Automatic press-fitting device for motor rotor
By designing an automatic motor rotor pressing device, which uses a transmission belt and cylinder to drive a push plate to install the bearing inner ring, the problem of poor automated installation effect in the existing technology is solved, and efficient bearing inner ring installation is achieved.
Patent Information
- Application Number
- CN202311270170.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-28
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-09-28
AI Technical Summary
In the existing technology, the automated installation effect and yield of the inner ring of the motor rotor bearing are not high, and improvements are expected.
An automatic motor rotor pressing device was designed, including a transmission belt, a stamping mechanism, a receiving plate, a cylinder, a bearing inner ring feeding mechanism, and a limiting component. The transmission belt conveys the material, and the cylinder drives the push plate to install the bearing inner ring into place. The device is combined with a positioning block and a pusher to achieve automated positioning and installation.
It improves the installation efficiency and yield of the inner ring of the motor rotor bearing, and has a simple structure and is easy and quick to operate.
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Figure CN117260217B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a linear motor, in particular to a motor rotor automatic press fitting device. BACKGROUND
[0002] The basic structure of a linear motor consists of a stator and a mover. The stator is generally an iron core of a winding (usually a coil), and the mover is composed of permanent magnets or electromagnets. When current passes through the stator winding, the magnetic field generated interacts with the magnetic field on the mover, thereby generating electromagnetic force to drive the mover to move in the linear axial direction.
[0003] In production, there is a process of automatically pressing the motor rotor. In combination with the public (announcement) No. CN106078161A, the public (announcement) date is November 9, 2016, a kind of motor rotor bearing automatic press fitting device is disclosed, including rack, its characterized in that: the rack is equipped with rotor blank conveying mechanism, bearing blank conveying mechanism, magnetic ring blank conveying mechanism and bearing press fitting mechanism, the outlet end of rotor blank conveying mechanism, bearing blank conveying mechanism, magnetic ring blank conveying mechanism respectively with bearing press fitting mechanism position corresponding to each other. The motor rotor bearing automatic press fitting device of the application has good press fitting quality, strong stability, and can realize the automatic press fitting of bearing on the shaft.
[0004] In the prior art including the above-mentioned patent, the bearing inner ring is installed by artificial, although the above-mentioned reference patent realizes the automatic installation of bearing inner ring by mechanical equipment, but the actual operation effect and the yield are not high, and it is expected to be well solved! SUMMARY
[0005] The purpose of the present application is to provide a motor rotor automatic press fitting device to solve the above problems.
[0006] In order to achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0007] A motor rotor automatic press fitting device, comprising:
[0008] Transmission belt;
[0009] The stamping mechanism located at the discharge end of the transmission belt comprises a receiving frame and a cylinder mounted at one end of the receiving frame and used to drive the sliding pressure pushing plate of the receiving frame to move;
[0010] The receiving plate movably arranged at the discharge end of the transmission belt is hinged at one end and provided with a first blocking spring connected with the receiving frame at the other end.
[0011] As a preferred, it further comprises a bearing inner ring feeding mechanism, which comprises a feeding cabin, and a pushing plate pulled to the discharge station by a tension spring is slidably arranged in the feeding cabin.
[0012] The receiving rack is provided with positioning blocks arranged vertically symmetrically, and a bearing inner ring material positioning groove is formed between the positioning blocks and the push plate.
[0013] Preferably, the positioning blocks are isosceles triangular structures, one of the apexes of which is rotatably arranged with the receiving rack, and the push plate is tangent to the waist surface in reciprocating movement so as to rotate the positioning blocks out.
[0014] Preferably, a pushing member is rotatably arranged on the receiving rack, which comprises a pushing plate and a trigger lever group arranged in a vertical relationship;
[0015] The pushing plate is used to release the bearing inner rings one by one to the material discharging station;
[0016] The trigger lever group comprises a connecting handle and a push block with an inclined surface, the connecting handle and the push block are slidingly assembled, and the push block is extended to the push plate movement path through the second blocking spring arranged therebetween;
[0017] The push plate is in blocking cooperation with the push plate in return stroke.
[0018] Preferably, a limiting assembly is further included, which comprises a hinge frame symmetrically welded on both sides of the receiving rack, a first connecting rod is symmetrically arranged on the hinge frame, one end of each of the two first connecting rods is connected to a limiting rod, and a second connecting rod is rotatably connected to the hinge seat of the universal joint on the push plate.
[0019] Preferably, air bag type soft cushions are arranged on one side of each of the two limiting rods.
[0020] Preferably, damping rubber strips arranged in a linear array are arranged on the receiving plate, and the spacing of the damping rubber strips decreases along the inclination direction of the receiving plate.
[0021] Preferably, the receiving rack is provided with an elastic receiving plate for receiving the machine shell.
[0022] Preferably, a receiving plate is slidingly arranged on the receiving rack, soft rubber blocks are arranged on both sides of the receiving plate, limiting baffle plates are arranged on the side surfaces of the soft rubber blocks, and balls are arranged on the receiving rack and in contact with the limiting baffle plates.
[0023] Preferably, top blocks arranged in a circumferential array and kept radially movable are slidingly arranged on one side of the push plate facing the receiving plate.
[0024] A large conical tooth disc with a vortex protrusion arranged on one side surface is arranged in the push plate, and the large conical tooth disc is meshingly connected with the top blocks.
[0025] The push plate is provided with a hexagonal shaft rod rotatingly arranged thereon, and a small conical gear fixedly installed on the hexagonal shaft rod is engaged with the large conical gear plate.
[0026] In the above technical solution, the motor rotor automatic press fitting device provided by the application has the following beneficial effects: the transmission belt conveys the material to the receiving plate, when the material is discharged to the receiving plate, the receiving plate will be inclined and roll into the material receiving frame, then the inner ring of the bearing is placed in front of the push plate, and the inner ring of the bearing is installed by the pushing of the air cylinder. The structure is simple, the operation is convenient and fast, and the working efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.
[0028] Figure 1 The overall structural schematic diagram provided by the embodiment of the present application is provided.
[0029] Figure 2 The limiting component structural schematic diagram provided by the embodiment of the present application is provided.
[0030] Figure 3 The receiving plate related structural schematic diagram provided by the embodiment of the present application is provided.
[0031] Figure 4 The local structural schematic diagram provided by the embodiment of the present application is provided.
[0032] Figure 5 The sectional structural schematic diagram of the push plate provided by the embodiment of the present application is provided.
[0033] Figure 6 The structural schematic diagram of the receiving plate provided by the embodiment of the present application is provided.
[0034] Explanation of reference signs:
[0035] 1, transmission belt; 2, receiving plate; 21, first resistance spring; 22, damping rubber strip; 3, stamping mechanism; 31, receiving frame; 311, elastic receiving plate; 32, push plate; 321, hinged seat; 322, top block; 323, large conical gear disc; 324, inner hexagonal shaft rod; 325, small conical gear; 33, air cylinder; 4, bearing inner ring feeding mechanism; 41, feeding cabin; 42, push plate; 43, tension spring; 5, positioning block; 6, shifting piece; 61, shifting plate; 62, trigger lever group; 621, connecting handle; 622, push block; 623, second resistance spring; 70, hinged frame; 71, first connecting rod; 72, limiting rod; 73, second connecting rod; 80, receiving plate; 81, soft rubber block; 82, limiting baffle; 83, ball. DETAILED DESCRIPTION
[0036] In order to make the skilled in the art better understand the technical solutions of the present application, the present application will be further described in detail below with reference to the drawings.
[0037] As shown in the drawings, an automatic pressing device for motor rotor, comprising: Figures 1-6
[0038] Transmission belt 1;
[0039] Stamping mechanism 3 located at the discharging end of transmission belt 1, comprising receiving frame 31 and air cylinder 33 installed at one end of receiving frame 31 and used to drive the push plate 32 sliding on the receiving frame 31 to move;
[0040] Receiving plate 2 movably arranged at the discharging end of transmission belt 1, one end of receiving plate 2 is hinged, and the other end is provided with first resistance spring 21 connected with receiving frame 31.
[0041] Specifically, in the above embodiment, the receiving plate 2 is hinged on the rack, and the receiving frame 31 is installed on the rack.
[0042] In the above technology, the transmission belt 1 transmits the material to the receiving plate 2, when the material is discharged to the receiving plate 2, the receiving plate 2 will be inclined and roll into the receiving frame 31, and then the bearing inner ring is placed in front of the push plate 32, and the bearing inner ring is completed by the air cylinder 33. The structure is simple, convenient and fast to operate, and greatly improves the work efficiency.
[0043] As a further embodiment of the present application, it further comprises bearing inner ring feeding mechanism 4, which comprises feeding cabin 41, push plate 42 slidingly arranged in feeding cabin 41 and pulled to the discharging station by tension spring 43; receiving frame 31 is provided with positioning block 5 arranged symmetrically along the vertical direction, and bearing inner ring discharging positioning groove is formed between positioning block 5 and push plate 32.
[0044] Further, the material receiving frame 31 is rotatably provided with a pushing member 6, which comprises a pushing plate 61 and a trigger lever set 62 arranged in perpendicular relationship; the pushing plate 61 is used to make the bearing inner rings be released one by one to the discharging station; the trigger lever set 62 comprises a connecting handle 621 and a push block 622 with an inclined surface, the connecting handle 621 is slidably assembled with the push block 622, and the push block 622 is extended to the moving path of the push plate 32 by the second blocking spring 623 arranged therebetween; the push plate 32 is in blocking engagement with the push plate 32 in the return stroke.
[0045] Further, the positioning block 5 is isosceles triangular structure, one of the apexes is rotatably provided with the material receiving frame 31, and the push plate 32 is tangent to the waist surface in the reciprocating movement of the push plate 32 to make the positioning block 5 rotate and exit.
[0046] Specifically, in the above embodiment, the plurality of bearing inner rings are stacked in the feeding cabin 41, and the pushing plate 42 pulls the bearing inner rings due to the deformation of the tension spring 43. At this time, the pushing plate 61 blocks the bearing inner rings from reaching the discharging station.
[0047] When the cylinder 33 drives the push plate 32 to move, the bearing inner ring in the discharging positioning groove is pushed and moved, and the installation is completed. In the advancing process, the push plate 32 pushes the push block 622 to move close to the connecting handle 621, and makes the second blocking spring 623 deform, so that the push plate 32 is separated, and the push block 622 returns to the state shown in the figure again under the restoration of the second blocking spring 623. Figure 4 When the push plate 32 returns, the positioning block 5 is tangent to the push plate 32, so as to flip out of the bearing inner ring pushing and moving path.
[0048] When the push plate 32 returns, the positioning block 5 is tangent to the push plate 32, so as to flip out of the bearing inner ring pushing and moving path. And in the resetting process of the push plate 32, the push block 622 is pushed to deflect, so that the pushing plate 61 is downwardly deflected in the direction. Figure 4 When the push plate 32 returns, the positioning block 5 is tangent to the push plate 32, so as to flip out of the bearing inner ring pushing and moving path. And in the resetting process of the push plate 32, the push block 622 is pushed to deflect, so that the pushing plate 61 is downwardly deflected in the direction.
[0049] As further provided by the present application, another embodiment further comprises a limiting assembly, which comprises a hinged frame 70 symmetrically welded on both sides of the material receiving frame 31, the hinged frame 70 is symmetrically provided with a first connecting rod 71, one end of the two first connecting rods 71 is connected with a limiting rod 72, and the limiting rod 72 is rotatably connected with a second connecting rod 73 through a hinged seat 321 connected with the push plate 32.
[0050] Further, the two limiting rods 72 are provided with air bag type soft pads on the adjacent sides.
[0051] Specifically, in the above embodiment, when the push plate 32 is in the initial position, the push block 622 is in the state shown in the figure. Figure 4When the push plate 32 moves to the predetermined position, the limiting rod 72 is pushed by the second connecting rod 73 to the outside of the receiving rack 31, that is Figure 2 The dashed line shows the state.
[0052] As a further embodiment provided by the present application, the receiving plate 2 is provided with damping rubber strips 22 arranged in a linear array, and the spacing between the damping rubber strips 22 decreases along the inclined direction of the receiving plate 2.
[0053] Specifically, the purpose is to increase the damping effect and slow down the falling speed.
[0054] As a further embodiment provided by the present application, the receiving rack 31 is provided with an elastic receiving plate 311 for receiving the casing.
[0055] As a further embodiment provided by the present application, the receiving rack 31 is provided with a receiving plate 80 slidingly arranged thereon, soft rubber blocks 81 are arranged on both sides of the receiving plate 80, limiting baffle plates 82 are arranged on the side surfaces of the soft rubber blocks 81, and rolling balls 83 are arranged on the receiving rack 31 and in contact with the limiting baffle plates 82.
[0056] Specifically, when the push plate 32 pushes the rotor to move and causes the receiving plate 80 to move backward, the receiving plate 80 is limited by the rolling balls 83 at this time, so that the receiving plate 80 moves backward to form a groove to clamp the rotor. Figure 3 The position shown in the figure is accurate, and the backward movement forms a groove to clamp the rotor.
[0057] As a further embodiment provided by the present application, the push plate 32 is provided with top blocks 322 arranged in a circumferential array and radially movable on one side of the receiving plate 80; a large conical tooth disc 323 with a vortex protrusion arranged on one side surface is arranged in the push plate 32, the large conical tooth disc 323 is connected with the top blocks 322 in meshing connection; an internal hexagonal shaft 324 is rotatably arranged on the push plate 32, and a small conical gear 325 is fixedly installed on the internal hexagonal shaft 324 and in meshing connection with the large conical tooth disc 323.
[0058] Specifically, in the above embodiment, the internal hexagonal shaft 324 is rotated to drive the small conical gear 325 to rotate, thereby driving the large conical tooth disc 323 to rotate, and the circumferential array of the plurality of top blocks 322 can be adjusted according to the size of the inner ring radius of the bearing.
[0059] The above only describes certain exemplary embodiments of the present application by way of illustration, and it is needless to say that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present application. Therefore, the above figures and descriptions are illustrative in nature and should not be understood as limiting the scope of protection of the claims of the present application.
Claims
1. An automatic pressing device for motor rotors, characterized in that, It includes: Transmission belt (1); Punching mechanism (3) located at the lower end of the transmission belt (1), which includes a receiving frame (31) and a gas cylinder (33) mounted on one end of the receiving frame (31) and used to drive the sliding pressure push plate (32) on the receiving frame (31) to move; The receiving plate (2) is movably arranged at the lower end of the transmission belt (1), one end of the receiving plate (2) is hinged, and the other end is provided with a first blocking spring (21) connected with the receiving frame (31); It also includes a bearing inner ring feeding mechanism (4), which includes a feeding cabin (41), and a push plate (42) pulled by a tension spring (43) to a discharging station is slidably arranged in the feeding cabin (41); The receiving frame (31) is provided with a positioning block (5) arranged symmetrically along the vertical direction, and a bearing inner ring discharging positioning groove is formed between the positioning block (5) and the push plate (32); The receiving frame (31) is rotatably provided with a shifting part (6), which includes a vertical arrangement of a shifting plate (61) and a trigger lever group (62); The shifting plate (61) is used to release the bearing inner ring to the discharging station one by one; The trigger lever group (62) includes a connecting handle (621) and a top pushing block (622) with an inclined surface, the connecting handle (621) and the top pushing block (622) are slidingly assembled, and the top pushing block (622) is extended to the moving path of the push plate (32) through the second blocking spring (623) arranged therebetween.
2. The automatic press fitting device for motor rotor according to claim 1, characterized in that, The positioning block (5) is an isosceles triangle structure, one of the apexes is rotatably arranged with the receiving frame (31), and the push plate (32) reciprocally moves and is tangent to the waist surface to make the positioning block (5) rotate out.
3. The automatic press fitting device for motor rotor according to claim 1, characterized in that, It also includes a limiting component, which includes a hinged frame (70) symmetrically welded on both sides of the receiving frame (31), a first connecting rod (71) is symmetrically arranged on the hinged frame (70), one end of the two first connecting rods (71) is connected with a limiting rod (72), and the limiting rod (72) is rotatably connected with a second connecting rod (73) of a hinged seat (321) connected with the push plate (32) in all directions.
4. The automatic press fitting device for motor rotor according to claim 3, characterized in that, Two adjacent sides of the limiting rod (72) are provided with air bag type soft pads.
5. The automatic press fitting device for motor rotor according to claim 1, characterized in that, The receiving plate (2) is provided with a linear array of damping rubber strips (22), and the spacing between multiple damping rubber strips (22) along the inclination direction of the receiving plate (2) decreases.
6. The automatic press fitting device for motor rotor according to claim 1, characterized in that, The receiving frame (31) is provided with an elastic receiving plate (311) for receiving the shell.
7. The automatic press fitting device for motor rotor according to claim 1, characterized in that, The receiving frame (31) is slidably provided with a receiving plate (80), soft rubber blocks (81) are arranged on both sides of the receiving plate (80), limiting baffle plates (82) are arranged on the side surfaces of the soft rubber blocks (81), and ball bearings (83) are arranged on the receiving frame (31) and in contact with the limiting baffle plates (82).
8. The automatic press fitting device for motor rotor according to claim 1, characterized in that, The push plate (32) is slidably provided with a plurality of top blocks (322) arranged in a circumferential array and radially movable on one side of the receiving plate (80); The push plate (32) is provided with a large conical gear disc (323) with a vortex protrusion on one side surface, and the large conical gear disc (323) is meshingly connected with the top block (322). The push plate (32) is provided with an inner hexagonal shaft (324) rotatingly arranged on the push plate (32), and a small conical gear (325) is fixedly installed on the inner hexagonal shaft (324) and engaged with a large conical gear plate (323).
Citation Information
Patent Citations
Automatic press fitting device of motor rotor bearing
CN106078161A
Automatic rotor shaft mounting device
CN113427230A
Assembling equipment for resistor material belt
CN214641557U