A production line for preparing fabrics for field combat uniforms and a production method thereof

Abstract

The present invention relates to a production line for preparing fabric for field combat uniforms and a production method thereof. The production line comprises a textile machine, a printing and dyeing mechanism, a soaking mechanism, and a winding mechanism, which are sequentially arranged. The soaking mechanism comprises a soaking tank, a reel disposed within the soaking tank, a motor mounted on the soaking tank for driving the reel, and a first extrusion cylinder and a second extrusion cylinder disposed on the soaking tank. The first and second extrusion cylinders are parallel to each other and spaced apart. The present invention rapidly spins and preliminarily dries the combat uniform fabric in the soaking tank, eliminating the need to lift the fabric for draining or traditional squeezing. This not only reduces labor and process time and increases fabric production speed, but also reduces the energy consumption required to salvage the heavy fabric soaked with liquid, thereby improving fabric production efficiency.

Description

Technical Field

[0001] The invention belongs to the technical field of clothing fabric production, and particularly relates to a field combat uniform fabric preparation production line and a production method thereof. Background Art

[0002] Combat uniforms are standard uniforms worn by soldiers during combat, training, and other duties. They are typically made of polyester-cotton blends, though some are made of pure cotton or specially treated pure polyester fabrics. They are characterized by their lightness, durability, and excellent protective properties, making them suitable for tactical and technical activities.

[0003] Combat uniforms used in field environments must have good wear resistance. The fabrics used in combat uniforms currently sold on the market have poor wear resistance and can only be used for daily training. In field environments, the combat uniforms are easily damaged, thus affecting the combat personnel's mission execution. Summary of the Invention

[0004] The purpose of the present invention is to provide a field combat uniform fabric preparation production line and a production method thereof in order to solve the problems raised in the above background technology.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0006] A field combat uniform fabric production line includes a textile machine, a printing and dyeing mechanism, a soaking mechanism, and a winding mechanism arranged in sequence;

[0007] Among them, the soaking mechanism includes a soaking pool, a reel is provided in the soaking pool, a No. 1 motor is provided on the soaking pool for driving the reel to rotate, a No. 1 extrusion cylinder and a No. 2 extrusion cylinder are provided on the soaking pool, and the No. 1 extrusion cylinder and the No. 2 extrusion cylinder are parallel to each other and have a gap.

[0008] Preferably, the soaking tank is provided with a No. 2 motor for driving the No. 1 extrusion cylinder to rotate, the No. 1 extrusion cylinder is provided with a No. 1 gear, and the No. 2 extrusion cylinder is provided with a No. 2 gear meshing with the No. 1 gear.

[0009] Preferably, the No. 1 extrusion cylinder and the No. 2 extrusion cylinder are made of heat-generating materials.

[0010] Preferably, a flapping member for adjusting the position of the fabric is rotatably provided in the soaking tank, and an adjustment plate passing through the rotation center thereof is provided on the flapping member;

[0011] The No. 1 extrusion cylinder is connected to a rotating wheel through a synchronous belt. A No. 1 shaft is eccentrically provided on the rotating wheel. A connecting rod is rotatably connected to the No. 1 shaft. The end of the connecting rod away from the rotating wheel is connected to the adjustment plate.

[0012] Preferably, a buffer spring is provided between the connecting rod and the adjusting plate.

[0013] Preferably, the flapping member includes a No. 1 plate, a No. 2 plate, and a connecting plate located between the No. 1 plate and the No. 2 plate. The flapping member has an internal space, and the fabric passes through the internal space of the flapping member.

[0014] Preferably, the No. 1 extrusion cylinder is a hollow structure, and one end of the No. 1 extrusion cylinder is provided with a plurality of air inlet holes;

[0015] The No. 2 plate of the beating member has an inner cavity, and a plurality of through holes connected to the inner cavity of the No. 1 plate are provided on the side of the No. 2 plate close to the No. 1 plate. An air cylinder is provided on the soaking pool, the telescopic end of the air cylinder is connected to the adjustment plate, the air inlet end of the air cylinder is connected to the cavity of the No. 1 extrusion cylinder, and the air outlet end of the air cylinder is connected to the inner cavity of the No. 2 plate.

[0016] A method for producing field combat uniform fabrics using the above-mentioned production line comprises the following steps:

[0017] S1: Use a textile machine to process the raw materials for combat uniform fabrics into fabrics;

[0018] S2: Use printing and dyeing mechanism to process fabrics to give them different colors and patterns;

[0019] S3: Put the printed and dyed fabric into the soaking tank of the soaking mechanism, and put the finishing agent into the soaking tank. After the fabric is soaked, the finishing agent is dried, and one end of the fabric is passed between the No. 1 extrusion cylinder and the No. 2 extrusion cylinder and then wound on the reel. The No. 1 motor is used to drive the reel to rotate and wind the fabric onto the reel. After the fabric is squeezed by the No. 1 extrusion cylinder and the No. 2 extrusion cylinder, the absorbed finishing agent is squeezed out. When the fabric is completely wound onto the reel, the speed of the No. 1 motor is increased, and the reel drives the fabric to rotate to dry the fabric.

[0020] S4: Dry the fabrics that have been spun dry in S3, roll them up using a rolling mechanism, and put them into a warehouse.

[0021] The beneficial effects of the present invention are:

[0022] (1) The present invention can further improve the wear resistance of the combat uniform fabric by soaking the ordinary fabric of the combat uniform, so that the combat uniform produced by the present invention can be applied to special outdoor environments, thereby improving the application range of the combat uniform fabric.

[0023] (2) The present invention rapidly spins and preliminarily dries the combat uniform fabric in a soaking tank, eliminating the need to lift the fabric for draining or using traditional squeezing operations. This not only reduces the working hours and processes and increases the speed of fabric preparation, but also reduces the energy consumption required to salvage the heavy fabric soaked with liquid, thereby improving the production efficiency of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a schematic structural diagram of the second viewing angle of the present invention;

[0026] Figure 3 yes Figure 2 Enlarged schematic diagram of point A in the middle.

[0027] In the figure: 1. Soaking tank; 2. Reel; 3. Motor No. 1; 4. Extrusion cylinder No. 1; 5. Extrusion cylinder No. 2; 6. Motor No. 2; 7. Gear No. 1; 8. Gear No. 2; 9. Beating piece; 10. Adjusting plate; 11. Rotating wheel; 12. Connecting rod; 13. Plate No. 1; 14. Plate No. 2; 15. Internal space; 16. Air inlet; 17. Inner cavity; 18. Through hole; 19. Air cylinder; a. Fabric. DETAILED DESCRIPTION

[0028] The present application is described in further detail below. It is necessary to point out that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technicians in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0029] Example 1

[0030] like Figure 1-3 As shown, a field combat uniform fabric production line includes a textile machine, a printing and dyeing mechanism, a soaking mechanism, and a winding mechanism, which are arranged in sequence. A textile machine is a tool that processes raw materials such as thread, silk, and linen into thread and then weaves it into fabric A. Examples include modern mechanical looms and modern CNC automatic looms. Printing and dyeing can be performed in various ways, such as dip dyeing, printing, and spraying. The winding mechanism includes a winding drum 2 and a drive motor.

[0031] Among them, the soaking mechanism includes a soaking pool 1, a reel 2 is provided in the soaking pool 1, a No. 1 motor 3 is provided on the soaking pool 1 for driving the reel 2 to rotate, a No. 1 extrusion cylinder 4 and a No. 2 extrusion cylinder 5 are provided on the soaking pool 1, and the No. 1 extrusion cylinder 4 and the No. 2 extrusion cylinder 5 are parallel to each other and have a gap.

[0032] It should be noted that the finishing agent is put into the soaking tank 1. The finishing agent can be Z35 flex fastness enhancer, also known as fiber protectant, is a textile finishing agent composed of a polyethylene copolymer. It improves the fiber strength of fabric a and reduces fabric loss. A full roll of fabric a is placed in soaking tank 1 for soaking. After soaking, the finishing agent in soaking tank 1 is drained to allow fabric a to initially drain. One end of fabric a is then passed between extruders 1 and 2, 5, and wound onto reel 2. Motor 3 is then activated, rotating reel 2 and gradually winding fabric a onto reel 2. During the winding process, fabric a is squeezed by extruders 4 and 5, removing most of the finishing agent absorbed by fabric a. Once fabric a is completely wound onto reel 2, motor 3 speed increases, driving fabric a to rotate at high speed. This removes the moisture absorbed by fabric a, facilitating drying.

[0033] In the above embodiment, the No. 1 extrusion drum 4 and the No. 2 extrusion drum 5 can also perform simple guidance on the fabric a, reduce the entanglement and folding of the fabric a, and allow the fabric a to be wound onto the reel 2 more evenly.

[0034] Furthermore, the soaking tank 1 is provided with a second motor 6 for driving the first extrusion barrel 4 to rotate. The first extrusion barrel 4 is provided with a first gear 7, and the second extrusion barrel 5 is provided with a second gear 8 that meshes with the first gear 7. By providing the second motor 6, the second motor 6 drives the first extrusion barrel 4 and the first gear 7 to rotate, and the first gear 7 drives the second gear 8 and the second extrusion barrel 5 to rotate, so that the rotation directions of the first extrusion barrel 4 and the second extrusion barrel 5 are opposite. The active rotation of the first and second extrusion barrels 4 and 5 can reduce the pressure on the first motor 3 when the reel 2 is wound.

[0035] In addition, the rotational speed of the first and second extrusion drums 4 and 5 is adjustable, thereby varying the tightness of fabric A between the first extrusion drum 4 and the winding drum 2. The varying tightness of fabric A tightens the gap between fabric A, further enhancing the removal of liquid from fabric A. During the removal process, the tightening and loosening can also be used to cause fabric A to oscillate, generating airflow over fabric A, which can also increase the drying speed of fabric A.

[0036] Furthermore, the first and second extrusion drums 4 and 5 are made of a heat-generating material. After the moisture on fabric A is squeezed out, the end of fabric A is passed through the first and second extrusion drums 4 and 5. Then, the first and second motors 3 and 6 are reversed, releasing fabric A from the roll 2. When the first and second extrusion drums 4 and 5 are energized, the heat generated by the first and second extrusion drums 4 and 5 provides a preliminary drying of fabric A, thereby reducing the time required for subsequent drying.

[0037] Furthermore, a flapping member 9 for adjusting the position of the fabric a is rotatably provided in the soaking tank 1, and an adjustment plate 10 passing through its rotation center is provided on the flapping member 9;

[0038] The No. 1 extrusion cylinder 4 is connected to a rotating wheel 11 via a synchronous belt. The rotating wheel 11 is eccentrically provided with a No. 1 shaft, and a connecting rod 12 is rotatably connected to the No. 1 shaft. The end of the connecting rod 12 away from the rotating wheel 11 is connected to the adjustment plate 10. When the No. 1 extrusion cylinder 4 rotates, the rotating wheel 11 is driven to rotate by the synchronous belt. When the rotating wheel 11 drives the connecting rod 12 to rotate, the connecting rod 12 can move up and down. In the process of moving up and down, the connecting rod 12 drives the adjusting plate 10 to move synchronously, so that the adjusting plate 10 drives the beating member 9 to repeatedly beat the fabric a, thereby causing the fabric a to produce wavy undulations. The fabric a can play two roles in the undulating process. First, the liquid absorbed by the fabric a can be shaken off when the fabric a is wound onto the reel 2. Second, the drying of the fabric a can be accelerated when the fabric a is unloaded from the reel 2.

[0039] Among them, because the connecting rod 12 needs to continuously pull the adjustment plate 10 to move, a buffer spring is provided between the connecting rod 12 and the adjustment plate 10. The buffer spring can reduce the connection pressure between the adjustment plate 10 and the connecting rod 12, thereby extending the service life of the present invention.

[0040] Furthermore, the flapping member 9 includes a No. 1 plate 13, a No. 2 plate 14 and a connecting plate located between the No. 1 plate 13 and the No. 2 plate 14. The flapping member 9 has an internal space 15. The fabric a passes through the internal space 15 of the flapping member 9. The No. 1 plate 13 and the No. 2 plate 14 are driven by the adjusting plate 10 to repeatedly rotate back and forth along the rotation center of the flapping member 9. The ends of the No. 1 plate 13 and the No. 2 plate 14 produce a flapping effect on the fabric a.

[0041] Furthermore, the first extrusion cylinder 4 is a hollow structure, and one end of the first extrusion cylinder 4 is provided with a plurality of air inlet holes 16;

[0042] The second plate 14 of the slapping member 9 has an inner cavity 17, and the side of the second plate 14 near the first plate 13 is provided with a plurality of through holes 18 connected to its inner cavity. The soaking pool 1 is provided with an air cylinder 19 (which can be unidirectionally inlet and outlet). The telescopic end of the air cylinder 19 is connected to the adjustment plate 10. The air inlet end of the air cylinder 19 is connected to the cavity of the first extrusion cylinder 4, and the air outlet end of the air cylinder 19 is connected to the inner cavity of the second plate 14. The other end of the adjustment plate 10 away from the connecting rod 12 will squeeze the air cylinder 19 during the rotation process, so that the gas in the air cylinder 19 enters the inner cavity 17 of the second plate 14 from the air outlet end of the air cylinder 19 through the air pipe. At the same time, the air cylinder 19 is stretched under the drive of the adjustment plate 10, and the air inlet end of the air cylinder 19 draws air from the cavity of the first extrusion cylinder 4 through the air pipe. The cavity of the first extrusion cylinder 4 draws air from the air through the air inlet hole 16, and after being heated by the first extrusion cylinder 4, it becomes hot air. That is, the gas entering the inner cavity 17 of the second plate 14 is hot air and can be ejected from the through hole 18 on the second plate 14. Because the second plate 14 is located at the bottom end of the beating member 9, the hot air moves upward, and the hot air ejected from the through hole 18 acts upward on the fabric a, further improving the drying speed of the fabric a.

[0043] A method for producing field combat uniform fabric A using the above-mentioned production line comprises the following steps:

[0044] S1: Using a textile machine to process the raw materials of combat uniform fabric a into fabric a;

[0045] S2: using a printing and dyeing mechanism to process fabric a to give it different colors and patterns;

[0046] S3: Put the printed and dyed fabric a into the soaking tank 1 of the soaking mechanism, and put the finishing agent into the soaking tank 1. After soaking, the fabric a is dried to dry the finishing agent, and one end of the fabric a is passed between the No. 1 extrusion cylinder 4 and the No. 2 extrusion cylinder 5 and then wound on the reel 2. The No. 1 motor 3 is used to drive the reel 2 to rotate to wind the fabric a onto the reel 2. After the fabric a is squeezed by the No. 1 extrusion cylinder 4 and the No. 2 extrusion cylinder 5, the absorbed finishing agent is squeezed out. When the fabric a is completely wound onto the reel 2, the speed of the No. 1 motor 3 is increased, and the reel 2 drives the fabric a to rotate, which can be used to spin-dry the fabric a; the heat generated by the No. 1 extrusion cylinder 4 and the No. 2 extrusion cylinder 5 can be used to perform preliminary drying of the fabric a, which can reduce the time required for subsequent drying; when the No. 1 extrusion cylinder 4 rotates, it drives the wheel 11 to rotate through the synchronous belt, and when the wheel 11 drives the connecting rod 12 to rotate, the connecting rod 12 can move up and down. The connecting rod 12 drives the adjustment plate 10 to move synchronously during the up and down movement, so that the adjustment plate 10 drives the beating member 9 to repeatedly beat the fabric a. The other end of the adjustment plate 10 away from the connecting rod 12 will squeeze the air cylinder 19 during the rotation process, so that the gas in the air cylinder 19 enters the air inlet pipe and enters the inner cavity 17 of the second plate 14 through the air inlet pipe. At the same time, the air cylinder 19 is stretched by the driving force of the adjustment plate 10, and the air cylinder 19 draws air from the cavity of the No. 1 extrusion cylinder 4 through the air outlet pipe. The cavity of the No. 1 extrusion cylinder 4 draws air from the air through the air inlet hole 16, and after being heated by the No. 1 extrusion cylinder 4, it becomes hot air. The hot air ejected from the through hole 18 acts upward on the fabric a, further increasing the drying speed of the fabric a.

[0047] S4: Use the winding mechanism to roll up fabric a and put it into the warehouse.

[0048] The above-described embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, and all such variations and improvements fall within the scope of protection of the present invention.

Claims

1. A production line for preparing fabrics for field combat uniforms, characterized in that: It includes a textile machine, a printing and dyeing mechanism, a soaking mechanism and a winding mechanism which are arranged in sequence; The soaking mechanism comprises a soaking tank (1), a reel (2) is provided in the soaking tank (1), a No. 1 motor (3) for driving the reel (2) to rotate is provided on the soaking tank (1), a No. 1 extrusion cylinder (4) and a No. 2 extrusion cylinder (5) are provided on the soaking tank (1), and the No. 1 extrusion cylinder (4) and the No. 2 extrusion cylinder (5) are parallel to each other and spaced apart. A flapping member (9) for adjusting the position of the fabric is rotatably provided in the soaking tank (1), and an adjustment plate (10) passing through the rotation center of the flapping member (9) is provided on the flapping member (9); The No. 1 extrusion cylinder (4) is connected to a rotating wheel (11) via a synchronous belt, a No. 1 shaft is eccentrically provided on the rotating wheel (11), a connecting rod (12) is rotatably connected to the No. 1 shaft, and an end of the connecting rod (12) away from the rotating wheel (11) is connected to the adjustment plate (10); The flapping member (9) includes a first plate (13), a second plate (14), and a connecting plate located between the first plate (13) and the second plate (14). The flapping member (9) has an internal space (15), and the fabric passes through the internal space (15) of the flapping member (9). The No. 1 extrusion cylinder (4) is a hollow structure, and one end of the No. 1 extrusion cylinder (4) is provided with a plurality of air inlet holes (16); The second plate (14) of the beating member (9) has an inner cavity (17), and a plurality of through holes (18) communicating with the inner cavity (17) of the second plate (14) are provided on a side close to the first plate (13). The soaking pool (1) is provided with an air cylinder (19), the telescopic end of the air cylinder (19) is connected to the regulating plate (10), the air inlet end of the air cylinder (19) is communicated with the cavity of the first extrusion cylinder (4), and the air outlet end of the air cylinder (19) is communicated with the inner cavity (17) of the second plate (14).

2. A field combat uniform fabric production line according to claim 1, characterized in that: The soaking tank (1) is provided with a second motor (6) for driving the first extrusion cylinder (4) to rotate, the first extrusion cylinder (4) is provided with a first gear (7), and the second extrusion cylinder (5) is provided with a second gear (8) that meshes with the first gear (7).

3. A field combat uniform fabric production line according to claim 2, characterized in that: The No. 1 extrusion cylinder (4) and the No. 2 extrusion cylinder (5) are made of heat-generating material.

4. The field combat uniform fabric production line according to claim 1, characterized in that: A buffer spring is provided between the connecting rod (12) and the adjustment plate (10).

5. A method for producing fabrics using the field combat uniform fabric production line according to any one of claims 1 to 4, characterized in that: The following steps are involved: S1: Use a textile machine to process the raw materials for combat uniform fabrics into fabrics; S2: Use printing and dyeing mechanism to process fabrics to give them different colors and patterns; S3: Put the printed and dyed fabric into the soaking tank (1) of the soaking mechanism, and put the finishing agent into the soaking tank (1). After the fabric is soaked, the finishing agent is dried, and one end of the fabric is passed between the No. 1 extrusion cylinder (4) and the No. 2 extrusion cylinder (5) and then wound on the reel (2). The No. 1 motor (3) drives the reel (2) to rotate to wind the fabric onto the reel (2). After the fabric passes through the No. 1 extrusion cylinder (4) and the No. 2 extrusion cylinder (5), the absorbed finishing agent is squeezed out. When the fabric is completely wound onto the reel (2), the No. 1 motor (3) speed is increased, and the reel (2) drives the fabric to rotate, so that the fabric can be dried. S4: Dry the fabrics that have been spun dry in S3, roll them up using a rolling mechanism, and put them into a warehouse.

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