Aluminum bar feeding system
By designing the rod feeding device, rod stop device and rod loading device of the aluminum rod feeding system, the automatic rolling and single-rod loading of aluminum rods is realized, solving the problems of high labor intensity and high safety hazards in the prior art, and improving the efficiency and safety of aluminum rod loading.
Patent Information
- Application Number
- CN202310830189.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-06
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2043-07-06
AI Technical Summary
The existing aluminum rod feeding system has problems such as high labor intensity and high safety hazards. Especially during the sawing process, artificial pushing the aluminum rod into the saw machine can easily lead to fingers being squeezed and cervical spine injury.
An aluminum rod loading system is designed, including a rod contacting device, a rod stop device and a rod loading device. The inclined design of the feeding rod and the biting connection of the rod stop block are used, combined with the control of the rod cylinder and the pouring plate to realize the automatic rolling and single-rod loading of the aluminum rod, and the automatic operation is achieved through the controller.
It improves the efficiency of aluminum rod loading, reduces the labor intensity of employees, eliminates safety risks, and ensures the stability and safety of the aluminum rod loading process. It has a simple structure, convenient operation and low cost.
Smart Images

Figure CN116674984B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum bar feeding, in particular to an aluminum bar feeding system. Background Art
[0002] After aluminum bars are cast on the aluminum liquid casting production line, each bar needs to be sawed to ensure uniform internal composition throughout the bar. This ensures that each bar leaving the factory meets the required length while maintaining a smooth sawn surface and a clean, tidy bar body. During the bar cutting process, a loading system is required to load the bars. The existing bar loading system for bar cutting has a loading station in front of the sawing machine to ensure that each bar enters the sawing machine in sequence as needed. This station is responsible for placing the bars on the feed platform and manually pushing the entire system forward. Each bar is pushed from the feed platform into the sawing machine in turn. This work is labor-intensive, and if the operator fails to react in time during the bar pushing process, their fingers are inevitably squeezed. The bar can easily press against the cervical vertebrae as it slides down, posing a significant safety hazard. Summary of the Invention
[0003] In response to the problems existing in the prior art, the present invention provides an aluminum bar feeding system, which can realize the automatic rolling forward of aluminum bars, adjustable movable stop bars, and one-by-one feeding of aluminum bars, thereby improving the efficiency and safety of aluminum bar feeding.
[0004] The technical solution of the present invention is:
[0005] An aluminum rod feeding system includes a controller, a rod receiving device, two rod stopping devices, and at least two rod feeding devices;
[0006] The rod receiving device includes two parallel receiving rods 1-1 on the left and right, and the receiving rods 1-1 are inclined downward from the front end to the rear end and a support frame is fixed at the bottom;
[0007] The rod stop device includes a lower rod stop block 1-5, an upper rod stop block 1-6, a rod stop fixing block 1-10, and a rod stop fixing bolt 1-11. The two lower rod stop blocks 1-5 are respectively fixed to the left and right sides of the rear ends of the two material receiving rods 1-1. The top of the lower rod stop block 1-5 is evenly provided with lower serrations 1-7 from front to back, and the bottom of the upper rod stop block 1-6 is evenly provided with upper serrations 1-8 from front to back. The upper rod stop block 1-6 is engaged and connected to the lower rod stop block 1-5. The top of the rear end of the upper rod stop block 1-6 is fixed with a rod stop block. Plate 1-9; the stop rod fixing block 1-10 includes a first stop rod fixing plate, one end of the first stop rod fixing plate is fixed to the side wall of the corresponding upper stop rod block 1-6 away from the corresponding material receiving rod 1-1, and a second stop rod fixing plate is fixed below the other end, and a third stop rod fixing plate is fixed to the bottom of the second stop rod fixing plate, the third stop rod fixing plate extends to the bottom of the corresponding lower stop rod block 1-5 and is provided with a stop rod threaded hole, and the stop rod fixing bolt 1-11 passes through the stop rod threaded hole from bottom to top and then rests on the bottom surface of the lower stop rod block 1-5;
[0008] The rod-loading device includes a rod-loading cylinder fixing seat 1-13, all of which are evenly distributed between the rear ends of the two material receiving rods 1-1 and are hinged at the top with a rod-loading cylinder 1-12, the rod-loading piston rod 1-14 of the rod-loading cylinder 1-12 is vertically upward, the top of the rod-loading piston rod 1-14 is fixed with a first hinge seat 1-15, the rear of the rod-loading cylinder 1-12 is provided with a second hinge seat 1-16, and a dumping plate 1-17 is hinged between the first hinge seat 1-15 and the second hinge seat 1-16;
[0009] The controller is electrically connected to the solenoid valve of the upper rod cylinder 1-12.
[0010] Furthermore, the support frame includes a plurality of vertical support rods 1-2 arranged in sequence from front to back along the axis of the material receiving rod 1-1, the top of the vertical support rod 1-2 is fixedly connected to the bottom of the outer wall of the corresponding material receiving rod 1-1, and a horizontal support plate 1-3 is fixed to the bottom of the vertical support rod 1-2, and the horizontal support plate 1-3 is fixed to the ground by multiple bolts, and a vertical material receiving baffle 1-4 is provided at the top of the front end of the material receiving rod 1-1.
[0011] Furthermore, the material receiving rod 1-1 is a round steel tube, the vertical support rod 1-2 is a channel steel, the horizontal support plate 1-3, the material receiving baffle 1-4, the lower stop rod block 1-5, the upper stop rod block 1-6, the stop rod baffle 1-9, and the stop rod fixing block 1-10 are all made of steel, and the vertical support rod 1-2, the material receiving baffle 1-4 and the material receiving rod 1-1, the horizontal support plate 1-3 and the vertical support rod 1-2, the first stop rod fixing plate and the upper stop rod block 1-6, the second stop rod fixing plate and the first stop rod fixing plate, the third stop rod fixing plate and the second stop rod fixing plate, and the stop rod baffle 1-9 and the upper stop rod block 1-6 are all welded together.
[0012] Furthermore, it is used for loading aluminum rod conveying system, and the aluminum rod conveying system includes a rectangular frame and the conveying direction is from left to right, and the frame includes a left support rod, a front support rod 2-1-1, a right support rod, and a rear support rod 2-1-2 connected in sequence, and a plurality of reinforcing rods 2-1-3 are vertically arranged between the front support rod 2-1-1 and the rear support rod 2-1-2, and a plurality of supporting legs 2-1-4 are fixed at the bottom; the material receiving rod 1-1 is perpendicular to the front support rod 2-1-1 and the rear end is located above the front support rod 2-1-1; the rod loading cylinder fixing seat 1-13 is arranged at the lower front side of the frame and the position corresponds to a reinforcing rod 2-1-3, and the second articulated seat 1-16 is fixed to the top of the corresponding reinforcing rod 2-1-3.
[0013] Furthermore, the tops of the first hinge seat 1-15 and the second hinge seat 1-16 are each provided with a first horizontal through groove and the two side walls of the first horizontal through groove are each provided with a first pin hole. There are two tilting plates 1-17 and second pin holes are provided at both ends. The two tilting plates 1-17 are parallel to each other and are fixedly connected in the middle by a tilting connecting plate 1-18. The two ends of the two tilting plates 1-17 are respectively clamped on both sides of the first hinge seat 1-15 and the second hinge seat 1-16 and are respectively connected to the first hinge seat 1-15 and the second hinge seat 1-16 by a first upper rod pin. The shaft 1-19 and the second upper rod pin shaft 1-20 are hinged; a vertical hinge plate 1-22 is fixed to the top of the upper rod cylinder fixing seat 1-13, and a third hinge seat 1-23 is fixed to the bottom of the upper rod cylinder 1-12. A second horizontal through groove is provided at the bottom of the third hinge seat 1-23, and third pin holes are provided on both side walls of the second horizontal through groove. A fourth pin hole is provided on the hinge plate 1-22, and the third hinge seat 1-23 is clamped on both sides of the hinge plate 1-22 and is hinged to the hinge plate 1-22 through the third upper rod pin shaft 1-24.
[0014] Furthermore, the lower stop rod block 1-5 is connected to the corresponding material receiving rod 1-1 through two stop rod connecting blocks 1-21, one side of the two stop rod connecting blocks 1-21 is welded to the side wall of the corresponding material receiving rod 1-1, and the two ends of the lower stop rod block 1-5 are respectively welded to the side walls of the corresponding two stop rod connecting blocks 1-21.
[0015] Furthermore, the front side surface of the rod-stopping baffle 1-9 is inclined upward from front to back, and the highest point of the front side surface of the rod-stopping baffle 1-9 is higher than the highest point at the corresponding position of the corresponding material receiving rod 1-1.
[0016] Furthermore, the shape of the rod stop baffle 1-9 is a right-angled trapezoid.
[0017] Furthermore, the first stop rod fixing plate is perpendicular to the corresponding upper stop rod block 1-6, the second stop rod fixing plate is perpendicular to the first stop rod fixing plate, and the third stop rod fixing plate is parallel to the bottom surface of the lower stop rod block 1-5.
[0018] Furthermore, it includes a control panel, on which a rod-up lifting knob is provided, and the rod-up lifting knob is electrically connected to the controller, and the controller is used to control the rod-up piston rod 1-14 of the rod-up cylinder 1-12 to extend or retract by controlling the solenoid valve of the rod-up cylinder 1-12 according to the instructions of the rod-up lifting knob, thereby controlling the tilting plate 1-17 to rise or fall near one end of the rod-up cylinder 1-12.
[0019] The beneficial effects of the present invention are:
[0020] The present invention forms a rod receiving device by arranging two material receiving rods inclined backward, and provides rod stopping devices on both sides of the rod receiving device. Specifically, a lower rod stopping block with a lower serration on the top is provided on the outer side of the rear end of the material receiving rod, an upper rod stopping block with an upper serration on the bottom is engaged and connected with the top of the lower rod stopping block, a rod stopping baffle is fixed on the top of the rear end of the upper rod stopping block, a rod stopping fixing block is fixed on the side wall of the upper rod stopping block, and the third rod stopping fixing plate of the rod stopping fixing block is extended to the bottom of the lower rod stopping block and a rod stopping fixing bolt is installed. At the same time, at least two upper rod cylinders hinged on the top of the upper rod cylinder fixing seat are provided between the two material receiving rods, and the upper rod cylinder The top of the upper rod piston rod is fixed with a first hinge seat and a second hinge seat at the rear to hinge the upper rod device of the dumping plate, and the controller is connected to the solenoid valve of the upper rod cylinder. First, two material receiving rods can be used to use the weight of the aluminum rod to realize the automatic rolling forward of the aluminum rod. Second, the tightness of the bite connection of the upper and lower stop rod blocks can be achieved by adjusting the tightness of the stop rod fixing bolt, that is, the up and down movement. When tightening the stop rod fixing bolt, the upper and lower stop rod blocks can be tightly combined to use the stop rod baffle to prevent the aluminum rod from continuing to roll down. When loosening the stop rod fixing bolt, the position of the upper stop rod block on the lower stop rod block can be adjusted to meet the The stop rod requirements for aluminum rods of different specifications, thirdly, the controller can be used to control the lifting and lowering of the piston rod of the upper rod cylinder to drive the tilting plate to rotate. When the upper rod piston rod rises, the aluminum rod at the rear end of the rod receiving device and the front end of the stop rod baffle is lifted, and the tilting plate forms a downward slope from front to back, so that a single aluminum rod can automatically roll down along the tilting plate to the feed saw platform. At the same time, the upper rod piston rod rises to the highest position, preventing the lower aluminum rod from entering the tilting plate. When the upper rod piston rod drops, the dumping plate connected to one end of the cylinder drops, and the lower aluminum rod automatically rolls down to the front of the stop rod baffle and above the dumping plate. The reciprocating operation in sequence can meet the requirements of aluminum rods. Each time a single aluminum rod is cut into pieces, it enters the feeding and sawing process. Fourthly, the entire process can be controlled by the controller to realize full-automatic loading, or the control knob can be set so that an employee can realize automatic loading by operating the knob, which greatly improves the efficiency of aluminum rod loading and reduces the labor intensity of employees. In addition, the loading process is smooth, eliminating the safety hazards of pushing the rod and the rod body sliding down unsteadily, which may cause the employee's fingers to be squeezed or the cervical spine to be supported, thereby improving the safety of aluminum rod loading. Fifthly, the structure is simple, the operation is convenient, and the manufacturing and operating costs are low. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 Schematic diagram of the structure of the aluminum rod feeding system of the present invention in a specific embodiment.
[0022] Figure 2 It is a right side view of the rod receiving device and the rod stopping device in the aluminum rod feeding system of the present invention in a specific embodiment.
[0023] Figure 3 Schematic diagram of the structure of the rod stopping device of the aluminum rod feeding system of the present invention in a specific embodiment.
[0024] Figure 4 It is a right side view of the rod loading device in the aluminum rod loading system of the present invention in a specific embodiment.
[0025] Figure 5 for Figure 4 Top view of .
[0026] In the figure, 1-1—material receiving rod, 1-2—vertical support rod, 1-3—horizontal support plate, 1-4—material receiving baffle, 1-5—lower stop rod block, 1-6—upper stop rod block, 1-7—lower serration, 1-8—upper serration, 1-9—stop rod baffle, 1-10—stop rod fixing block, 1-11—stop rod fixing bolt, 1-12—upper rod cylinder, 1-13—upper rod cylinder fixing seat, 1-14—upper rod piston rod, 1-15— First hinged seat, 1-16—second hinged seat, 1-17—tipping plate, 1-18—tipping connecting plate, 1-19—first upper rod pin, 1-20—second upper rod pin, 1-21—stop rod connecting block, 1-22—hinge plate, 1-23—third hinged seat, 1-24—third upper rod pin; 2-1-1—front support rod, 2-1-2—rear support rod, 2-1-3—reinforcement rod, 2-1-4—support leg. DETAILED DESCRIPTION
[0027] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0028] It should be noted that the "left" and "right" in the present invention refer to the conveying direction of the aluminum bars, and the "front" and "back" directions refer to the horizontal directions perpendicular to the conveying direction of the aluminum bars, respectively. Figure 1 The directions of “left”, “right”, “down” and “up” are only used to facilitate the description of the present invention and simplify the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it should not be understood as a limitation of the present invention.
[0029] See also Figure 1 The aluminum rod feeding system of the present invention includes a controller, a rod receiving device, two rod stopping devices, and at least two rod feeding devices;
[0030] See also Figure 2 The rod receiving device includes two parallel receiving rods 1-1 on the left and right, and the receiving rods 1-1 are inclined downward from the front end to the rear end and a support frame is fixed at the bottom;
[0031] See also Figure 3The stop rod device includes a lower stop rod block 1-5, an upper stop rod block 1-6, a stop rod fixing block 1-10, and a stop rod fixing bolt 1-11. The two lower stop rod blocks 1-5 are respectively fixed to the left and right sides of the rear ends of the two material receiving rods 1-1. The top of the lower stop rod block 1-5 is evenly provided with lower serrations 1-7 from front to back, and the bottom of the upper stop rod block 1-6 is evenly provided with upper serrations 1-8 from front to back. The upper stop rod block 1-6 is engaged and connected to the lower stop rod block 1-5. The top of the rear end of the upper stop rod block 1-6 is fixed with a stop rod. Baffle 1-9; the stop rod fixing block 1-10 includes a first stop rod fixing plate, one end of the first stop rod fixing plate is fixed to the side wall of the corresponding upper stop rod block 1-6 away from the corresponding material receiving rod 1-1, and a second stop rod fixing plate is fixed below the other end, and a third stop rod fixing plate is fixed to the bottom of the second stop rod fixing plate, the third stop rod fixing plate extends to the bottom of the corresponding lower stop rod block 1-5 and is provided with a stop rod threaded hole, the stop rod fixing bolt 1-11 passes through the stop rod threaded hole from bottom to top and then rests on the bottom surface of the lower stop rod block 1-5;
[0032] See also Figure 4 and Figure 5 The rod-loading device includes a rod-loading cylinder fixing seat 1-13, all the rod-loading cylinder fixing seats 1-13 are evenly distributed between the rear ends of the two material receiving rods 1-1 and are hinged at the top with a rod-loading cylinder 1-12, the rod-loading piston rod 1-14 of the rod-loading cylinder 1-12 is vertically upward, and the top of the rod-loading piston rod 1-14 is fixed with a first hinge seat 1-15, and the rear of the rod-loading cylinder 1-12 is provided with a second hinge seat 1-16, and a dumping plate 1-17 is hinged between the first hinge seat 1-15 and the second hinge seat 1-16;
[0033] The controller is electrically connected to the solenoid valve of the upper rod cylinder 1-12.
[0034] In the baton device, see Figure 2 The support frame includes multiple vertical support rods 1-2 arranged in sequence from front to back along the axis of the material receiving rod 1-1, the top of the vertical support rod 1-2 is fixedly connected to the bottom of the outer wall of the corresponding material receiving rod 1-1, and the bottom of the vertical support rod 1-2 is fixed with a horizontal support plate 1-3, and the horizontal support plate 1-3 is fixed to the ground through multiple bolts. A vertical material receiving baffle 1-4 is provided at the top of the front end of the material receiving rod 1-1, and the material receiving baffle 1-4 can prevent the aluminum rod on the rod receiving device from being ejected.
[0035] In this embodiment, the material receiving rod 1-1 is a thick-walled round steel pipe 6m long and 90mm in diameter. Two material receiving rods 1-1 are parallel to form a loading platform. The vertical support rods 1-2 are 200mm thick channel steel. The bottom of the material receiving rod 1-1 is used to form a support frame 800mm above the ground using the vertical support rods 1-2. The front end (starting end) of the material receiving rod 1-1 is sloped 150mm from the rear end (rod inlet) to ensure that the aluminum rods can roll smoothly under their own weight after being loaded. The horizontal support plate 1-3 and the material receiving baffle 1-4 are both steel plates. The vertical support rods 1-2, the material receiving baffle 1-4 and the material receiving rod 1-1, and the horizontal support plate 1-3 and the vertical support rod 1-2 are all welded.
[0036] See also Figures 1 to 5 The aluminum bar feeding system of the present invention is used for feeding the aluminum bar conveying system. The aluminum bar conveying system includes a rectangular frame and the conveying direction is from left to right. Specifically, in this embodiment, the aluminum bar conveying system is a chain-driven roller conveying system, including a rectangular frame and a plurality of rollers. The frame includes a left support rod, a front support rod 2-1-1, a right support rod, and a rear support rod 2-1-2 connected in sequence. The front support rod 2-1-1 and the rear support rod 2-1-2 are parallel to each other, the left support rod and the right support rod are parallel to each other, and the front support rod 2-1-1 and the rear support rod 2-1-2 are perpendicular to each other. A plurality of reinforcing rods 2-1-3 are provided and a plurality of supporting legs 2-1-4 are fixed at the bottom; the material receiving rod 1-1 is perpendicular to the front support rod 2-1-1 and the rear end is located above the front support rod 2-1-1; the plurality of rollers are arranged in parallel from left to right, and the two ends of the rotating shaft of the rollers are supported on the front support rod 2-1-1 and the rear support rod 2-1-2 through two bearings respectively. The rollers are rotated by the power transmitted by the conveying motor drive chain transmission system, and the aluminum bars to be cut are loaded from the aluminum bar loading system to the aluminum bar conveying system. The aluminum bars are located on the rollers, and the conveying direction is the same as the direction of the aluminum bar axis.
[0037] The stop rod device is installed at the upper rod mouth. The lower stop rod block 1-5 is processed into a 200mm*50mm rectangular steel plate using a 30mm thick steel plate and the lower serration 1-7 is processed on the top to form a serrated tooth mouth. The upper stop rod block 1-6 is a tooth-engaging steel with an upper serration 1-8 with the same tooth shape as the lower serration 1-7 of the lower stop rod block 1-5 on the bottom. The lower stop rod block 1-5 and the upper stop rod block 1-6 are similar to racks. The upper stop rod block 1-6 is engaged and connected to the lower stop rod block 1-5. The length of the lower stop rod block 1-5 is longer than that of the upper stop rod block 1-6; see Figure 2 、 Figure 3 In this embodiment, the lower stop rod block 1-5 is connected to the corresponding material receiving rod 1-1 through two stop rod connecting blocks 1-21. One side of the two stop rod connecting blocks 1-21 is welded to the side wall of the corresponding material receiving rod 1-1, and the two ends of the lower stop rod block 1-5 are respectively welded to the side walls of the corresponding two stop rod connecting blocks 1-21.
[0038] The front side of the stopper baffle 1-9 is inclined upward from front to back, with the highest point of the front side of the stopper baffle 1-9 being higher than the highest point of the corresponding position of the corresponding material receiving rod 1-1. The stopper baffle 1-9 can be a triangle with a side length of 50 mm made of 20 mm thick steel plate, or a right-angled trapezoid with a base length of 50 mm made of 20 mm thick steel plate. The inclined surface can block the aluminum rod and achieve timely stop. The top surface can smoothly transition when the aluminum rod is lifted by the rod-loading device to prevent scratching of the aluminum rod. The stopper baffle 1-9 is welded to the top rear end of the upper stopper block 1-6.
[0039] In the stop rod fixing block 1-10, the first stop rod fixing plate is perpendicular to the corresponding upper stop rod block 1-6, the second stop rod fixing plate is perpendicular to the first stop rod fixing plate, and the third stop rod fixing plate is parallel to the bottom surface of the lower stop rod block 1-5. The first stop rod fixing plate and the upper stop rod block 1-6, the second stop rod fixing plate and the first stop rod fixing plate, and the third stop rod fixing plate and the second stop rod fixing plate are all welded together. An 8mm hole is opened on the third stop rod fixing plate and tapped to form a stop rod threaded hole. The stop rod fixing bolt 1-11 is an 8mm high-strength bolt, which passes through the stop rod threaded hole from bottom to top and rests on the bottom surface of the lower stop rod block 1-5. The tightness of the stop rod fixing bolt 1-11, that is, the up and down movement, can be adjusted to achieve the tightness of the upper and lower stop rod blocks. When tightening the stop rod fixing bolt 1-11, the upper and lower stop rod blocks can be tightly combined to use the stop rod baffle 1-9 to prevent the aluminum rod from continuing to roll down. When loosening the stop rod fixing bolt 1-11, the position of the upper stop rod block 1-6 on the lower stop rod block 1-5 can be adjusted to meet the stop rod requirements of aluminum rods of different specifications, thereby improving the flexibility of the device.
[0040] In the rod-up device, the rod-up cylinder fixing seat 1-13 is set on the ground below the front side of the frame and its position corresponds to a reinforcing rod 2-1-3, and the second hinge seat 1-16 is fixed on the top of the corresponding reinforcing rod 2-1-3. The tops of the first hinge seat 1-15 and the second hinge seat 1-16 are both provided with a first horizontal through groove and the two side walls of the first horizontal through groove are both provided with a first pin hole. There are two tilting plates 1-17 and second pin holes are provided at both ends. The two tilting plates 1-17 are parallel to each other and are fixedly connected in the middle by a tilting connecting plate 1-18. The two ends of the two tilting plates 1-17 are respectively clamped on both sides of the first hinge seat 1-15 and the second hinge seat 1-16 and are respectively connected to the first hinge seat 1-15 and the second hinge seat 1-16 through the first rod-up pin shaft 1 -19. The second upper rod pin 1-20 is hinged; a vertical hinge plate 1-22 is fixed to the top of the upper rod cylinder fixing seat 1-13, and a third hinge seat 1-23 is fixed to the bottom of the upper rod cylinder 1-12. A second horizontal through groove is provided at the bottom of the third hinge seat 1-23, and third pin holes are provided on both side walls of the second horizontal through groove. A fourth pin hole is provided on the hinge plate 1-22. The third hinge seat 1-23 is clamped on both sides of the hinge plate 1-22 and is hinged to the hinge plate 1-22 through the third upper rod pin 1-24.
[0041] In this embodiment, three rod loading devices are evenly distributed along the direction of aluminum rod conveying. The rod loading cylinder 1-12 is a 200mm stroke compressed air cylinder. The rod loading cylinder 1-12 moves up and down to drive the tilting plate 1-17 to work and load the rod body. The two tilting plates 1-17 are set vertically and are 50mm*300mm movable plates made of 10mm thick steel plates. 10mm holes are drilled at both ends to form second pin holes. Two corresponding pins are machined from 10mm round steel to form the first rod loading pin 1-19 and the second rod loading pin 1-20. They are used to hinge the first hinge seat 1-15 at the top of the rod loading piston rod 1-14 to the front end of the tilting plate 1-17, and the second hinge seat 1-16 at the top of the reinforcement rod 2-1-3 to the rear end of the tilting plate 1-17. The solenoid valve connected to the upper rod cylinder 1-12 is electrically connected to the controller, and can control the upper rod piston rod 1-14 of the upper rod cylinder 1-12 to rise and fall through the controller to drive the tipping plate 1-17 to rotate. When the upper rod piston rod 1-14 rises, it lifts the aluminum rod at the rear end of the rod receiving device and the front end of the stop rod baffle 1-9, and the tipping plate 1-17 forms a downward slope from front to back, so that a single aluminum rod automatically rolls along the tipping plate 1-17 onto the frame, that is, the feed sawing platform. At the same time, the upper rod piston rod 1-14 rises to the highest position, preventing the lower aluminum rod from entering the tipping plate 1-17. When the upper rod piston rod 1-14 descends, the tipping plate 1-17 connected to one end of the cylinder descends, and the lower aluminum rod automatically rolls to the front of the stop rod baffle 1-9 and above the tipping plate 1-17. The reciprocating operation in sequence can realize the entry of a single aluminum rod into the feed sawing process each time to meet the aluminum rod sawing needs. Among them, the axes of the first upper rod pin 1-19, the second upper rod pin 1-20, and the third upper rod pin 1-24 are parallel to each other, and the bottom of the upper rod cylinder 1-12 is hinged to the hinge plate 1-22 on the top of the upper rod cylinder fixing seat 1-13 through the third hinge seat 1-23, so that when the upper rod piston rod 1-14 rises, the upper rod cylinder 1-12 and the upper rod piston rod 1-14 rotate as a whole toward the rear side along the third upper rod pin 1-24. When the upper rod piston rod 1-14 descends, the upper rod cylinder 1-12 and the upper rod piston rod 1-14 rotate as a whole toward the front side along the third upper rod pin 1-24, so that the upper rod function of the tilting plate 1-17 is smoothly exerted.
[0042] The entire process of the present invention can be achieved by timing the loading of the rods by the controller to achieve fully automatic loading. It can also be achieved by setting a control knob so that a single employee can operate the knob to achieve automatic loading. In this embodiment, the aluminum rod loading system of the present invention includes a control panel, on which a rod loading lifting knob is provided. The rod loading lifting knob is electrically connected to the controller. When the rod loading lifting knob is rotated to one side, a rod loading raising instruction is sent to the controller, and when it is rotated to the other side, a rod loading lowering instruction is sent to the controller. The controller is used to control the solenoid valves of all rod loading cylinders 1-12 to control the extension or retraction of the rod loading piston rods 1-14 of all rod loading cylinders 1-12 according to the instruction of the rod loading lifting knob, thereby controlling the rise or fall of all dumping plates 1-17 near the end of the rod loading cylinder 1-12.
[0043] In the aluminum bar feeding system of the present invention, the structure of the solenoid valve of the rod feeding cylinder 1-12 and its connection relationship with the rod feeding cylinder 1-12 are structures well known in the art, as long as the controller can control the extension or retraction of the rod feeding piston rod 1-14 by controlling the solenoid valve of the rod feeding cylinder 1-12. In this embodiment, the aluminum bar feeding system of the present invention is equipped with a compressed air system, which includes a 7.5KW drive motor and an air pump. The drive motor drives the air pump to compress air and then supply it to the rod feeding cylinder 1-12, with an air pressure of 0.6KPa; the solenoid valve of the rod feeding cylinder 1-12 is a pneumatic solenoid valve, model 4V430C-15. Specifically, the air outlet of the air pump is connected to the pneumatic solenoid valve through the first rod feeding air pipe, and the pneumatic solenoid valve is connected to the rodless cavity and the rod cavity of the rod feeding cylinder 1-12 through the second and third rod feeding air pipes respectively.
[0044] The present invention greatly improves the efficiency of aluminum bar loading and reduces the labor intensity of employees by arranging a controller, a rod receiving device, two rod stopping devices and at least two rod loading devices. It also makes the loading process smooth and eliminates the safety hazards of pushing the rod and the rod body sliding down unsteadily, which may cause the fingers of employees to be squeezed or the cervical vertebra to be supported, thus improving the safety of aluminum bar loading. It also has a simple structure, is easy to operate, and has low manufacturing and operating costs.
[0045] Obviously, the above embodiments are only some embodiments of the present invention, rather than all embodiments. The above embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention. Based on the above embodiments, all other embodiments obtained by those skilled in the art without making creative work, that is, all modifications, equivalent substitutions and improvements made within the spirit and principles of this application, fall within the scope of protection claimed by the present invention.
Claims
1. An aluminum bar feeding system, characterized in that: It includes a controller, a rod receiving device, two rod stopping devices, and at least two rod loading devices; The rod receiving device comprises two mutually parallel material receiving rods (1-1) on the left and right, the material receiving rods (1-1) are inclined downward from the front end to the rear end, and a support frame is fixed at the bottom; The rod-stopping device comprises a lower rod-stopping block (1-5), an upper rod-stopping block (1-6), a rod-stopping fixing block (1-10), and a rod-stopping fixing bolt (1-11). The two lower rod-stopping blocks (1-5) are respectively fixed to the left and right sides of the rear ends of the two material receiving rods (1-1). The top of the lower rod-stopping block (1-5) is evenly provided with lower serrations (1-7) from front to back. The bottom of the upper rod-stopping block (1-6) is evenly provided with upper serrations (1-8) from front to back. The upper rod-stopping block (1-6) is engaged with the lower rod-stopping block (1-5). The top of the rear end of the upper rod-stopping block (1-6) is evenly provided with lower serrations (1-7). A rod stop baffle (1-9) is fixed; the rod stop fixing block (1-10) comprises a first rod stop fixing plate, one end of the first rod stop fixing plate is fixed to the side wall of the corresponding upper rod stop block (1-6) away from the corresponding material receiving rod (1-1), and a second rod stop fixing plate is fixed below the other end; a third rod stop fixing plate is fixed to the bottom of the second rod stop fixing plate, the third rod stop fixing plate extends to the bottom of the corresponding lower rod stop block (1-5) and is provided with a rod stop threaded hole, and the rod stop fixing bolt (1-11) passes through the rod stop threaded hole from bottom to top and then abuts against the bottom surface of the lower rod stop block (1-5); The rod-loading device comprises a rod-loading cylinder fixing seat (1-13), all the rod-loading cylinder fixing seats (1-13) are evenly distributed between the rear ends of the two material receiving rods (1-1) and are hingedly connected to a rod-loading cylinder (1-12) at the top, the rod-loading piston rod (1-14) of the rod-loading cylinder (1-12) is vertically upward, a first hinge seat (1-15) is fixed to the top of the rod-loading piston rod (1-14), a second hinge seat (1-16) is provided at the rear of the rod-loading cylinder (1-12), and a dumping plate (1-17) is hingedly connected between the first hinge seat (1-15) and the second hinge seat (1-16); The controller is electrically connected to the electromagnetic valve of the upper rod cylinder (1-12), wherein the tops of the first hinge seat (1-15) and the second hinge seat (1-16) are both provided with a first horizontal through groove and the two side walls of the first horizontal through groove are both provided with a first pin hole. There are two tilting plates (1-17) and second pin holes are provided at both ends. The two tilting plates (1-17) are parallel to each other and are fixedly connected in the middle by a tilting connecting plate (1-18). The two ends of the two tilting plates (1-17) are respectively clamped on both sides of the first hinge seat (1-15) and the second hinge seat (1-16) and are respectively hinged to the first hinge seat (1-15) and the second hinge seat (1-16) through the first upper rod pin shaft (1-19) and the second upper rod pin shaft (1-20). ; A vertical hinge plate (1-22) is fixed on the top of the upper rod cylinder fixing seat (1-13), and a third hinge seat (1-23) is fixed on the bottom of the upper rod cylinder (1-12). A second horizontal through groove is provided at the bottom of the third hinge seat (1-23), and third pin holes are provided on both side walls of the second horizontal through groove. A fourth pin hole is provided on the hinge plate (1-22). The third hinge seat (1-23) is clamped on both sides of the hinge plate (1-22) and is hinged to the hinge plate (1-22) through the third upper rod pin shaft (1-24). The front side surface of the stop rod baffle (1-9) is tilted upward from front to back, and the highest point of the front side surface of the stop rod baffle (1-9) is higher than the highest point at the corresponding position of the corresponding material receiving rod (1-1).
2. The aluminum bar feeding system according to claim 1, characterized in that: The support frame comprises a plurality of vertical support rods (1-2) arranged in sequence from front to back along the axis of the material receiving rod (1-1); the top of the vertical support rod (1-2) is fixedly connected to the bottom of the outer wall of the corresponding material receiving rod (1-1); a horizontal support plate (1-3) is fixed to the bottom of the vertical support rod (1-2); the horizontal support plate (1-3) is fixedly connected to the ground via a plurality of bolts; and a vertical material receiving baffle (1-4) is provided at the top of the front end of the material receiving rod (1-1).
3. The aluminum bar feeding system according to claim 2, characterized in that: The material receiving rod (1-1) is a round steel tube, the vertical support rod (1-2) is a channel steel, the horizontal support plate (1-3), the material receiving baffle (1-4), the lower stop rod block (1-5), the upper stop rod block (1-6), the stop rod baffle (1-9), and the stop rod fixing block (1-10) are all made of steel, and the vertical support rod (1-2), the material receiving baffle (1-4) and the material receiving rod (1-1), the horizontal support plate (1-3) and the vertical support rod (1-2), the first stop rod fixing plate and the upper stop rod block (1-6), the second stop rod fixing plate and the first stop rod fixing plate, the third stop rod fixing plate and the second stop rod fixing plate, and the stop rod baffle (1-9) and the upper stop rod block (1-6) are all welded together.
4. The aluminum bar feeding system according to claim 1, characterized in that: Used for feeding an aluminum rod conveying system, the aluminum rod conveying system comprises a rectangular frame and a conveying direction from left to right, the frame comprises a left support rod, a front support rod (2-1-1), a right support rod, and a rear support rod (2-1-2) connected in sequence, a plurality of reinforcing rods (2-1-3) are vertically arranged between the front support rod (2-1-1) and the rear support rod (2-1-2), and a plurality of supporting legs (2-1-4) are fixed at the bottom; the material receiving rod (1-1) is perpendicular to the front support rod (2-1-1) and the rear end is located above the front support rod (2-1-1); the rod feeding cylinder fixing seat (1-13) is arranged at the lower front side of the frame and the position corresponds to a reinforcing rod (2-1-3), and the second articulated seat (1-16) is fixed to the top of the corresponding reinforcing rod (2-1-3).
5. The aluminum bar feeding system according to claim 1, characterized in that: The lower rod stop block (1-5) is connected to the corresponding material receiving rod (1-1) via two rod stop connecting blocks (1-21); one side of the two rod stop connecting blocks (1-21) is welded to the side wall of the corresponding material receiving rod (1-1); and both ends of the lower rod stop block (1-5) are respectively welded to the side walls of the corresponding two rod stop connecting blocks (1-21).
6. The aluminum bar feeding system according to claim 1, characterized in that: The rod-stopping baffle (1-9) is in the shape of a right-angled trapezoid.
7. The aluminum bar feeding system according to claim 1, characterized in that: The first stop rod fixing plate is perpendicular to the corresponding upper stop rod block (1-6), the second stop rod fixing plate is perpendicular to the first stop rod fixing plate, and the third stop rod fixing plate is parallel to the bottom surface of the lower stop rod block (1-5).
8. The aluminum bar feeding system according to claim 1, characterized in that: The invention comprises a control panel, wherein a rod-up lifting knob is provided on the control panel, and the rod-up lifting knob is electrically connected to the controller. The controller is used for controlling the rod-up piston rod (1-14) of the rod-up cylinder (1-12) to extend or retract by controlling the electromagnetic valve of the rod-up cylinder (1-12) according to the instruction of the rod-up lifting knob, thereby controlling the tilting plate (1-17) to rise or fall near one end of the rod-up cylinder (1-12).
Citation Information
Patent Citations
Aluminum bar feeding system
CN220702505U