A heliostat swing support positioning device
By designing a sway support positioning device and using multiple positioning plates and support components for segmented positioning and clamping, the problem of low manufacturing efficiency of traditional sway supports has been solved, achieving efficient and accurate positioning and mass production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SICHUAN HONGHUA PETROLEUM EQUIP CO LTD
- Filing Date
- 2023-10-26
- Publication Date
- 2026-04-14
AI Technical Summary
Traditional methods of manufacturing heliostat supports are inefficient, make it difficult to guarantee the dimensional accuracy and interchangeability of the shaft, and cannot meet the mass production needs of heliostat structural components.
Design a swing bracket positioning device, including a double-ear seat fixture and a swing bracket fixture. It adopts a segmented positioning and clamping method using multiple positioning plates and support components, and achieves three-dimensional positioning by combining a pin and bolt assembly, which simplifies the process and improves the positioning accuracy.
It enables rapid mass production of swing brackets, improves positioning efficiency and accuracy, reduces the skill requirements of personnel, shortens the process flow, and is suitable for robotic welding and mass production.
Smart Images

Figure CN117381684B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a positioning device for a swing bracket, a double-ear seat, and a positioning method for the swing bracket, belonging to the technical field of heliostat swing bracket processing tooling. Background Technology
[0002] As human society continues to develop, the demand for energy is constantly increasing. New energy technologies are emerging and making significant contributions to optimizing the social energy structure, with solar photovoltaic power generation being one of the key technologies. Compared to traditional energy sources, solar energy has advantages such as being renewable, green, safe, and environmentally friendly, playing a crucial role in the healthy development of my country's energy and power industries. A large number of photovoltaic power generation projects have emerged, and heliostats, as key equipment, significantly impact the operation of these projects due to their product quality.
[0003] The oscillating support is one of the most critical structural components of a heliostat. Due to its poor structural rigidity, large amount of welding, high precision, and interchangeability, the manufacturing technology of the oscillating support is a key aspect of heliostat structural components. If the oscillating support is manufactured using conventional methods, relying on manual marking, assembly, and welding, its poor rigidity and large amount of welding will lead to uncontrollable deformation, making it impossible to guarantee the dimensional accuracy of the shafts. Simultaneously, the end faces of each shaft require galvanizing, symmetry, parallelism, and perpendicularity to the centerline. This necessitates machining the end faces as a whole after the structural component is manufactured, resulting in low efficiency, dimensional inconsistencies, and failure to meet interchangeability requirements. Therefore, it cannot meet the industry characteristics of "low cost, high quality, interchangeability, and short delivery time" for mass production of heliostat structural components. Therefore, to address the above issues, the oscillating support is manufactured in two stages, with specialized tooling designed to reduce manufacturing processes, meet product precision requirements, and achieve interchangeability.
[0004] Traditional manufacturing process: material preparation - marking - assembly - manual welding - straightening - grinding - end face machining - hot-dip galvanizing - hole machining - repair.
[0005] Analysis revealed that the manual manufacturing process for the swing bracket is lengthy, inefficient, and requires highly skilled personnel, resulting in a lack of interchangeability. Furthermore, the swing bracket requires two complete machining processes, increasing the number of steps and machine tool usage, further hindering efficiency and impacting the overall product delivery cycle. Summary of the Invention
[0006] The purpose of this invention is to address the aforementioned problems by providing a sway bracket positioning device, a double-ear seat, and a sway bracket positioning method. This device is suitable for rapid mass production, has high interchangeability, meets the requirements for robot welding, and is a positioning device for one-time overall processing. It also reduces the requirements for personnel skills and minimizes the number of processes and machine tool usage.
[0007] The technical solution adopted in this invention is as follows:
[0008] A heliostat oscillating support positioning device includes a double-ear seat fixture for positioning the double-ear seat and an oscillating support fixture for positioning the oscillating support.
[0009] The double-ear seat fixture includes a fixture base, on which a first positioning plate and a second positioning plate are provided for assembling the double-ear seat ear plates, and a third positioning plate is provided for positioning the ends of the double-ear seat. The first positioning plate and the second positioning plate are arranged opposite to each other, and the third positioning plate matches the end face of the double-ear seat.
[0010] The swing bracket fixture includes a fixture base plate. One end of the fixture base plate is provided with a fourth positioning plate and a fifth positioning plate for assembling the end of the double ear plate, and a ninth positioning plate for matching the end face of the double ear plate. The fourth positioning plate and the fifth positioning plate are assembled opposite to each other. The other end of the fixture base plate is provided with a sixth positioning plate, a seventh positioning plate, and an eighth positioning plate for assembling the end of the swing arm. The sixth positioning plate and the seventh positioning plate are assembled opposite to each other for assembling the middle part of the swing arm. The eighth positioning plate matches the end face of the swing arm. The base plate is also provided with a support component for support.
[0011] Furthermore, the double-ear seat fixture also includes a first positioning block disposed on the fixture base and located below the third positioning plate. The first positioning block can match the bottom of the double-ear seat base plate of the double-ear seat to achieve positioning.
[0012] Furthermore, the end face of the third positioning plate that matches the end face of the double ear seat is also provided with a first groove.
[0013] Furthermore, the first positioning plate and the second positioning plate are provided with through holes that match the double ear seat, and are assembled and fastened one component at a time by bolts.
[0014] The third positioning plate has a through hole in the middle that matches the end face of the double ear seat, and the end face of the double ear seat can be fitted and fastened to the positioning surface of the third positioning plate by means of a pin bolt assembly.
[0015] Furthermore, a second positioning block matching the single lug plate at the end of the rocker arm is also provided on the tooling base plate, and the second positioning block is located at the lower part of the seventh positioning plate.
[0016] Furthermore, the fourth and fifth positioning plates are provided with through holes that match the double-ear seat ear plates, and the double-ear seat ear plates can be fixedly assembled by the pin bolt assembly.
[0017] The sixth and seventh positioning plates are provided with through holes that mate with the middle part of the rocker arm, and the middle part of the rocker arm can be fixedly assembled by the pin bolt assembly, and is located on the outside of the rocker wall.
[0018] The eighth positioning plate is provided with a through hole that matches the single lug plate at the end of the rocker wall, and the end of the rocker arm can be fixedly assembled by a pin bolt assembly.
[0019] Furthermore, the support assembly includes a first support assembly and a second support assembly, the tops of the first and second support assemblies being used to support the partition at the bottom of the swing bracket, and the second support assembly including a second support plate that matches the end face of the double ear seat.
[0020] Furthermore, the first support assembly includes a first support plate, a protrusion is provided in the middle of the first support plate, the height of the protrusion is the same as the top height of the second support plate, and the top of the first support plate and the two sides of the protrusion are used to support the bottom of the rocker arm side plate.
[0021] Furthermore, the support assembly also includes a third support assembly for supporting the bottom of the rocker arm, the third support assembly being provided with at least two sets of third support plates that match the bottom height of the rocker arm after assembly.
[0022] Furthermore, the support plate is provided with a through hole that matches the end face of the double ear seat. A connecting block is fixedly provided on the outer side of the fourth positioning plate and the fifth positioning plate. A threaded hole corresponding to the through hole on the support plate is provided in the middle position of the connecting block. The positioning double ear seat can be assembled by matching the threaded hole and the through hole on the support plate with the pin bolt assembly.
[0023] Furthermore, the eighth positioning plate is also provided with a U-shaped card assembly for assembling the single ear plate of the swing bracket. The U-shaped card assembly includes two U-shaped card pieces, which are respectively disposed on both sides of the eighth positioning plate. The card slots of the U-shaped card pieces can lock the eighth positioning plate and the single ear plate.
[0024] A positioning method for machining the double-ear seat of a heliostat oscillating bracket, using the aforementioned positioning device for a heliostat oscillating bracket, includes the following steps:
[0025] A1. Place the double-ear seat tooling in the designated position, match the double-ear seat base plate of the double-ear seat with the inner side of the third positioning plate, and fix the assembly with the pin bolt assembly so that the double-ear seat base plate and the inner side of the third positioning plate are in contact.
[0026] A2. Match the ear plates on both sides of the double ear seat with the outer sides of the first positioning plate and the second positioning plate respectively. After matching, use the pin bolt assembly to fasten the ear plates to the outer sides of the first positioning plate and the second positioning plate respectively. At the same time, match the other end of the ear plate with the bottom plate of the double ear seat. After matching, weld and fix the ear plate to the bottom plate of the double ear seat.
[0027] A3. Place a cover plate on top of the ear plate. After matching the positions, weld and fix the cover plate at the joint to form the double ear base.
[0028] A4, Remove the pin bolt assembly and take out the double ear seat.
[0029] A positioning method for machining a heliostat oscillating support, the above-mentioned positioning method for machining a double-eared seat of a heliostat oscillating support further includes the following steps:
[0030] B1. Match the ear plates of the fabricated double ear seat to the outer sides of the fourth and fifth positioning plates respectively. After matching them to the designated positions, insert the pin to connect the ear plates of the double ear seat with the fourth and fifth positioning plates. Match the bottom plate of the double ear seat with the side of the ninth positioning plate facing the fourth and fifth positioning plates. Install the pin bolt assembly through the middle of the connecting block and tighten the pin bolt assembly to fix the double ear seat in position.
[0031] B2, with the second positioning block as the reference, match the single ear seat with the inner side of the eighth positioning plate. After matching, insert the pin bolt assembly and pre-tighten it. Install U-shaped clips on both sides to hold the eighth positioning plate and the single ear plate and tighten them with bolts. Simultaneously tighten the pin bolt assembly and U-shaped clips to make the single ear plate and the eighth positioning plate fit tightly together.
[0032] B3, place the partition of the rocker arm on the top of the first support plate and the second support plate, and then place the side plates of the rocker arm on both sides in the corresponding positions. During assembly, bushings with a fixed spacing are set between the side plates. Align the holes with the through holes of the sixth positioning plate and the seventh positioning plate, and insert the pin bolt assembly. Simultaneously match the bottom of the side plate with the third support assembly. After the matching is completed, tighten the pin bolt assembly at the sixth positioning plate and the seventh positioning plate.
[0033] B4. After the side panel positions are matched, the corresponding connections are fixed by welding.
[0034] B5, Remove the pin bolt assembly and take out the swing bracket.
[0035] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0036] 1. The positioning device for a heliostat oscillating support of the present invention is mainly designed with the oscillating support as a two-section structure, and the positioning and clamping are carried out in a segmented structure for the relevant structure. During the clamping process, it can effectively adapt to the structure of the oscillating support, and can quickly and effectively achieve more accurate positioning in the processing of the oscillating support. Compared with the traditional structure, it has a higher positioning efficiency, and further achieves fast speed, simple operation, high manufacturing precision, eliminates the end face processing process, shortens the process flow, improves work efficiency, realizes mass production, and reduces labor intensity.
[0037] 2. The positioning method for processing the double-ear seat of the heliostat swing bracket of the present invention mainly adopts the method of clamping the ear plate of the double-ear seat at one end, and the plate end face of the bottom plate of the double-ear seat is used for one end. The positioning method of this structure effectively solves the problem that the traditional structure does not have a positioning method in the processing process, and further improves the efficiency of the processing and positioning of the entire double-ear seat.
[0038] 3. The positioning method for processing a heliostat oscillating support of the present invention fully considers the reference of the entire oscillating support during the processing, positioning and clamping, and designs the structure accordingly. By adopting a new positioning method, the positioning efficiency of the entire oscillating support during the processing is further improved. At the same time, based on this positioning method, and with the advantage of this structure, combined with the corresponding positioning method, the effect of high efficiency and accurate positioning is effectively achieved, which is more suitable for mass production application environments. Attached Figure Description
[0039] The present invention will be described by way of example and with reference to the accompanying drawings, wherein:
[0040] Figure 1 This is one of the schematic diagrams of the double-ear seat tooling of the present invention;
[0041] Figure 2 This is the second schematic diagram of the double-ear seat tooling of the present invention;
[0042] Figure 3 This is one of the structural schematic diagrams of the double-ear seat tooling assembly of the present invention;
[0043] Figure 4 This is the second schematic diagram of the assembly of the double-ear seat tooling of the present invention;
[0044] Figure 5 This is one of the schematic diagrams of the swing bracket tooling of the present invention;
[0045] Figure 6 This is the second schematic diagram of the swing bracket tooling of the present invention;
[0046] Figure 7 This is one of the schematic diagrams of the sway bracket tooling assembly structure of the present invention;
[0047] Figure 8 This is the second schematic diagram of the sway bracket tooling assembly structure of the present invention.
[0048] The markings in the diagram are: 101-tooling base, 102-first positioning plate, 103-second positioning plate, 104-third positioning plate, 105-first positioning block, 106-first groove, 201-tooling base plate, 202-fourth positioning plate, 203-fifth positioning plate, 204-sixth positioning plate, 205-seventh positioning plate, 206-eighth positioning plate, 207-ninth positioning plate, 208-second positioning block, 209-first support plate, 210-second support plate, 211-third support plate, 212-U-shaped clip, 213-connecting block, 214-protrusion, 301-double-ear seat ear plate, 302-double-ear seat base plate, 303-cover plate, 304-partition plate, 305-side plate, 306-shoulder sleeve, 307-single ear plate, 4-pin bolt assembly. Detailed Implementation
[0049] All features disclosed in this specification, or all steps in all disclosed methods or processes, may be combined in any way, except for mutually exclusive features and / or steps.
[0050] Any feature disclosed in this specification, unless otherwise stated, may be replaced by other equivalent or similar features. That is, unless otherwise stated, each feature is merely one example of a series of equivalent or similar features.
[0051] Example 1
[0052] A positioning device for a heliostat swing bracket, such as Figures 1-8 As shown, it includes a double-ear seat fixture for positioning the double-ear seat and a swing bracket fixture for positioning the swing bracket.
[0053] The double-ear seat tooling includes a tooling base 101, on which a first positioning plate 102 and a second positioning plate 103 for assembling the double-ear seat ear plate 301 are provided, as well as a third positioning plate 104 for positioning the end of the double-ear seat. The first positioning plate 102 and the second positioning plate 103 are arranged opposite to each other, and the third positioning plate 104 matches the end face of the double-ear seat.
[0054] The swing bracket fixture includes a fixture base plate 201. One end of the fixture base plate 201 is provided with a fourth positioning plate 202 and a fifth positioning plate 203 for assembling the end of the double ear plate 301, and a ninth positioning plate 207 for matching the end face of the double ear plate. The fourth positioning plate 202 and the fifth positioning plate 203 are assembled opposite to each other. The other end of the fixture base plate 201 is provided with a sixth positioning plate 204, a seventh positioning plate 205, and an eighth positioning plate 206 for assembling the end of the swing arm. The sixth positioning plate 204 and the seventh positioning plate 205 are assembled opposite to each other and are used to assemble the middle part of the swing arm. The eighth positioning plate 206 matches the end face of the swing arm. The base plate is also provided with a support assembly for support.
[0055] In this embodiment, the specific structural design primarily considers the formation of the swing bracket. To better achieve positioning during the processing of the entire swing bracket, a double-ear fixture structure is used to assemble and position the double ear seats. This is also the first and fundamental step in the entire swing bracket processing. Furthermore, based on the assembly method of the entire swing bracket fixture, the remaining swing arms are further positioned and processed. In this design, axial positioning is achieved using multiple positioning plates, radial positioning is achieved using paired positioning plates similar to ear plates, and vertical positioning is achieved using support components. This effectively achieves three-dimensional positioning, further ensuring positioning accuracy while simultaneously guaranteeing clamping efficiency, thus effectively improving the production efficiency of the swing bracket for mass production.
[0056] Based on the aforementioned structural design, the double-ear seat fixture further includes a first positioning block 105 disposed on the fixture base 101 and located below the third positioning plate 104. The first positioning block 105 can match the bottom of the double-ear seat base plate 302 to achieve positioning. As a specific structural design, this design can effectively position the bottom of the double-ear seat base plate 302, achieving higher precision positioning.
[0057] In conjunction with the above specific structural design, more specifically, the end face of the third positioning plate 104 that matches the end face of the double ear seat is also provided with a first groove 106.
[0058] Based on the above specific structural design, as a further design, the first positioning plate 102 and the second positioning plate 103 are provided with through holes that match the double ear seat, and are assembled and fastened one by one by bolts.
[0059] The third positioning plate 104 has a through hole in the middle that matches the end face of the double ear seat, and the end face of the double ear seat can be fitted and fastened to the positioning surface of the third positioning plate 104 by means of the pin bolt assembly 4.
[0060] In the above-mentioned specific structural design, the design of two positioning plates can effectively position the double ear plate 301.
[0061] As a more specific design, the overall clamping and positioning of the swing bracket is also carried out in three directions to achieve a better positioning effect. Therefore, a second positioning block 208 matching the single ear plate 307 at the end of the swing arm is also provided on the working base plate. The second positioning block 208 is located at the lower part of the seventh positioning plate 205.
[0062] Based on the above specific structural design, and more specifically, the fourth positioning plate 202 and the fifth positioning plate 203 are provided with through holes that match the double ear plate 301, and the double ear plate 301 can be fixedly assembled by the pin bolt assembly 4.
[0063] The sixth positioning plate 204 and the seventh positioning plate 205 are provided with through holes that cooperate with the middle part of the rocker arm, and the middle part of the rocker arm can be fixedly assembled by the pin bolt assembly 4, and is located on the outside of the rocker wall.
[0064] The eighth positioning plate 206 is provided with a through hole that matches the single ear plate 307 at the end of the swing wall, and the end of the swing arm can be fixedly assembled by the pin bolt assembly 4.
[0065] In the design of this structure, the main consideration is the stress points of the entire swing bracket. After determining the relevant stress points through the structure, the structural design of the tooling is further optimized. The design of this structure enables the precise positioning of the swing bracket. At the same time, the assembly effect during the entire swing bracket processing is also taken into account. The design of the relevant structure effectively realizes the precise positioning of the entire tooling during the processing.
[0066] Based on the above-mentioned specific structural design, the design is further optimized. The support components include a first support component and a second support component. The tops of the first and second support components support the partition 304 at the bottom of the swing bracket. The second support component includes a second support plate 210, which matches the end face of the double-ear seat. In this structural design, the bottom of the swing arm of the swing bracket is mainly considered to be the partition 304. To better support the partition 304 and the side plate 305, two sets of support components are used as the bottom support in this design. By accurately locating the bottom fulcrum of the swing arm, the height positioning is effectively achieved, ensuring the positioning accuracy of the entire swing bracket when welded together.
[0067] Based on the specific structural design described above, the first support assembly further includes a first support plate 209. A protrusion 214 is provided in the middle of the first support plate 209. The height of the protrusion 214 is the same as the top height of the second support plate 210. The top of the first support plate 209, located on both sides of the protrusion 214, supports the bottom of the swing arm side plate 305. To further optimize the structure, in this embodiment, the second support plate 210 and the ninth positioning plate 207 are the same plate.
[0068] As a more specific design, the support assembly also includes a third support assembly for supporting the bottom of the rocker arm. This third support assembly has at least two sets of third support plates 211 that match the height of the bottom of the assembled rocker arm. This structural design allows for separate support of the side plate 305, primarily considering that the heights of the side plate 305 and the partition plate 304 are not identical, thus effectively ensuring the positioning of each component.
[0069] Based on the aforementioned structural design, more specifically, the second support plate 210 is provided with a through hole matching the end face of the double-ear seat. A connecting block 213 is fixedly provided on the outer side of the fourth positioning plate 202 and the fifth positioning plate 203. A threaded hole corresponding to the through hole on the second support plate 210 is provided in the middle of the connecting block 213. The double-ear seat can be assembled and positioned by matching the threaded hole on the connecting block 213, the through hole on the support plate, and the through hole on the end face of the double-ear seat with the pin bolt assembly 4. The three holes maintain axial alignment. This structural design effectively ensures the stability of the entire double-ear seat and provides better positioning performance.
[0070] In a more specific design, the eighth positioning plate 206 is also equipped with a U-shaped clamp assembly for assembling the single ear plate 307 of the swing bracket. The U-shaped clamp assembly includes two U-shaped clamps 212, which are respectively disposed on both sides of the eighth positioning plate 206. The grooves of the U-shaped clamps 212 can hold the eighth positioning plate 206 and the single ear plate 307. During the assembly of the positioning plate, the fit of the single ear plate 307 can be effectively guaranteed, further ensuring the axial positioning effect of the entire structure and achieving a higher precision positioning effect.
[0071] Based on the above, in the overall structural design, every surface of the tooling (including the double-ear tooling and the swing bracket tooling) that matches the swing bracket is machined with a smooth surface, mainly to ensure the accuracy of the entire structure.
[0072] Example 2
[0073] Regarding the positioning fixture of Embodiment 1, the structure of the swing bracket is further specified in conjunction with the fixture. Specifically, the swing bracket includes a double ear seat and a swing arm. The double ear seat includes a pair of parallel double ear seat ear plates 301 with through holes. A double ear seat base plate 302 with through holes is fixedly provided at one end of the ear plate without through holes. A cover plate 303 is also provided on the upper side of the ear plate.
[0074] The rocker arm includes a partition 304, and side plates 305 are fixedly mounted on both sides of the partition 304. One end of the side plate 305 is matched and fixedly connected to the double-ear base plate 302, and a single-ear plate 307 is fixedly provided at the other end. A bushing 306 is also provided between the side plates 305, and its two ends are fixedly mounted to the side plates 305 respectively and matched with the through holes on the side plates 305.
[0075] Example 3
[0076] Using the tooling of Example 1 to process the swing bracket of Example 2, a positioning method for processing the double-ear seat of a heliostat swing bracket is provided, such as... Figure 3 and Figure 4 As shown, it includes the following steps:
[0077] A1. Place the double-ear seat tooling in the designated position, match the double-ear seat base plate 302 of the double-ear seat with the inner side of the third positioning plate 104, and fix it with the pin bolt assembly 4 so that the double-ear seat base plate 302 and the inner side of the third positioning plate 104 are in contact.
[0078] A2, match the ear plates on both sides of the double ear seat with the outer sides of the first positioning plate 102 and the second positioning plate 103 respectively. After matching, use the pin bolt assembly 4 to fasten the ear plates to the outer sides of the first positioning plate 102 and the second positioning plate 103 respectively. At the same time, match the other end of the ear plate with the double ear seat base plate 302. After matching, weld and fix the ear plate to the double ear seat base plate 302.
[0079] A3. Place the cover plate 303 on the top of the ear plate. After matching the position, weld and fix the connection of the cover plate 303 to form the double ear seat.
[0080] A4, remove the two pin bolt assemblies 4 and take out the double ear seat.
[0081] Example 4
[0082] Based on the design of Example 3, a clamping and positioning method for the heliostat swing bracket is further designed. More specifically, a positioning method for machining the heliostat swing bracket is provided, based on the positioning method for machining the double-ear mount of the heliostat swing bracket in Example 3, such as... Figure 7 and Figure 8 As shown, it also includes the following steps:
[0083] B1. Match the ear plates of the fabricated double ear seat to the outer sides of the fourth positioning plate 202 and the fifth positioning plate 203 respectively. After matching them to the designated positions, insert the pin bolt assembly 4 to connect the ear plates of the double ear seat with the fourth positioning plate 202 and the fifth positioning plate 203. Match the bottom plate 302 of the double ear seat with the side of the ninth positioning plate 207 facing the fourth positioning plate 202 and the fifth positioning plate 203. Insert the pin bolt assembly 4 into the hole in the middle of the connecting block 213 and the upper middle part of the second support plate 210, and tighten the pin bolt assembly 4 to fix the double ear seat in position.
[0084] B2, with the second positioning block 208 as the reference, match the single ear seat with the inner side of the eighth positioning plate 206. After matching, insert the pin bolt assembly 4 and pre-tighten it. Install U-shaped clips 212 on both sides to hold the eighth positioning plate 206 and the single ear plate 307 and tighten them with bolts. Simultaneously tighten the pin bolt assembly 4 and the U-shaped clips 212 so that the single ear plate 307 and the eighth positioning plate 206 are tightly fitted together.
[0085] B3, place the partition 304 of the rocker arm on the top of the first support plate 209 and the second support plate 210, and then place the side plates 305 of the rocker arm on both sides in the corresponding positions. During assembly, bushings 306 with a fixed spacing are set between the side plates 305. Align the holes with the through holes of the sixth positioning plate 204 and the seventh positioning plate 205, and insert the pin bolt assembly 4. Simultaneously match the bottom of the side plate 305 with the third support assembly. After the matching is completed, tighten the pin bolt assembly 4 at the sixth positioning plate 204 and the seventh positioning plate 205.
[0086] B4, After the position of the side plate 305 is matched, the corresponding connection is fixed by welding.
[0087] B5, remove pin bolt assembly 4 and take out the swing bracket.
[0088] In summary:
[0089] 1. The positioning device for a heliostat oscillating support of the present invention is mainly designed with the oscillating support as a two-section structure, and the positioning and clamping are carried out in a segmented structure for the relevant structure. During the clamping process, it can effectively adapt to the structure of the oscillating support, and can quickly and effectively achieve more accurate positioning in the processing of the oscillating support. Compared with the traditional structure, it has a higher positioning efficiency, and further achieves fast speed, simple operation, high manufacturing precision, eliminates the end face processing process, shortens the process flow, improves work efficiency, realizes mass production, and reduces labor intensity.
[0090] 2. The positioning method for processing the double-ear seat of the heliostat swing bracket of the present invention mainly adopts the method of clamping the ear plate of the double-ear seat at one end, and the plate end face of the bottom plate of the double-ear seat is used for one end. The positioning method of this structure effectively solves the problem that the traditional structure does not have a positioning method in the processing process, and further improves the efficiency of the processing and positioning of the entire double-ear seat.
[0091] 3. The positioning method for processing a heliostat oscillating support of the present invention fully considers the reference of the entire oscillating support during the processing, positioning and clamping, and designs the structure accordingly. By adopting a new positioning method, the positioning efficiency of the entire oscillating support during the processing is further improved. At the same time, based on this positioning method, and with the advantage of this structure, combined with the corresponding positioning method, the effect of high efficiency and accurate positioning is effectively achieved, which is more suitable for mass production application environments.
[0092] This invention is not limited to the specific embodiments described above. The invention extends to any new feature or combination disclosed in this specification, as well as any new method or process step or combination disclosed herein.
Claims
1. A positioning device for a heliostat swing bracket, characterized in that: This includes a double-ear seat fixture for positioning the double-ear seat, and a swing bracket fixture for positioning the swing bracket. The double-ear seat fixture includes a fixture base, on which a first positioning plate and a second positioning plate are provided for assembling the double-ear seat ear plates, and a third positioning plate is provided for positioning the ends of the double-ear seat. The first positioning plate and the second positioning plate are arranged opposite to each other, and the third positioning plate matches the end face of the double-ear seat. The swing bracket fixture includes a fixture base plate. One end of the fixture base plate is provided with a fourth positioning plate and a fifth positioning plate for assembling the end of the double ear plate, and a ninth positioning plate for matching the end face of the double ear plate. The fourth positioning plate and the fifth positioning plate are assembled opposite to each other. The other end of the fixture base plate is provided with a sixth positioning plate, a seventh positioning plate, and an eighth positioning plate for assembling the end of the swing arm. The sixth positioning plate and the seventh positioning plate are assembled opposite to each other for assembling the middle part of the swing arm. The eighth positioning plate matches the end face of the swing arm. The base plate is also provided with a support component for support.
2. The positioning device for a heliostat swing bracket as described in claim 1, characterized in that: The double-ear seat fixture also includes a first positioning block disposed on the fixture base and located below the third positioning plate. The first positioning block can match the bottom of the double-ear seat base plate of the double-ear seat to achieve positioning.
3. The positioning device for a heliostat swing bracket as described in claim 2, characterized in that: The end face of the third positioning plate that matches the end face of the double ear seat is also provided with a first groove.
4. The positioning device for a heliostat swing bracket as described in claim 1, characterized in that: The first positioning plate and the second positioning plate are provided with through holes that match the double ear seat, and are assembled and fastened one component at a time by bolts; The third positioning plate has a through hole in the middle that matches the end face of the double ear seat, and the end face of the double ear seat can be fitted and fastened to the positioning surface of the third positioning plate by means of a pin bolt assembly.
5. The positioning device for a heliostat swing bracket as described in claim 1, characterized in that: A second positioning block matching the single lug plate at the end of the rocker arm is also provided on the tooling base plate. The second positioning block is located at the lower part of the seventh positioning plate.
6. The positioning device for a heliostat swing bracket as described in claim 1, characterized in that: The fourth and fifth positioning plates are provided with through holes that match the double ear plate, and the double ear plate can be fixedly assembled by the pin bolt assembly. The sixth and seventh positioning plates are provided with through holes that mate with the middle part of the rocker arm, and the middle part of the rocker arm can be fixedly assembled by the pin bolt assembly, and is located on the outside of the rocker arm. The eighth positioning plate is provided with a through hole that matches the single lug plate at the end of the rocker arm, and the end of the rocker arm can be fixedly assembled by a pin bolt assembly.
7. A positioning device for a heliostat swing bracket as described in claim 5 or 6, characterized in that: The support assembly includes a first support assembly and a second support assembly. The tops of the first and second support assemblies are used to support the partition at the bottom of the swing bracket. The second support assembly includes a second support plate that matches the end face of the double ear seat.
8. The positioning device for a heliostat swing bracket as described in claim 7, characterized in that: The first support assembly includes a first support plate, a protrusion in the middle of the first support plate, the height of the protrusion being the same as the top height of the second support plate, and the top of the first support plate located on both sides of the protrusion for supporting the bottom of the rocker arm side plate.
9. A heliostat oscillating support positioning device as described in claim 7, characterized in that: The support assembly also includes a third support assembly for supporting the bottom of the rocker arm, the third support assembly having at least two sets of third support plates that match the bottom height of the rocker arm after assembly.
10. A heliostat oscillating support positioning device as described in claim 7, characterized in that: The second support plate is provided with a through hole that matches the end face of the double ear seat. A connecting block is fixedly provided on the outer side of the fourth positioning plate and the fifth positioning plate. A threaded hole corresponding to the through hole on the second support plate is provided in the middle of the connecting block. The double ear seat can be assembled by matching the threaded hole and the through hole on the second support plate with the pin bolt assembly.
11. A positioning device for a heliostat swing bracket as described in claim 7, characterized in that: The eighth positioning plate is also provided with a U-shaped card assembly for assembling the single ear plate of the swing bracket. The U-shaped card assembly includes two U-shaped card pieces, which are respectively disposed on both sides of the eighth positioning plate. The card slots of the U-shaped card pieces can lock the eighth positioning plate and the single ear plate.
Citation Information
Patent Citations
Rivet welding tool for rotary table structure of self-walking aerial work platform
CN116175059A