An intelligent automatic production line for shoes
By designing an intelligent automated shoe production line and using a robotic arm to drive each corresponding component to move, the problem of cumbersome upper thickening and glueing process in the prior art is solved, the working efficiency is improved and the stable bonding and fixation between the upper and the sole is ensured.
Patent Information
- Application Number
- CN202310624912.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-29
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2043-05-29
AI Technical Summary
In the existing shoe production technology, the thickening and glueing process of the upper is cumbersome and the work efficiency is low.
Design an intelligent automated production line for shoes, including conveying devices, thickening devices, glue applying devices, glue applying devices and drying devices, and drive each corresponding component to move through the robotic arm to realize the automatic processing of thickening and glue applying on the upper.
It improves the working efficiency of thickening and glueing of the upper, simplifies the operation process, and ensures stable bonding and fixing between the upper and the sole.
Smart Images

Figure CN116671704B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of shoe production, and in particular to an intelligent automatic production line for shoes. Background Art
[0002] Shoes are a tool for people to protect their feet and have a long history of development. In the production process of shoes, it is usually necessary to complete the processing and production of the upper first. The upper generally consists of two parts: the upper and the outsole. In the production process, the upper needs to be roughened and glued before being bonded and fixed to the outsole.
[0003] In the related art, the process of roughening and gluing the shoe upper is usually that the staff puts the shoe upper on the shoe last, and then places the shoe last in the roughening station and the gluing station in turn, and manually adjusts the position of the shoe last so that the grinding head of the roughening station and the brush of the gluing station can achieve the roughening and gluing of the shoe upper. After the shoe upper is polished and glued, the staff will glue the outsole to the bottom of the shoe upper.
[0004] With respect to the above-mentioned related technologies, the inventor believes that the operations of roughening and gluing the shoe uppers are cumbersome and the work efficiency is low. Summary of the invention
[0005] In order to facilitate the roughening and gluing of the shoe upper and improve work efficiency, the present application provides an intelligent automated production line for shoes.
[0006] The present application provides an intelligent automated production line for shoes, which adopts the following technical scheme: an intelligent automated production line for shoes, comprising a conveying device, a roughening device, a gluing device, a gluing device and a drying device, wherein the conveying device is used to convey the shoe last; the roughening device comprises a roughening frame, a roughening robotic arm and a roughing grinding head, wherein the roughening robotic arm is installed on the roughening frame, and the roughing grinding head is installed on the output end of the roughening robotic arm through a roughing mounting seat, and the roughing grinding head is used to roughen the upper of the shoe last; the gluing device comprises a gluing frame, a gluing robotic arm, a gluing mounting seat, a glue spraying assembly and a gluing assembly, wherein the gluing robotic arm is installed on the gluing frame, and the gluing mounting seat is installed on the output end of the gluing robotic arm, the glue spraying assembly is installed on the gluing mounting seat and is used to spray glue on the upper of the shoe last, and the gluing assembly is installed on the gluing mounting seat and is used to clean the upper of the shoe last after glue spraying.
[0007] The gluing device includes a gluing frame, a gluing movement component, a gluing mounting seat, a gluing roller and a gluing drive component. The gluing movement component is installed on the gluing frame and is used to drive the gluing mounting seat to move in the vertical and horizontal directions. The gluing roller is rotatably installed on the gluing mounting seat and is used to roll and brush the upper of the shoe last. The gluing drive component is used to drive the gluing roller to rotate; the drying device is used to dry the shoe last conveyed by the conveying device; the gluing device and the gluing device are both provided with two groups, which are respectively set as the first gluing device, the second gluing device, the first gluing device and the second gluing device. The roughening device, the first gluing device, the first gluing device, the drying device, the second gluing device and the second gluing device are distributed in sequence along the conveying direction of the conveying device.
[0008] By adopting the above technical scheme, when roughening and gluing the shoe upper, the shoe upper is firstly put on the shoe last, and then the shoe last is conveyed by the conveying device. When the shoe last passes through the roughening device, the roughing grinding head roughens the shoe upper of the shoe last. After the roughening is completed, the shoe last continues to be conveyed. When the shoe last passes through the gluing device and the gluing device, the glue spraying component first sprays glue on the shoe upper of the shoe last, and then the gluing component cleans the shoe upper of the shoe last, and then the rolling brushing treatment of the shoe upper is realized by rotating the gluing roller, and then the shoe last continues to be conveyed. The drying device dries the upper put on the shoe last. The dried upper is then bonded to the outsole after being sprayed with glue, cleaned with a brush and rolled with a brush. In this process, the roughening and gluing of the upper does not require the staff to manually adjust the position of the shoe last. The intelligent and automatic production of shoes can be achieved by driving the corresponding components to move by a robotic arm. The operation is simple and conducive to improving work efficiency. In addition, the operation of drying the upper again after gluing and drying once is conducive to fully ensuring the stability of the subsequent bonding and fixing of the upper and the outsole.
[0009] Optionally, the conveying device includes a conveying frame, a top conveyor belt, a bottom conveyor belt and a vertical transmission mechanism, the top conveyor belt and the bottom conveyor belt are both horizontally installed on the conveying frame, the top conveyor belt is located on the top of the bottom conveyor belt, the vertical transmission mechanism includes a bearing plate and a vertical transmission assembly, the vertical transmission assembly includes a vertical motor, a vertical driving wheel, a vertical driven wheel, a vertical synchronous belt and a vertical guide rail, the vertical driving wheel and the vertical driven wheel are both rotatably installed on the conveying frame and distributed in the vertical direction, the vertical motor is installed on the conveying frame and is used to drive the vertical driving wheel to rotate, the vertical synchronous belt is wound around the vertical driving wheel and the vertical driven wheel, the bearing plate is fixedly installed on the vertical synchronous belt, the vertical guide rail is vertically fixedly installed on the conveying frame, the vertical guide rail is penetrated by the bearing plate and slidably cooperates with the bearing plate, and the vertical transmission mechanism is provided with two groups and is respectively located at both ends of the top conveyor belt.
[0010] By adopting the above technical solution, when the vertical motor drives the vertical driving wheel to rotate, the vertical driven wheel drives the vertical synchronous belt to rotate together, so that the supporting plate moves in the vertical direction under the limiting action of the vertical guide rail, and then it is convenient to place the shoe lasts transported by the top conveyor belt and the bottom conveyor belt on the supporting plate or remove the shoe lasts from the supporting plate, so as to realize the circulation of the shoe lasts, which is beneficial to further ensure the work efficiency during the processing of the shoe uppers.
[0011] Optionally, the conveying device also includes a material moving assembly, which includes a material moving limit plate, a material moving motor, a material moving driving wheel, a material moving driven wheel and a material moving synchronous belt. The material moving limit plate is fixedly mounted on the supporting plate and is located at the end of the supporting plate away from the top conveyor belt. The material moving driving wheel and the material moving driven wheel are both rotatably mounted on the supporting plate and distributed along the conveying direction of the top conveyor belt. The material moving synchronous belt is wound around the material moving driving wheel and the material moving driven wheel. The material moving motor is mounted on the supporting plate and is used to drive the material moving driving wheel to rotate.
[0012] By adopting the above technical scheme, the material transfer motor drives the material transfer active wheel to rotate so that the material transfer synchronous belt can transport the material on its top, thereby making the material conveying structure simple and fast. The setting of the material transfer limit plate makes it difficult for the material to fall from one end of the material transfer synchronous belt when it is fed into the material transfer synchronous belt, which is beneficial to ensure the stability of the material when it is integrated into the material transfer synchronous belt.
[0013] Optionally, the roughing mounting seat includes a roughing fixed part, a first roughing mounting part and a second roughing mounting part, the roughing fixed part is mounted on the output end of the roughing robot arm, the first roughing mounting part and the second roughing mounting part are both rotatably mounted on the roughing fixed part, the roughing grinding head is mounted on the first roughing mounting part, the second roughing mounting part is fixedly mounted with a roughing telescopic cylinder, the piston rod of the roughing telescopic cylinder is rotatably mounted on the first roughing mounting part, and the first roughing mounting part is installed with a dust suction pipe for absorbing grinding debris from the roughing grinding head.
[0014] By adopting the above technical solution, when the roughing telescopic cylinder drives its own piston rod to move, the second roughing mounting part drives the position of the roughing grinding head to be fine-tuned, so that it is convenient to more accurately adjust the position of the roughing grinding head for different sizes of shoe uppers based on the motion trajectory of the roughing grinding head controlled by the robotic arm for a fixed stroke, which is beneficial to further ensure the grinding quality of the shoe uppers. At the same time, the setting of the dust suction pipe facilitates the rapid and centralized processing of grinding debris generated during the grinding process.
[0015] Optionally, the gluing mounting seat includes a gluing fixing part, a first gluing mounting part, a second gluing mounting part and a third gluing mounting part, the gluing fixing part is installed at the output end of the gluing robot arm, and the first gluing mounting part, the second gluing mounting part and the third gluing mounting part are all rotatably mounted on the gluing fixing part; the glue spraying assembly is arranged on the first gluing mounting part, and the gluing fixing part is rotatably mounted with a gluing telescopic cylinder, and the piston rod of the gluing telescopic cylinder is rotatably mounted on the first gluing mounting part; the gluing assembly is arranged on the second gluing mounting part, and the third gluing mounting part is fixedly mounted with a gluing telescopic cylinder, and the piston rod of the gluing telescopic cylinder is rotatably mounted on the second gluing mounting part.
[0016] By adopting the above technical scheme, when the gluing telescopic cylinder and the gluing telescopic cylinder drive their own piston rods to move, the first gluing mounting part and the second gluing mounting part respectively drive the positions of the glue spraying component and the gluing component to be fine-tuned, thereby facilitating more accurate adjustment of the positions of the glue spraying component and the gluing component for different sizes of uppers based on the motion trajectory of the glue spraying component and the gluing component controlled by the robotic arm for a fixed stroke, which is beneficial to further ensure the quality of gluing and gluing of the uppers. In addition, the arrangement in which the glue spraying component and the gluing component are both installed on the gluing fixing part facilitates quick adjustment for uppers requiring different processing techniques.
[0017] Optionally, the glue spraying assembly includes a spray gun, a glue spraying mounting part and a glue spraying baffle, the spray gun is installed on the first glue application mounting part, the glue spraying mounting part is provided with a glue spraying strip hole, the glue spraying mounting part is fixedly installed on the first glue application mounting part by bolts passing through the glue spraying strip hole, the glue spraying baffle is provided with a baffle strip hole, the glue spraying baffle is fixedly installed on the glue spraying mounting part by bolts passing through the baffle strip hole, and the glue spraying baffle is located on one side of the spraying direction of the spray gun.
[0018] By adopting the above technical solution, when the spray gun is spraying the shoe upper, the position of the spray baffle can be adjusted by setting the spray strip holes and the baffle strip holes, so as to facilitate spraying of different sizes according to different processing techniques of different shoe uppers, and has strong applicability.
[0019] Optionally, the gluing drive assembly includes a gluing motor, a gluing drive roller and a gluing limiting roller. The gluing drive roller is rotatably mounted on the gluing mounting seat and is located on the top of the gluing roller. A feeding groove is provided on the outer peripheral surface of the gluing drive roller. The gluing motor is mounted on the gluing mounting seat and is used to drive the gluing drive roller to rotate. The gluing drive roller drives the gluing roller to rotate via a gear set. Two gluing limiting rollers are provided and both are rotatably mounted on the gluing mounting seat. Both gluing limiting rollers are provided with limiting planes. When the gluing limiting rollers rotate, the limiting planes conflict with or do not conflict with the gluing drive rollers.
[0020] By adopting the above technical scheme, when the glue motor drives the glue driving roller to rotate, the glue roller rotates together through the cooperation of the gear group. When the rubber material is placed on the top of the glue driving roller, the glue driving roller rotates to feed the rubber material to the glue roller through the feeding trough, so that the glue roller rolls the rubber material evenly onto the shoe surface. By rotating the glue limiting roller, the gap between the limiting plane and the glue driving roller can be adjusted, and the glue amount required by the glue roller can be adjusted synchronously, which has strong applicability.
[0021] Optionally, the roughening device and the gluing device are both provided with an imaging mechanism, which includes an imaging frame, an imaging component, an imaging motion component and an imaging rotation component. The imaging motion component is installed on the imaging frame and is used to drive the imaging component to move in horizontal and vertical directions. The imaging rotation component is used to drive the imaging component to rotate horizontally, and the imaging component is used to image the upper of the shoe last.
[0022] By adopting the above technical solution, when the shoe last is sent to the roughing device or the gluing device, the imaging component takes a picture or scans the upper of the shoe last through horizontal and vertical movement and horizontal rotation, which makes it easier for the subsequent roughing grinding head, glue spraying component and gluing component to accurately process uppers of different sizes through different preset programs, thereby fully ensuring the processing quality of the upper.
[0023] Optionally, the imaging motion component includes a first imaging linear module and a second imaging linear module, the first imaging linear module is horizontally mounted on an imaging frame, the second imaging linear module is mounted on a slider of the first imaging linear module, the slider of the second imaging linear module is fixedly mounted with a first imaging mounting part, and the first imaging mounting part is horizontally rotatably mounted with a second imaging mounting part; the imaging rotation component includes an imaging motor, the imaging motor is mounted on the first imaging mounting part and drives the second imaging mounting part to rotate horizontally through a gear set, the imaging component is fixedly mounted with an imaging fixing plate, the imaging fixing plate is rotatably mounted on the second imaging mounting part, the second imaging mounting part is provided with an arc-shaped adjustment groove which is penetrated through, and the imaging fixing plate is fixedly mounted on the second imaging mounting part by bolts which penetrate through the arc-shaped adjustment groove.
[0024] By adopting the above-mentioned technical scheme, the setting of the first imaging linear module and the second imaging linear module makes the horizontal and vertical movement of the imaging component convenient and fast. The setting of the arc-shaped adjustment groove and the setting of the imaging motor driving the second imaging mounting part to rotate horizontally facilitate the imaging component to realize imaging of shoe uppers with different outer contours from different angles, which is conducive to further enhancing applicability.
[0025] Optionally, a double-layer drying device is also included, and the second gluing device and the double-layer drying device are distributed along the conveying direction of the conveying device, and the double-layer drying device includes a double-layer drying box and an outsole conveyor belt, and the conveying device and the outsole conveyor belt are both passed through the double-layer drying box, and the outsole conveyor belt is used to convey the outsole, and the outsole conveyor belt is located on the top of the conveying device and is opposite to the conveying direction of the conveying device.
[0026] By adopting the above technical solution, the outsole is first dried in a drying box when being bonded to the upper, which is beneficial to ensure the stability of the outsole when it is finally pre-bonded to the upper after twice gluing, and after the outsole is pre-bonded to the upper after twice gluing, it can quickly enter the double-layer drying box for drying, which is convenient for the operator to subsequently achieve stable bonding between the outsole and the upper.
[0027] In summary, the present application includes at least one of the following beneficial technical effects:
[0028] 1. During the production process of the shoe upper being conveyed by the conveying device, the roughening and gluing of the shoe upper does not require the staff to manually adjust the position of the shoe last. The corresponding components can be driven to move by the robotic arm, which is easy to operate and conducive to improving work efficiency.
[0029] 2. It is convenient to place the shoe lasts conveyed by the top conveyor belt and the bottom conveyor belt on the load-bearing plate or remove the shoe lasts from the load-bearing plate to realize the circulation of the shoe lasts, thereby further ensuring the working efficiency of the shoe upper processing.
[0030] 3. It is convenient to adjust the position of the rough grinding head more accurately for different sizes of shoe uppers based on the motion trajectory of the rough grinding head controlled by the robot arm to perform a fixed stroke, thereby further ensuring the grinding quality of the shoe uppers. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0032] Figure 2 It is a schematic diagram of the structure of the conveying device in the embodiment of the present application.
[0033] Figure 3 It is a structural schematic diagram of the vertical transmission mechanism in an embodiment of the present application.
[0034] Figure 4 It is a schematic diagram of the main structure of the roughening device in the embodiment of the present application.
[0035] Figure 5 yes Figure 4 A partial enlarged schematic diagram of part A.
[0036] Figure 6It is a main structural diagram of the roughening device from another perspective in the embodiment of the present application.
[0037] Figure 7 yes Figure 6 A partial enlarged schematic diagram of part B.
[0038] Figure 8 It is a schematic diagram of the main structures of the glue spraying component and the glue applying component in the embodiment of the present application.
[0039] Fig. 9 It is a schematic diagram of the transmission structure of the gluing component in the embodiment of the present application.
[0040] Fig.10 It is a schematic diagram of the structure of the gluing device in the embodiment of the present application.
[0041] Fig.11 It is a main structural schematic diagram of the glue-over structure from another perspective in the embodiment of the present application.
[0042] Fig.12 yes Fig.11 A partial enlarged schematic diagram of part C in the middle.
[0043] Description of reference numerals:
[0044] 1. Conveyor frame; 2. Top conveyor belt; 3. Bottom conveyor belt; 4. Carrying plate; 5. Vertical motor; 6. Vertical driving wheel; 7. Vertical driven wheel; 8. Vertical synchronous belt; 9. Vertical guide rail; 10. Material transfer limit plate; 11. Material transfer motor; 12. Material transfer driving wheel; 13. Material transfer driven wheel; 14. Material transfer synchronous belt; 15. Driving shaft; 16. Guide plate; 17. Roughing frame; 18. Roughing robot arm; 19. Roughing grinding head; 20. Roughing Mounting seat; 201, roughing fixing part; 202, first roughing mounting part; 203, second roughing mounting part; 21, roughing telescopic cylinder; 22, suction tube; 23, rodless cylinder; 24, clamping cylinder; 25, imaging frame; 26, imaging element; 27, first imaging linear module; 28, second imaging linear module; 29, first imaging mounting part; 30, second imaging mounting part; 31, imaging motor; 32, imaging fixing plate; 33, arc adjustment groove ; 34, imaging fixing hole; 35, partition; 36, through hole; 37, glue mounting seat; 371, glue fixing part; 372, first glue mounting part; 373, second glue mounting part; 374, third glue mounting part; 38, first glue telescopic cylinder; 39, second glue telescopic cylinder; 40, spray gun; 41, glue spraying installation part; 42, glue spraying baffle; 43, glue spraying strip hole; 44, baffle strip hole; 45, glue motor; 46, brush wheel; 4 7. Glue rack; 48. Glue mounting seat; 49. Glue roller; 50. First glue linear module; 51. Second glue linear module; 52. Third glue linear module; 53. Glue motor; 54. Glue driving roller; 55. Glue limiting roller; 56. Feed trough; 57. Limiting plane; 58. Feeding cavity; 59. Driving plate; 60. Glue limiting part; 61. Glue limiting trough; 62. Drying box; 63. Double-layer drying box; 64. Large bottom conveyor belt. DETAILED DESCRIPTION
[0045] The following is combined with Figure 1-12 This application is described in further detail.
[0046] The present application embodiment discloses an intelligent automated production line for shoes. Figure 1 and Figure 2 The high-speed production line includes a conveying device, a roughening device, a gluing device, a laminating device and a drying device, wherein the conveying device includes a conveying frame 1, a top conveyor belt 2, a bottom conveyor belt 3 and a vertical transmission mechanism.
[0047] The top conveyor belt 2 and the bottom conveyor belt 3 are both horizontally installed on the conveying frame 1. The top conveyor belt 2 and the bottom conveyor belt 3 are both used to convey the shoe lasts. The top conveyor belt 2 and the bottom conveyor belt 3 are both composed of multiple conveyor belts connected end to end to facilitate the long-distance transportation of the shoe lasts. In the actual working process, the conveying directions of the top conveyor belt 2 and the bottom conveyor belt 3 are opposite.
[0048] Reference Figure 2 and Figure 3 , the vertical transmission mechanism is provided with two groups and is respectively located at the two ends of the top conveyor belt 2 and the bottom conveyor belt 3. The vertical transmission mechanism includes a bearing plate 4, a vertical transmission assembly and a material moving assembly, wherein the vertical transmission assembly includes a vertical motor 5, a vertical driving wheel 6, a vertical driven wheel 7, a vertical synchronous belt 8 and a vertical guide rail 9. The vertical motor 5 is fixedly mounted on the conveying frame 1, and the vertical driving wheel 6 is coaxially fixedly mounted on the output end of the vertical motor 5. The vertical driving wheel 6 and the vertical driven wheel 7 are both rotatably mounted on the conveying frame 1 and distributed in the vertical direction. The vertical driven wheel 7 is rotatably mounted on the conveying frame 1 and is located at the top of the vertical driving wheel 6. The vertical synchronous belt 8 is wound around the vertical driving wheel 6 and the vertical driven wheel 7. The bearing plate 4 is fixedly mounted on the vertical synchronous belt 8, so that when the vertical motor 5 drives the vertical driving wheel 6 to rotate, the vertical driven wheel 7 drives the bearing plate 4 to move in the vertical direction through the vertical synchronous belt 8. Two vertical guide rails 9 are provided and both are vertically fixedly installed on the conveying frame 1. The vertical guide rails 9 pass through the carrying plate 4 and slide with the carrying plate 4 to further ensure the stability of the carrying plate 4 when moving in the vertical direction.
[0049] Reference Figure 3 The material shifting assembly includes a material shifting limit plate 10, a material shifting motor 11, a material shifting driving wheel 12, a material shifting driven wheel 13 and a material shifting synchronous belt 14. The carrying plate 4 is rotatably mounted with a driving shaft 15. The material shifting motor 11 is fixedly mounted on the carrying plate 4. The material shifting motor 11 drives the driving shaft 15 to rotate through a belt. Two material shifting driving wheels 12 are provided and are both coaxially fixedly connected to the driving shaft 15. Two material shifting driven wheels 13 are provided and are both rotatably mounted on the carrying plate 4. The two material shifting driving wheels 12 and the two material shifting driven wheels 13 are sequentially distributed along the conveying direction of the top conveyor belt 2. The material shifting synchronous belt 14 is wound around the material shifting driving wheels 12 and the material shifting driven wheels 13, so that when the material shifting motor 11 drives the material shifting driving shaft 15 to rotate, each material shifting driven wheel 13 drives the material shifting synchronous belt 14 to drive together, thereby facilitating the transfer of shoe lasts conveyed by the top conveyor belt 2 and the bottom conveyor belt 3, and realizing the circular conveying of the shoe lasts.
[0050] Continue to refer to Figure 3 The material shifting limiting plate 10 is fixedly mounted on the carrier plate 4 and is located at one end of the carrier plate 4 away from the top conveyor belt 2, so as to limit the position of the shoe last when being transported on the carrier plate 4, so that the shoe last is not easy to fall off from the carrier plate 4 during transportation. The carrier plate 4 is fixedly mounted with two guide plates 16 arranged opposite to each other. When the shoe last is transported via the material shifting synchronous belt 14, it is located between the two material shifting guide plates 16 to further ensure the stability of the shoe last during transportation. The vertical driving wheel 6, the vertical driven wheel 7, the vertical synchronous belt 8, the material shifting driving wheel 12, the material shifting driven wheel 13 and the material shifting synchronous belt 14 are all selected as sprockets and chains in the embodiment of the present application.
[0051] Reference Figure 4 and Figure 5 The roughing device includes a roughing frame 17, a roughing mechanical arm 18 and a roughing grinding head 19. The roughing mechanical arm 18 is installed on the roughing frame 17. A roughing mounting seat 20 is provided at the output end of the roughing mechanical arm 18. The roughing mounting seat 20 includes a roughing fixed portion 201, a first roughing mounting portion 202 and a second roughing mounting portion 203. The roughing fixed portion 201 is fixedly installed at the output end of the roughing mechanical arm 18. The first roughing mounting portion 202 and the second roughing mounting portion 203 are both rotatably installed on the roughing fixed portion 201. The roughing grinding head 19 is fixedly installed on The first roughing mounting part 202 is used for roughing the upper of the shoe last, and the second roughing mounting part 203 is fixedly mounted with a roughing telescopic cylinder 21, and the piston rod of the roughing telescopic cylinder 21 is rotatably mounted on the first roughing mounting part 202, so that when the roughing telescopic cylinder 21 drives its own piston rod to move, the second roughing mounting part 203 drives the position of the roughing grinding head 19 to be fine-tuned, thereby facilitating more precise adjustment of the position of the roughing grinding head 19 for uppers of different sizes based on the motion trajectory of the roughing grinding head 19 controlled by the robotic arm to perform a fixed stroke.
[0052] Reference Figure 5 In order to facilitate the centralized collection and processing of the debris generated during the rough grinding head 19, the first rough grinding mounting portion 202 is fixedly mounted with a dust suction pipe 22, one end of the dust suction pipe 22 is arranged toward the rough grinding head 19, and the other end is installed on a vacuum cleaner (not shown in the figure) through a hose.
[0053] Reference Figure 6 and Figure 7 The roughing frame 17 is equipped with two groups of clamping and conveying mechanisms, which are arranged in sequence along the conveying direction of the top conveyor belt 2. The clamping and conveying mechanisms include a rodless cylinder 23 and a clamping cylinder 24. The rodless cylinder 23 is horizontally installed on the roughing frame 17 and is vertically arranged to the conveying direction of the top conveyor belt 2. The clamping cylinder 24 is fixedly installed on the slider of the rodless cylinder 23. When the shoe last is transported to the position corresponding to one of the clamping cylinders 24 via the top conveyor belt 2, the clamping cylinder 24 drives its own two jaws to move in a direction approaching each other and the rodless cylinder 23 drives the movement of its own slider to send the shoe last from the top conveyor belt 2 to the position where it is to be polished, which is convenient and fast.
[0054] Continue to refer to Figure 6 and Figure 7The roughening frame 17 is also provided with an imaging mechanism, which includes an imaging frame 25, an imaging member 26, an imaging motion assembly and an imaging rotation assembly. The imaging frame 25 is installed on the roughening frame 17, and the imaging motion assembly includes a first imaging linear module 27 and a second imaging linear module 28. The first imaging linear module 27 is horizontally installed on the imaging frame 25, and the second imaging linear module 28 is installed on a slider of the first imaging linear module 27. The slider of the second imaging linear module 28 is fixedly installed with a first imaging mounting portion 29, and the first imaging mounting portion 29 is horizontally and rotationally installed with a second imaging mounting portion 30.
[0055] Continue to refer to Figure 6 and Figure 7 The imaging rotation assembly includes an imaging motor 31, which is mounted on the first imaging mounting portion 29 and drives the second imaging mounting portion 30 to rotate horizontally through the meshing of the gear set, i.e., two gears (the gears are not shown in the figure). The imaging member 26 is used to image the upper of the shoe last. In the embodiment of the present application, the imaging member 26 can be a structured light camera, and the imaging member 26 acquires an image of the upper, wherein the method of acquiring the image can be scanning, photographing, or other methods capable of acquiring the image. The imaging member 26 is fixedly mounted with an imaging fixing plate 32, which is rotatably mounted on the second imaging mounting portion 30. The second imaging mounting portion 30 is provided with an arc-shaped adjustment groove 33 which is arranged through the imaging fixing plate 32, and the imaging fixing plate 32 is provided with a plurality of imaging fixing holes 34 which are arranged through the imaging fixing plate 32, and the plurality of imaging fixing holes 34 are circumferentially distributed around the rotation axis of the imaging fixing plate 32. The imaging fixing plate 32 is fixedly mounted on the second imaging mounting portion 30 by bolts which are arranged through the arc-shaped adjustment groove 33 and the imaging fixing holes 34, so as to realize the adjustment of the vertical rotation angle of the imaging member 26.
[0056] Reference Figure 6 When the shoe last is sent to the roughing device, the imaging member 26 images the upper of the shoe last through horizontal and vertical movement and horizontal rotation, so as to facilitate the subsequent roughing grinding head 19, the glue spraying assembly and the gluing assembly to accurately process uppers of different sizes through different preset programs. The roughing frame 17 is installed with a partition 35, and the partition 35 has two through holes 36 for the shoe last to pass through. The roughing robot arm 18 and the imaging frame 25 are respectively located on both sides of the partition 35 to separate the processing procedures of the upper and ensure the accuracy and stability of the upper when different processes are processed.
[0057] Reference Figure 1 and Figure 8The gluing device includes a gluing frame, a gluing robot arm, a gluing mounting seat 37, a gluing assembly and a gluing assembly. The mounting structure of the gluing robot arm and the gluing frame is the same as the mounting structure of the roughening robot arm 18 and the roughening frame 17, and will not be repeated here. The gluing mounting seat 37 includes a gluing fixing portion 371, a first gluing mounting portion 372, a second gluing mounting portion 373 and a third gluing mounting portion 374. The gluing fixing portion 371 is installed at the output end of the gluing robot arm, and the first gluing mounting portion 372, the second gluing mounting portion 373 and the third gluing mounting portion 374 are all rotatably mounted on the gluing fixing portion 371. The first gluing telescopic cylinder 38 is rotatably installed on the gluing fixing part 371, and the piston rod of the first gluing telescopic cylinder 38 is rotatably installed on the first gluing mounting part 372. The second gluing telescopic cylinder 39 is fixedly installed on the third gluing mounting part 374, and the piston rod of the second gluing telescopic cylinder 39 is rotatably installed on the second gluing mounting part 373. When the first gluing telescopic cylinder 38 and the second gluing telescopic cylinder 39 drive their own piston rods to move, the first gluing mounting part 372 and the second gluing mounting part 373 synchronously realize fine adjustment of the rotation angle.
[0058] Reference Figure 8 The glue spraying assembly includes a spray gun 40, a glue spraying mounting portion 41, and a glue spraying baffle 42. The spray gun 40 is fixedly mounted on the first glue mounting portion 372 and is used to spray the shoe last. The glue spraying mounting portion 41 is provided with a glue spraying strip hole 43 that is set through. The glue spraying mounting portion 41 is fixedly mounted on the first glue mounting portion 372 by bolts that penetrate the glue spraying strip hole 43 and the first glue mounting portion 372. The glue spraying baffle 42 is provided with a baffle strip hole 44 that is set through. The glue spraying baffle 42 is fixedly mounted on the glue spraying mounting portion 41 by bolts that penetrate the baffle strip hole 44 and the glue spraying mounting portion 41. The glue spraying baffle 42 is located on one side of the spraying direction of the spray gun 40. The setting of the glue spraying strip hole 43 and the baffle strip hole 44 facilitates the adjustment of the position of the glue spraying baffle 42, so as to facilitate the spraying of different sizes according to different processing techniques of different shoe uppers.
[0059] Reference Figure 8 and Fig. 9 The gluing assembly also includes a gluing motor 45 and a brush wheel 46. The brush wheel 46 is rotatably mounted on the second gluing mounting seat 37. The gluing motor 45 is fixedly mounted on the second gluing mounting seat 37 and drives the brush wheel 46 to rotate through the engagement of the bevel gears. After the spray gun 40 sprays the upper of the shoe last, the gluing motor 45 drives the brush wheel 46 to rotate to facilitate the cleaning of the upper of the shoe last.
[0060] Reference Fig.10The gluing device includes a gluing frame 47, a gluing motion component, a gluing mounting seat 48, a gluing roller 49 and a gluing driving component. The gluing motion component includes a first gluing linear module 50, a second gluing linear module 51 and a third gluing linear module 52. The first gluing linear module 50 is vertically installed on the gluing frame 47, the second gluing linear module 51 is horizontally installed on the slider of the first gluing linear module 50 and is perpendicular to the conveying direction of the top conveyor belt 2, the third gluing linear module 52 is vertically installed on the slider of the second gluing linear module 51, and the gluing mounting seat 48 is fixedly installed on the slider of the third gluing linear module 52, so that the gluing motion component drives the gluing mounting seat 48 to move in the vertical and horizontal directions. The two sets of vertically arranged linear modules are conducive to fully ensuring the accuracy of the mounting seat when moving in the vertical direction.
[0061] Reference Fig.11 and Fig.12 The glue driving assembly includes a glue motor 53, a glue driving roller 54 and a glue limiting roller 55. The glue roller 49 and the glue driving roller 54 are both rotatably mounted on the glue mounting seat 48 and are distributed from bottom to top in the vertical direction. A feeding groove 56 is provided on the outer peripheral surface of the glue driving roller 54. The feeding groove 56 is spiral and is evenly distributed around the axis of the glue driving roller 54. The glue motor 53 is mounted on the glue mounting seat 48 and drives the glue driving roller 54 to rotate through a commutator. The glue driving roller 54 drives the glue roller 49 to rotate in the opposite direction through the meshing of the gear set, i.e., two gears.
[0062] Reference Fig.12 Two gluing limiting rollers 55 are horizontally arranged and are rotatably mounted on the gluing mounting seat 48. The gluing limiting rollers 55 are each provided with a limiting plane 57 extending to both ends of their length direction. The heights of the two gluing limiting rollers 55 are both higher than the height of the gluing driving roller 54. The gluing mounting seat 48 is provided with a feeding cavity 58, which is located at the top of the gluing driving roller 54 and the bottom opening of the feeding cavity 58 is located between the two gluing limiting rollers 55. When the limiting rollers rotate, the limiting plane 57 conflicts with or does not conflict with the gluing driving roller 54, so that when the rubber material passes through the feeding cavity 58 and is placed on the gluing driving roller 54, the gluing driving roller 54 rotates to feed the rubber material to the gluing roller 49 through the feeding groove 56, so that the gluing roller 49 evenly rolls the rubber material onto the shoe surface, and the gap between the limiting plane 57 and the gluing driving roller 54 can be adjusted to synchronously adjust the amount of glue required by the gluing roller 49, which has strong applicability.
[0063] Reference Fig.11 and Fig.12In order to facilitate the rotation of the limiting roller, one end of the limiting roller is inserted outside the gluing mounting seat 48 and is fixedly connected to a driving plate 59. The gluing mounting seat 48 is fixedly installed with a gluing limiting member 60. The gluing limiting member 60 is provided with two gluing limiting grooves 61. The two driving plates 59 are respectively slidably matched in the two gluing limiting grooves 61 to further limit the rotation of the driving plate 59 and ensure the stability of the driving plate 59 when driving the limiting roller to rotate. The gluing frame is also equipped with two sets of clamping and conveying mechanisms and imaging mechanisms. The installation method of the two sets of clamping and conveying mechanisms and imaging mechanisms of the gluing frame is the same as that of the two sets of clamping and conveying mechanisms and imaging mechanisms of the roughening frame 17, so it will not be repeated here.
[0064] Replay Figure 1 , the gluing device and the gluing device are both provided with two groups and are respectively provided as the first gluing device, the second gluing device, the first gluing device and the second gluing device. The roughening device, the first gluing device, the first gluing device, the drying device, the second gluing device and the second gluing device are sequentially distributed along the conveying direction of the top conveyor belt 2. In the embodiment of the present application, the drying device is selected as a drying box 62. The top conveyor belt 2 and the bottom conveyor belt 3 are both passed through the drying box 62, so that the upper of the last is subjected to a second gluing treatment after being subjected to a gluing treatment and drying, thereby ensuring the stability of the upper during subsequent pre-bonding with the outsole.
[0065] Continue to refer to Figure 1 The high-speed production line also includes a double-layer drying device. The second gluing device, the second gluing device and the double-layer drying device are sequentially distributed along the conveying direction of the top conveyor belt 2. The double-layer drying device includes a double-layer drying box 63 and an outsole conveyor belt 64. The top conveyor belt 2, the bottom conveyor belt 3 and the outsole conveyor belt 64 are all arranged in the double-layer drying box 63. The outsole conveyor belt 64 is installed on the conveying frame 1 and is located on the top of the top conveyor belt 2. The conveying direction of the outsole conveyor belt 64 is opposite to that of the top conveyor belt 2. The outsole conveyor belt 64 is used to convey the outsole. When the outsole is bonded to the upper, it is first dried in the drying box 62, which is beneficial to ensure the stability of the outsole when it is pre-bonded with the upper after the two gluings. After the outsole is pre-bonded with the upper after the two gluings, it can quickly enter the double-layer drying box 63 for drying, which is convenient for the subsequent stable bonding process between the outsole and the upper.
[0066] The implementation principle of an intelligent automated production line for shoes in an embodiment of the present application is as follows: during the production process of the upper, the upper is firstly put on the shoe last, and then the shoe last is conveyed by the top conveyor belt 2 of the conveying device. When the shoe last passes through the roughening device, the shoe last is driven by the rodless cylinder 23 to move the clamping cylinder 24 horizontally to the position for polishing. When the shoe last enters the position for polishing, the imaging component 26 drives its own horizontal and vertical movement through the first imaging linear module 27 and the second imaging linear module 28 to take pictures or scan the size of the upper of the shoe last, so as to facilitate high-precision processing of uppers of different sizes through different preset programs.
[0067] After roughing is completed, the shoe last continues to be sent to the top conveyor belt 2 for transportation through the horizontal movement of the clamping cylinder 24 driven by the rodless cylinder 23. When the shoe last passes through the gluing device, it is conveyed and imaged by another set of clamping cylinders and imaging components 26 and then sent to the position where the workpiece is glued. The workpiece, i.e., the upper of the shoe last, is sprayed by the spray gun 40 and cleaned by the brush wheel 46 and then continues to be sent to the top conveyor belt 2 for transportation. When the shoe last is transported to the position of the glue roller 49, the second glue linear module 51 and the third glue linear module 52 drive the glue roller to move horizontally and vertically to achieve precise rolling brushing of the upper on the shoe last.
[0068] When the shoe last continues to be conveyed after rolling, the drying device dries the upper mounted on the shoe last. The dried upper is then bonded to the outsole after being sprayed, cleaned and rolled. During the bonding process of the outsole, it is first dried in the double-layer drying box 63, and then pre-bonded to the upper and then dried in the double-layer drying box 63, so that the staff can subsequently achieve stable bonding and fixing between the outsole and the upper. During the processing of the upper, the roughening and gluing of the upper do not require the staff to manually adjust the position of the shoe last. The corresponding components can be driven to move by the mechanical arm, which is easy to operate and conducive to improving work efficiency.
[0069] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An intelligent automatic production line for shoes, characterized by: It includes a conveying device, a roughening device, a gluing device, a gluing device and a drying device, wherein the conveying device is used to convey the shoe last; The roughening device comprises a roughening frame (17), a roughening mechanical arm (18) and a roughening grinding head (19), wherein the roughening mechanical arm (18) is mounted on the roughening frame (17), and the roughening grinding head (19) is mounted on the output end of the roughening mechanical arm (18) via a roughening mounting seat (20), and the roughening grinding head (19) is used to roughen the upper of the shoe last; The gluing device comprises a gluing frame, a gluing mechanical arm, a gluing mounting seat (37), a glue spraying assembly and a gluing assembly, wherein the gluing mechanical arm is mounted on the gluing frame, the gluing mounting seat (37) is mounted on the output end of the gluing mechanical arm, the glue spraying assembly is mounted on the gluing mounting seat (37) and is used to spray glue on the upper of the shoe last, and the gluing assembly is mounted on the gluing mounting seat (37) and is used to clean the upper of the shoe last after glue spraying; The glue-applying device comprises a glue-applying frame (47), a glue-applying movement component, a glue-applying mounting seat (48), a glue-applying roller (49) and a glue-applying driving component. The glue-applying movement component is mounted on the glue-applying frame (47) and is used to drive the glue-applying mounting seat (48) to move in vertical and horizontal directions. The glue-applying roller (49) is rotatably mounted on the glue-applying mounting seat (48) and is used to roll and brush the upper of the shoe last. The glue-applying driving component is used to drive the glue-applying roller (49) to rotate. The drying device is used to dry the shoe lasts conveyed by the conveying device; The gluing device and the gluing device are both provided with two groups, which are respectively set as the first gluing device, the second gluing device, the first gluing device and the second gluing device. The roughening device, the first gluing device, the first gluing device, the drying device, the second gluing device and the second gluing device are sequentially distributed along the conveying direction of the conveying device; The glue mounting seat (37) comprises a glue fixing portion (371), a first glue mounting portion (372), a second glue mounting portion (373) and a third glue mounting portion (374); the glue fixing portion (371) is mounted on the output end of the glue mechanical arm; the first glue mounting portion (372), the second glue mounting portion (373) and the third glue mounting portion (374) are all rotatably mounted on the glue fixing portion (371); the glue spraying assembly is arranged on the first glue mounting portion The mounting part (372), the gluing fixing part (371) is rotatably mounted with a first gluing telescopic cylinder (38), and the piston rod of the first gluing telescopic cylinder (38) is rotatably mounted on the first gluing mounting part (372); the gluing assembly is arranged on the second gluing mounting part (373), the third gluing mounting part (374) is fixedly mounted with a second gluing telescopic cylinder (39), and the piston rod of the second gluing telescopic cylinder (39) is rotatably mounted on the second gluing mounting part (373); The glue spraying assembly comprises a spray gun (40), a glue spraying mounting portion (41) and a glue spraying baffle (42); the spray gun (40) is mounted on the first glue application mounting portion (372); the glue spraying mounting portion (41) is provided with a glue spraying strip hole (43); the glue spraying mounting portion (41) is fixedly mounted on the first glue application mounting portion (372) by means of bolts passing through the glue spraying strip hole (43); the glue spraying baffle (42) is provided with a baffle strip hole (44); the glue spraying baffle (42) is fixedly mounted on the glue spraying mounting portion (41) by means of bolts passing through the baffle strip hole (44); the glue spraying baffle (42) is located on one side of the spraying direction of the spray gun (40).
2. The intelligent automatic production line for shoes according to claim 1 is characterized by: The conveying device comprises a conveying frame (1), a top conveyor belt (2), a bottom conveyor belt (3) and a vertical transmission mechanism, wherein the top conveyor belt (2) and the bottom conveyor belt (3) are both horizontally mounted on the conveying frame (1), the top conveyor belt (2) is located on the top of the bottom conveyor belt (3), the vertical transmission mechanism comprises a bearing plate (4) and a vertical transmission assembly, the vertical transmission assembly comprises a vertical motor (5), a vertical driving wheel (6), a vertical driven wheel (7), a vertical synchronous belt (8) and a vertical guide rail (9), the vertical driving wheel (6) and the vertical driven wheel (7) are ) are rotatably mounted on the conveying frame (1) and distributed in the vertical direction, the vertical motor (5) is mounted on the conveying frame (1) and is used to drive the vertical driving wheel (6) to rotate, the vertical synchronous belt (8) is wound around the vertical driving wheel (6) and the vertical driven wheel (7), the bearing plate (4) is fixedly mounted on the vertical synchronous belt (8), the vertical guide rail (9) is vertically fixedly mounted on the conveying frame (1), the vertical guide rail (9) is passed through the bearing plate (4) and slidably cooperates with the bearing plate (4), and the vertical transmission mechanism is provided with two groups and is respectively located at the two ends of the top conveyor belt (2).
3. The intelligent automatic production line for shoes according to claim 2 is characterized in that: The conveying device also includes a material shifting assembly, which includes a material shifting limit plate (10), a material shifting motor (11), a material shifting active wheel (12), a material shifting driven wheel (13) and a material shifting synchronous belt (14). The material shifting limit plate (10) is fixedly mounted on the supporting plate (4) and is located at one end of the supporting plate (4) away from the top conveying belt (2). The material shifting active wheel (12) and the material shifting driven wheel (13) are both rotatably mounted on the supporting plate (4) and are distributed along the conveying direction of the top conveying belt (2). The material shifting synchronous belt (14) is wound around the material shifting active wheel (12) and the material shifting driven wheel (13). The material shifting motor (11) is mounted on the supporting plate (4) and is used to drive the material shifting active wheel (12) to rotate.
4. The intelligent automatic production line for shoes according to claim 1 is characterized by: The roughing mounting seat (20) comprises a roughing fixed portion (201), a first roughing mounting portion (202) and a second roughing mounting portion (203); the roughing fixed portion (201) is mounted on the output end of the roughing mechanical arm (18); the first roughing mounting portion (202) and the second roughing mounting portion (203) are both rotatably mounted on the roughing fixed portion (201); the roughing grinding head (19) is mounted on the first roughing mounting portion (202); a roughing telescopic cylinder (21) is fixedly mounted on the second roughing mounting portion (203); the piston rod of the roughing telescopic cylinder (21) is rotatably mounted on the first roughing mounting portion (202); and the first roughing mounting portion (202) is mounted with a dust suction pipe (22) for absorbing grinding debris from the roughing grinding head (19).
5. The intelligent automatic production line for shoes according to claim 1 is characterized by: The glue driving assembly comprises a glue motor (53), a glue driving roller (54) and a glue limiting roller (55). The glue driving roller (54) is rotatably mounted on a glue mounting seat (48) and is located on the top of a glue roller (49). A feeding groove (56) is provided on the outer peripheral surface of the glue driving roller (54). The glue motor (53) is mounted on the glue mounting seat (48) and is used to drive the glue driving roller (54) to rotate. The glue driving roller (54) drives the glue roller (49) to rotate through a gear set. Two glue limiting rollers (55) are provided and both are rotatably mounted on the glue mounting seat (48). Both glue limiting rollers (55) are provided with a limiting plane (57). When the glue limiting roller (55) rotates, the limiting plane (57) conflicts with or does not conflict with the glue driving roller (54).
6. The intelligent automatic production line for shoes according to claim 1, characterized in that: The roughening device and the gluing device are both provided with an imaging mechanism, the imaging mechanism comprising an imaging frame (25), an imaging member (26), an imaging motion assembly and an imaging rotation assembly, the imaging motion assembly being mounted on the imaging frame (25) and used for driving the imaging member (26) to move in horizontal and vertical directions, the imaging rotation assembly being used for driving the imaging member (26) to rotate horizontally, and the imaging member (26) being used for imaging the upper of a shoe last.
7. The intelligent automatic production line for shoes according to claim 6, characterized in that: The imaging motion assembly comprises a first imaging linear module (27) and a second imaging linear module (28); the first imaging linear module (27) is horizontally mounted on an imaging frame (25); the second imaging linear module (28) is mounted on a slider of the first imaging linear module (27); the slider of the second imaging linear module (28) is fixedly mounted with a first imaging mounting portion (29); and the first imaging mounting portion (29) is horizontally rotatably mounted with a second imaging mounting portion (30); The imaging rotation assembly comprises an imaging motor (31), the imaging motor (31) is mounted on the first imaging mounting part (29) and drives the second imaging mounting part (30) to rotate horizontally through a gear set, the imaging member (26) is fixedly mounted with an imaging fixing plate (32), the imaging fixing plate (32) is rotatably mounted on the second imaging mounting part (30), the second imaging mounting part (30) is provided with an arc-shaped adjustment groove (33) extending therethrough, and the imaging fixing plate (32) is fixedly mounted on the second imaging mounting part (30) by means of bolts passing through the arc-shaped adjustment groove (33).
8. The intelligent automatic production line for shoes according to claim 1, characterized in that: It also includes a double-layer drying device, wherein the second gluing device and the double-layer drying device are distributed along the conveying direction of the conveying device, and the double-layer drying device includes a double-layer drying box (63) and a large sole conveying belt (64). The conveying device and the large sole conveying belt (64) are both inserted into the double-layer drying box (63), and the large sole conveying belt (64) is used to convey the large sole, and the large sole conveying belt (64) is located at the top of the conveying device and is opposite to the conveying direction of the conveying device.
Citation Information
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