A forging heat treatment equipment and treatment process thereof
By designing automated forging heat treatment equipment and using carriers and material transport components to achieve automated transportation and loading of the loading frame, the problem of high labor intensity for workers in handling materials is solved, the loading efficiency is improved, and the processing effect of forgings is enhanced.
Patent Information
- Application Number
- CN202310939837.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-28
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2043-07-28
AI Technical Summary
During the heat treatment process of forgings, workers need to carry heavy loading frames, which results in high labor intensity and low loading efficiency.
A forging heat treatment equipment was designed, including a material transport platform, a quenching furnace, a cleaning furnace and a tempering furnace. It used components such as a carrier, a support rod, a pressure rod and a drive assembly. The coordinated movement of the support rod and the pressure rod enabled the automatic transportation and loading of the material loading frame, thus reducing manual operation.
The automatic loading of the loading frame is realized, which reduces the labor intensity of workers, improves the loading efficiency, and improves the quality of forgings through quenching, cleaning and tempering processes.
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Abstract
Description
Technical Field
[0001] The present application relates to the technical field of heat treatment of forgings, and in particular to a heat treatment device for forgings and a treatment process thereof. Background Art
[0002] During the heat treatment process of forgings, multiple forgings need to be neatly stacked and placed in a loading frame, and then the loading frame is placed on a transport device, which then transports them to the heat treatment furnace for heat treatment. Figure 1 The loading frame 1 consists of a frame body 11 and ear plates 12 on both sides. A through hole 13 is opened around the frame body 11. A truncated cone-shaped fixing column 14 is fixedly provided at the bottom of the frame body 11. A fixing groove 15 that cooperates with the fixing column 14 is opened on the upper end surface of the frame body 11. Adjacent loading frames 1 are connected by plugging the fixing column 14 and the fixing groove 15.
[0003] Workers need to move the loading frame to the material transport device, but since the forging material is iron, the loading frame filled with forgings is very heavy. When workers move the loading frame, the labor intensity is high and the loading efficiency is low. Summary of the Invention
[0004] In order to reduce the labor intensity of workers in carrying the loading frame and improve the loading efficiency of the loading frame, the present application provides a forging heat treatment equipment and a treatment process thereof.
[0005] On the one hand, the present application provides a forging heat treatment equipment adopting the following technical solution:
[0006] A forging heat treatment equipment, which includes a material transport platform, a quenching furnace, a cleaning furnace and a tempering furnace, and also includes a frame, the frame including a carrier and a guide rail frame; a loading mechanism, the loading mechanism includes a carrier, the carrier is formed with a accommodating cavity for accommodating the carrier, the carrier is used to carry a loading frame, the carrier is provided with a support plate, the support plate is slidably connected to the carrier, and an elastic part is connected between the support plate and the carrier; a material transport mechanism, the material transport mechanism includes a material transport assembly and a drive assembly, the material transport assembly is provided with two groups on both sides of the carrier, each group of the material transport assembly includes a support rod and a pressure rod, the support rod is slidably connected to the guide rail frame, the pressure rod is rotatably connected to the support rod, and the drive assembly is installed on the guide rail frame, and the drive assembly is used to drive the support rod to slide along the length direction of the guide rail frame.
[0007] By adopting the above-mentioned technical solution, the load-bearing frame can provide a accommodating space for the load-bearing vehicle and a basis for loading the load-bearing frame. The guide rail frame can provide a sliding track for the support rod. The support plate and the elastic part can make the load-bearing frame on the support plate always under an upward elastic force, ensuring that the load-bearing frame in the load-bearing vehicle can be in a state of continuous loading. The support rod can support the ear plate of the load-bearing frame and can drive the first layer of the load-bearing frame to move. The pressure rod can make the first layer of the load-bearing frame and the second layer of the load-bearing frame separate from each other, facilitating the movement of the first layer of the load-bearing frame. The driving assembly can drive the support rod to move to transport the load-bearing frame.
[0008] The material transport assembly transports the loading frame to the material transport platform, and the material transport platform then transports the loading frame to the quenching furnace, cleaning furnace or tempering furnace. The quenching furnace can calcine the forgings in the loading frame at high temperature, the cleaning furnace can clean the forgings and quickly cool them down, and the tempering furnace can heat and calcine the forgings here to enhance the structural strength of the forgings.
[0009] The loading frame filled with forgings is placed on the carrier, which is then pushed into the holding cavity within the carrier. When the loading frame needs to be loaded, the drive assembly drives the transport assembly to the carrier position. During this process, the support rod inserts under the ear plate of the first-layer loading frame and contacts the ear plate. The pressure rod presses down the second-layer loading frame, and the support plate moves downward synchronously under the action of the elastic member. The drive assembly drives the transport assembly to move in the opposite direction and reset. During this process, the support rod drives the first-layer loading frame to move synchronously until it is transported to the transport platform. The second-layer loading frame moves upward under the action of the elastic member and support plate.
[0010] Optionally, both ends of the support rod are rotatably connected to rollers, the pressure rod is rotatably provided with a roller at one end away from the support rod, and the guide rail frame is provided with a rolling groove for the roller to roll and a slide rail for the roller to slide.
[0011] By adopting the above technical solution, when the driving component drives the support rod to move, the roller rolls in the rolling groove, thereby ensuring the stability of the support rod during the movement. The anti-roller can increase the downward pressure effect of the pressure rod on the ear plate of the loading frame, ensuring the stability of the downward pressure. When the anti-roller slides in the slide rail, it can further increase the stability of the pressure rod movement.
[0012] Optionally, the slide rail is formed with a downward pressing groove, and when the resisting roller is located in the downward pressing groove, the resisting roller can press the loading frame downward.
[0013] By adopting the above technical solution, the downward pressure groove can change the movement trajectory of the anti-roller, so that the anti-roller can exert a downward pressure on the second-layer loading frame, so that the first-layer loading frame and the second-layer loading frame are separated from each other, thereby ensuring the subsequent movement of the first-layer loading frame.
[0014] Optionally, two pressure rods are provided and are rotatably connected to both ends of the support rod respectively, and a connecting rod is rotatably connected between the two pressure rods.
[0015] By adopting the above technical solution, the two pressure rods can not only increase the downward pressure effect on the second-layer loading frame, but also the two pressure rods are connected to the support rod through the connecting rod to form a four-rod structure, thereby increasing the connection strength between the pressure rods and the support frame.
[0016] Optionally, the support rod is provided with a blocking block and a return spring, the blocking block is slidably connected to the support rod, the support rod is provided with a slot for accommodating the blocking block and the return spring, and the two ends of the return spring are respectively against the inner bottom wall of the slot and the blocking block.
[0017] By adopting the above technical solution, when the support rod needs to drive the first layer of loading frame to move, the card block pops out from the slot under the elastic force of the reset spring and engages with the ear plate. At this time, the support rod moves in the opposite direction to drive the loading frame to move synchronously.
[0018] Optionally, the loading mechanism further includes a limit cylinder and a buffer cylinder both mounted on the frame, the limit cylinder being used to limit the movement of the loading frame, and the buffer cylinder being used to buffer the loading frame.
[0019] By adopting the above technical solution, when the first-layer loading frame and the second-layer loading frame are separated, the limiting cylinder acts on the second-layer loading frame, thereby overcoming the upward elastic force of the elastic part. When the first-layer loading frame is transported out by the material transport assembly, the buffer cylinder acts on the second-layer loading frame, the limiting cylinder piston rod is retracted, and the buffer cylinder piston rod is slowly retracted. The second-layer loading frame slowly moves upward under the action of the buffer cylinder and the elastic part, forming a replacement of the loading frame.
[0020] Optionally, the drive assembly includes a sprocket, a chain and a drive motor, the drive motor is installed on the guide rail frame, the output shaft of the drive motor is coaxially fixedly connected to the sprocket, the sprocket and the chain are engaged with each other for transmission, and both ends of the support rod are fixed on the chain.
[0021] By adopting the above technical solution, when the support rod needs to move, the output shaft of the drive motor rotates and drives the sprocket to rotate synchronously, the sprocket and the chain engage with each other for transmission, and the chain drives the support rod to move synchronously, thereby forming the transportation of the loading frame.
[0022] Optionally, the material transport platform includes a connecting frame plate, a lifting platform, a support seat and a lifting assembly. The end face of the connecting frame plate is provided with a column hole for the fixed column to be plugged in and matched. The lifting platform is rotatably connected to a transmission roller. The connecting plate frame is located at the upper end of the transmission roller and is against the transmission roller. The lifting platform and the support seat are connected through a lifting assembly. The lifting assembly is used to drive the lifting platform to rise and fall. A pulley is provided at the bottom of the support seat. The frame is fixed with a track, and the pulley can roll on the track.
[0023] By adopting the above technical solution, the column holes of the frame plate can be plugged into the fixed columns of the loading frame to receive the loading frame. The lifting assembly acts on the lifting platform to move the lifting platform up and down. The transmission rollers on the lifting platform can reduce the friction between the frame plate and the lifting platform, so that the frame plate can slide smoothly on the lifting platform, facilitating the loading and unloading of the loading frame. The pulleys at the bottom of the support base can roll on the track, facilitating the movement of the support base and making the support base more stable during movement.
[0024] Optionally, the lifting assembly includes a first connecting rod and a second connecting rod, the first connecting rod and the second connecting rod are rotatably connected in the middle, one end of the first connecting rod is slidably connected to the lifting platform, the other end of the first connecting rod is rotatably connected to the support seat, one end of the second connecting rod is rotatably connected to the lifting platform, and the other end of the second connecting rod is slidably connected to the support seat.
[0025] By adopting the above technical solution, the first connecting rod and the second connecting rod form a scissor-type structure, driving the first connecting rod and / or the second connecting rod to slide, the first connecting rod and the second connecting rod rotate in the middle, and the intersection moves in the vertical direction, thereby forming the lifting of the lifting platform.
[0026] On the other hand, the present application provides a forging heat treatment process using the following technical solutions:
[0027] The following steps are involved:
[0028] S1, transporting the loading frame filled with forgings to the material transport platform via the loading vehicle and the material transport mechanism;
[0029] S2, the transport platform carries the forgings and slides on the track and transports the forgings to the quenching furnace. The quenching furnace heats the forgings to a certain temperature.
[0030] S3, the transport platform transports the hot forgings to the cleaning furnace, which cleans the forgings and cools them quickly;
[0031] S4, the transport platform transports the cooled forgings to the tempering furnace, which heats the forgings again and cools them slowly.
[0032] By adopting the above technical solution, the quenching furnace can heat the forging to above the critical temperature, and then clean it in the cleaning furnace to make it cool rapidly. This can greatly improve the surface hardness of the forging and clean the impurities on the surface of the forging. The tempering furnace can heat the forging to a lower temperature, keep it warm for a period of time, and then slowly cool it down. This can relieve the stress caused by quenching, reduce hardness, and improve toughness and ductility.
[0033] In summary, this application includes at least one of the following beneficial technical effects:
[0034] 1. The carrier can not only carry multiple loading frames, but also the elastic parts and support plates can ensure that the loading frames always have an upward movement trend to facilitate the loading of materials;
[0035] 2. The support rod can not only support the loading frame, but also form a transportation effect for the loading frame;
[0036] 3. The four-bar mechanism formed by the support rod and the pressure rod can form a downward pressing effect on the second layer loading frame under the limit of the slide rail, so that the first layer loading frame and the second layer loading frame are separated. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 This is a schematic diagram of the structure of the material loading frame of the background technology of this application;
[0038] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0039] Figure 3 is a schematic diagram of the rack structure of an embodiment of the present application;
[0040] Figure 4 This is a schematic structural diagram of a carrier frame and a carrier vehicle according to an embodiment of the present application;
[0041] Figure 5 It is a structural diagram of the material transport mechanism of an embodiment of the present application;
[0042] Figure 6 It is a structural diagram of the material transport component of an embodiment of the present application;
[0043] Figure 7 Schematic diagram of the exploded structure of the material transport component of the embodiment of the present application;
[0044] Figure 8 This application Figure 7 A magnified view of part A;
[0045] Figure 9 is a schematic structural diagram of a drive assembly according to an embodiment of the present application;
[0046] Figure 10Schematic diagram of the structure of the limit cylinder and the buffer cylinder in an embodiment of the present application;
[0047] Figure 11 This is a schematic diagram of the exploded structure of the material transport platform in an embodiment of the present application;
[0048] Figure 12 It is a structural schematic diagram of the lifting assembly of an embodiment of the present application.
[0049] Explanation of the accompanying symbols: 1. Loading frame; 11. Frame; 12. Ear plate; 13. Through hole; 14. Fixed column; 15. Fixed groove; 2. Frame; 21. Guide rail frame; 211. Rolling groove; 212. Slide rail; 213. Lower pressure groove; 22. Carrying frame; 221. Rotating door; 222. Hinge; 223. Door bolt; 23. Track; 3. Material transport platform; 31. Support seat; 32. Lifting platform; 321. Transmission roller; 33. Frame plate; 331. Column hole; 34. Lifting assembly; 341. First connecting rod; 342. Second connecting rod; 343. Screw rod; 344. Slider; 345. Lifting motor; 4. Quenching furnace; 5. Cleaning furnace; 6. Return Stove; 7. Loading mechanism; 71. Carrying vehicle; 711. Accommodating chamber; 712. Universal wheel; 713. Handle; 714. Support plate; 715. Elastic member; 716. Socket; 717. Insert plate; 72. Limit cylinder; 721. Limit column; 73. Buffer cylinder; 731. Buffer plate; 8. Transport mechanism; 81. Transport assembly; 811. Support rod; 8111. Roller; 8112. Block; 8113. Return spring; 8114. Slot; 812. Press rod; 8121. Roller; 8122. Stabilizing block; 813. Connecting rod; 82. Driving assembly; 821. Sprocket; 822. Chain; 823. Driving motor. DETAILED DESCRIPTION
[0050] In the description of this application, it should be understood that the terms "up", "down", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on this application.
[0051] The following is combined with Figure 2 -Attached Figure 12 This application is described in further detail.
[0052] The present application discloses a forging heat treatment device, referring to Figure 2It includes a frame 2, a material transport platform 3, a quenching furnace 4, a cleaning furnace 5 and a tempering furnace 6, as well as a loading mechanism 7 and a transport mechanism 8 installed on the frame 2. The loading mechanism 7 is used to load the loading frame 1, and the transport mechanism 8 is used to transport the loading frame 1 of the loading mechanism 7 to the material transport platform 3. The transport platform 3 transports the loading frame 1 to the quenching furnace 4 or the cleaning furnace 5 or the tempering furnace 6. The quenching furnace 4 can quench the forgings in the loading frame 1, the cleaning furnace 5 can clean the high-temperature forgings and quickly cool them down, and the tempering furnace 6 can heat and calcine the forgings again.
[0053] Reference Figure 2 and Figure 3 The frame 2 includes a guide rail frame 21 and a carrier frame 22. The guide rail frame 21 and the carrier frame 22 are fixedly connected. A swing door 221 is provided on one side of the carrier frame 22. The swing door 221 and the carrier frame 22 are rotatably connected by a hinge 222. A door bolt 223 is connected between the swing door 221 and the carrier frame 22. The carrier frame 22 provides a storage space and installation base for the loading mechanism 7. The guide rail frame 21 is elongated and is provided on both sides of the carrier frame 22. The guide rail frame 21 is slidably connected to the material transport mechanism 8.
[0054] Reference Figure 4 The loading mechanism 7 includes a carrier 71, a carrier frame 22 is formed with a receiving cavity 711 for receiving the carrier 71, a universal wheel 712 is provided at the bottom of the carrier 71, a handle 713 is provided at the top, a support plate 714 is provided inside the carrier 71, an elastic member 715 is connected between the support plate 714 and the carrier 71, the elastic member 715 is a spring, and there are four elastic members 715, the support plate 714 is slidably connected to the carrier 71 and can slide vertically in the carrier 71, and multiple loading frames 1 can be stacked above the support plate 714, and a socket 716 and a plug plate 717 are provided at the top of the carrier 71. When the carrier 71 is in a moving state, the plug plate 717 is plugged into the socket 716 to prevent the loading frame 1 from falling out of the carrier 71. For the convenience of description, the loading frames 1 in the carrier 71 are named from top to bottom as the first layer loading frame 1, the second layer loading frame 1, the third layer loading frame 1, and so on.
[0055] Reference Figure 5 、 Figure 6 and Figure 7The material transport mechanism 8 includes a material transport assembly 81 and a drive assembly 82. When the carrier 71 is located in the carrier frame 22, two groups of material transport assemblies 81 are provided on both sides of the carrier 71. Each group of material transport assemblies 81 includes a support rod 811, a pressure rod 812, and a connecting rod 813. The pressure rods 812 are provided with two and are respectively rotatably connected to the two ends of the support rod 811. The two pressure rods 812 are connected by a connecting rod 813, and the pressure rods 812 and the connecting rod 813 are rotatably connected. The connecting rod 813 can ensure the synchronization between the two pressure rods 812. The support rod 811 is slidably connected to the guide rail frame 21. The two ends of the support rod 811 are rotatably connected to the roller 8111. The guide rail frame 21 is provided with a rolling groove 211 for the roller 8111 to roll. The support rod 811 is used to support the ear plate 12 of the loading frame 1. The end of the pressure rod 812 away from the support rod 811 is rotatably connected to the roller 8121. The guide rail frame 21 is provided with a slide rail 212 for the roller 8121 to slide. The end surface of the roller 8121 is also fixedly provided with a stabilizing block 8122. The stabilizing block 8122 can ensure that the roller 8121 slides in the slide rail 212 and does not separate from the slide rail 212. The end of the slide rail 212 is also formed with a downward pressing groove 213. When the roller 8121 is in the downward pressing groove 213, the roller 8121 can press the loading frame 1 downward to separate the first layer loading frame 1 from the second layer loading frame 1.
[0056] Reference Figure 8 The support rod 811 is provided with a clamping block 8112 and a return spring 8113. The support rod 811 is provided with a clamping slot 8114 for accommodating the clamping block 8112 and the return spring 8113. The clamping block 8112 is slidably connected to the support rod 811 within the clamping slot 8114. The two ends of the return spring 8113 respectively abut against the clamping block 8112 and the bottom wall of the clamping slot 8114. The clamping block 8112 is arranged vertically, and the upper end of the clamping block 8112 is provided with an arc chamfer.
[0057] Reference Figure 9 The drive assembly 82 includes a sprocket 821, a chain 822, and a drive motor 823. Two chains 822 are provided, one located within each guide rail frame 21. Each chain 822 is engaged with two sprockets 821. The drive motor 823 is mounted on the guide rail frame 21. The output shaft of the drive motor 823 is coaxially fixedly connected to the sprocket 821. Rotation of the drive motor 823 can simultaneously drive the two chains 822 to rotate synchronously. The end of the roller 8111 away from the support rod 811 is fixed to the chain 822. The movement of the chain 822 can drive the support rod 811 via the roller 8111.
[0058] Reference Figure 10The feeding mechanism 7 also includes a limiting cylinder 72 and a buffer cylinder 73. Two limiting cylinders 72 are provided and are located on both sides of the carrier 71 respectively. The cylinder body of the limiting cylinder 72 is installed on the carrier 22. The piston rod of the limiting cylinder 72 is fixedly connected to the limiting column 721. There are more than two limiting columns 721. This application takes three as an example. The buffer cylinder 73 is located above the carrier 71. The cylinder body of the buffer cylinder 73 is installed on the frame 2. The piston rod of the buffer cylinder 73 is fixedly provided with a buffer plate 731. The buffer plate 731 is slidably connected to the frame 2. When the second layer of the loading frame 1 in the carrier 71 moves downward, the limiting column 721 can be inserted into the through hole 13. The limiting column 721 and the carrier 71 form a limit for the loading frame 1 on the second layer and below without bouncing upward. When the second loading frame 1 in the carrier 71 needs to move upward, the buffer cylinder 73 drives the buffer plate 731 to abut against the second loading frame 1, and then the piston rod of the buffer cylinder 73 is slowly retracted to slowly raise the second loading frame 1.
[0059] Reference Figure 11 The transport platform 3 includes a support base 31, a lifting platform 32, a frame plate 33, and a lifting assembly 34. A pulley (not shown) is provided at the bottom of the support base 31, and the frame 2 is provided with a track 23 for the pulley to roll, and the support base 31 can move along the track 23. The lifting platform 32 is located above the support base 31. The lifting platform 32 and the support base 31 are connected by a lifting assembly 34. A plurality of transmission rollers 321 are provided on the side of the lifting platform 32 away from the support base 31. The transmission rollers 321 are rotatably connected to the lifting platform 32. The frame plate 33 is located at the upper end of the transmission rollers 321 and abuts against the transmission rollers 321. The frame plate 33 is provided with a column hole 331 for accommodating the fixing column 14.
[0060] Reference Figure 12 The lifting assembly 34 includes a first connecting rod 341, a second connecting rod 342, a screw rod 343, a slider 344, and a lifting motor 345. Two first connecting rods 341 and two second connecting rods 342 are provided. The first connecting rod 341 and the second connecting rod 342 are X-shaped and rotatably connected in the middle. One end of the first connecting rod 341 is slidably connected to the lifting platform 32, and the other end of the first connecting rod 341 is rotatably connected to the support base 31. One end of the second connecting rod 342 is rotatably connected to the lifting platform 32, and the other end of the second connecting rod 342 is slidably connected to the support base 31. The slider 344 is fixedly connected to the two second connecting rods 342, and the screw rod 343 is rotatably connected to the support base 31. The screw rod 343 passes through the slider 344 and is threadedly connected to the slider 344. One end of the screw rod 343 is coaxially fixedly connected to the output shaft of the lifting motor 345. The lifting motor 345 is mounted on the support base 31.
[0061] The implementation principles of the embodiments of this application are as follows:
[0062] The forgings are stacked and placed in the loading frame 1, and then the loading frame 1 is placed in the carrier 71. The spring in the carrier 71 is compressed and always has an upward elastic force on the loading frame 1. The insert plate 717 is inserted into the socket 716 to limit the loading frame 1 in the carrier 71, and then the loading trolley is pushed into the accommodating cavity 711 in the carrier frame 22. The rotating door 221 is closed, and the buffer cylinder 73 drives the buffer plate 731 to press down so that the buffer plate 731 is against the loading frame 1. Then the insert plate 717 is pulled out, the buffer cylinder 73 is reset, and the loading frame 1 moves upward under the elastic force of the spring.
[0063] The driving motor 823 rotates forward, and the driving motor 823 drives the chain 822 to rotate through the sprocket 821, and the chain 822 drives the support rod 811 to move, the roller 8111 rolls in the rolling groove 211, and the pressure roller slides in the slide rail 212. When the pressure roller slides into the lower pressure groove 213, the support rod 811 slides to the bottom of the first layer loading frame 1 and supports the first layer loading frame 1. The upper part of the card block 8112 pops out of the card slot under the elastic force of the reset spring 8113 8114, then the block 8112 can form a blocking effect on the ear plate 12 of the first layer loading frame 1, and the anti-roller 8121 will press the ear plate 12 of the second layer loading frame 1 and move it downward, so that the fixing column 14 of the first layer loading frame 1 is disengaged from the fixing groove 15 of the second layer loading frame 1, and the piston rod of the limiting cylinder 72 is extended to allow the limiting column 721 to be inserted into the through hole 13 of the second layer loading frame 1, so that the second layer and below loading frames 1 will not bounce up.
[0064] The driving motor 823 reverses, and the chain 822 drives the support rod 811 to move in the opposite direction. The block 8112 on the support rod 811 causes the first-layer loading frame 1 to move synchronously until it moves above the material transport platform 3. During this process, the buffer cylinder 73 drives the buffer plate 731 to press down and resist against the second-layer loading frame 1. The limiting cylinder 72 drives the limiting column 721 to disengage from the through hole 13 of the second-layer loading frame 1, and then the buffer cylinder 73 drives the buffer plate 731 to move upward and reset. The second-layer loading frame 1 moves upward synchronously under the action of the elastic member 715, and finally forms the first-layer loading frame 1.
[0065] When the first layer loading frame 1 is located above the material transport platform 3, the lifting motor 345 rotates forward, the output shaft of the lifting motor 345 drives the screw rod 343 to rotate, the screw rod 343 drives the slider 344 to move along the length direction of the screw rod 343, the slider 344 drives the second connecting rod 342 to rotate, and then the second connecting rod 342 and the first connecting rod 341 move upward synchronously to make the lifting platform 32 rise, the column hole 331 of the frame plate 33 is plugged into the fixed column 14 of the first layer loading frame 1, the driving motor 823 rotates forward and drives the support rod 811 to move so that the support rod 811 loses its support for the first layer loading frame 1. The lifting motor 345 reverses, and the lifting platform 32 drives the first layer loading frame 1 to move downward synchronously.
[0066] The transport platform 3 moves on the track 23, so that the loading frame 1 on the transport platform 3 is transported to the quenching furnace 4, the cleaning furnace 5 or the tempering furnace 6. When the transport platform 3 is at the position of the quenching furnace 4, the cleaning furnace 5 or the tempering furnace 6, the loading frame 1 can be sent into the furnace manually or by a pushing device.
[0067] The present application discloses a forging heat treatment process, which includes the following steps:
[0068] S1, transporting the loading frame 1 filled with forgings to the material transport platform 3 via the loading vehicle 71 and the material transport mechanism 8;
[0069] S2, the transport platform 3 carries the forgings and slides on the track 23 and transports the forgings to the quenching furnace 4, which heats the forgings to a certain temperature.
[0070] S3, the transport platform 3 transports the hot forgings to the cleaning furnace 5, which cleans the forgings and cools them quickly;
[0071] S4, the transport platform 3 transports the cooled forgings to the tempering furnace 6, and the tempering furnace 6 heats the forgings again and cools them slowly.
[0072] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A forging heat treatment device, comprising a material transport platform (3), a quenching furnace (4), a cleaning furnace (5) and a tempering furnace (6), characterized in that: Also includes A frame (2), the frame (2) comprising a bearing frame (22) and a guide rail frame (21); A loading mechanism (7), the loading mechanism (7) includes a carrier (71), the carrier frame (22) is formed with a receiving cavity (711) for receiving the carrier (71), the carrier (71) is used to carry the loading frame (1), the carrier (71) is provided with a support plate (714), the support plate (714) is slidably connected to the carrier (71), and an elastic member (715) is connected between the support plate (714) and the carrier (71); A material transport mechanism (8), the material transport mechanism (8) includes a material transport component (81) and a drive component (82), two groups of the material transport component (81) are provided on both sides of the carrier vehicle (71), each group of the material transport component (81) includes a support rod (811) and a pressure rod (812), the support rod (811) is slidably connected to the guide rail frame (21), the pressure rod (812) is rotatably connected to the support rod (811), the drive component (82) is installed on the guide rail frame (21), the drive component (82) is used to drive the support rod (811) to slide along the length direction of the guide rail frame (21), both ends of the support rod (811) are rotatably connected to rollers (8111), the end of the pressure rod (812) away from the support rod (811) is rotatably provided with a roller (8121), and the guide rail frame (21) is provided with a rolling groove (211) for the roller (8111) to roll. and a slide rail (212) for the roller (8121) to slide, the slide rail (212) is formed with a downward pressing groove (213), when the roller (8121) is located in the downward pressing groove (213), the roller (8121) presses the loading frame (1) downward, the pressing rod (812) is provided with two and is respectively connected to the two ends of the support rod (811), and a connecting rod (813) is connected between the two pressing rods (812), and the support rod (811) is connected to the supporting rod (811) by rotation. The support rod (811) is provided with a block (8112) and a return spring (8113), the block (8112) is slidably connected to the support rod (811), the support rod (811) is provided with a slot (8114) for accommodating the block (8112) and the return spring (8113), and the two ends of the return spring (8113) are respectively against the inner bottom wall of the slot (8114) and the block (8112).
2. The forging heat treatment equipment according to claim 1, characterized in that: The loading mechanism (7) further comprises a limiting cylinder (72) and a buffer cylinder (73) both mounted on the frame (2), wherein the limiting cylinder (72) is used to limit the movement of the loading frame (1), and the buffer cylinder (73) is used to buffer the loading frame (1).
3. The forging heat treatment equipment according to claim 1, characterized in that: The driving assembly (82) comprises a sprocket (821), a chain (822) and a driving motor (823); the driving motor (823) is mounted on the guide rail frame (21); the output shaft of the driving motor (823) is coaxially fixedly connected to the sprocket (821); the sprocket (821) and the chain (822) are meshed with each other for transmission; both ends of the support rod (811) are fixed to the chain (822).
4. The forging heat treatment equipment according to claim 1, characterized in that: The transport platform (3) includes a frame plate (33), a lifting platform (32), a support seat (31) and a lifting assembly (34). The end surface of the frame plate (33) is provided with a column hole (331) for plugging and matching with a fixed column (14). The lifting platform (32) is rotatably connected to a transmission roller (321). The frame plate (33) is located at the upper end of the transmission roller (321) and abuts against the transmission roller (321). The lifting platform (32) and the support seat (31) are connected via a lifting assembly (34). The lifting assembly (34) is used to drive the lifting platform (32) to move up and down. A pulley is provided at the bottom of the support seat (31). The frame (2) is fixedly provided with a track (23), and the pulley rolls on the track (23).
5. The forging heat treatment equipment according to claim 4, characterized in that: The lifting assembly (34) includes a first connecting rod (341) and a second connecting rod (342), wherein the first connecting rod (341) and the second connecting rod (342) are rotatably connected at their middle parts, one end of the first connecting rod (341) is slidably connected to the lifting platform (32), and the other end of the first connecting rod (341) is rotatably connected to the support seat (31), one end of the second connecting rod (342) is rotatably connected to the lifting platform (32), and the other end of the second connecting rod (342) is slidably connected to the support seat (31).
6. A forging heat treatment process using the forging heat treatment equipment according to claim 1, characterized in that: The following steps are involved: S1, transporting the loading frame (1) filled with forgings via the loading vehicle (71) to the transport platform (3) via the transport mechanism (8); S2, the transport platform (3) carries the forging and slides on the track (23) and transports the forging to the quenching furnace (4). The quenching furnace (4) heats the forging to a certain temperature. S3, the transport platform (3) transports the high-temperature forgings to the cleaning furnace (5), and the cleaning furnace (5) cleans the forgings and cools them quickly; S4, the transport platform (3) transports the cooled forgings to the tempering furnace (6), and the tempering furnace (6) heats the forgings again and allows the forgings to cool slowly.
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