A quick arrangement device and method suitable for mountain photovoltaic engineering assembly

By using drone transportation and laser recognition technology, combined with component adsorption devices, automated deployment of photovoltaic modules in mountainous areas has been achieved, solving the problems of high manpower input and difficulty in controlling construction progress, and improving construction efficiency and accuracy.

CN116505878BActive Publication Date: 2026-05-29POWERCHINA HUADONG ENG CORP LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
POWERCHINA HUADONG ENG CORP LTD
Filing Date
2023-03-20
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

In existing photovoltaic projects, the installation of photovoltaic modules in mountainous areas requires a large amount of manpower, and the construction progress is affected by the harsh environment, making it difficult to control the construction progress.

Method used

The system employs drone transport devices, laser recognition devices, component adsorption devices, component transport trolleys, and power supply devices. Through a control system, it achieves automated component placement, including automated operation of drone transport, laser recognition, and component adsorption.

Benefits of technology

This enabled efficient and precise placement of photovoltaic modules in mountainous areas, reducing manpower input and improving construction efficiency and progress control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of quick arrangement device and method suitable for mountain photovoltaic engineering assembly.The present application is suitable for photovoltaic engineering installation construction technical field.The technical problem to be solved by the present application is to provide a kind of quick arrangement device and method suitable for mountain photovoltaic engineering assembly.The technical scheme employed by the present application is to provide a kind of quick arrangement device and method suitable for mountain photovoltaic engineering assembly, comprising: unmanned aerial vehicle transport device, laser recognition device, assembly adsorption device, assembly transport trolley, power supply device and control system;Wherein, the assembly adsorption device and the laser recognition device are fixed in the unmanned aerial vehicle transport device, and the unmanned aerial vehicle transport device is connected with the power supply device by flexible cable;The power supply device is installed on the assembly transport trolley;The unmanned aerial vehicle transport device, laser recognition device, assembly adsorption device, assembly transport trolley are all connected with the control system communication.
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Description

Technical Field

[0001] This invention relates to the field of photovoltaic engineering installation and construction technology, and more specifically, to a rapid deployment device and method for photovoltaic engineering components in mountainous areas. Background Technology

[0002] During the construction of photovoltaic projects, the installation of many photovoltaic panels is involved. The installation of these panels is generally carried out by stacking them at designated points and installing them manually. This method is too traditional, which means that a lot of manpower is still needed during the installation of photovoltaic panels. In addition, the harsh environment at the construction site of photovoltaic projects makes it difficult to find workers, which ultimately leads to problems such as difficulty in controlling the progress of panel construction. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a rapid deployment device and method for photovoltaic engineering components in mountainous areas.

[0004] In the first aspect, a rapid deployment device for photovoltaic modules in mountainous areas is provided, including: a drone transport device, a laser identification device, a module adsorption device, a module transport trolley, a power supply device, and a control system;

[0005] The component adsorption device and the laser recognition device are fixed in the UAV transport device, which is connected to the power supply device via a flexible cable. The power supply device is installed on the component transport trolley. The UAV transport device, the laser recognition device, the component adsorption device, and the component transport trolley are all communicatively connected to the control system.

[0006] Preferably, the component transport vehicle is equipped with a drone landing pad.

[0007] Preferably, the control system has a display screen.

[0008] Preferably, the component adsorption device includes: a UAV chassis, a hydraulic press, hydraulic pipes, a housing, a winch, an angle adjustment rod, a hydraulic rod, a telescopic rod, and an adsorption plate;

[0009] The telescopic rod has an adsorption plate installed at its bottom, and its top is connected to the bottom of the hydraulic rod. The top of the hydraulic rod is connected to the UAV chassis. The chassis is fixed below the UAV chassis, and a winch and a hydraulic press are installed inside the chassis. The winch is connected to the hydraulic rod via an angle adjustment rod, and the hydraulic press is connected to the hydraulic rod via a hydraulic pipe.

[0010] Preferably, the drone transport device is equipped with an eight-rotor and a camera.

[0011] Secondly, a rapid deployment method for mountain photovoltaic engineering modules is provided, executed by any of the rapid deployment devices for mountain photovoltaic engineering modules described in the first aspect, comprising:

[0012] S1. Fill the diesel tank in the power supply unit with diesel fuel to provide power for system operation;

[0013] S2. Input the design information into the control system;

[0014] S3. Place the components from the component yard at the rear of the component transport trolley and stack them.

[0015] S4. The component transport trolley is transported to the designated location on the construction site via the control system;

[0016] S5. Guide the UAV transport device to take off and hover through the control system, and lower the component adsorption device to complete the adsorption and fixation of the component;

[0017] S6. The control system guides the drone transport device to take off and transport the component to the placement position. The laser recognition device identifies the size of the installation holes and the lower environment data and transmits them back to the control system in real time. The operator selects the placement position on the display screen of the control system, the component adsorption device automatically adjusts the tilt angle, and the drone transport device adjusts its position to complete the placement of the component.

[0018] S7. Guide the drone transport device to automatically extend and retract the component adsorption device through the control system, and return to the drone landing pad position of the component transport vehicle;

[0019] S8. After completing the component layout in this area, operate the component transport trolley to transport the batch of components to the designated location on the construction site.

[0020] Preferably, in S2, the design information includes component dimensions, mounting hole shape and dimensions, component weight, and bracket tilt angle.

[0021] The beneficial effects of this invention are:

[0022] 1. By setting up a drone transport device, this invention enables the transportation of components within the construction area of ​​mountain photovoltaic projects as required, thereby reducing manpower input.

[0023] 2. By setting up a laser recognition device, the present invention can accurately identify the fixed position of the component under the parameters input by the control system, thereby guiding the UAV transport device to place the component adsorption device on the support, so that the workers below can carry out the assembly and fixing work, resulting in high accuracy of component placement.

[0024] 3. The component adsorption device provided by the present invention has telescopic and angle adjustment functions. It can automatically adjust the angle according to the distance of the component bottom support and the tilt angle of the support through the control system so that the component can be attached to the support. Therefore, it has good adaptability.

[0025] 4. This invention features high intelligence, simple and convenient operation, and high component placement efficiency, solving the problem of difficult component placement in existing mountain photovoltaic projects. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of the photovoltaic engineering module rapid deployment device provided by the present invention;

[0027] Figure 2 This is a schematic diagram of the component adsorption device;

[0028] Figure 3 A flowchart illustrating the rapid deployment of photovoltaic engineering components;

[0029] Explanation of reference numerals in the attached drawings: 1. UAV transport device; 2. Laser identification device; 3. Component adsorption device; 3. UAV chassis; 31. Hydraulic press; 32. Hydraulic pipe; 33. Chassis; 34. Winch; 35. Angle adjustment rod; 36. Hydraulic rod; 37. Telescopic rod; 38. Adsorption plate; 39. Component transport trolley; 4. UAV landing pad; 41. Power supply device; 5. Flexible cable; 51. Control system; 6. Display screen; 61. Detailed Implementation

[0030] The present invention will be further described below with reference to embodiments. The description of the embodiments below is only for the purpose of helping to understand the present invention. It should be noted that those skilled in the art can make several modifications to the present invention without departing from the principle of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

[0031] Example 1:

[0032] A rapid deployment device for photovoltaic modules in mountainous areas, such as... Figure 1 As shown, it includes: a drone transport device 1, a laser identification device 2, a component adsorption device 3, a component transport trolley 4, a power supply device 5, and a control system 6;

[0033] The component adsorption device 3 and the laser recognition device 2 are fixed in the drone transport device 1. The drone transport device 1 is used to transport components as required within the construction area of ​​the mountain photovoltaic project. The laser recognition device 2 is used by the drone transport device 1 to quickly identify the installation location of the components during transport, so as to guide the drone transport device 1 to automatically land and hover. Specifically, the laser recognition device can accurately identify the fixed position of the components under the parameters input by the control system 6, thereby guiding the drone transport device to place the components of the component adsorption device on the support, so that the workers below can carry out the assembly and fixing work. The component adsorption device 3 is used to adsorb the components.

[0034] In addition, the drone transport device 1 is equipped with an eight-axis rotor and a gimbal-stabilized camera, which can transmit construction images of the transport path in real time. It is connected to the power supply device 5 via a flexible cable 51, enabling long-term transport operations. The power supply device 5 is installed on the component transport trolley 4 and generates electricity from diesel generators to power the component transport trolley 4 and the wired drone transport device 1, ensuring the normal operation of the system. The component transport trolley 4 is the carrier of the components and the drone transport device 1. The component transport trolley 4 is used to transport the components from the storage yard to the designated construction area. On flat ground, the component transport trolley 4 can complete the transport work from the storage yard to the construction site more efficiently and quickly. In addition, the component transport trolley 4 is equipped with a marked drone landing pad 41 so that the drone transport device 1 can automatically land after completing the transport.

[0035] The drone transport device 1, laser identification device 2, component adsorption device 3, and component transport trolley 4 are all communicatively connected to the control system 6. The control system controls the transport of the drone transport system, laser identification alignment confirmation, and movement of the component transport trolley via wireless signals, and has functions such as inputting and storing relevant design information. The control system has a display screen 61 that can view real-time footage after the drone takes off. For example, after the mounting hole position identified by the laser identification device 2 is transmitted to the control system 6 via wireless signal, the operator can determine the component placement position and then transmit the signal to the component adsorption device 3, which can automatically adjust the tilt angle of the component and control the drone transport device 1 to adjust its position so that the component can be easily fixed and installed by the personnel below.

[0036] like Figure 2 As shown, the component adsorption device 3 includes: UAV chassis 31, hydraulic press 32, hydraulic pipe 33, housing 34, winch 35, angle adjustment rod 36, hydraulic rod 37, telescopic rod 38 and adsorption plate 39;

[0037] The telescopic rod 38 has an adsorption plate 39 installed at its bottom. The top of the telescopic rod 38 is connected to the bottom of the hydraulic rod 37. The top of the hydraulic rod 37 is connected to the UAV chassis 31. A housing 34 is fixed below the UAV chassis. A winch 35 and a hydraulic press 32 are installed inside the housing 34. The winch 35 is connected to the hydraulic rod 37 through an angle adjustment rod 36. The hydraulic press 32 is connected to the hydraulic rod 37 through a hydraulic pipe 33.

[0038] The component adsorption device 3 has telescopic and angle adjustment functions. The angle can be automatically adjusted by the control system according to the distance of the component's bottom support and the tilt angle of the support, so that the component can be closely arranged on the support.

[0039] Example 2;

[0040] A rapid deployment method for photovoltaic modules suitable for mountainous photovoltaic projects, such as... Figure 3 As shown, it includes:

[0041] S1. Fill the diesel tank in power supply unit 5 with diesel fuel to provide power for system operation;

[0042] S2. Input the design information into the control system 6; the design information includes component dimensions, mounting hole shape and dimensions, component weight, and bracket tilt angle;

[0043] S3. Place the components from the component yard at the rear of the component transport trolley 4 and stack them.

[0044] S4. The component transport trolley 4 is transported to the designated location on the construction site via the control system 6;

[0045] S5. The control system 6 guides the drone transport device 1 to take off and hover, and lowers the component adsorption device 3 to complete the adsorption and fixation of the components.

[0046] S6. The control system 6 guides the drone transport device 1 to take off and transport it to the component placement position. The laser recognition device 2 identifies the size of the installation hole and the lower environment data and transmits them back to the control system 6 in real time. The operator selects the placement position on the display screen 61 of the control system. The component adsorption device 3 automatically adjusts the tilt angle and the drone transport device 1 adjusts its position to complete the placement of the component.

[0047] S7. Guide the drone transport device 1 to automatically extend and retract the component adsorption device 3 through the control system, and return to the drone landing pad 41 position of the component transport vehicle 4.

[0048] S8. After completing the component layout in this area, operate the component transport trolley 4 to transport the batch of components to the designated location on the construction site.

Claims

1. A rapid deployment device for photovoltaic modules in mountainous areas, characterized in that, It includes a drone transport device (1), a laser identification device (2), a component adsorption device (3), a component transport trolley (4), a power supply device (5), and a control system (6). The component adsorption device (3) and the laser recognition device (2) are fixed in the UAV transport device (1), and the UAV transport device (1) is connected to the power supply device (5) via a flexible cable (51); the power supply device (5) is installed on the component transport trolley (4); the UAV transport device (1), the laser recognition device (2), the component adsorption device (3), and the component transport trolley (4) are all connected to the control system (6) in communication. The component adsorption device (3) includes: UAV chassis (31), hydraulic press (32), hydraulic pipe (33), chassis (34), winch (35), angle adjustment rod (36), hydraulic rod (37), telescopic rod (38) and adsorption plate (39). The telescopic rod (38) has an adsorption plate (39) installed at its bottom. The top of the telescopic rod (38) is connected to the bottom of the hydraulic rod (37). The top of the hydraulic rod (37) is connected to the UAV chassis (31). The chassis (34) is fixed below the UAV chassis. The chassis (34) contains a winch (35) and a hydraulic press (32). The winch (35) is connected to the hydraulic rod (37) via the angle adjustment rod (36). The hydraulic press (32) is connected to the hydraulic rod (37) via the hydraulic pipe (33).

2. The rapid deployment device for photovoltaic modules in mountainous areas according to claim 1, characterized in that, The component transport vehicle (4) is equipped with a drone landing pad (41).

3. The rapid deployment device for photovoltaic modules in mountainous areas according to claim 1, characterized in that, The control system has a display screen (61).

4. The rapid deployment device for mountain photovoltaic engineering modules according to claim 1, characterized in that, The unmanned aerial vehicle (UAV) transport device (1) is equipped with an eight-rotor and a camera.

5. A rapid deployment method for photovoltaic modules suitable for mountainous engineering projects, characterized in that, Performed by the rapid deployment device for mountain photovoltaic engineering modules as described in any one of claims 1 to 4, comprising: S1. Fill the diesel tank in the power supply device (5) with diesel fuel to provide power so that the system can operate; S2. Input the design information into the control system (6); S3. Place the components from the component yard at the rear of the component transport trolley (4) and stack them. S4. The component transport trolley (4) is transported to the designated location on the construction site by the control system (6); S5. The control system (6) guides the UAV transport device (1) to take off and hover, and lowers the component adsorption device (3) to complete the component adsorption and fixation. S6. The control system (6) guides the drone transport device (1) to take off and transport to the component placement position. The laser recognition device (2) transmits the installation hole size and the lower environment data back to the control system (6) in real time. The operator selects the placement position on the display screen (61) of the control system. The component adsorption device (3) automatically adjusts the tilt angle. The drone transport device (1) adjusts its position to complete the placement of the component. S7. Guide the UAV transport device (1) to automatically extend the component adsorption device (3) through the control system, and return to the UAV landing pad (41) position where it lands on the component transport vehicle (4); S8. After completing the component layout in the area, operate the component transport trolley (4) to transport the batch of components to the designated location on the construction site.

6. The rapid deployment method for photovoltaic modules in mountainous areas according to claim 5, characterized in that, In S2, the design information includes component dimensions, mounting hole shape and dimensions, component weight, and bracket tilt angle.