Full-automatic separating machine for diamond synthetic block

Abstract

A kind of diamond synthesis block full-automatic separator, including synthesis block separation component, spare part crushing component, slide screen component, magnetic separation component, classification collection component and synthesis column extrusion component, the synthesis block separation component is used to extrude synthesis block, so that external spare parts are completely separated from synthesis column;Spare part crushing component is used to further crush the material after separation;Part of the crushed mixture material falls into the waste collection box provided below through the slide screen component, the magnetic separation component is used to automatically separate the remaining mixed material from the synthesis column and iron sheet, the classification collection component is used to collect iron sheet and synthesis column respectively, and the synthesis column extrusion component is used to press the separated synthesis column into two sections.The present application replaces the original manual operation, solves the original dust problem, and reduces the labor intensity of workers.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of superhard material synthesis, in particular to a full-automatic separating machine for diamond synthesis block. BACKGROUND

[0002] In the process of diamond high temperature and high pressure synthesis, the outer part of the synthesis column is assembled by various pyrophyllite, dolomite and other components, and after high temperature and high pressure in the press, a synthesis block with very tight combination is formed. When separating, the components around the synthesis column need to be removed, and the electrically conductive plugs (iron sheets) at both ends of the synthesis block are recovered, and finally the synthesis column is pressed into two halves from the middle by a jack and the corresponding tool.

[0003] For many years, the method used is to rely on manual hammering to break open the synthesis block, and the remaining components around the synthesis column are slowly removed, and the synthesis column is pressed into two halves from the middle by a jack. The process is relatively backward, and there are certain safety hazards in the process of knocking, the labor intensity is large, the working efficiency is low, and the working environment is polluted, a large amount of conductive rings, synthesis columns and pyrophyllite garbage are piled up on site, and it is not easy to control the force when the synthesis column is pressed open by the jack, which is easy to cause loss of products. In order to solve the above problems, a full-automatic separating machine for diamond synthesis block is needed to replace manual work, and finally the synthesis column, the conductive plug and the waste components are classified and collected. SUMMARY

[0004] In view of the problems existing in the prior art, the present application provides a full-automatic separating machine for diamond synthesis block, which replaces manual work.

[0005] A full-automatic separating machine for diamond synthesis block, comprising a synthesis block separating assembly, a component crushing assembly, a slide screen assembly, a magnetic separation assembly and a classification and collection assembly.

[0006] The synthesis block separating assembly is used to extrude the synthesis block to completely separate the external components from the synthesis column.

[0007] The synthesis block separating assembly is connected to the component crushing assembly through the synthesis column placing table, and the component crushing assembly is used to further crush the separated materials.

[0008] One end of the component crushing assembly is connected to the slide screen assembly, and a waste collection box is arranged below the slide screen assembly, and a part of the crushed mixed materials falls into the waste collection box below through the slide screen assembly.

[0009] The other end of the slide screen assembly is connected to the magnetic separation assembly, and the magnetic separation assembly is used to automatically separate the synthesis column and the iron sheet from the remaining mixed materials.

[0010] The magnetic separation assembly is provided below with a classification collection assembly for collecting iron pieces and synthetic columns respectively;

[0011] The synthetic block separation assembly is further provided on one side with a synthetic column extrusion assembly for extruding the separated synthetic column into two segments.

[0012] The synthetic block separation assembly comprises a first hydraulic cylinder provided on the workbench, a pressing column tool fixedly connected to the moving end of the first hydraulic cylinder, a synthetic column placement table below the moving direction of the pressing column tool, a plurality of groups of the first hydraulic cylinder and the pressing column tool arranged around the synthetic column placement table, a material passage provided in the synthetic column placement table, the material passage being communicated with the component crushing assembly, and a plurality of limiting blocks provided on the upper part of the material passage.

[0013] The pressing column tool comprises a base plate fixedly connected to the moving end of the first hydraulic cylinder, a plurality of extrusion pieces fixed on the base plate, and the end of the extrusion piece being pointed.

[0014] The limiting block is L-shaped, the long end of the limiting block is fixedly connected to the inner wall of the material passage, and the short end of the plurality of limiting columns forms a limiting space.

[0015] The component crushing assembly comprises a blender and a flexible pendulum provided on the rotating shaft of the blender.

[0016] The slide screen assembly comprises a filter screen slide obliquely arranged below the discharge port of the blender, a waste collection box provided below the filter screen slide, and the outlet of the filter screen slide being communicated with the magnetic separation assembly.

[0017] The magnetic separation assembly comprises a conveyor belt conveyor communicated with the outlet of the filter screen slide, the roller shaft at the end away from the filter screen slide on the conveyor belt being a magnetic roller shaft, and the classification collection assembly being provided below the magnetic roller shaft respectively.

[0018] The classification collection assembly comprises a conductive ring collection box and a synthetic column collection box, the conductive ring collection box being located behind the magnetic roller shaft, and the synthetic column collection box being located in front of the magnetic roller shaft.

[0019] The synthetic column extrusion assembly comprises an extrusion top seat, an extrusion slide seat and an extrusion bottom seat arranged in sequence from top to bottom, the extrusion bottom seat and the extrusion top seat being fixedly connected through the extrusion stand provided therebetween, the extrusion slide seat being sleeved on the extrusion stand, a second hydraulic cylinder being provided between the extrusion top seat and the extrusion slide seat, the moving end of the second hydraulic cylinder being fixedly connected to the extrusion slide seat, an extrusion space being formed between the extrusion slide seat and the extrusion bottom seat, an extrusion column being fixedly connected to the extrusion slide seat, a spring being sleeved on the extrusion stand between the extrusion slide seat and the extrusion bottom seat, and a position sensor being provided on one side of the extrusion bottom seat.

[0020] The position sensor is a proximity switch.

[0021] The present application has the beneficial effects of:

[0022] The present application replaces the original manual operation, and the synthetic block separation assembly, the part crushing assembly, the slide screening assembly, the magnetic separation assembly and the classification collection assembly cooperate with each other to classify and recycle the parts outside the synthetic column. The separated synthetic column is manually placed in the synthetic column extrusion assembly, and the synthetic column is pressed into two halves from the middle, solving the original problem of dust flying and reducing the labor intensity of workers.

[0023] The synthetic block separation assembly is driven by a hydraulic cylinder to extrude the synthetic block by a tool, so that the synthetic column and the external parts are completely separated.

[0024] The part crushing assembly is designed with multiple flexible pendulums on the mixer, and the mixer is driven to rotate by a servo motor. When the material enters the crushing cavity, the large parts are crushed under the action of the flexible pendulums, and the synthetic column is not damaged.

[0025] The filter screen slide of the slide screening assembly adopts a mesh structure. The mixed material passes through the slide under the action of gravity, and the crushed parts fall into the waste collection box below through the mesh.

[0026] The base plate of the column pressing tool is provided with two upper and lower extrusion pieces, which improves the crushing effect of the synthetic block extrusion, facilitates the subsequent screening of the parts, and the end of the extrusion piece is provided with a sharp end, which improves the contact area with the synthetic block and further improves the extrusion effect.

[0027] The magnetic separation assembly is designed with a conveyor belt and a magnetic roller. The mixed material falls onto the conveyor belt, and as the distance between the conductive coil and the magnetic roller increases, the magnetic force decreases, and the conductive coil is collected into the collection box, thereby realizing the automatic separation function of the synthetic column and the conductive coil. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 The present application has the beneficial effects of:

[0029] Figure 2 The workbench in the present application is a top view structure schematic diagram;

[0030] Figure 3 The present application has the beneficial effects of: Figure 1 The structure of the present application is enlarged and schematically shown. DETAILED DESCRIPTION

[0031] The present application will be further described below in conjunction with the drawings

[0032] As Figures 1-3As shown, a full-automatic separating machine for diamond synthetic blocks comprises a synthetic block separating assembly, a spare part crushing assembly, a slide chute screening assembly, a magnetic separation assembly, a classification and collection assembly, and a synthetic column extruding assembly A, the synthetic block separating assembly is used to extrude the synthetic blocks so that the external spare parts are completely separated from the synthetic columns; the spare part crushing assembly is used to further crush the separated materials; the crushed part of the mixed materials falls into the waste collection box 7 provided below through the slide chute screening assembly; the magnetic separation assembly is used to automatically separate the synthetic columns and iron pieces in the remaining mixed materials; the classification and collection assembly is used to separately collect the iron pieces and the synthetic columns; the separated synthetic columns are manually placed in the synthetic column extruding assembly A, and the synthetic columns are pressed into two halves from the middle.

[0033] The synthetic block separating assembly comprises four first hydraulic cylinders 1-1 provided in the workbench 1, the four first hydraulic cylinders 1-1 are symmetrically arranged in two on the left and two on the right, and the moving ends of the first hydraulic cylinders 1-1 are fixedly connected with pressing column tools 1-2; a synthetic column placing table 1-3 is arranged below the moving direction of the pressing column tools 1-2; a plurality of first hydraulic cylinders 1-1 and pressing column tools 1-2 are arranged around the synthetic column placing table 1-3; a material channel is provided in the synthetic column placing table 1-3, the material channel is communicated with the spare part crushing assembly, and a limiting block 1-4 is arranged on the inner wall of the upper part of the material channel; the limiting block 1-4 is L-shaped, the long end of the limiting block 1-4 is fixedly connected with the inner wall of the material channel, and the short end of the four limiting blocks 1-4 forms a limiting space for placing the synthetic blocks.

[0034] The pressing column tool 1-2 comprises a base plate 1-2-1 fixedly connected with the moving end of the first hydraulic cylinder 1-1, two extruding pieces 1-2-2 are fixedly arranged on the same base plate 1-2-1, the end part of the extruding piece 1-2-2 is pointed 1-2-3, and the extruding pieces 1-2-2 on the four base plates 1-2-1 form an extruding space around the synthetic column placing table. In work, the synthetic blocks are placed in the limiting space, the four hydraulic cylinders 1-1 drive the eight extruding pieces 1-2-2 to extrude the outer surface of the synthetic blocks, and the crushed mixture is introduced into the spare part crushing assembly through the material channel of the synthetic column placing table 1-3.

[0035] The spare part crushing assembly comprises a blender 2, the crushing cavity of the blender 2 is communicated with the material channel of the placing table, and a flexible pendulum 2-1 is arranged on the rotating shaft of the blender. The magnetic suspension motor of the blender 2 drives the stirring shaft and the flexible pendulum 2-1 to rotate, when the materials enter the crushing cavity, the large spare parts are crushed under the action of the flexible pendulum 2-1, and the synthetic columns are not damaged, and the crushed materials enter the slide chute screening assembly through the discharge port of the blender 2.

[0036] The chute screening assembly comprises a filter screen chute 3 obliquely arranged below the discharge port of the mixer, and a waste collecting box 7 arranged below the filter screen chute 3, the mixture material passes through the filter screen chute 3 under the action of gravity, the broken parts fall into the waste collecting box 7 below through the screen holes, and the remaining parts slide into the magnetic separation assembly.

[0037] The magnetic separation assembly comprises a conveyor belt conveyor 4, and magnetic rollers 4-1 are arranged at one end of the conveyor belt conveyor 4 away from the filter screen chute 3.

[0038] The classified collecting assembly comprises a conductive ring collecting box 5 and a synthetic column collecting box 8, the mixture material falls on the conveyor belt on the conveyor belt conveyor 4, when the mixture material is conveyed to the tail end, the conductive ring is adsorbed at the magnetic roller 4-1, the synthetic column falls into the synthetic column collecting box 8 first, and as the distance between the conductive ring and the magnetic roller 4-1 increases, the magnetism decreases, and then the conductive ring falls into the conductive ring collecting box 5, so that the automatic separation function of the synthetic column and the conductive ring is realized.

[0039] A synthetic column extrusion assembly A is arranged on one side of the workbench 1, the synthetic column extrusion assembly A comprises an extrusion top seat 10, an extrusion sliding seat 11 and an extrusion bottom seat 12 arranged in sequence from top to bottom, the extrusion bottom seat 12 and the extrusion top seat 10 are fixedly connected through an extrusion vertical column 13 arranged therebetween, the extrusion sliding seat 11 is sleeved on the extrusion vertical column 13 and moves up and down along the extrusion vertical column 13, a second hydraulic cylinder 14 is arranged between the extrusion top seat 10 and the extrusion sliding seat 11, the moving end of the second hydraulic cylinder 14 is fixedly connected with the extrusion sliding seat 11, an extrusion space is formed between the extrusion sliding seat 11 and the extrusion bottom seat 12, an extrusion column 15 is fixedly connected to the extrusion sliding seat 11, and a spring 16 is sleeved on the extrusion vertical column 13 between the extrusion sliding seat 11 and the extrusion bottom seat 12, the spring 16 is used for returning the moving end of the second hydraulic cylinder 14 to the extrusion sliding seat, the second hydraulic cylinder in the application is a single-acting hydraulic cylinder, and the single-acting hydraulic cylinder has the advantages of simple structure and convenient installation and maintenance.

[0040] A position sensor is arranged on one side of the extrusion bottom seat, the position sensor is a proximity switch 17, the extrusion column 15 fixedly connected to the extrusion sliding seat 11 driven by the second hydraulic cylinder 14 extrudes the upper synthetic column, the travel of the second hydraulic cylinder 14 is controlled through the proximity switch 17, and the second hydraulic cylinder 14 is automatically stopped after reaching the position, the travel accuracy can be controlled within ±0.01mm, the synthetic column is ensured not to be excessively damaged to cause economic loss, and the quality consistency is ensured. Meanwhile, the spring 16 is extruded to drive the moving end of the second hydraulic cylinder 14 to return to the extrusion sliding seat 11.

[0041] The safety interlocking system is provided with multiple gratings 9 at the operation opening of the workbench, when the body of a person enters after the device is started, the device is powered off and stopped, ensuring the safety of the person, and the device is designed to be started by two hands, further ensuring the safety of the operator.

[0042] Working principle:

[0043] The synthetic block after high temperature and high pressure process is placed into the limiting space formed by the limiting blocks 1-4, then the first hydraulic cylinder drives the extrusion tool 1-2 to extrude and separate the synthetic block, the separated mixture falls into the blender 2, the waste parts are crushed, the crushed materials fall into the waste collecting box 7 through the mesh of the filter screen slide 3, the tail of the filter screen slide 3 is provided with a conveyor belt conveyor 4. The conductive ring and the synthetic column slide onto the conveyor belt together, when the mixed material is conveyed to the tail end, the conductive ring is attracted to the magnetic roller 4-1, the synthetic column falls into the synthetic column collecting box 8 first, and as the conveying continues, the distance between the conductive ring and the magnetic roller 4-1 increases, the magnetic attraction force between the conductive ring and the magnetic roller 4-1 decreases, and then the conductive ring falls into the conductive ring collecting box 5, so as to realize the automatic separation function of the synthetic column and the conductive ring, and finally realize the automatic separation of the three kinds of materials.

[0044] Then, the synthetic column in the synthetic column collecting box is taken to the synthetic column extrusion assembly A, the second hydraulic cylinder 14 drives the extrusion slide 11 fixedly connected with the extrusion column 15 to extrude the upper synthetic column through the travel switch, the travel of the second hydraulic cylinder 14 is controlled through the proximity switch 17, and the second hydraulic cylinder 14 is automatically stopped after reaching the position, and the synthetic column is pressed into two halves from the middle.

[0045] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the protection scope of the present application.

[0046] If the terms "first", "second" and the like are used herein to define parts, those skilled in the art should know that the use of "first", "second" is only for the convenience of describing the present application and simplifying the description, and the above terms have no special meaning unless otherwise stated.

[0047] Finally, it should be noted that different process trays can be designed and manufactured according to the hook design principle of the present patent, and the above embodiments are only used to illustrate the technical solutions of the present patent, but not to limit them; although the present patent has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced equivalently, but these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present patent.

Claims

1. A full-automatic separator for diamond synthesis blocks, characterized in that, The synthetic block separation assembly, the spare part crushing assembly, the slide screen assembly, the magnetic separation assembly and the classification collection assembly are arranged in sequence. The synthetic block separation assembly is used for extruding the synthetic block to separate the external spare parts from the synthetic column completely. The synthetic block separation assembly is connected with the spare part crushing assembly through the synthetic column placing table. The spare part crushing assembly is connected with one end of the slide screen assembly. The slide screen assembly is connected with the other end of the slide screen assembly. The magnetic separation assembly is used for automatically separating the synthetic column and the iron sheet from the remaining mixed materials. The classification collection assembly is arranged below the magnetic separation assembly. The synthetic block separation assembly is provided with the synthetic column extruding assembly. The synthetic block separation assembly comprises a first hydraulic cylinder arranged on the workbench.

2. The full-automatic separator of diamond synthesis blocks according to claim 1, characterized in that, The pressure column tool comprises a base plate fixedly connected with the moving end of the first hydraulic cylinder.

3. The full-automatic separator of diamond synthesis block according to claim 1, characterized in that, The limiting blocks are L-shaped.

4. The full-automatic separator of diamond synthesis block according to claim 1, characterized in that, The limiting blocks are L-shaped.

5. The full-automatic separator of diamond synthesis block according to claim 1, characterized in that, The limiting blocks are L-shaped.

6. The full-automatic separator of diamond synthesis block according to claim 1, characterized in that, The slide screen assembly comprises a filter screen slide arranged below the discharge port of the stirrer.

7. The full-automatic separator of diamond synthesis block according to claim 1, characterized in that, The magnetic separation assembly comprises a conveyor belt conveyor connected with the outlet of the filter screen slide.

8. The full-automatic separator of diamond synthesis block according to claim 7, characterized in that, The classification collection assembly comprises a conductive ring collection box and a synthetic column collection box. The synthetic column extruding assembly comprises an extruding top seat, an extruding slide seat and an extruding bottom seat arranged in sequence from top to bottom. The position sensor is a proximity switch.

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