Automatic steel bar counting and distributing device

Abstract

The application discloses a kind of automatic reinforcement counting and distributing device, it is related to reinforcement counting and distributing technical field.The reinforcement distributing mechanism is included, the reinforcement distributing mechanism includes support main frame, the top of support main frame is fixedly installed with conveying assembly, the surface of support main frame is fixedly installed with driving assembly, and driving assembly is used in conjunction with conveying assembly, the surface of support main frame is fixedly installed with top support assembly, and top support assembly is used in conjunction with conveying assembly, one side of support main frame is fixedly installed with turnover assembly, and turnover assembly is used in conjunction with conveying assembly;The application can conveniently transport reinforcement, be favorable to the distribution of multiple reinforcement, reduce the labor intensity of staff, improve the efficiency of reinforcement distribution, and also can conveniently record the quantity of distributed reinforcement, facilitate the identification of the quantity of reinforcement distribution, improve the accuracy of reinforcement distribution record.

Description

Technical Field

[0001] This invention relates to the field of steel bar counting and dispensing technology, specifically to an automatic steel bar counting and dispensing device. Background Technology

[0002] Reinforcing bars refer to steel materials used in reinforced concrete and prestressed reinforced concrete, with a circular cross-section, sometimes square with rounded corners. They include plain round bars, ribbed bars, and twisted bars. Reinforcing bars for reinforced concrete refer to straight or coiled steel materials used for reinforcing concrete, and their shapes are divided into plain round bars and deformed bars, delivered in straight bars or coils.

[0003] Currently, Chinese patent announcement number CN201711276737.6 discloses a simple rebar sorting trough. The purpose of this invention is to provide a rebar sorting trough that can be standardized and has a simple structure, mainly used for sorting and stacking rebar materials during underground construction and above-ground construction, solving the problem of chaotic stacking of different rebars due to the lack of a sorting function.

[0004] Currently, the raw material feeding of bar steel bar processing equipment in China is still done manually. The quantity of the feeding is counted manually, which is prone to errors. Furthermore, the above-mentioned devices are inconvenient for distributing and conveying steel bars, affecting the efficiency of steel bar distribution. In addition, the above-mentioned devices are inconvenient for recording the quantity of steel bars distributed during use, affecting the accuracy of steel bar distribution. Therefore, we need to provide an automatic steel bar counting and distributing device. Summary of the Invention

[0005] This invention provides an automatic steel bar counting and dispensing device, which has the advantages of efficiently dispensing steel bars and conveniently recording the quantity of dispensing steel bars, thereby solving the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an automatic rebar counting and dispensing device, comprising a rebar dispensing mechanism, the rebar dispensing mechanism including a supporting main frame, a conveying component fixedly installed on the top of the supporting main frame, a driving component fixedly installed on the surface of the supporting main frame, the driving component cooperating with the conveying component, a top support component fixedly installed on the surface of the supporting main frame, the top support component cooperating with the conveying component, a tilting component fixedly installed on one side of the supporting main frame, the tilting component cooperating with the conveying component, a rear-end sensor fixedly installed on the top of the supporting main frame, the rear-end sensor paired with the driving component, and a front-end sensor fixedly installed on one side of the top of the supporting main frame, the front-end sensor paired with the tilting component.

[0007] As an automatic steel bar counting and dispensing device of the present invention, the conveying assembly includes a fixed plate, a supporting side plate, a transmission shaft and a conveying chain. The fixed plate is fixedly connected to the main support frame, the supporting side plate is fixedly installed on the main support frame, and one side of the supporting side plate is fixedly connected to one side of the fixed plate. The transmission shaft is installed on one side of the top of the main support frame, and the conveying chain is installed on the fixed plate, with one end of the conveying chain connected to the transmission shaft.

[0008] As an automatic steel bar counting and dispensing device of the present invention, the driving component includes a mounting frame, a transmission gearbox, a drive motor and a main drive chain. The mounting frame is fixedly connected to the bottom of the main support frame, the transmission gearbox is mounted in the mounting frame, the drive motor is fixedly mounted in the bottom of the mounting frame and the output end of the drive motor is connected to one end of the transmission gearbox, and the main drive chain is mounted on the transmission shaft and one end of the main drive chain is connected to the other end of the transmission gearbox.

[0009] As an automatic steel bar counting and dispensing device of the present invention, the top support assembly includes a connecting frame, a plate lifting cylinder, a limiting slide frame and a steel bar support plate. The connecting frame is fixedly connected to the main support frame, the plate lifting cylinder is fixedly installed on the connecting frame, the limiting slide frame is fixedly installed on the surface of the main support frame, the steel bar support plate is slidably connected to the limiting slide frame, and the bottom of the steel bar support plate is fixedly connected to the output end of the plate lifting cylinder.

[0010] As an automatic steel bar counting and dispensing device of the present invention, the turning assembly includes a strip seat, a turning and lifting cylinder, a transmission rack, a driven shaft, a toothed ring hook plate, and a guide slide plate. The strip seat is fixedly connected to the main support frame, the turning and lifting cylinder is fixedly installed on the strip seat, the transmission rack is fixedly connected to the output end of the turning and lifting cylinder, the driven shaft is installed on the other side of the top of the main support frame, the toothed ring hook plate is fixedly installed on the driven shaft and meshes with the transmission rack, and the guide slide plate is fixedly installed on the fixed plate and slidably connected to the driven shaft.

[0011] As an automatic steel bar counting and dispensing device of the present invention, there are multiple fixed plates and conveying chains, which are equidistantly distributed, and there are several supporting side plates, which are arranged in an array.

[0012] As an automatic steel bar counting and dispensing device of the present invention, one end of the main drive chain is at a 45° angle to the surface of the drive shaft, and the other end of the main drive chain is at a 45° angle to the surface of the drive gearbox.

[0013] As an automatic steel bar counting and dispensing device of the present invention, the number of the pallet lifting cylinder, the limiting slide frame and the steel bar pallet is multiple, and the top of the steel bar pallet is concave arc-shaped.

[0014] This invention provides an automatic steel bar counting and dispensing device. It has the following beneficial effects:

[0015] This automatic rebar counting and dispensing device, through the setting of a rebar dispensing mechanism, a supporting main frame, a conveying component, a driving component, a top support component, a tilting component, a rear-end sensor, and a front-end sensor, can facilitate the conveying of rebars, facilitate the dispensing and transfer of multiple rebars, reduce the labor intensity of workers, improve the efficiency of rebar dispensing, and also facilitate the recording of the number of dispensing rebars, making it easier to identify the number of dispensing rebars and improve the accuracy of rebar dispensing records. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0017] Figure 2 This is a three-dimensional structural schematic diagram of the present invention;

[0018] Figure 3 This is a side view of the structure of the present invention;

[0019] Figure 4 For the present invention Figure 2 Enlarged view of the structure at point A in the middle;

[0020] Figure 5 For the present invention Figure 2 Enlarged view of the structure at point B;

[0021] Figure 6 For the present invention Figure 2 Enlarged view of the structure at point C;

[0022] Figure 7 For the present invention Figure 2 Enlarged view of the structure at point D;

[0023] Figure 8 For the present invention Figure 3 Enlarged view of the structure at point E in the middle.

[0024] In the diagram: 1. Rebar feeding mechanism; 101. Support main frame; 102. Conveying assembly; 10201. Fixing plate; 10202. Support side plate; 10203. Drive shaft; 10204. Conveying chain; 103. Drive assembly; 10301. Mounting frame; 10302. Transmission gearbox; 10303. Drive motor; 10304. Main transmission chain; 104. Top support assembly; 10401. Connecting frame; 10402. Pallet lifting cylinder; 10403. Limiting slide frame; 10404. Rebar pallet; 105. Tilting assembly; 10501. Strip seat; 10502. Tilting lifting cylinder; 10503. Transmission rack; 10504. Driven rotating shaft; 10505. Gear ring hook plate; 10506. Guide slide plate; 106. Rear end sensor; 107. Front end sensor. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] Please see Figures 1-8 This invention provides a technical solution: a rebar sorting mechanism 1, comprising a main support frame 101, a conveying assembly 102 fixedly mounted on the top of the main support frame 101, a driving assembly 103 fixedly mounted on the surface of the main support frame 101, the driving assembly 103 cooperating with the conveying assembly 102, a top support assembly 104 fixedly mounted on the surface of the main support frame 101, the top support assembly 104 cooperating with the conveying assembly 102, a tilting assembly 105 fixedly mounted on one side of the main support frame 101, the tilting assembly 105 cooperating with the conveying assembly 102, and a rear-end sensor 106 fixedly mounted on the top of the main support frame 101. The 6 is used in conjunction with the drive assembly 103. A front-end sensor 107 is fixedly installed on one side of the top of the main support frame 101, and the front-end sensor 107 is used in conjunction with the material-turning assembly 105. Through the arrangement of the rebar distribution mechanism 1, the main support frame 101, the conveying assembly 102, the drive assembly 103, the top support assembly 104, the material-turning assembly 105, the rear-end sensor 106 and the front-end sensor 107, it is possible to facilitate the conveying of rebars, which is beneficial for the distribution and transfer of multiple rebars, reducing the labor intensity of workers, improving the efficiency of rebar distribution, and also facilitating the recording of the number of rebars distributed, making it easier to identify the number of rebars distributed and improving the accuracy of rebar distribution records.

[0027] Please see Figure 4The conveying assembly 102 includes a fixed plate 10201, a supporting side plate 10202, a drive shaft 10203, and a conveying chain 10204. The fixed plate 10201 is fixedly connected to the main support frame 101. The supporting side plate 10202 is fixedly installed on the main support frame 101, and one side of the supporting side plate 10202 is fixedly connected to one side of the fixed plate 10201. The drive shaft 10203 is installed on one side of the top of the main support frame 101. The conveying chain 10204 is installed on the fixed plate 10201, and one end of the conveying chain 10204 is connected to the drive shaft 10203. The arrangement of the fixed plate 10201, the supporting side plate 10202, and the conveying chain 10204 facilitates the transfer of reinforcing bars. The arrangement of the drive shaft 10203 facilitates the rotation of the conveying chain 10204.

[0028] Please see Figure 5 The drive assembly 103 includes a mounting frame 10301, a transmission gearbox 10302, a drive motor 10303, and a main drive chain 10304. The mounting frame 10301 is fixedly connected to the bottom of the supporting main frame 101. The transmission gearbox 10302 is installed in the mounting frame 10301. The drive motor 10303 is fixedly installed at the bottom of the mounting frame 10301, and the output end of the drive motor 10303 is connected to one end of the transmission gearbox 10302. The main drive chain 10304 is installed on the transmission shaft 10203, and one end of the main drive chain 10304 is connected to the other end of the transmission gearbox 10302. Through the arrangement of the mounting frame 10301, the transmission gearbox 10302, and the drive motor 10303, the main drive chain 10304 can be easily driven to rotate, and the transmission shaft 10203 can be easily driven to rotate.

[0029] Please see Figure 6 The top support assembly 104 includes a connecting frame 10401, a pallet lifting cylinder 10402, a limiting slide frame 10403, and a rebar pallet 10404. The connecting frame 10401 is fixedly connected to the main support frame 101. The pallet lifting cylinder 10402 is fixedly installed on the connecting frame 10401. The limiting slide frame 10403 is fixedly installed on the surface of the main support frame 101. The rebar pallet 10404 is slidably connected to the limiting slide frame 10403, and the bottom of the rebar pallet 10404 is fixedly connected to the output end of the pallet lifting cylinder 10402. Through the setting of the connecting frame 10401 and the pallet lifting cylinder 10402, the rebar pallet 10404 can be easily lifted and adjusted. Through the setting of the limiting slide frame 10403 and the rebar pallet 10404, the rebar can be stably lifted and moved.

[0030] Please see Figure 7The material-turning assembly 105 includes a strip seat 10501, a material-turning and lifting cylinder 10502, a transmission rack 10503, a driven shaft 10504, a geared hook plate 10505, and a guide slide plate 10506. The strip seat 10501 is fixedly connected to the main support frame 101. The material-turning and lifting cylinder 10502 is fixedly installed on the strip seat 10501. The transmission rack 10503 is fixedly connected to the output end of the material-turning and lifting cylinder 10502. The driven shaft 10504 is installed on the other side of the top of the main support frame 101. The geared hook plate 10505 is fixedly installed on the driven shaft 10504, and the geared hook plate 10505 is connected to the transmission rack 10506. The rack 10503 is engaged with the guide slide 10506, which is fixedly installed on the fixed plate 10201 and slidably connected to the driven rotating shaft 10504. Through the setting of the strip seat 10501 and the tilting and lifting cylinder 10502, the transmission rack 10503 can be easily driven to lift and adjust. Through the setting of the transmission rack 10503, the toothed ring hook plate 10505 can be driven to rotate. Through the setting of the driven rotating shaft 10504 and the toothed ring hook plate 10505, the transferred steel bars can be tilted. Through the setting of the guide slide 10506, the tilted steel bars can be easily slid down and unloaded.

[0031] Please see Figure 4 There are multiple fixed plates 10201 and conveying chains 10204, which are equidistantly distributed. There are also several supporting side plates 10202, which are arranged in an array. By setting up the fixed plates 10201, supporting side plates 10202 and conveying chains 10204, multiple steel bars can be transferred more effectively.

[0032] Please see Figure 5 One end of the main drive chain 10304 is at a 45° angle to the surface of the drive shaft 10203, and the other end of the main drive chain 10304 is at a 45° angle to the surface of the gearbox 10302. By setting the main drive chain 10304, the drive shaft 10203 can be stably driven to rotate.

[0033] Please see Figure 6 The system includes multiple pallet lifting cylinders 10402, limiting slide frames 10403, and rebar pallets 10404. The top of the rebar pallet 10404 is concave. By setting up the pallet lifting cylinders 10402, limiting slide frames 10403, and rebar pallets 10404, it is possible to easily and stably adjust the lifting and lowering of multiple rebars.

[0034] In use, multiple steel bars are first picked up and transferred to the top of the steel bar pallet 10404 by the electromagnetic feeding device in the steel bar processing equipment. Then, the steel bar pallet 10404 is moved upward by the pallet lifting cylinder 10402. Subsequently, the steel bar pallet 10404 slides in the limiting slide frame 10403, thereby lifting the steel bars on the upper plane. Then, the steel bars are separated from the surface of the electromagnetic feeding pallet. Then, the steel bar pallet 10404 is moved downward by the pallet lifting cylinder 10402, so that the steel bars on the top of the steel bar pallet 10404 are placed on the conveyor chain 10204. At this time, the drive motor 10303 is started to rotate, which drives the transmission gear box 10302 to rotate, thereby driving the main transmission chain 10304 to move, thereby driving the transmission shaft 10203 to rotate. Then, the transmission shaft 10203 drives the conveyor chain 10204 to move forward, thereby driving the steel bars on the surface to move forward.

[0035] When the steel bars are transferred to the front-end sensor 107, after the front-end sensor 107 sends a signal indicating that the steel bars have reached their position, the tilting and lifting cylinder 10502 is activated to extend and push the transmission rack 10503 to move upward. Subsequently, the transmission rack 10503 meshes with the gear on the surface of the gear ring hook plate 10505, causing the gear ring hook plate 10505 to rotate. This causes the steel bars on the surface of the conveyor chain 10204 to be tilted. The tilted steel bars then slide down through the guide slide plate 10506 and into the subsequent feeding trough of the equipment. During this process, the front-end sensor 107 records the number of steel bars that have been tilted.

[0036] Furthermore, the conveying of steel bars is monitored through the material turning component 105, thereby detecting the quantity of pre-stored steel bars. When there are steel bars on the material turning component 105, there will be a sensing signal, proving that the quantity of pre-stored steel bars on the conveyor chain 10204 is sufficient, and the upstream process will stop working. When there are no steel bars on the material turning component 105, there will be no sensing signal, proving that the quantity of pre-stored steel bars on the conveyor chain 10204 is insufficient, and the upstream process will continue to work to loosen the steel bars forward, achieving normal flow alternation.

[0037] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. An automatic steel bar counting and dispensing device, characterized in that, include: A rebar sorting mechanism (1) includes a main support frame (101), a conveying assembly (102) fixedly installed on the top of the main support frame (101), a driving assembly (103) fixedly installed on the surface of the main support frame (101), and the driving assembly (103) cooperates with the conveying assembly (102). A top support assembly (104) is fixedly installed on the surface of the main support frame (101), and the top support assembly (104) cooperates with the conveying assembly (102). A tilting assembly (105) is fixedly installed on one side of the main support frame (101), and the tilting assembly (105)... 5) Used in conjunction with the conveying assembly (102), a rear-end sensor (106) is fixedly installed on the top of the main support frame (101), and the rear-end sensor (106) is paired with the drive assembly (103). A front-end sensor (107) is fixedly installed on one side of the top of the main support frame (101), and the front-end sensor (107) is paired with the flipping assembly (105). The conveying assembly (102) includes a fixed plate (10201), a support side plate (10202), a drive shaft (10203), and a conveying chain (10204). The fixed plate (10201) is fixedly connected to... On the main support frame (101), the support side plate (10202) is fixedly installed on the main support frame (101), and one side of the support side plate (10202) is fixedly connected to one side of the fixed plate (10201). The transmission shaft (10203) is installed on one side of the top of the main support frame (101). The conveying chain (10204) is installed on the fixed plate (10201), and one end of the conveying chain (10204) is connected to the transmission shaft (10203). The drive assembly (103) includes a mounting frame (10301), a transmission gearbox (10302), and a drive motor (10203). 303) and main drive chain (10304), the mounting frame (10301) is fixedly connected to the bottom of the support main frame (101), the transmission gear box (10302) is installed in the mounting frame (10301), the drive motor (10303) is fixedly installed at the bottom of the mounting frame (10301), and the output end of the drive motor (10303) is connected to one end of the transmission gear box (10302), the main drive chain (10304) is installed on the transmission shaft (10203), and one end of the main drive chain (10304) is connected to the other end of the transmission gear box (10302);The material turning assembly (105) includes a strip seat (10501), a material turning and lifting cylinder (10502), a transmission rack (10503), a driven rotating shaft (10504), a gear ring hook plate (10505), and a guide plate (10506). The strip seat (10501) is fixedly connected to the main support frame (101), the material turning and lifting cylinder (10502) is fixedly installed on the strip seat (10501), and the transmission rack (10503) is fixedly connected to the material turning and lifting cylinder (10506). At the output end of the lowering cylinder (10502), the driven rotating shaft (10504) is mounted on the other side of the top of the supporting main frame (101). The gear ring hook plate (10505) is fixedly mounted on the driven rotating shaft (10504), and the gear ring hook plate (10505) is meshed with the transmission rack (10503). The guide slide plate (10506) is fixedly mounted on the fixed plate (10201), and the guide slide plate (10506) is slidably connected to the driven rotating shaft (10504).

2. The automatic steel bar counting and dispensing device according to claim 1, characterized in that: The top support assembly (104) includes a connecting frame (10401), a pallet lifting cylinder (10402), a limiting slide frame (10403), and a rebar pallet (10404). The connecting frame (10401) is fixedly connected to the main support frame (101). The pallet lifting cylinder (10402) is fixedly installed on the connecting frame (10401). The limiting slide frame (10403) is fixedly installed on the surface of the main support frame (101). The rebar pallet (10404) is slidably connected to the limiting slide frame (10403), and the bottom of the rebar pallet (10404) is fixedly connected to the output end of the pallet lifting cylinder (10402).

3. The automatic steel bar counting and dispensing device according to claim 1, characterized in that: The number of fixed plates (10201) and conveyor chains (10204) is multiple, and the multiple fixed plates (10201) and conveyor chains (10204) are equidistantly distributed. The number of support side plates (10202) is several, and the several support side plates (10202) are arranged in an array.

4. The automatic steel bar counting and dispensing device according to claim 1, characterized in that: One end of the main drive chain (10304) is at a 45° angle to the surface of the drive shaft (10203), and the other end of the main drive chain (10304) is at a 45° angle to the surface of the drive gearbox (10302).

5. The automatic steel bar counting and dispensing device according to claim 2, characterized in that: The number of the pallet lifting cylinder (10402), the limiting slide frame (10403), and the steel bar pallet (10404) is multiple, and the top of the steel bar pallet (10404) is concave arc-shaped.

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