A reflective fabric roll material pushing system

Through the combined system of cloth roll conveyor and grading conveyor, identification chips and sensors are used to automatically identify and transfer cloth rolls, solving the problem of low efficiency of manual handling and realizing efficient classification and packaging of reflective fabric rolls.

CN117342219BActive Publication Date: 2025-10-03ZHEJIANG YGM TECH CO LTD
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Patent Information

Application Number
CN202311298410.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-07
Publication Date
2025-10-03
Estimated Expiration
2043-10-07

AI Technical Summary

Technical Problem

During the production process of reflective fabrics, manual handling is required when conveying the cloth rolls to the packaging machine, resulting in low efficiency and easy classification confusion.

Method used

A combined system of cloth roll conveyors, cloth roll carriers and grading conveyors is used. The cloth roll information is identified by identification chips and sensors, and the cloth rolls are automatically transferred to the corresponding grading conveyors for classification and packaging. The lifting and transfer mechanisms are used to realize the transportation and return of cloth roll pallets.

Benefits of technology

It improves the efficiency of cloth roll handling and transportation, avoids the classification confusion caused by manual handling, and realizes the automated grading and packaging process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a reflective fabric roll feeding system, comprising a roll conveyor, a roll carrier, and at least one grading conveyor. The roll carrier is positioned on one side of the roll conveyor, and is arrayed with a plurality of loading stations. Each loading station is provided with a roll pallet, each of which is provided with an identification chip. Each loading station is provided with a first identification sensor for writing roll information into the identification chip. The roll conveyor is used to transport the roll pallet, and the grading conveyor is positioned on one side of the roll conveyor. The roll conveyor is provided with a first transfer mechanism for transferring the roll pallet to the roll conveyor. A second identification sensor is positioned on one side of the roll conveyor, and is used to identify the identification chip on the roll pallet and, based on the roll information, transfer the roll pallet to the corresponding grading conveyor via the first transfer mechanism. This application improves roll conveying efficiency.
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Description

Technical Field

[0001] The present application relates to the technical field of conveying line equipment, and in particular to a reflective fabric roll material pushing system. Background Art

[0002] Reflective material is a high-tech product widely used in traffic safety equipment, uniforms, workwear, protective clothing, and other applications critical to the safety of life and property. Made using advanced technology, this material utilizes the retro-reflective principle of high-refractive glass microspheres. It reflects distant direct light back to its source, exhibiting excellent retroreflective optical properties both day and night, and particularly at night, providing exceptional visibility. Safety clothing made with this high-visibility reflective material makes it easier to spot the wearer at night, regardless of distance or interference from light or scattered light.

[0003] During the reflective fabric production process, steel tubes are installed on reflective fabric production equipment. After the production equipment completes the reflective fabric production, the reflective fabric is wound around the steel tubes through the production equipment, thus forming a steel tube fabric roll. When the steel tube fabric roll is cut, the steel tube fabric roll is placed in a slitting machine, which cuts the reflective fabric on the steel tube fabric roll into fabric rolls. The fabric rolls are then transported to the packaging machine for packaging and shipment.

[0004] At present, manual handling is often required in the process of conveying cloth rolls to the packaging machine. However, the types, grades and quantities of cloth rolls packaged are different, which will result in low efficiency of manual handling of cloth rolls. Therefore, there are certain areas for improvement. Summary of the Invention

[0005] In order to improve the conveying efficiency of cloth rolls, the present application provides a reflective fabric roll material pushing system.

[0006] The present application provides a reflective fabric roll material pushing system that adopts the following technical solutions:

[0007] A reflective fabric roll material pushing system includes a roll conveyor, a roll carrier and at least one grading conveyor;

[0008] The cloth roll carrier is arranged on one side of the cloth roll conveyor, and a plurality of loading stations are arranged in an array on the cloth roll carrier. A cloth roll card is provided in each loading station, and an identification chip is provided on the cloth roll card. A first identification sensor for writing cloth roll information into the identification chip is provided at each loading station;

[0009] The cloth roll conveyor is used to convey the cloth roll pallets, the grading conveyor is arranged on one side of the cloth roll conveyor, and the cloth roll conveyor is provided with a first transfer mechanism for transferring the cloth roll pallets to the grading conveyor;

[0010] A second identification sensor is provided on one side of the cloth roll conveyor, and the second identification sensor is used to identify the identification chip on the cloth roll pallet and transfer the cloth roll pallet to the corresponding grading conveyor through the first transfer mechanism according to the cloth roll information.

[0011] Optionally, a pallet conveyor is provided below the cloth roll conveyor, the cloth roll conveyor and the pallet conveyor are arranged in an upper and lower position, the cloth roll conveyor is used to convey the cloth roll pallet loaded with cloth rolls, and the pallet conveyor is used to return the cloth roll pallet;

[0012] The cloth roll carrier can be lifted up and down to dock with the cloth roll conveyor and the pallet conveyor respectively. The cloth roll conveyor is provided with the first transfer mechanism at the position of the cloth roll carrier, and the pallet conveyor is provided with the second transfer mechanism at the position of the cloth roll carrier.

[0013] Optionally, the cloth roll carrier includes a carrier rack and several carriers arranged on the carrier rack. Several carrier arrays are distributed on the carrier rack to form the loading station. A lifting mechanism is provided on the carrier rack. The carrier close to the cloth roll conveyor side is provided on the lifting mechanism and can be lifted up and down. The carrier away from the cloth roll conveyor side is fixed on the carrier rack and is flush with the height of the cloth roll conveyor. A pallet moving mechanism is provided on each of the carriers.

[0014] Optionally, the lifting mechanism includes a lifting scissors frame and a lifting drive mechanism, the lower end of the lifting scissors frame is installed on the loading frame, the upper end of the lifting scissors frame is installed on the loading platform, and the lifting drive mechanism is used to drive the lifting scissors frame to perform telescopic movements.

[0015] Optionally, the lifting drive mechanism includes a drive motor, a drive chain and a drive sprocket, the drive sprockets are rotatably installed above and below the loading frame respectively, the drive chain is connected to the drive sprocket in a ring shape with end to end, the middle part of the drive chain is fixedly connected to the loading platform, and the drive motor is used to drive the drive sprocket to rotate.

[0016] Optionally, the pallet moving mechanism includes a pallet moving motor, a pallet moving chain and a pallet moving sprocket. The pallet moving sprocket is rotatably installed on the loading platform. The pallet moving chain is connected to the pallet moving sprocket in a ring shape with the end to end connected. The pallet moving chain is provided on both sides of the loading platform. The pallet moving motor is provided on the loading platform to drive the pallet moving sprocket to rotate.

[0017] Optionally, the first transfer mechanism includes a first transfer base arranged on the cloth roll conveyor, and a first transfer frame arranged on the first transfer base, a first transfer lifting mechanism is installed between the first transfer base and the first transfer frame, and a first transfer conveying mechanism is installed on the first transfer frame, and the first transfer conveying mechanism is used to extend out of the surface of the cloth roll conveyor under the drive of the first transfer lifting mechanism.

[0018] Optionally, the second transfer mechanism includes a second transfer base arranged on the pallet conveyor, and a second transfer frame arranged on the second transfer base, a second transfer lifting mechanism is installed between the second transfer base and the second transfer frame, and a second transfer conveying mechanism is installed on the second transfer frame, and the second transfer conveying mechanism is used to extend out of the surface of the pallet conveyor under the drive of the second transfer lifting mechanism.

[0019] Optionally, a pallet lifting mechanism is provided on one side of the pallet conveyor, the pallet lifting mechanism comprising a lifting frame and a lifting base slidably mounted on the lifting frame, the lifting frame being provided with a lifting drive cylinder for driving the lifting base to move to a position on the surface of the pallet conveyor;

[0020] A return plate driving assembly is provided on the lifting base.

[0021] Optionally, the return plate drive assembly includes a plurality of drive rollers rotatably mounted on both sides of the lifting base, all of the drive rollers are connected by a linkage chain, and a return plate drive motor for driving the drive rollers to rotate is provided on the lifting base.

[0022] In summary, this application includes at least one of the following beneficial technical effects:

[0023] The present application places a cloth roll pallet in a loading station, and then places the cut cloth rolls on the cloth roll pallet, writes the cloth roll information into the identification chip of the cloth roll pallet through a first identification sensor, and the cloth roll pallet loaded with cloth rolls is transported through a cloth roll conveyor. When passing through a second identification sensor, the identification chip on the cloth roll pallet is sensed, and then the cloth roll pallet loaded with cloth rolls is transferred to the corresponding grading conveyor according to the cloth roll information, thereby completing packaging and shipment or warehousing in the grading conveyor. Therefore, the present application can realize the handling and transportation of cloth rolls through the above-mentioned setting, thereby effectively improving the handling and transportation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the layout of the reflective fabric roll material pushing system.

[0025] Figure 2 It is a schematic diagram of the state where the cloth roll pallet moves to the cloth roll carrier.

[0026] Figure 3 This is a schematic diagram of the state where a cloth roll is placed on a cloth roll pallet.

[0027] Figure 4 This is a schematic diagram of the cloth roll pallet moving to the cloth roll conveyor.

[0028] Figure 5 It is a structural schematic diagram of a cloth roll carrier.

[0029] Figure 6 This is the first structural diagram of the cloth roll conveyor and the pallet conveyor.

[0030] Figure 7 This is the second structural diagram of the cloth roll conveyor and the pallet conveyor.

[0031] Figure 8 It is the first structural diagram of the cloth roll conveyor.

[0032] Figure 9 This is the second structural diagram of the cloth roll conveyor.

[0033] Figure 10 This is the first structural diagram of the pallet conveyor.

[0034] Figure 11 This is the second structural diagram of the pallet conveyor.

[0035] Figure 12 This is the installation diagram of the pallet lifting mechanism.

[0036] Figure 13 It is a first structural diagram of the pallet lifting mechanism.

[0037] Figure 142 is a second structural diagram of the pallet lifting mechanism.

[0038] Explanation of reference numerals: 1. cloth roll conveyor; 2. cloth roll loading rack; 21. loading station; 22. loading rack; 23. loading platform; 24. lifting mechanism; 241. lifting scissor frame; 242. driving motor; 243. driving chain; 244. driving sprocket; 25. pallet moving mechanism; 251. pallet moving motor; 252. pallet moving chain; 253. pallet moving sprocket; 3. grading conveyor; 4. cloth roll pallet; 5. identification chip; 6. first identification sensor; 7. first transfer mechanism; 71. first transfer base; 72. first transfer rack; 73. first lifting cylinder; 74. first cross scissor frame; 75. first transfer conveyor rack; 76. First transfer conveyor sprocket; 77. First transfer conveyor chain; 78. First transfer conveyor motor; 8. Second identification sensor; 9. Pallet conveyor; 10. Second transfer mechanism; 101. Second transfer base; 102. Second transfer frame; 103. Second lifting cylinder; 104. Second cross scissors frame; 105. Second transfer conveyor frame; 106. Second transfer conveyor sprocket; 107. Second transfer conveyor chain; 108. Second transfer conveyor motor; 11. Pallet lifting mechanism; 111. Lifting frame; 112. Lifting base; 113. Lifting drive cylinder; 114. Driving roller; 115. Interlocking chain; 116. Return plate drive motor. DETAILED DESCRIPTION

[0039] The following is combined with Figure 1-14 This application is described in further detail.

[0040] A reflective fabric roll material pushing system, refer to Figure 1 and Figure 2 As shown, it includes a cloth roll conveyor 1, a cloth roll carrier 2 and at least one grading conveyor 3.

[0041] A cloth roll loading rack 2 is arranged on one side of the cloth roll conveyor 1, and a plurality of loading stations 21 are distributed in an array on the cloth roll loading rack 2. A cloth roll card plate 4 is provided in the loading station 21, and an identification chip 5 is provided on the cloth roll card plate 4. A first identification sensor 6 for writing cloth roll information into the identification chip 5 is provided at each loading station 21.

[0042] The cloth roll pallet 4 is used to place the slit cloth rolls. The cloth roll conveyor 1 is used to transport the cloth roll pallet 4 loaded with cloth rolls. The grading conveyor 3 is set on one side of the cloth roll conveyor 1. The cloth roll conveyor 1 is provided with a first transfer mechanism 7 for transferring the cloth roll pallet 4 to the cloth roll conveyor 1. A second identification sensor 8 is set on one side of the cloth roll conveyor 1. The second identification sensor 8 is used to identify the identification chip 5 on the cloth roll pallet 4 and transfer the cloth roll pallet 4 to the corresponding grading conveyor 3 through the first transfer mechanism 7 based on the cloth roll information.

[0043] Thus, a cloth roll pallet 4 is placed in the loading station 21, the first identification sensor 6 identifies the identification chip 5, and the cut reflective fabric roll is placed on the cloth roll pallet 4. Then, the host computer can write the cloth roll information into the identification chip 5 through the first identification sensor 6. The cloth roll information includes the fabric category, fabric grade, and fabric quantity. The fabric category refers to the material of the reflective fabric, and the fabric grade refers to the quality classification of the reflective fabric. The fabric grade can be divided into grade A, grade B, and grade C. Since each fabric grade has a corresponding price, the cloth rolls need to be graded, and each fabric grade corresponds to a grading conveyor 3. That is, cloth rolls of the same fabric grade will be conveyed to the same grading conveyor 3.

[0044] Therefore, when the cloth roll is placed on the cloth roll pallet 4 and the cloth roll information is written, the cloth roll pallet 4 loaded with the cloth roll is transferred to the cloth roll conveyor 1, and the cloth roll pallet 4 is transported by the cloth roll conveyor 1 to the position of the grading conveyor 3, wherein, at a position close to the grading conveyor 3, a second identification sensor 8 arranged on one side of the cloth roll conveyor 1 will sense the identification information on the cloth roll pallet 4, and the second identification sensor 8 reads the cloth roll information in the identification chip 5, and then obtains the fabric grade of the cloth roll, thereby transferring the cloth rolls according to the same fabric grade to the same grading conveyor 3 through the first transfer mechanism 7.

[0045] The staff only needs to pack the cloth rolls for shipment or storage in the grading conveyor 3. The above-mentioned reflective fabric roll material pushing system eliminates the need for manual handling of the cloth rolls, thereby effectively improving the handling efficiency of the cloth rolls and solving the problem of confusion in the grading and classification of the cloth rolls caused by manual handling of the cloth rolls.

[0046] It is worth noting that after the staff takes the cloth roll from the cloth roll pallet 4, the cloth roll pallet 4 needs to be returned to the cloth roll loading rack 2 for loading the cloth roll. In this embodiment, the return plate of the cloth roll pallet 4 will be automatically returned to the cloth roll loading rack 2 through the pallet conveyor 9. The detailed structure is described below.

[0047] A pallet conveyor 9 is located below the fabric roll conveyor 1. The fabric roll conveyor 1 and pallet conveyor 9 are arranged one above the other. The fabric roll conveyor 1 is used to transport fabric roll pallets 4 loaded with fabric rolls, while the pallet conveyor 9 is used to return the fabric roll pallets 4. The fabric roll conveyor 1 and the pallet conveyor 9 are arranged in the same direction: that is, the fabric roll conveyor 1 and the pallet conveyor 9 are arranged in a straight line, but the pallet conveyor 9 conveys in the opposite direction of the fabric roll conveyor 1. In one embodiment, the fabric roll conveyor 1 is a roller conveyor, and the pallet conveyor 9 is a chain conveyor.

[0048] Thus, the cloth roll pallet 4 loaded with cloth rolls is transferred from the cloth roll loading rack 2 to the position of the grading conveyor 3 through the cloth roll conveyor 1. After the cloth roll on the cloth roll pallet 4 is taken away, the empty cloth roll pallet 4 is placed in the pallet conveyor 9, and the cloth roll pallet 4 can be returned from the grading conveyor 3 to the cloth roll loading rack 2.

[0049] Reference Figure 2 、 Figure 3 and Figure 4 As shown, the cloth roll carrier 2 can be raised and lowered to dock with the cloth roll conveyor 1 and the pallet conveyor 9, respectively. The cloth roll conveyor 1 is provided with a first transfer mechanism 7 at the location of the cloth roll carrier 2, and the pallet conveyor 9 is provided with a second transfer mechanism 10 at the location of the cloth roll carrier 2. The first transfer mechanism 7 allows the cloth roll pallets 4 loaded with cloth rolls on the cloth roll carrier 2 to be transferred from the cloth roll carrier 2 to the cloth roll conveyor 1. The second transfer mechanism 10 allows empty cloth roll pallets 4 to be transferred from the pallet conveyor 9 to the cloth roll carrier 2.

[0050] Reference Figure 1 and Figure 5 As shown, the cloth roll loading rack 2 includes a loading rack 22 and a plurality of loading platforms 23 arranged on the loading rack 22. The plurality of loading platforms 23 are distributed in an array on the loading rack 22 to form a loading station 21. In this embodiment, there are four loading platforms 23 and four loading stations 21. Each loading station 21 is used to accommodate a cloth roll pallet 4, that is, two loading stations 21 are arranged side by side close to the cloth roll conveyor 1, and the other two loading stations 21 are arranged side by side away from the cloth roll conveyor 1.

[0051] The carrier frame 22 is provided with a lifting mechanism 24. The carrier platform 23 on the side closest to the cloth roll conveyor 1 is mounted on the lifting mechanism 24 and can be raised and lowered. The lifting mechanism 24 can lift the carrier platform 23 to the height of the cloth roll conveyor 1 and lower it to the height of the pallet conveyor 9. The carrier platform 23 on the side away from the cloth roll conveyor 1 is fixed to the carrier frame 22 and is flush with the height of the cloth roll conveyor 1.

[0052] Each loading platform 23 is provided with a pallet moving mechanism 25. By docking the pallet moving mechanism 25 with the first transfer mechanism 7, the cloth roll pallet 4 can be moved from the loading platform 23 to the cloth roll conveyor 1. By docking the pallet moving mechanism 25 with the second transfer mechanism 10, the returned cloth roll pallet 4 can be moved from the pallet conveyor 9 to the loading platform 23. The pallet moving mechanism 25 is also used to transfer the cloth roll pallet 4 between adjacent loading platforms 23 in the transverse direction, that is, to move the cloth roll pallet 4 from the loading platform 23 on the side close to the cloth roll conveyor 1 to the loading platform 23 on the side away from the cloth roll conveyor 1.

[0053] The lifting mechanism 24 includes a lifting scissor frame 241 and a lifting drive mechanism. The lower end of the lifting scissor frame 241 is mounted on the loading platform 22, and the upper end of the lifting scissor frame 241 is mounted on the loading platform 23. The lifting drive mechanism includes a drive motor 242, a drive chain 243, and a drive sprocket 244. There are multiple drive sprockets 244, each rotatably mounted above and below the loading platform 22. The drive chain 243 is connected to the drive sprockets 244 in an end-to-end ring shape. The middle portion of the drive chain 243 is fixedly connected to the loading platform 23. The drive motor 242 is used to drive the drive sprocket 244 to rotate. Thus, the drive motor 242 drives the drive sprocket 244 to rotate, which in turn drives the drive chain 243, thereby achieving the up and down movement of the loading platform 23.

[0054] The pallet moving mechanism 25 includes a pallet moving motor 251, a pallet moving chain 252 and a pallet moving sprocket 253. There are multiple pallet moving sprockets 253. The pallet moving sprockets 253 are rotatably mounted on the loading platform 23. The pallet moving chains 252 are connected to the pallet moving sprockets 253 in an end-to-end ring shape. The pallet moving chains 252 are provided on both sides of the loading platform 23. The pallet moving sprockets 253 on both sides of the loading platform 23 are connected by a transmission shaft. The motor 251 is set on the work platform 23 to drive the pallet moving sprocket 253 to rotate. The pallet moving chain 252 is located on the surface of the work platform 23. When the cloth roll pallet 4 is located on the work platform 23, the pallet moving chain 252 will support both sides of the cloth roll pallet 4. Therefore, when the pallet moving motor 251 drives the pallet moving sprocket 253 to rotate, the pallet moving sprocket 253 drives the pallet moving chains 252 on both sides to transmit, thereby realizing the movement of the cloth roll pallet 4 on the work platform 23.

[0055] Reference Figure 6 、 Figure 7 、 Figure 8 and Figure 9As shown, the first transfer mechanism 7 includes a first transfer base 71 arranged on the cloth roll conveyor 1, and a first transfer frame 72 arranged on the first transfer base 71. A first transfer lifting mechanism is installed between the first transfer base 71 and the first transfer frame 72. A first transfer conveying mechanism is installed on the first transfer frame 72. The first transfer conveying mechanism is used to extend out of the surface of the cloth roll conveyor 1 under the drive of the first transfer lifting mechanism.

[0056] The first transfer lifting mechanism includes a first lifting cylinder 73 and a first cross scissors frame 74. The lower end of the first cross scissors frame 74 is installed on the first transfer base 71, and the upper end of the first cross scissors frame 74 is installed on the first transfer frame 72. The cylinder body of the first lifting cylinder 73 is fixed on the first transfer frame 72, and the output rod of the first lifting cylinder 73 is fixed on the first transfer base 71. The first transfer frame 72 is lifted up and down by the telescopic action of the first lifting cylinder 73.

[0057] The first transfer conveying mechanism includes a first transfer conveying frame 75, a first transfer conveying sprocket 76, a first transfer conveying chain 77 and a first transfer conveying motor 78. There are two first transfer conveying frames 75. The two first transfer conveying frames 75 are arranged at intervals on the first transfer frame 72, and each first transfer conveying frame 75 is located between two adjacent rollers of the cloth roll conveyor 1. The first transfer conveying sprocket 76 is rotatably installed at both ends of the first transfer conveying frame 75. The first transfer conveying sprockets 76 between the two first transfer conveying frames 75 are connected by a transmission shaft. The first transfer conveying chain 77 is connected end to end in a ring shape and is connected to the first transfer conveying sprocket 76. The first transfer conveying motor 78 is arranged on the first transfer frame 72 to drive the first transfer conveying sprocket 76 to rotate.

[0058] Therefore, the first transfer conveying mechanism can extend out of the surface of the cloth roll conveyor 1 under the drive of the first transfer lifting mechanism, and can both receive the cloth roll pallet 4 to place the cloth roll pallet 4 on the cloth roll conveyor 1, and can also lift the cloth roll pallet 4 from the cloth roll conveyor 1 to send the cloth roll pallet 4 out.

[0059] Reference Figure 6 、 Figure 7 、 Figure 10 and Figure 11 As shown, the second transfer mechanism 10 includes a second transfer base 101 arranged on the pallet conveyor 9, and a second transfer frame 102 arranged on the second transfer base 101. A second transfer lifting mechanism is installed between the second transfer base 101 and the second transfer frame 102. A second transfer conveying mechanism is installed on the second transfer frame 102. The second transfer conveying mechanism is used to extend out of the surface of the pallet conveyor 9 under the drive of the second transfer lifting mechanism.

[0060] The second transfer lifting mechanism includes a second lifting cylinder 103 and a second cross scissors frame 104. The lower end of the second cross scissors frame 104 is installed on the second transfer base 101, and the upper end of the second cross scissors frame 104 is installed on the second transfer frame 102. The cylinder body of the second lifting cylinder 103 is fixed on the second transfer frame 102, and the output rod of the second lifting cylinder 103 is fixed on the second transfer base 101. The second transfer frame 102 is lifted up and down by the telescopic action of the second lifting cylinder 103.

[0061] The second transfer conveying mechanism includes a second transfer conveying frame 105, a second transfer conveying sprocket 106, a second transfer conveying chain 107 and a second transfer conveying motor 108. There are two second transfer conveying frames 105. The two second transfer conveying frames 105 are arranged at intervals on the second transfer frame 102. The two second transfer conveying frames 105 are located in the pallet conveyor 9. The second transfer conveying sprocket 106 is rotatably installed at both ends of the second transfer conveying frame 105. The second transfer conveying sprockets 106 between the two second transfer conveying frames 105 are connected by a transmission shaft. The second transfer conveying chain 107 is connected end to end in a ring and is connected to the second transfer conveying sprocket 106. The second transfer conveying motor 108 is arranged on the second transfer frame 102 to drive the second transfer conveying sprocket 106 to rotate.

[0062] Therefore, the second transfer conveying mechanism can extend out of the surface of the pallet conveyor 9 under the drive of the second transfer lifting mechanism, and can both receive the cloth roll pallet 4 to place the cloth roll pallet 4 on the pallet conveyor 9, and can also lift the cloth roll pallet 4 from the pallet conveyor 9 to send the cloth roll pallet 4 out.

[0063] In the present application, the cloth roll conveyor 1 and the pallet conveyor 9 can be arranged in a layout direction according to the needs of the factory building, that is, the cloth roll conveyor 1 and the pallet conveyor 9 can be arranged in a straight line, and the cloth roll conveyor 1 and the pallet conveyor 9 can also be arranged in a U-shape. When the cloth roll conveyor 1 and the pallet conveyor 9 are arranged in a U-shape, the cloth roll conveyor 1 is provided with the first transfer mechanism 7 at the position where the conveying direction changes, and the cloth roll pallet 4 loaded with cloth rolls can be transferred and transported by the first transfer mechanism 7. The pallet conveyor 9 is provided with the second transfer mechanism 10 at the position where the conveying direction changes, and the returned cloth roll pallet 4 can be transferred and transported by the second transfer mechanism 10.

[0064] Therefore, the first transfer mechanism 7 is respectively arranged at the position where the conveying direction of the cloth roll conveyor 1 changes, at the connection position between the cloth roll conveyor 1 and the grading conveyor 3, and at the connection position between the cloth roll conveyor 1 and the cloth roll carrier 2. The second transfer mechanism 10 is respectively arranged at the position where the conveying direction of the pallet conveyor 9 changes, and at the connection position between the pallet conveyor 9 and the cloth roll carrier 2.

[0065] In this application, reference is made to Figure 12 、 Figure 13 and Figure 14 As shown, in order to facilitate the entry of the cloth roll pallet 4 into the pallet conveyor 9, a pallet lifting mechanism 11 is provided on one side of the pallet conveyor 9. By placing the cloth roll pallet 4 in the pallet lifting mechanism 11, the pallet lifting mechanism 11 can deliver the cloth roll pallet 4 into the pallet conveyor 9 for return transport. It is worth noting that the pallet conveyor 9 is provided with the aforementioned second transfer mechanism 10 at the location of the pallet lifting mechanism 11. The second transfer mechanism 10 can receive the cloth roll pallet 4 lifted by the pallet lifting mechanism 11 and place it in the pallet conveyor 9 for transport.

[0066] The pallet lifting mechanism 11 includes a lifting frame 111 and a lifting base 112 slidably mounted on the lifting frame 111. The lifting frame 111 is provided with a lifting drive cylinder 113 for driving the lifting base 112 to move up and down. The cylinder body of the lifting drive cylinder 113 is fixed to the lifting frame 111, and the output rod of the lifting drive cylinder 113 is fixed to the lifting base 112. The lifting base 112 can be moved to the surface position of the pallet conveyor 9 under the drive of the lifting drive cylinder 113. Among them, the lifting base 112 is provided with a return plate drive assembly, which is used to receive the cloth roll pallet 4 and move it toward the side of the pallet conveyor 9.

[0067] The return plate drive assembly includes several drive rollers 114, a linkage chain 115, and a return plate drive motor 116. Several drive rollers 114 are rotatably mounted on the lifting base 112. Drive rollers 114 are rotatably mounted on both sides of the lifting base 112, and the drive rollers 114 on both sides of the lifting base 112 are connected by a return plate drive shaft. All drive rollers 114 are connected by a linkage chain 115, that is, adjacent drive rollers 114 on the same side of the lifting base 112 are connected by a linkage chain 115. The return plate drive motor 116 is mounted on the lifting base 112 and is used to drive the drive rollers 114 to rotate, thereby achieving synchronous rotation among all drive rollers 114.

[0068] Therefore, by placing the cloth roll pallet 4 on the return plate driving assembly, the lifting drive cylinder 113 raises the lifting base 112 to the surface position of the pallet conveyor 9, and the return plate driving assembly drives the cloth roll pallet 4 to move toward the pallet conveying side, docking the cloth roll pallet 4 with the second transfer mechanism 10, and the second transfer mechanism 10 transfers the cloth roll pallet 4 to the pallet conveyor 9 for return transmission.

[0069] The returned cloth roll pallet 4 is moved to the cloth roll loading rack 2 via the pallet conveyor 9 , and the cloth roll pallet 4 is moved to the loading station 21 of the cloth roll loading rack 2 via the second transfer mechanism 10 for loading the cloth roll.

[0070] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A reflective fabric roll material pushing system, characterized in that: It comprises a cloth roll conveyor (1), a cloth roll carrier (2) and at least one grading conveyor (3); The cloth roll carrier (2) is arranged on one side of the cloth roll conveyor (1); a plurality of loading stations (21) are arranged in an array on the cloth roll carrier (2); a cloth roll card (4) is arranged in the loading station (21); an identification chip (5) is arranged on the cloth roll card (4); and a first identification sensor (6) for writing cloth roll information into the identification chip (5) is arranged at each loading station (21); The cloth roll conveyor (1) is used to convey the cloth roll pallet (4), the grading conveyor (3) is arranged on one side of the cloth roll conveyor (1), and the cloth roll conveyor (1) is provided with a first transfer mechanism (7) for transferring the cloth roll pallet (4) to the grading conveyor (3); A second identification sensor (8) is provided on one side of the cloth roll conveyor (1), and the second identification sensor (8) is used to identify the identification chip (5) on the cloth roll pallet (4) and transfer the cloth roll pallet (4) to the corresponding grading conveyor (3) through the first transfer mechanism (7) according to the cloth roll information; A pallet conveyor (9) is provided below the cloth roll conveyor (1), the cloth roll conveyor (1) and the pallet conveyor (9) being arranged in an upper and lower position, the cloth roll conveyor (1) being used to convey the cloth roll pallet (4) loaded with cloth rolls, and the pallet conveyor (9) being used to return the cloth roll pallet (4); The cloth roll carrier (2) can be lifted up and down to dock with the cloth roll conveyor (1) and the pallet conveyor (9) respectively; the cloth roll conveyor (1) is provided with the first transfer mechanism (7) at the position of the cloth roll carrier (2); and the pallet conveyor (9) is provided with the second transfer mechanism (10) at the position of the cloth roll carrier (2).

2. The reflective fabric roll material pushing system according to claim 1, characterized in that: The cloth roll loading rack (2) comprises a loading rack (22) and a plurality of loading platforms (23) arranged on the loading rack (22). The plurality of loading platforms (23) are arranged in an array on the loading rack (22) to form the loading station (21). A lifting mechanism (24) is provided on the loading rack (22). The loading platform (23) close to the cloth roll conveyor (1) is provided on the lifting mechanism (24) and can be lifted up and down. The loading platform (23) away from the cloth roll conveyor (1) is fixed on the loading rack (22) and is flush with the height of the cloth roll conveyor (1). Each loading platform (23) is provided with a card moving mechanism (25).

3. The reflective fabric roll material pushing system according to claim 2, characterized in that: The lifting mechanism (24) comprises a lifting scissors frame (241) and a lifting drive mechanism. The lower end of the lifting scissors frame (241) is mounted on the object carrier frame (22), and the upper end of the lifting scissors frame (241) is mounted on the object carrier (23). The lifting drive mechanism is used to drive the lifting scissors frame (241) to perform a telescopic action.

4. The reflective fabric roll material pushing system according to claim 3, characterized in that: The lifting drive mechanism comprises a driving motor (242), a driving chain (243) and a driving sprocket (244); the driving sprocket (244) is rotatably mounted above and below the object carrier frame (22); the driving chain (243) is connected to the driving sprocket (244) in an end-to-end ring shape; the middle portion of the driving chain (243) is fixedly connected to the object carrier (23); and the driving motor (242) is used to drive the driving sprocket (244) to rotate.

5. The reflective fabric roll material pushing system according to claim 2, characterized in that: The card plate moving mechanism (25) comprises a card plate moving motor (251), a card plate moving chain (252) and a card plate moving sprocket (253); the card plate moving sprocket (253) is rotatably mounted on the loading platform (23); the card plate moving chain (252) is connected to the card plate moving sprocket (253) in an end-to-end annular manner; the card plate moving chain (252) is provided on both sides of the loading platform (23); and the card plate moving motor (251) is provided on the loading platform (23) to drive the card plate moving sprocket (253) to rotate.

6. The reflective fabric roll material pushing system according to claim 1, characterized in that: The first transfer mechanism (7) comprises a first transfer base (71) arranged on the cloth roll conveyor (1), and a first transfer frame (72) arranged on the first transfer base (71); a first transfer lifting mechanism is installed between the first transfer base (71) and the first transfer frame (72); a first transfer conveying mechanism is installed on the first transfer frame (72); the first transfer conveying mechanism is used to extend from the surface of the cloth roll conveyor (1) under the drive of the first transfer lifting mechanism.

7. The reflective fabric roll material pushing system according to claim 1, characterized in that: The second transfer mechanism (10) comprises a second transfer base (101) arranged on the pallet conveyor (9), and a second transfer frame (102) arranged on the second transfer base (101); a second transfer lifting mechanism is installed between the second transfer base (101) and the second transfer frame (102); a second transfer conveying mechanism is installed on the second transfer frame (102); the second transfer conveying mechanism is used to extend from the surface of the pallet conveyor (9) under the drive of the second transfer lifting mechanism.

8. The reflective fabric roll material pushing system according to claim 1, characterized in that: A pallet lifting mechanism (11) is provided on one side of the pallet conveyor (9), the pallet lifting mechanism (11) comprising a lifting frame (111) and a lifting base (112) slidably mounted on the lifting frame (111), and a lifting drive cylinder (113) is provided on the lifting frame (111) for driving the lifting base (112) to move to a position on the surface of the pallet conveyor (9); A return plate driving assembly is provided on the lifting base (112).

9. The reflective fabric roll material pushing system according to claim 8, characterized in that: The return plate driving assembly includes a plurality of driving rollers (114) rotatably mounted on both sides of a lifting base (112), all of the driving rollers (114) are connected via a linkage chain (115), and a return plate driving motor (116) for driving the driving rollers (114) to rotate is provided on the lifting base (112).

Citation Information

Patent Citations

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