided with a drive motor corresponding to the positions of the transmission shafts, and the output end of the drive motor is provided with a drive tooth two.
[0015] As a preferred embodiment of the present application, the inner side of the barrier belt is provided with a fan at the middle position, the outer side of the barrier belt is provided with a breathable belt at the middle position, a plurality of evenly distributed air holes are formed in the outer side of the breathable belt, the side of the fan close to the breathable belt is provided with a connecting line, a plurality of evenly distributed connecting belt grooves are formed in the outer side wall of the support ring, the outer side of the support ring is provided with a support frame corresponding to the positions of the connecting belt grooves, and the outer side of the support frame is slidably connected with an inner connecting belt.
[0016] As a preferred embodiment of the present application, the inner side wall of the inner connecting belt is integrally formed with an internal gear rack on one side, the outer side wall of the support frame is rotatably connected with a first transmission gear corresponding to the positions of the internal gear racks, the inner surface of the support frame is rotatably connected with a second transmission gear corresponding to the positions of the first transmission gears, the inner surface of the support frame is rotatably connected with a third transmission gear corresponding to the positions of the second transmission gears, the upper surface of the third transmission gear is provided with an adjusting shaft, and the outer side wall of the adjusting shaft is integrally formed with a protrusion in three directions.
[0017] As a preferred embodiment of the present application, the outer side wall of the fan is provided with a support plate corresponding to the positions of the adjusting shafts, a through hole is formed in the upper surface of the support plate corresponding to the positions of the adjusting shafts, a connecting shaft is installed at the rotating shaft position of the fan, a fifth transmission gear is installed at the end of the connecting shaft close to the adjusting shaft, a swivel box is installed on the upper surface of the support plate corresponding to the positions of the connecting shafts, a fourth transmission gear is rotatably connected to the upper surface of the support plate corresponding to the positions of the adjusting shafts, and a meshing hole is formed in the upper surface of the fourth transmission gear.
[0018] As a preferred embodiment of the present application, the connecting shaft is connected with the rotating wheel I and the rotating wheel II at the position corresponding to the inside of the rotating box, the planetary gear structure is installed at the position corresponding to the rotating wheel II outside the connecting shaft, the rotating wheel I and the rotating wheel II are provided with a plurality of installation grooves outside, the protrusions are slidably connected with the installation grooves through the elastic expansion springs, and the rotating sleeve I and the rotating sleeve II are sleeved outside the rotating wheel I and the rotating wheel II.
[0019] Compared with the prior art, the present application has the following advantages:
[0020] 1. The vibration trend of the equipment can be judged through the processing and analysis of the equipment vibration data and the equipment humidity data by the processing module, so that the falling deviation of the medicine caused by the vibration when the medicine is discharged from the position of the feeding inner tube can be calculated in advance, the execution module can perform the preparation in advance, and the execution module can perform the drying operation in the area with high humidity of the equipment in advance according to the analysis of the equipment humidity data by the processing module, so that the medicine will not be damp and adhered when passing through the humidity area during the adding process, and the change of the nature of the added medicine due to damp and the reduction of the actual adding amount due to adhesion can be prevented.
[0021] 2. After the medicine falls from the position of the feeding inner tube, the deviation occurs due to the influence of the vibration caused by the equipment operation, the execution module controls the driving motor to rotate corresponding number of turns according to the offset adjustment execution signal transmitted by the processing module, and the fan is transmitted to the corresponding position, and then the fan in the opposite direction is started to blow the wind force to the falling medicine, so that the amplitude of the deviation is gradually reduced before the medicine contacts the blocking belt, and the medicine will not contact the blocking belt to cause the reduction of the amount of medicine. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to facilitate the understanding of those skilled in the art, the present application will be further described below with reference to the drawings.
[0023] Figure 1 is the feeding pipe structure of the present application;
[0024] Figure 2 is the blocking belt structure of the present application;
[0025] Figure 3 is the support frame structure of the present application;
[0026] Figure 4 is the A part enlarged structure of the present application; Figure 3
[0027] Figure 5 is the B part enlarged structure of the present application; Figure 3
[0028] Figure 6 The system structure diagram of the present application;
[0029] In the figure: 1, feeding outer tube; 2, feeding inner tube; 31, blocking belt; 32, outer rack; 33, connecting line; 34, driving gear; 35, support frame; 36, inner connecting belt; 37, connecting belt groove; 38, fan; 39, support ring; 41, inner rack; 42, support plate; 43, connecting shaft; 44, rotary box; 45, fifth transmission gear; 46, adjusting rotating shaft; 47, fourth transmission gear; 48, convex strip; 49, third transmission gear; 410, first transmission gear; 411, second transmission gear. DETAILED DESCRIPTION
[0030] The technical solutions of the present application will be described clearly and completely below in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0031] Embodiment 1
[0032] Please refer to Figures 1-6 As shown in the figure, an online monitoring system for the automatic metering and dosing device for coal flotation, comprising a dosing assembly and a monitoring assembly, the monitoring assembly comprising an acquisition module, a processing module and an execution module;
[0033] The acquisition module acquires dosing equipment structure data, pipeline data and falling deviation data, and transmits the acquired data to the processing module; the dosing equipment structure data includes equipment vibration data and equipment humidity data; the pipeline data includes pipeline size data, pipeline resistance data and dosing intensity data;
[0034] The processing module processes the dosing equipment structure data, pipeline data and falling deviation data transmitted by the acquisition module, and generates an execution signal according to the processing result, which is then transmitted to the execution module;
[0035] The data processing and analysis method of the processing module is as follows:
[0036] The equipment vibration data at the same time transmitted by the acquisition module is subjected to a de-extreme value averaging operation to obtain the equipment vibration average value, and then the equipment vibration average values at each time are arranged in the order of acquisition time, and coordinate points are plotted in a binary coordinate system established with the acquisition time and the equipment vibration average value, the adjacent coordinate points are connected, the slope of each segment is calculated, and according to the inclination direction, the positive slope value Zx and the negative slope value Fx are marked, and then the absolute values of the positive slope value Zx and the negative slope value Fx are compared;
[0037] If the absolute value of the positive slope value Zx and the negative slope value Fx gradually decreases over time, it indicates that the device vibration data gradually tends to be stable, and the change trend of the slope can be used to determine when the device vibration data reaches a stable state; if the absolute value of the positive slope value Zx and the negative slope value Fx gradually increases over time, it indicates that the device vibration data fluctuates greatly, and the starting time is determined, if the starting time is short, it is determined that it is caused by the device starting, if the starting time is long, it is determined that the device has a fault, and a signal is transmitted to the control device to suspend work for device maintenance operation; if the absolute value of the positive slope value Zx and the negative slope value Fx does not change greatly over time, it indicates that the device vibration data has reached a stable state;
[0038] The processing module can determine the development trend of the next vibration amplitude and vibration frequency of the device according to the analysis of the device vibration data collected by the collection module. The processing module analyzes the device vibration data and the falling offset data at the same time, and draws a relationship curve in the coordinate system drawn with the device vibration data and the falling offset data as the x-axis and y-axis, so that the processing module can determine the drug falling position offset caused by vibration when the dosing device doses according to the drawn relationship curve;
[0039] The processing module compares the corresponding drug falling offset data with the pipeline size data. If the drug falling offset data in the pipeline length range is greater than half of the pipeline inner diameter data, an offset adjustment execution signal is generated, and the offset adjustment execution signal is transmitted to the execution module. If the drug falling offset data in the pipeline length range is less than or equal to half of the pipeline inner diameter data, there is no abnormality, and no operation is performed. The pipeline size data includes pipeline length data and pipeline inner and outer diameter data.
[0040] A humidity normal interval and a humidity abnormal interval are set up, and the device humidity data at the same time transmitted by the collection module is subjected to a de-extreme value mean value operation to obtain a device humidity mean value. Then, the device humidity mean value is compared with the humidity normal interval and the humidity abnormal interval. After the device humidity mean value belongs to a certain interval, the count of the interval is increased by one. After the comparison is completed, the counts of the humidity normal interval and the humidity abnormal interval are obtained as normal count value Sz and abnormal count value Sy, respectively. If Sz is greater than or equal to Sy, and Sy is not equal to zero, a local dehumidification execution signal is generated, and the local dehumidification execution signal is transmitted to the execution module. If Sz is greater than Sy, and Sy is equal to zero, there is no abnormality, and no operation is performed. If Sz is less than Sy, a comprehensive dehumidification execution signal is generated, and the comprehensive dehumidification execution signal is transmitted to the execution module.
[0041] The processing module can calculate the moving force data of the medicine in the pipeline according to the difference between the pipeline resistance data and the dosing force data, and calculate the moving speed of the medicine in the pipeline according to the pipeline size data, and determine when the medicine flows out from the horizontal position of the pipeline;
[0042] The execution module receives the execution signal of the processing module, obtains the coordinates of the position with larger humidity data after receiving the local dehumidification execution signal, starts the electric heating sheet at the corresponding position, and performs the drying operation on the local position; after receiving the comprehensive dehumidification execution signal, all electric heating sheets are started to perform the drying operation on all positions; after receiving the offset adjustment execution signal, the corresponding mechanical parts are controlled to adjust the falling offset of the medicine;
[0043] In the prior art, the dosing equipment with automatic metering dosing function only detects the amount of added medicine when performing the dosing operation, and the amount of medicine lost during the adding process cannot be obtained, so that the actual amount of added medicine is less than the detected added amount, the automatic metering function of the dosing equipment is inaccurate, and the effect of the dosing medicine is affected;
[0044] Through the processing and analysis of the equipment vibration data and the equipment humidity data by the processing module, the vibration trend of the equipment can be judged, the falling deviation of the medicine caused by the vibration when the medicine is discharged from the position of the inner tube 2 can be calculated in advance, the execution module can perform the execution preparation in advance, and the execution module can perform the drying operation on the area with larger equipment humidity in advance according to the analysis of the equipment humidity data by the processing module, so that the medicine will not be damp and adhered when passing through the humidity area during the adding process, and the added medicine is prevented from changing in nature due to damp and reducing the actual adding amount due to adhesion.
[0045] Example 2:
[0046] Please refer to Figures 1-5As shown, the dosing assembly comprises a dosing device and an automatic metering structure, the dosing device is provided with an outer feeding pipe 1 on one side, the inner feeding pipe 2 is integrally formed on the inner side of the outer feeding pipe 1, the blocking belt 31 is installed at the lower end of the inner feeding pipe 2, the supporting rings 39 are arranged at the upper and lower ends of the inner side of the blocking belt 31, a plurality of evenly distributed clamping rings are integrally formed on the outer side of the outer feeding pipe 1 corresponding to the positions of the supporting rings 39, a plurality of evenly distributed rolling balls are installed on the inner side of the clamping rings, grooves are formed in four directions at the lower end of the outer feeding pipe 1, the outer gear rack 32 is installed on the outer side of the blocking belt 31 corresponding to the positions of the grooves, the driving gear 34 is arranged on the outer side of the blocking belt 31 corresponding to the positions of the outer gear rack 32, the driving gear 34 and the outer gear rack 32 are mutually embedded, and the blocking belt 31 moves and transmits under the support of the supporting rings 39, the transmission shafts are installed on both sides of the outer side wall of the driving gear 34, the engaging gears are installed on the ends of the transmission shafts away from the driving gear 34, the transmission shafts in four directions form a square frame structure, the two engaging gears at the corner positions of the square form are mutually embedded, so that the four driving gears 34 on the same horizontal plane rotate synchronously, the driving tooth one is installed on the outer side of the transmission shaft at the middle position, the driving motor is installed on the outer side of the driving tooth one, the driving tooth two is installed on the output end of the driving motor, the driving tooth two and the driving tooth one are mutually embedded, and the driving tooth one rotates, the fan 38 is installed on the inner side of the blocking belt 31 at the middle position, the breathable belt is installed on the outer side of the blocking belt 31 at the middle position, a plurality of evenly distributed breathable holes are formed on the outer side of the breathable belt, the connecting line 33 is installed on the side close to the breathable belt, the connecting line 33 is convenient for the external power supply equipment to supply power to the fan 38, a plurality of evenly distributed connecting belt grooves 37 are formed on the outer side wall of the supporting ring 39, the supporting frame 35 is installed on the outer side of the supporting ring 39 corresponding to the positions of the connecting belt grooves 37, the inner connecting belt 36 is slidably connected to the outer side of the supporting frame 35, the inner connecting belt 36 is installed on the inner side of the blocking belt 31, the inner gear rack 41 is integrally formed on one side of the outer side wall of the inner connecting belt 36, so that the first transmission gear 410 rotates when the blocking belt 31 transmits, the first transmission gear 410 is rotatably connected to the outer side wall of the supporting frame 35 corresponding to the position of the inner gear rack 41, the second transmission gear 411 is rotatably connected to the inner bottom surface of the supporting frame 35 corresponding to the position of the first transmission gear 410, the first transmission gear 410 and the second transmission gear 411 are mutually perpendicular and embedded, and rotate, the third transmission gear 49 is rotatably connected to the inner bottom surface of the supporting frame 35 corresponding to the position of the second transmission gear 411, the second transmission gear 411 and the third transmission gear 49 are mutually embedded and rotate, the adjusting shaft 46 is installed on the upper surface of the third transmission gear 49, the protrusions 48 are integrally formed on three directions of the outer side wall of the adjusting shaft 46, the supporting plate 42 is installed on the outer side wall of the fan 38 corresponding to the position of the adjusting shaft 46, the through hole is formed on the upper surface of the supporting plate 42 corresponding to the position of the adjusting shaft 46, the connecting shaft 43 is installed on the rotating shaft position of the fan 38,One end of the rotating shaft of the fan 38 is provided with a cross-shaped embedding hole, one end of the connecting shaft 43 is provided with a telescopic cross-shaped block, the cross-shaped block and the cross-shaped embedding hole are connected and synchronously rotated after being connected, one end of the connecting shaft 43 close to the adjusting rotating shaft 46 is provided with the fifth transmission gear 45, the upper surface of the supporting plate 42 is provided with the rotating box 44 at the position corresponding to the connecting shaft 43, the fourth transmission gear 47 is rotatably connected to the upper surface of the supporting plate 42 at the position corresponding to the adjusting rotating shaft 46, the fifth transmission gear 45 and the fourth transmission gear 47 are perpendicular to each other and embedded with each other and rotated, the upper surface of the fourth transmission gear 47 is provided with an embedding hole, the fourth transmission gear 47 is sleeved outside the adjusting rotating shaft 46 through the embedding hole and rotated under the limitation of the convex strip 48, the transmission structure on the supporting plate 42 can move outside the adjusting rotating shaft 46 for corresponding position movement according to the position movement of the supporting plate 42, the connecting shaft 43 is connected with the rotating wheel one and the rotating wheel two at the position in the rotating box 44, the planetary gear structure is installed outside the connecting shaft 43 at the position corresponding to the rotating wheel two, a plurality of installation grooves are formed outside the rotating wheel one and the rotating wheel two, the convex blocks are slidably connected in the installation grooves through the telescopic springs, the rotating sleeve one and the rotating sleeve two are sleeved outside the rotating wheel one and the rotating wheel two, the planar spiral springs are installed outside the rotating sleeve one and the rotating sleeve two, a plurality of evenly distributed insertion grooves are formed in the inner sides of the rotating sleeve one and the rotating sleeve two.
[0047] In the prior art, during the adding process of the medicine, part of the medicine is attached to the inner wall of the pipeline due to the mutual contact between the medicine and the inner wall of the pipeline, the amount of the added medicine is reduced, the target position is not added with sufficient medicine, the ratio is wrong, the user's demand cannot be met, and the product after the ratio cannot be used, which causes waste of resources.
[0048] After the medicine falls from the position of the inner feeding pipe 2, the deviation occurs due to the vibration generated by the operation of the equipment, the execution module controls the driving motor to rotate for corresponding number of turns according to the offset adjustment execution signal transmitted by the processing module, the fan 38 is transmitted to the corresponding position, then the fan 38 in the opposite direction of the offset is started to blow the falling medicine with wind force, so that the amplitude of the offset of the medicine is gradually reduced before the medicine contacts the blocking belt 31, and the medicine will not be in contact with the blocking belt 31 to reduce the amount of the medicine.
[0049] In the use of the present application, the vibration trend of the equipment can be judged through the processing and analysis of the equipment vibration data and the equipment humidity data by the processing module, the falling deviation of the medicine caused by the vibration when the medicine is discharged from the position of the inner feeding pipe 2 can be calculated in advance, the execution module can perform preparation in advance, and the execution module can perform drying operation in the area with large equipment humidity in advance according to the analysis of the equipment humidity data by the processing module, so that the medicine will not be damp and adhered when passing through the humidity area during the adding process of the medicine, and the added medicine will not change in nature due to damp and will not be reduced in actual adding amount due to adhesion.
[0050] After the medicine falls from the position of the inner feeding tube 2, it deviates due to the vibration caused by the operation of the equipment. The execution module controls the driving motor to rotate corresponding number of turns according to the offset adjustment execution signal received from the processing module, so that the driving teeth two on the output end of the driving motor can drive the driving teeth one outside the transmission shaft to rotate, so that the transmission shafts mutually embedded in four directions rotate synchronously, and the driving gear 34 on the transmission shaft drives the outer rack 32 to move in position during the rotation process, so that the blocking belt 31 connected to the outer rack 32 transmits the position, which facilitates the transmission of the fan 38 connected to the blocking belt 31 to the corresponding height of the corresponding position. Then, according to the direction of the offset, the fan 38 in the opposite direction of the offset is started to blow the falling medicine, so that the medicine gradually reduces the amplitude of the offset before contacting the blocking belt 31, and the medicine will not be in contact with the blocking belt 31 to reduce the amount of medicine;
[0051] The inner connecting belt 36 connected to the inner side of the blocking belt 31 can drive the first transmission gear 410 to rotate through the inner rack 41 during the transmission process of the blocking belt 31. The first transmission gear 410 drives the third transmission gear 49 connected to the adjusting shaft 46 to rotate through the second transmission gear 411. The adjusting shaft 46 drives the fourth transmission gear 47 on the support plate 42 to rotate during the rotation process, and drives the fifth transmission gear 45 to rotate through the fourth transmission gear 47, so that when the blocking belt 31 is adjusted in position upward, the execution module can perform the de-energization operation on the extension spring connected to the protrusion outside the rotating wheel one, so that the extension spring pushes the protrusion to pop out. During the rotation process, the protrusion is clamped in the slot inside the rotating sleeve one, so that the rotating sleeve one rotates with the rotating wheel one, the planar spiral spring outside the rotating sleeve one is tightened, and after the tightening is completed, the extension structure drives the cross block to be elongated and connected to the cross embedding hole at one end of the rotating shaft of the fan 38, so that during the process of gradually starting to speed up the rotation of the fan 38 in the energization starting process, the rotating shaft of the fan 38 can be driven to rotate faster through the reset of the tightened planar spiral spring, the resistance to the start of the fan 38 is reduced, and the fan 38 can blow the wind faster to prevent the mutual contact of the medicine and the blocking belt 31;
[0052] After receiving the rotating speed of the fan 38 from the collection module, the processing module compares the detected rotating speed with the set rotating speed. When the detected rotating speed reaches the set rotating speed, the extension spring on the rotating wheel one is energized, so that the protrusion is retracted and does not drive the rotating sleeve one to rotate, so that the planar spiral spring does not drive the rotating shaft of the fan 38 to rotate, and also does not hinder the rotation of the fan 38. At the same time, the extension structure is controlled to retract the cross block. When the blocking belt 31 is adjusted in position downward, the execution module can control the rotating wheel two to be connected to the corresponding operation, so that the planar spiral spring is tightened in the same direction through the planetary gear structure on the rotating wheel two, so that the reset of the planar spiral spring can also drive the fan 38 to start faster.
[0053] The preferred embodiments of the application disclosed above are only to facilitate the elucidation of the application. The preferred embodiments do not describe all the details of the application and limit the application to the specific embodiments. Obviously, many modifications and variations can be made in light of the teachings above. The description is chosen and described in order to provide the best illustration of the application principles and their practical application, so that those skilled in the art can well understand and utilize the application. The application is limited only by the claims and their full scope and equivalents.
Claims
1. An online monitoring system for an automatic metering and dosing device for coal flotation, comprising a dosing component and a monitoring component, characterized in that, The monitoring components include a data acquisition module, a processing module, and an execution module; The data acquisition module collects structural data, pipeline data, and drop offset data of the dosing equipment and transmits the collected data to the processing module. The structural data of the dosing equipment includes equipment vibration data and equipment humidity data; the pipeline data includes pipeline size data, pipeline resistance data, and dosing force data. The processing module processes the structural data, pipeline data, and drop offset data of the dosing equipment transmitted from the acquisition module, generates an execution signal based on the processing results, and then transmits the execution signal to the execution module. The data analysis and processing in the processing module are as follows: After removing extreme values and averaging the equipment vibration data, the obtained average equipment vibration data is used to plot coordinate points in a two-dimensional coordinate system established by the acquisition time and the average equipment vibration. The connection between adjacent coordinate points and the slope of the connection are calculated. Then, the trend of the equipment vibration data is judged based on the change of the slope, and the falling offset data generated by the corresponding equipment vibration data is determined. Finally, the falling offset data is compared with the pipe size data. The system establishes normal and abnormal humidity ranges to compare the equipment humidity data collected by the acquisition module. Based on the comparison results, it generates local dehumidification execution signals and full dehumidification execution signals, and transmits these signals to the execution module. The processing module can calculate the movement force data of the drug in the pipeline based on the difference between the pipeline resistance data and the drug dosing force data, and calculate the movement speed of the drug in the pipeline based on the pipeline size data, and determine when the drug flows out from the horizontal position of the pipeline. The execution module receives execution signals from the processing module and performs corresponding execution operations based on the execution signals. The dosing assembly includes a dosing device and an automatic metering structure. A dosing outer tube (1) is installed on one side of the dosing device. An inner dosing tube (2) is integrally formed inside the outer dosing tube (1). A barrier band (31) is installed at the lower end of the inner dosing tube (2). Support rings (39) are provided at both the upper and lower ends of the inner side of the barrier band (31). Several evenly distributed locking rings are integrally formed on the outer side of the outer dosing tube (1) corresponding to the positions of the support rings (39). Several evenly distributed ball bearings are installed inside the locking rings. Four ball bearings are installed at the lower end of the outer dosing tube (1). A groove is provided in the direction. An external rack (32) is installed on the outer side of the barrier strip (31) corresponding to the groove position. A drive gear (34) is provided on the outer side of the barrier strip (31) corresponding to the external rack (32). A transmission shaft is installed on both sides of the outer wall of the drive gear (34). A meshing gear is installed on the end of the transmission shaft away from the drive gear (34). A drive tooth one is installed at the middle position on the outer side of the transmission shaft. A drive motor is installed on the outer side of the dosing device corresponding to the position of the transmission shaft. A drive tooth two is installed at the output end of the drive motor. A fan (38) is installed at the middle position of the inner side of the barrier strip (31), and a breathable strip is installed at the middle position of the outer side of the barrier strip (31). Several evenly distributed breathable holes are opened on the outer side of the breathable strip. A connecting line (33) is installed on the side of the fan (38) near the breathable strip. Several evenly distributed connecting strip grooves (37) are opened on the outer wall of the support ring (39). A support frame (35) is installed on the outer side of the support ring (39) corresponding to the position of the connecting strip groove (37). An inner connecting strip (36) is slidably connected to the outer side of the support frame (35). An internal rack (41) is integrally formed on one side of the outer wall of the inner connecting band (36). A first transmission gear (410) is rotatably connected to the outer wall of the support frame (35) at the position corresponding to the internal rack (41). A second transmission gear (411) is rotatably connected to the lower inner surface of the support frame (35) at the position corresponding to the first transmission gear (410). A third transmission gear (49) is rotatably connected to the lower inner surface of the support frame (35) at the position corresponding to the second transmission gear (411). An adjusting shaft (46) is installed on the upper surface of the third transmission gear (49). A protrusion (48) is integrally formed on the outer wall of the adjusting shaft (46) in three directions. A support plate (42) is installed on the outer wall of the fan (38) at the position corresponding to the adjustment shaft (46). A through hole is opened on the upper surface of the support plate (42) at the position corresponding to the adjustment shaft (46). A connecting shaft (43) is installed at the position of the fan (38) rotation shaft. A fifth transmission gear (45) is installed on one end of the connecting shaft (43) near the adjustment shaft (46). A rotary box (44) is installed on the upper surface of the support plate (42) at the position corresponding to the connecting shaft (43). A fourth transmission gear (47) is rotatably connected on the upper surface of the support plate (42) at the position corresponding to the adjustment shaft (46). A fitting hole is opened on the upper surface of the fourth transmission gear (47).
2. The online monitoring system for an automatic metering and dosing device for coal flotation according to claim 1, characterized in that, The connecting shaft (43) is connected to the rotating box (44) at the position inside the rotating box (44) with rotating wheel one and rotating wheel two. A planetary gear structure is installed on the outside of the connecting shaft (43) at the position of rotating wheel two. Several mounting grooves are opened on the outside of rotating wheel one and rotating wheel two. A protrusion is slidably connected inside the mounting groove through a telescopic spring. Rotating sleeve one and rotating sleeve two are sleeved on the outside of rotating wheel one and rotating wheel two. Several evenly distributed slots are opened on the inside of rotating sleeve one and rotating sleeve two.
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