A polishing device for metal zipper processing

Abstract

This invention discloses a polishing device for metal zipper processing, relating to the technical field of polishing devices. It includes a platform and an adjustment unit. The platform has a linear motor on its rear side, with a fixed base fixed to the rear side of the linear motor's actuator. Electric push rods are installed on both the upper and lower sides inside the fixed base. A polishing frame, slidably connected to the inside of the fixed base, is fixed to the inner end of each electric push rod. A polishing roller is rotatably connected inside the polishing frame. A motor is fixed to the front side of the polishing frame, with its output shaft connected to the front end of the polishing roller. A dust removal unit is provided on the side of the fixed base, and a detection unit is provided on the outer side of the polishing frame. The adjustment unit includes a placement plate, an adjustment frame, a lead screw, a main motor, and an electric telescopic rod. There are two lead screws, each located in a groove on one side of the top surface of the platform. This polishing device for metal zipper processing is securely fixed, highly safe, and provides excellent polishing results.

Description

Technical Field

[0001] This invention relates to the field of polishing equipment technology, specifically a polishing device for metal zipper processing. Background Technology

[0002] With the development of human society, economy, and science and technology, zippers play an increasingly important role in people's lives, and their applications have penetrated into various fields such as aerospace, aviation, military, medical, and civilian use. Polishing the surface of a zipper is a crucial step in its processing; a smooth zipper surface is a fundamental requirement for its effective use. However, existing metal zipper polishing devices are not reliable in securing the zipper, making it prone to loosening and falling off during polishing. Furthermore, the slag and other debris generated during polishing can be inhaled by personnel, posing a safety hazard. Therefore, we propose a polishing device for metal zipper processing. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide a polishing device for metal zipper processing, which is firmly fixed, highly safe, and has a good polishing effect, and can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a polishing device for metal zipper processing, comprising a platform and an adjustment unit;

[0005] The platform has a linear motor on its rear side, and a fixed base is fixed to the rear side of the linear motor's mover. Electric push rods are installed on both the upper and lower sides inside the fixed base. A polishing frame is slidably connected to the inside of the fixed base and fixed to the inner end of the electric push rod. A polishing roller is rotatably connected inside the polishing frame. A motor is fixed to the front side of the polishing frame, and the output shaft of the motor is connected to the front end of the polishing roller. A dust removal unit is provided on the side of the fixed base, and a detection unit is provided on the outer side of the polishing frame.

[0006] Adjustment unit: includes a placement plate, adjustment frame, lead screw, main motor and electric telescopic rod. There are two lead screws, which are respectively located in the grooves on both sides of the top surface of the platform. The main motor is fixed to the side of the platform. The output shaft of the main motor is connected to the outer end of the lead screw. The lead screw is threaded to the screw hole in the middle of the adjustment frame. Electric telescopic rods are fixed on both sides of the top surface of the adjustment frame. The top of the electric telescopic rod is connected to one side of the bottom surface of the placement plate. The top surface of the placement plate is provided with a fixing unit.

[0007] The system also includes a controller, which is located on the front side of the platform. The input ends of the electric push rod, linear motor, motor, main motor, and electric telescopic rod are electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of an external power source.

[0008] The main motor drives the lead screw to rotate and, in conjunction with the electric telescopic rod, adjusts the position of the placement plate, thereby stretching the metal zipper. The electric push rod is then activated to adjust the position of the two polishing rollers, thus simultaneously polishing both sides of the metal zipper.

[0009] Furthermore, the dust removal unit includes an air intake pipe, a negative pressure air pump, an activated carbon mesh, a filter shell, and a baffle. There are two air intake pipes, which are fixed to the left and right sides of the mounting base, respectively. The filter shell is fixed to the rear side of the bottom surface of the platform. Negative pressure air pumps are installed at both ends of the rear side of the filter shell. The air inlet of the negative pressure air pump is connected to the air outlet of the air intake pipe. An activated carbon mesh is inserted inside the filter shell. The baffle is rotatably connected to the rear side of the filter shell. The input end of the negative pressure air pump is electrically connected to the output end of the controller. When the negative pressure air pump is started, the polishing slag is sucked into the filter shell. The activated carbon mesh inside the filter shell can effectively filter the slag to prevent it from being inhaled by personnel and causing safety issues.

[0010] Furthermore, the detection unit includes an alarm, an anti-detachment cover, a locking block, a video detection head, and a frame. The frame is fixed to the outer side of the polishing frame, and the video detection head is placed inside the frame. Locking blocks are fixed to both the front and rear sides of the frame. The locking holes on the side of the anti-detachment cover engage with the locking blocks. An alarm is installed on the top surface of the anti-detachment cover. The input terminals of the alarm and the video detection head are electrically connected to the output terminal of the controller. The video detection head inside the frame can detect the polishing effect of the metal zipper, so that the alarm can be activated in time to remind personnel when polishing problems occur. The anti-detachment cover, together with the locking block, facilitates the disassembly and replacement of electrical components.

[0011] Furthermore, the fixing unit includes a pull rod, a slide, a top frame, springs, and a pressure plate. The top frame is fixed to the top surface of the placement plate. Springs are evenly installed inside the top surface of the top frame. The bottom end of the spring is connected to the top surface of the pressure plate. A pull rod is slidably connected in a through hole on the top surface of the top frame. The bottom end of the pull rod is connected to the middle of the top surface of the pressure plate. Both sides of the top surface of the pressure plate are provided with slides that are slidably connected to the sliding grooves on the sides of the top frame. Releasing the pull rod causes the spring to rebound, thus pressing the two sides of the metal zipper firmly against the top surface of the placement plate. The sliding of the slides with the sliding grooves can prevent the springs from deforming and being damaged during the stretching process of the metal zipper.

[0012] Furthermore, it also includes a connector and a light. The connector is fixed to the top surface of the fixed base, and a light is rotatably connected inside the connector. The input end of the light is electrically connected to the output end of the controller. The light inside the connector can illuminate the metal zipper to prevent subsequent detection from being affected by dim lighting.

[0013] Furthermore, it also includes an outer shell and a spare parts box. The outer shell is fixed to the front side of the bottom surface of the platform, and the spare parts box is slidably connected inside the outer shell. The spare parts box that slides inside the outer shell facilitates the storage of spare parts and tools.

[0014] Furthermore, it also includes a limiting frame and fixing teeth. The limiting frame is evenly distributed on the top surface of the placement plate, and the fixing teeth are evenly fixed on the bottom surface of the pressure plate. The limiting frame can play a certain limiting role for the metal zipper, while the fixing teeth can increase the firmness of the metal zipper.

[0015] Furthermore, it also includes identification cards and partitions. The identification cards are slidably connected to the front side of the spare parts box, and the partitions are fixed to the rear side of the identification cards. The partitions can separate the items inside the spare parts box, while the identification cards can record the information of the items for later selection.

[0016] Furthermore, it also includes a placement rack and a waste box. There are two placement racks, which are fixed to the front and rear sides of the top surface of the platform, respectively. The waste box is placed inside the two placement racks. The waste box inside the placement rack can collect the impurities that fall off during polishing for subsequent processing.

[0017] Furthermore, it also includes an air detector, which is fixed on the left side of the filter housing. The input end of the air detector is electrically connected to the output end of the controller. The air detector can detect the filtered air, which makes it convenient for personnel to replace the activated carbon mesh in a timely manner.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: This polishing apparatus for metal zipper processing has the following advantages:

[0019] 1. The main motor drives the lead screw to rotate and, in conjunction with the electric telescopic rod, adjusts the position of the placement plate, thereby stretching the metal zipper. The electric push rod is then activated to adjust the position of the two polishing rollers, thus simultaneously polishing both sides of the metal zipper.

[0020] 2. The polishing slag produced is sucked into the filter housing by a negative pressure air pump. The activated carbon mesh inside the filter housing can effectively filter the slag to prevent it from being inhaled by personnel and causing safety issues. An air detector can detect the filtered air, which makes it convenient for personnel to replace the activated carbon mesh in a timely manner.

[0021] 3. The polishing effect of the metal zipper can be detected by the video detection head inside the frame. This allows the alarm to be activated in time to remind personnel when polishing problems occur. The anti-detachment cover and the locking block facilitate the disassembly and replacement of electrical components.

[0022] 4. By releasing the pull rod, the spring rebounds, causing the pressure plate to press the two sides of the metal zipper firmly against the top surface of the placement plate. The sliding of the carriage and the slide rail can prevent the spring from deforming and being damaged during the stretching process of the metal zipper. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the dust removal unit structure of the present invention;

[0025] Figure 3 This is a partial enlarged structural diagram of point A in the present invention;

[0026] Figure 4 This is a partial enlarged structural diagram of section B of the present invention.

[0027] In the diagram: 1. Body, 2. Adjustment unit, 21. Placement plate, 22. Adjustment frame, 23. Lead screw, 24. Main motor, 25. Electric telescopic rod, 3. Dust removal unit, 31. Suction pipe, 32. Negative pressure air pump, 33. Activated carbon mesh, 34. Filter shell, 35. Stop bar, 4. Detection unit, 41. Alarm, 42. Anti-detachment cover, 43. Locking block, 44. Video detection head, 45. Frame, 5. Fixing unit, 51. Pull rod, 52. Slide, 53. Top frame, 54. Spring, 55. Pressure plate, 6. Fixing base, 7. Electric push rod, 8. Linear motor, 9. Polishing frame, 10. Motor, 11. Polishing roller, 12. Connecting base, 13. Lighting lamp, 14. Housing, 15. Spare parts box, 16. Limiting frame, 17. Fixing teeth, 18. Identification card, 19. Partition, 101. Placement rack, 102. Waste box, 103. Air detector, 104. Controller. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Please see Figure 1-4 This embodiment provides a technical solution: a polishing device for metal zipper processing, including a platform 1 and an adjustment unit 2;

[0030] Platform 1: A linear motor 8 is provided on the rear side. A fixed base 6 is fixed to the rear side of the actuator of the linear motor 8. Electric push rods 7 are installed on both the upper and lower sides inside the fixed base 6. A polishing frame 9 is fixed to the inner end of the electric push rod 7 and is slidably connected to the inside of the fixed base 6. A polishing roller 11 is rotatably connected inside the polishing frame 9. A motor 10 is fixed to the front side of the polishing frame 9. The output shaft of the motor 10 is connected to the front end of the polishing roller 11. A dust removal unit 3 is provided on the side of the fixed base 6. The dust removal unit 3 includes an air suction pipe 31. The system includes a negative pressure air pump 32, an activated carbon mesh 33, a filter housing 34, and a baffle 35. Two suction pipes 31 are fixed to the left and right sides of the mounting base 6, respectively. The filter housing 34 is fixed to the rear side of the bottom surface of the platform 1. Negative pressure air pumps 32 are installed at both ends of the rear side of the filter housing 34. The inlet pipe of the negative pressure air pump 32 is connected to the outlet of the suction pipe 31. An activated carbon mesh 33 is inserted inside the filter housing 34. The baffle 35 is rotatably connected to the rear side of the filter housing 34. The input end of the negative pressure air pump 32 is electrically connected to a controller 104. At the output end, the negative pressure air pump 32 is activated to suck the polishing slag into the filter shell 34. The activated carbon mesh 33 inside the filter shell 34 can effectively filter the slag to prevent it from being inhaled by personnel and causing safety issues. The outer side of the polishing frame 9 is equipped with a detection unit 4, which includes an alarm 41, an anti-detachment cover 42, a locking block 43, a video detection head 44, and a frame 45. The frame 45 is fixed to the outer side of the polishing frame 9, and the video detection head 44 is placed inside the frame 45. Both the front and rear sides are fixed with locking blocks 43. The locking holes on the side of the anti-detachment cover 42 are engaged with the locking blocks 43. An alarm 41 is installed on the top surface of the anti-detachment cover 42. The input end of the alarm 41 and the video detection head 44 are electrically connected to the output end of the controller 104. The video detection head 44 inside the frame 45 can detect the polishing effect of the metal zipper. This way, when a polishing problem occurs, the alarm 41 can be activated in time to remind personnel. The anti-detachment cover 42, together with the locking blocks 43, makes it convenient to disassemble and replace electrical components.

[0031] Adjustment Unit 2 includes a placement plate 21, an adjustment frame 22, a lead screw 23, a main motor 24, and an electric telescopic rod 25. There are two lead screws 23, each located in a groove on one side of the top surface of the platform 1. The main motor 24 is fixed to the side of the platform 1, and its output shaft is connected to the outer end of the lead screw 23. The lead screw 23 is threaded into a screw hole in the middle of the adjustment frame 22. Electric telescopic rods 25 are fixed to both sides of the top surface of the adjustment frame 22. The top of each electric telescopic rod 25 is connected to one side of the bottom surface of the placement plate 21. The main motor 24 drives the lead screw 23 to rotate, which, in conjunction with the electric telescopic rods 25, adjusts the position of the placement plate 21, thereby stretching the metal zipper. Simultaneously, the electric push rod 7 is activated to adjust the position of the two polishing rollers 11, thus polishing both sides of the metal zipper. The top surface of the placement plate 21 is provided with a fixing unit 5, which includes a pull rod 51, a slide 52, a top frame 53, a spring 54, and a pressure plate 55. The top frame 53 is fixed to the top surface of the placement plate 21. Springs 54 are evenly installed inside the top surface of the top frame 53. The bottom end of the spring 54 is connected to the top surface of the pressure plate 55. The pull rod 51 is slidably connected in the through hole of the top surface of the top frame 53. The bottom end of the pull rod 51 is connected to the middle of the top surface of the pressure plate 55. Both sides of the top surface of the pressure plate 55 are provided with slides 52 that are slidably connected to the slide grooves on the side of the top frame 53. Releasing the pull rod 51 causes the spring 54 to rebound, so that the pressure plate 55 presses the two sides of the metal zipper to the top surface of the placement plate 21. The sliding of the slides 52 with the slide grooves can prevent the springs 54 from deforming and being damaged during the stretching process of the metal zipper.

[0032] The system includes a controller 104, located on the front side of the platform 1. The inputs of the electric push rod 7, linear motor 8, motor 10, main motor 24, and electric telescopic rod 25 are electrically connected to the output of the controller 104. The input of the controller 104 is electrically connected to the output of an external power source. The system also includes a connecting base 12 and a lighting lamp 13. The connecting base 12 is fixed to the top surface of the fixed base 6, and the lighting lamp 13 is rotatably connected inside the connecting base 12. The input of the lighting lamp 13 is electrically connected to the output of the controller 104. The internal lighting 13 of the base 12 illuminates the metal zipper to prevent subsequent testing from being affected by dim lighting. It also includes a housing 14 and a spare parts box 15. The housing 14 is fixed to the front side of the bottom surface of the platform 1, and the spare parts box 15 is slidably connected inside the housing 14. The sliding spare parts box 15 inside the housing 14 facilitates the storage of spare parts and tools. It also includes a limiting frame 16 and fixing teeth 17. The limiting frame 16 is evenly distributed on the top surface of the placement plate 21, and the fixing teeth 17 are evenly fixed on the bottom surface of the pressure plate 55. The limiting frame 16 can... The system includes a metal zipper that provides a certain degree of restraint, and a fixing tooth 17 that increases the firmness of the metal zipper. It also includes an identification card 18 and a partition 19. The identification card 18 is slidably connected to the front side of the spare parts box 15, and the partition 19 is fixed to the rear side of the identification card 18. The partition 19 can separate the items inside the spare parts box 15 for storage, while the identification card 18 can record the information of the items for later selection. The system also includes a shelf 101 and a waste bin 102. There are two shelves 101, each with its own... Fixed to the front and rear sides of the top surface of the platform 1, two placement racks 101 contain waste boxes 102. The waste boxes 102 inside the placement racks 101 can collect impurities that fall off during polishing for subsequent processing. It also includes an air detector 103, which is fixed to the left side of the filter housing 34. The input end of the air detector 103 is electrically connected to the output end of the controller 104. The air detector 103 can detect the filtered air, which makes it convenient for personnel to replace the activated carbon mesh 33 in a timely manner.

[0033] The working principle of the polishing device for metal zipper processing provided by this invention is as follows: First, both ends of the metal zipper are placed inside the limiting frame 16 on the top surface of the placement plate 21. The limiting frame 16 can limit the metal zipper. Releasing the pull rod 51 causes the spring 54 to rebound, thus pressing the two sides of the metal zipper against the top surface of the placement plate 21 with the pressure plate 55. The fixed teeth 17 increase the firmness of the metal zipper. The sliding of the slide 52 with the slide groove prevents the spring 54 from deforming or being damaged during the stretching process. The electric push rod 7 is activated according to the length of the metal zipper to adjust the position of the two polishing rollers 11, thereby simultaneously polishing the zipper. Both sides of the metal zipper are polished. During polishing, the negative pressure air pump 32 is activated to suck the polishing residue into the filter shell 34. The activated carbon mesh 33 inside the filter shell 34 can effectively filter the residue to prevent it from being inhaled by personnel and causing safety issues. The video detection head 44 inside the frame 45 can detect the polishing effect of the metal zipper. This allows the alarm 41 to be activated in time to remind personnel when polishing problems occur. The anti-detachment cover 42, together with the locking block 43, facilitates the disassembly and replacement of electrical components. The air detector 103 can detect the filtered air, which makes it convenient for personnel to replace the activated carbon mesh 33 in a timely manner.

[0034] It is worth noting that the controller 104 disclosed in the above embodiments is model S7-200. The main motor 24 and motor 10 can be freely configured according to the actual application scenario. It is recommended to use motor model RS-550S. The electric telescopic rod 25 and electric push rod 7 can be electric telescopic rod model YHT523. The video detection head 33 can be video detection head model GX2500-C. The alarm 41 can be audible and visual alarm model KXB127-T. The controller 104 controls the operation of the main motor 24, motor 10, electric telescopic rod 25, electric push rod 7, negative pressure air pump 32, alarm 41, video detection head 33, linear motor 8, lighting lamp 13 and air detector 103 using methods commonly used in the prior art.

[0035] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A polishing device for processing metal zippers, characterized in that: Includes a platform (1) and an adjustment unit (2); Platform (1): A linear motor (8) is provided on the rear side. A fixed seat (6) is fixed on the rear side of the moving part of the linear motor (8). Electric push rods (7) are installed on both the upper and lower sides inside the fixed seat (6). A polishing frame (9) is fixed on the inner end of the electric push rod (7) and is slidably connected to the inside of the fixed seat (6). A polishing roller (11) is rotatably connected inside the polishing frame (9). A motor (10) is fixed on the front side of the polishing frame (9). The output shaft of the motor (10) is connected to the front end of the polishing roller (11). A dust removal unit (3) is provided on the side of the fixed seat (6). A detection unit (4) is provided on the outer side of the polishing frame (9). Adjustment unit (2): includes a placement plate (21), an adjustment frame (22), a lead screw (23), a main motor (24), and an electric telescopic rod (25). There are two lead screws (23) respectively located in the grooves on both sides of the top surface of the platform (1). The main motor (24) is fixed to the side of the platform (1). The output shaft of the main motor (24) is connected to the outer end of the lead screw (23). The lead screw (23) is threadedly connected to the screw hole in the middle of the adjustment frame (22). Electric telescopic rods (25) are fixed on both sides of the top surface of the adjustment frame (22). The top of the electric telescopic rod (25) is connected to one side of the bottom surface of the placement plate (21). The top surface of the placement plate (21) is provided with a fixing unit (5). The unit includes a controller (104), which is located on the front side of the platform (1). The input ends of the electric push rod (7), linear motor (8), motor (10), main motor (24), and electric telescopic rod (25) are electrically connected to the output end of the controller (104). The input end of the controller (104) is electrically connected to the output end of an external power supply. The dust removal unit (3) includes a suction pipe (31), a negative pressure air pump (32), an activated carbon mesh (33), a filter shell (34), and a baffle (35). There are two suction pipes (31), which are fixed on the left and right sides of the fixed base (6). The filter shell (34) is fixed on the rear side of the bottom surface of the platform (1). Both ends of the rear side of the filter shell (34) are... A negative pressure air pump (32) is installed, the air inlet pipe of which is connected to the air outlet of the suction pipe (31). An activated carbon mesh (33) is inserted inside the filter shell (34). The stop lever (35) is rotatably connected to the rear side of the filter shell (34). The input end of the negative pressure air pump (32) is electrically connected to the output end of the controller (104). The detection unit (4) includes an alarm (41), an anti-detachment cover (42), a locking block (43), a video detection head (44), and a frame (45). The frame (45) is fixed to the outer side of the polishing frame (9). The video detection head (44) is placed inside the frame (45). Locking blocks (43) are fixed on both the front and rear sides of the frame (45). The anti-detachment cover... (42) The side holes are engaged with the corresponding locking blocks (43). An alarm (41) is installed on the top surface of the anti-detachment cover (42). The input end of the alarm (41) and the video detection head (44) is electrically connected to the output end of the controller (104). The fixing unit (5) includes a pull rod (51), a slide (52), a top frame (53), a spring (54), and a pressure plate (55). The top frame (53) is fixed on the top surface of the placement plate (21). Springs (54) are evenly installed on the top surface inside the top frame (53). The bottom end of the spring (54) is connected to the top surface of the pressure plate (55). A pull rod (51) is slidably connected in the through hole on the top surface of the top frame (53). The bottom end of the pull rod (51) is connected to the top surface of the pressure plate (55). The middle connection includes a slide (52) on both sides of the top surface of the pressure plate (55) that is slidably connected to the slide groove on the side of the top frame (53), a connecting seat (12) and a lighting lamp (13). The connecting seat (12) is fixed on the top surface of the fixed seat (6). The lighting lamp (13) is rotatably connected inside the connecting seat (12). The input end of the lighting lamp (13) is electrically connected to the output end of the controller (104). The outer shell (14) and spare parts box (15) are also included. The outer shell (14) is fixed on the front side of the bottom surface of the platform (1). The spare parts box (15) is slidably connected inside the outer shell (14). The limiting frame (16) and fixing teeth (17) are also included. The limiting frame (16) is evenly distributed on the top surface of the placement plate (21).The fixing teeth (17) are evenly fixed on the bottom surface of the pressure plate (55). The device also includes an identification card (18) and a partition (19). The identification card (18) is slidably connected to the front side of the spare parts box (15), and the partition (19) is fixed to the rear side of the identification card (18).

2. The polishing device for metal zipper processing according to claim 1, characterized in that: It also includes a placement rack (101) and a waste box (102). There are two placement racks (101) and they are fixed to the front and rear sides of the top surface of the platform (1), respectively. The waste box (102) is placed inside the two placement racks (101).

3. The polishing device for metal zipper processing according to claim 1, characterized in that: It also includes an air detector (103), which is fixed to the left side of the filter housing (34), and the input of the air detector (103) is electrically connected to the output of the controller (104).

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