A stamping device capable of shaping a die casting
By integrating forming, absorbing, and pushing mechanisms into the stamping device, the problems of lack of forming function and chip scattering in traditional devices are solved, achieving efficient forming and cleaning of die-cast parts, and improving processing efficiency and environmental friendliness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- YANGZHOU KAIXIANG ELECTRIC MFG CO LTD
- Filing Date
- 2023-10-25
- Publication Date
- 2026-04-14
AI Technical Summary
Traditional stamping equipment lacks shaping function, and the debris generated during grinding and shaping is scattered everywhere, affecting environmental protection and operational safety.
A device was designed that includes a stamping, shaping, absorbing, and pushing mechanism. The shaping mechanism grinds the die casting with a grinding block, the absorbing mechanism cleans the debris with an absorbing plate and a pushing box, and the pushing mechanism pushes up the die casting to facilitate grinding and prevent debris from flying away.
It enables efficient shaping and cleaning of die-cast parts, reduces chip scattering, and improves processing efficiency and environmental friendliness.
Smart Images

Figure CN117415202B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of stamping device technology, specifically relating to a stamping device for shaping die-cast parts. Background Technology
[0002] Die casting is a metal casting process characterized by applying high pressure to molten metal within a mold cavity. The mold is typically made of a high-strength alloy. This process is somewhat similar to injection molding. Most die-cast parts are made of materials such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys. Traditional stamping equipment mostly lacks shaping functions, often requiring additional shaping equipment to remove noticeable burrs from the outer ends. While a few stamping devices do have grinding and shaping functions, these processes tend to generate a large amount of grinding debris that scatters everywhere, which is detrimental to the health of workers and the environment, thus limiting their use. Summary of the Invention
[0003] The purpose of this invention is to provide a stamping apparatus for shaping die-cast parts, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution:
[0005] A stamping apparatus for shaping die-cast parts, comprising:
[0006] The package includes a base box, an upper shell located at the top of the base box, and a stamping mechanism. The stamping mechanism includes a lower pressure plate, a hydraulic cylinder, and an upper pressure plate. A processing plate is provided at the top of the base box, and a filter plate is provided inside the processing plate. The filter plate has several sets of through holes. A box door is provided on the outside of the base box. The lower pressure plate is detachably installed at the middle of the upper end of the processing plate. The hydraulic cylinder is installed at the top inside the upper shell, and the output end of the hydraulic cylinder is connected to the upper pressure plate. The upper pressure plate is located above the lower pressure plate.
[0007] A shaping mechanism is provided on both sides of the interior of the upper housing. The shaping mechanism includes a moving component, a drive box, and a grinding block. The moving component is provided on both sides of the interior of the upper housing. The moving component is connected to the drive box, and the drive box is connected to the grinding block.
[0008] The drive box is equipped with a drive motor, and the output end of the drive motor is connected to a drive rod. One end of the drive rod is connected to the grinding block.
[0009] The upper end of the bottom box is also provided with an absorption mechanism, which includes a pusher, a push box and an absorption plate. The pusher is provided on both inner walls of the upper shell. One end of the pusher is connected to the push box. The absorption plate is detachably installed on one side of the push box. A cleaning component is provided at the lower end of the push box.
[0010] The bottom box is equipped with a receiving plate.
[0011] Preferably, the cleaning component includes a mounting bracket, a mounting shaft, a mounting cylinder, and brush bristles. The mounting shaft is mounted on the lower side of the push box via the mounting bracket, the mounting cylinder is mounted on the outer end of the mounting shaft, and brush bristles are provided on the outer end of the mounting cylinder.
[0012] Preferably, the push box is internally equipped with a transmission assembly capable of driving the mounting cylinder to rotate. The transmission assembly includes a first transmission shaft, a first transmission disc, a second transmission disc, a second transmission shaft, a third transmission disc, and a fourth transmission disc. The first transmission shaft is located inside one side of the push box, and the first transmission disc is mounted on the outer side of one end of the first transmission shaft. The second transmission shaft is located inside the other side of the push box, and the second transmission disc is mounted on the outer side of one end of the second transmission shaft. The second transmission disc and the first transmission disc are connected by a transmission belt. The fourth transmission disc is also mounted on the outer side of the second transmission shaft located on one side of the second transmission disc. The third transmission disc is mounted on the outer side of one end of the mounting shaft, and the third transmission disc and the fourth transmission disc are connected by a transmission belt.
[0013] Both ends of the drive shaft pass through the push box and are connected to drive gears. The inner walls on both sides of the bottom end of the upper housing are provided with mounting grooves, and a drive rack that meshes with the drive gear is provided inside the mounting groove.
[0014] The diameter of the fourth transmission disc is larger than the diameter of the third transmission disc;
[0015] A slider is connected to the bottom center of the push box, and a groove that cooperates with the slider is provided on the processing plate.
[0016] Preferably, the inside of the push box is further provided with a cleaning component two, which includes a power component, a linkage rod and a fan blade two. The power component is connected to the fan blade two through the linkage rod. An air outlet slot is opened on one side of the bottom of the push box, and the fan blade two is located inside the air outlet slot.
[0017] The power assembly includes a transmission disc five, a transmission shaft three, a transmission disc six, a bevel gear one, and a bevel gear two. The transmission disc five is also installed on the outer end of the transmission shaft one. The transmission shaft three is located at the bottom of the push box below the transmission disc five. The transmission disc six is installed on the outer end of the transmission shaft three. The transmission disc six is connected to the transmission disc five via a transmission belt. The bevel gear one is also installed on the outer end of the transmission shaft three. The end of the linkage rod away from the fan blade plate two is connected to the bevel gear two. The bevel gear two meshes with the bevel gear one.
[0018] Preferably, the bottom of the push box is further provided with a cleaning component three, which includes a scraper, an upper connecting rod and a lower connecting rod. A number of the upper connecting rods are also connected to one side of the bottom of the push box. The lower end of the upper connecting rod is provided with the lower connecting rod, and the lower end of the lower connecting rod is connected with the scraper. The scraper is a cone shape, and the bottom end of the scraper is a pointed tip.
[0019] The upper connecting rod and the lower connecting rod are slidably connected. A buffer spring is provided inside the upper end of the lower connecting rod, and the upper end of the buffer spring is connected to the bottom end of the upper connecting rod.
[0020] Preferably, the absorption plate has multiple absorption ports on one side, and a connecting pipe is connected to the other side of the absorption plate. One end of the connecting pipe passes through the push box and the slider and is connected to the suction device.
[0021] The absorber plate has a connecting channel inside, and the connecting pipe is connected to the absorber port through the connecting channel;
[0022] Each of the absorption ports is equipped with a filter screen;
[0023] The outer diameter of the absorption port is larger than its inner diameter.
[0024] Preferably, the bottom box is provided with a pushing mechanism, which includes a top plate, a push rod, a mating block, a mating rod, and a moving body. The lower pressure plate has a groove inside, and the top plate is disposed inside the groove. The lower end of the top plate is connected to the push rod. The lower end of the push rod passes through the lower pressure plate and the processing plate in sequence and is detachably connected to the mating block. The bottom end of the mating block is set as a smooth arc surface. The bottom box is also provided with the moving body. The moving body is located at the lower end of the mating block. The upper end of the moving body has an inclined groove that mates with the mating block. The bottom surface of the inclined groove is set as an inclined arc surface.
[0025] The pushing mechanism also includes a cooperating rod, and the bottom end of a group of sliders is connected to the cooperating rod. The cooperating rod is L-shaped, and one end of the cooperating rod is connected to the moving body.
[0026] The bottom end of the processing plate is connected to a support rod, and the bottom end of the support rod is connected to a support sleeve. The support sleeve has a sliding hole inside that mates with the mating rod, and the support sleeve is slidably connected to the mating rod.
[0027] Preferably, the moving component includes a cylinder, a rotating mounting plate, and an automated robotic arm. The rotating mounting plate is hinged to both sides of the inner surface of the upper housing. The automated robotic arm is disposed on one side of the rotating mounting plate. One end of the automated robotic arm is connected to the drive box. The cylinder is installed on both inner walls of the upper housing. The output end of the cylinder is connected to the rotating mounting plate through a hinge.
[0028] Preferably, auxiliary boxes are provided on both sides of the drive box, and a drive rod is installed inside the auxiliary box via a mounting rod. A fan blade is provided at the lower end of the drive rod, a driven block is provided at the upper end of the drive rod, a tooth is provided on the outer side of the driven block, an active block is provided at the outer end of the drive rod, a second tooth is provided on the outer side of the active block that meshes with the first tooth, and the outer end of the active block extends into the interior of the auxiliary box.
[0029] The diameter of the active block is larger than the diameter of the driven block.
[0030] Preferably, a connecting hole is provided on one side of the bottom of the auxiliary box, and a connecting pipe is connected to one end of the connecting hole. The connecting pipe is located inside the drive box and is configured in the shape of a "7". The bottom end of the connecting pipe passes through the bottom of the drive box and extends to the outside of the drive box. The bottom end of the connecting pipe is located above the grinding block.
[0031] Compared with the prior art, the beneficial effects of the present invention are:
[0032] This invention not only stamps die-cast parts but also includes a shaping mechanism for grinding and shaping them, removing burrs from the exterior. To prevent grinding debris from scattering, an absorption mechanism is also included to collect and clean the debris, effectively preventing its spread and promoting environmental protection. Furthermore, a pushing mechanism is provided to lift the die-cast part a certain distance, facilitating the grinding of burrs on the outer surface after stamping, thus improving grinding efficiency. This comprehensive invention is beneficial for the processing and use of die-cast parts. Attached Figure Description
[0033] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0034] Figure 2 This is an enlarged schematic diagram of the push box of the present invention;
[0035] Figure 3 This is a cross-sectional view of the push box of the present invention;
[0036] Figure 4 This is a schematic diagram of the connection of the transmission component of the present invention;
[0037] Figure 5 This is a partial top sectional view of the present invention;
[0038] Figure 6 This is a schematic diagram showing the connection between the upper connecting rod and the lower connecting rod of the present invention;
[0039] Figure 7 This is an enlarged schematic diagram of the absorption plate of the present invention;
[0040] Figure 8 This is a cross-sectional view of the absorption plate of the present invention;
[0041] Figure 9 This is an enlarged schematic diagram of the movable body of the present invention;
[0042] Figure 10 This is a schematic diagram of the internal structure of the drive box of the present invention;
[0043] In the diagram: 10. Bottom box; 11. Processing plate; 111. Filter plate; 112. Slide groove; 12. Lower pressure plate; 13. Upper shell; 14. Upper pressure plate;
[0044] 20. Cylinder; 21. Rotating mounting plate; 22. Automatic robotic arm; 23. Drive box; 231. Drive motor; 232. Drive rod; 24. Grinding block;
[0045] 25. Auxiliary box; 251. Driving block; 252. Driven block; 253. Mounting rod; 254. Driving rod; 255. Fan blade plate one; 256. Connecting pipe;
[0046] 30. Pusher; 31. Push box; 311. Mounting bracket; 312. Mounting shaft; 313. Mounting cylinder; 314. Scraper; 3141. Upper connecting rod; 3142. Lower connecting rod; 3143. Buffer spring;
[0047] 315. Transmission assembly; 3151. Transmission shaft one; 3152. Transmission gear; 3153. Transmission rack; 3154. Transmission disc one; 3155. Transmission disc two; 3156. Transmission shaft two; 3157. Transmission disc three; 3158. Transmission disc four;
[0048] 316. Linkage rod; 3161. Transmission disc five; 3162. Transmission shaft three; 3163. Transmission disc six; 3164. Bevel gear one; 3165. Bevel gear two; 317. Fan blade two;
[0049] 32. Absorption plate; 321. Absorption port; 322. Connecting channel; 323. Filter screen; 33. Slider; 34. Connecting pipe; 35. Suction device; 36. Receiving plate;
[0050] 40. Top plate; 41. Top rod; 42. Mating block; 43. Mating rod; 44. Moving body; 441. Inclined groove; 45. Support rod. Detailed Implementation
[0051] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0052] Example:
[0053] Please see Figures 1-10 As shown, a stamping device for shaping die-cast parts includes:
[0054] The base box 10, the upper shell 13 located at the upper end of the base box 10, and the stamping mechanism include a lower pressure plate 12, a hydraulic cylinder, and an upper pressure plate 14. A processing plate 11 is provided at the upper end of the base box 10. A filter plate 111 is provided inside the processing plate 11. Several sets of through holes are opened on the filter plate 111 to facilitate the falling of grinding debris into the interior of the base box 10. A box door is provided on the outside of the base box 10. Opening the box door facilitates the centralized cleaning of the debris inside. The lower pressure plate 12 is detachably installed in the middle of the upper end of the processing plate 11. A hydraulic cylinder is installed at the top of the interior of the upper shell 13. The output end of the hydraulic cylinder is connected to the upper pressure plate 14. The upper pressure plate 14 is located above the lower pressure plate 12. In use, by activating the hydraulic cylinder, the upper pressure plate 14 is moved downward and cooperates with the lower pressure plate 12 below it, which can stamp the die-cast parts between them.
[0055] The upper housing 13 has shaping mechanisms on both sides inside, which are used to grind and shape the die casting and remove burrs from the outside of the die casting. The shaping mechanism includes a moving component, a drive box 23 and a grinding block 24. The moving component is connected to the drive box 23, and the drive box 23 is connected to the grinding block 24. In use, the moving component can drive the drive box 23 and the grinding block 24 to move, so that the drive component inside the drive box 23 drives the grinding block 24 to rotate, thereby grinding the burrs on the outside of the die casting and initially removing the burrs.
[0056] The drive box 23 is equipped with a drive motor 231. The output end of the drive motor 231 is connected to a drive rod 232. One end of the drive rod 232 is connected to the grinding block 24. When grinding, the drive motor 231 is started, which drives the grinding block 24 to rotate through the drive rod 232, which is beneficial for grinding the outer side of the die casting.
[0057] The upper end of the bottom housing 10 is also provided with an absorption mechanism for cleaning the debris generated during grinding. The absorption mechanism includes a pusher 30, a push box 31, and an absorption plate 32. Pushers 30 are provided on both sides of the inner wall of the upper housing 13. The pusher 30 is a device in the prior art that can push the push box 31 to move. It can be an electric push rod, a push rod motor, etc. One end of the pusher 30 is connected to the push box 31. The absorption plate 32 is detachably installed on one side of the push box 31, which can absorb the debris generated during grinding and prevent the debris from flying around. The lower end of the push box 31 is provided with a cleaning component 1, which can clean the grinding debris on the processing plate 11. In use, the pusher 30 pushes the push box 31 and the absorption plate 32 to move and approach the die casting, so as to facilitate the absorption of grinding debris during grinding. The absorption plate 32 can also play a shielding role to prevent the debris from flying around.
[0058] The bottom housing 10 is equipped with a receiving plate 36 for receiving falling debris.
[0059] refer to Figures 1-10 As shown, the cleaning component includes a mounting bracket 311, a mounting shaft 312, a mounting cylinder 313, and brush bristles. The mounting shaft 312 is mounted on the lower side of the push box 31 via the mounting bracket 311. The mounting cylinder 313 is mounted on the outer end of the mounting shaft 312. The outer end of the mounting cylinder 313 is provided with brush bristles. When the push box 31 approaches the die-cast part, the mounting cylinder 313 rotates, which in turn causes the mounting cylinder 313 to drive the brush bristles to rotate, making it easier to sweep away the debris on the upper end of the filter plate 111 and make it fall into the interior of the bottom box 10.
[0060] refer to Figures 1-10As shown, the push box 31 is internally equipped with a transmission assembly 315, which can drive the mounting cylinder 313 to rotate. The transmission assembly 315 includes a first transmission shaft 3151, a first transmission disc 3154, a second transmission disc 3155, a second transmission shaft 3156, a third transmission disc 3157, and a fourth transmission disc 3158. The first transmission shaft 3151 is located inside one side of the push box 31, and the first transmission disc 3154 is mounted on the outer side of one end of the first transmission shaft 3151. The second transmission shaft 3156 is located inside the other side of the push box 31, and the second transmission disc 3155 is mounted on the outer side of one end of the second transmission shaft 3156. The second transmission disc 3155 and the first transmission disc 3154 are connected by a transmission belt. The fourth transmission disc 3158 is also mounted on the outer side of the second transmission shaft 3156 located on the side of the second transmission disc 3155. The mounting shaft 3156... A transmission disc 3157 is installed on the outer side of one end of 2. The transmission disc 3157 and the transmission disc 4 3158 are connected by a transmission belt. When the transmission is working, the transmission shaft 1 3151 drives the transmission disc 1 3154 to rotate. The transmission disc 1 3154 drives the transmission disc 2 3155 to rotate through the transmission belt. The transmission disc 2 3155 drives the transmission shaft 2 3156 to rotate. The transmission shaft 2 3156 then drives the transmission disc 4 3158 to rotate. The transmission disc 4 3158 drives the transmission disc 3157 and the mounting shaft 312 to rotate through the transmission belt, which further causes the mounting cylinder 313 to rotate. This facilitates the rotation of the brush bristles at its outer end and cleans the debris on the upper end of the filter plate 111. This allows the debris to enter the interior of the bottom box 10 through the through hole, preventing the debris from accumulating on the upper end of the filter plate 111.
[0061] Both ends of the drive shaft 3151 pass through the push box 31 and are connected to the drive gear 3152. The inner walls on both sides of the bottom end of the upper housing 13 are provided with mounting grooves. The inside of the mounting grooves is provided with a drive rack 3153 that meshes with the drive gear 3152. When in use, when the push box 31 is moved by the pusher 30, the drive gear 3152 and the drive rack 3153 at both ends of the pusher 30 mesh and rotate. This allows the drive gear 3152 to drive the drive shaft 3151 to rotate. This facilitates the drive gear 3152 to drive the mounting cylinder 313 to rotate through the transmission assembly 315. In other words, the movement of the push box 31 can drive the mounting cylinder 313 to rotate, thereby avoiding the need for additional electrical components to drive the mounting cylinder 313 to rotate and reducing the use of electrical components.
[0062] The diameter of transmission disc 3158 is larger than that of transmission disc 3157, which makes the rotation speed of transmission disc 3157 much greater than that of transmission disc 3158 during transmission. This results in a faster rotation speed of mounting cylinder 313, which is convenient for cleaning up debris and residue that has not fallen off the filter plate 111.
[0063] A slider 33 is connected to the middle of the bottom of the push box 31. A groove 112 that cooperates with the slider 33 is provided on the processing plate 11, which plays a limiting role for the push box 31, which is conducive to its translation and thus prevents it from deviating.
[0064] refer to Figures 1-10 As shown, the push box 31 is also equipped with a second cleaning component, which includes a power component, a linkage rod 316 and a second fan blade 317. The power component is connected to the second fan blade 317 through the linkage rod 316. An air outlet slot is provided on one side of the bottom of the push box 31. The second fan blade 317 is located inside the air outlet slot. When in use, the power component drives the second fan blade 317 to rotate through the linkage rod 316, thereby causing the second fan blade 317 to rotate and generate wind. While the push box 31 moves, it can blow away the debris on the filter plate 111, which is conducive to the debris on the filter plate 111 falling into the through hole of the filter plate 111.
[0065] The power assembly includes a transmission disc 3161, a transmission shaft 3162, a transmission disc 3163, a bevel gear 3164, and a bevel gear 3165. The outer end of the transmission shaft 3161 is also fitted with the transmission disc 3161. The transmission shaft 3162 is located at the bottom of the push box 31 below the transmission disc 3161. The outer end of the transmission shaft 3162 is fitted with the transmission disc 3163, which is connected to the transmission disc 3161 via a transmission belt. The outer end of the transmission shaft 3162 is also fitted with the bevel gear 3164. The end of the linkage rod 316 furthest from the fan blade 317 is connected to the bevel gear 3165. The bevel gear 3165... When bevel gear 1 (3164) meshes, the transmission shaft 1 (3151) drives the transmission disc 5 (3161) to rotate. The transmission disc 5 (3161) drives the transmission disc 6 (3163) to rotate via the transmission belt, which in turn drives the transmission shaft 3 (3162) to rotate. The bevel gear 2 (3165) meshes with bevel gear 1 (3164), which further drives the linkage rod 316 and the fan blade 2 (317) to rotate. This facilitates the rotation of the fan blade 2 (317) and blows away debris on the filter plate 111, reducing the accumulation of debris on the filter plate 111. When the pusher 30 drives the push box 31 to move, it can drive the fan blade 2 (317) to rotate, further reducing the use of electrical components and avoiding power waste.
[0066] refer to Figures 1-10As shown, a cleaning component three is also provided at the bottom of the push box 31. The cleaning component three includes a scraper 314, an upper connecting rod 3141 and a lower connecting rod 3142. Several sets of upper connecting rods 3141 are also connected to one side of the bottom of the push box 31. The lower end of the upper connecting rod 3141 is provided with a lower connecting rod 3142. The lower end of the lower connecting rod 3142 is connected with a scraper 314. The scraper 314 is a cone-shaped body with a pointed bottom. The scraper 314 can scrape the debris that is difficult to clean on the filter plate 111, thereby further cleaning the debris.
[0067] The upper connecting rod 3141 and the lower connecting rod 3142 are slidably connected. The upper end of the lower connecting rod 3142 is provided with a buffer spring 3143. The upper end of the buffer spring 3143 is connected to the bottom end of the upper connecting rod 3141. The buffer spring 3143 provides a telescopic buffering effect for the upper connecting rod 3141 and the lower connecting rod 3142. It also allows the bottom end of the scraper 314 to always be in close contact with the upper surface of the filter plate 111 by utilizing the elastic force of the buffer spring 3143, which is beneficial to improving the scraping efficiency.
[0068] refer to Figures 1-10 As shown, multiple sets of absorption ports 321 are provided on one side of the absorption plate 32, and a connecting pipe 34 is connected to the other side of the absorption plate 32. One end of the connecting pipe 34 passes through the push box 31 and the slider 33 respectively and is connected to the suction device 35. The suction device 35 is a machine with suction function in the prior art, such as a vacuum cleaner. During grinding, when the push box 31 is pushed close to the die-casting part by the pusher 30, the suction device 35 is opened so that the fine debris generated during the grinding process is absorbed by the absorption ports 321 on one side of the absorption plate 32, thereby reducing the debris from flying around.
[0069] The absorber plate 32 has a connecting channel 322 inside, and the connecting pipe 34 is connected to the absorber port 321 through the connecting channel 322.
[0070] Each absorption port 321 is equipped with a filter screen 323, which filters out large particles and prevents the absorption port 321 from becoming clogged.
[0071] The outer diameter of the absorption port 321 is larger than its inner diameter, which makes the absorption port 321 truncated cone in shape. That is, the bottom end of the absorption port 321 is an inclined surface, which is conducive to the filter debris sliding out along the inclined surface, thereby avoiding the accumulation of debris near the inside of the absorption port 321 on the outside of the filter screen 323.
[0072] refer to Figures 1-10As shown, the bottom box 10 is equipped with a pushing mechanism inside, which can push up the die-casting part to facilitate grinding of the outer side of the die-casting part after stamping. During die casting, large burrs are prone to form in the gap between the lower pressure plate 12 and the upper pressure plate 14. When the die-casting part is inside the lower pressure plate 12, it is not convenient to directly grind the burrs. Therefore, the pushing mechanism can push the die-casting part a certain distance, so that the large burrs in the gap between the lower pressure plate 12 and the upper pressure plate 14 are moved away from the lower pressure plate 12 and raised a certain distance, making it easier to grind the burrs on the outer side. The pushing mechanism includes a top plate 40, a push rod 41, a mating block 42, a mating rod 43, and a moving body 44. The lower pressure plate 12 has a groove inside, and the top plate 40 is set inside the groove. The lower end of the top plate 40 is connected to the push rod. 41. The lower end of the push rod 41 passes through the lower pressure plate 12 and the processing plate 11 in sequence and is detachably connected to the mating block 42. The bottom end of the mating block 42 is set as a smooth arc surface, which is conducive to sliding with the moving body 44. The bottom box 10 is also provided with the moving body 44. The moving body 44 is located at the lower end of the mating block 42. The upper end of the moving body 44 is provided with an inclined groove 441 that mates with the mating block 42. The bottom surface of the inclined groove 441 is set as an inclined arc surface, that is, the bottom surface of the inclined groove 441 extends upward at an inclination. When the moving body 44 is pushed to move horizontally, the mating block 42 slides inside the inclined groove 441, causing the mating block 42 to gradually move upward, thereby driving the push rod 41 and the top plate 40 to move upward, which plays the role of lifting the die casting, thus making it easier for the die casting to be lifted a certain distance, which is beneficial for the forming mechanism to grind and repair it.
[0073] The push mechanism also includes a matching rod 43. The bottom end of a set of sliders 33 is connected to the matching rod 43. The matching rod 43 is L-shaped. One end of the matching rod 43 is connected to the moving body 44. When the stamping is completed and needs to be polished, the pusher 30 pushes the push box 31 and the absorption plate 32 to move and approach the die casting, so that the grinding debris can be absorbed during the polishing. During the movement of the push box 31, it can drive the slider 33 to move, which in turn drives the moving body 44 to move through the matching rod 43. During the movement of the moving body 44, the top plate 40 is lifted upward, which can further lift the die casting upward a certain distance, so that the die casting can be polished after it is lifted. That is, the push box 31 can lift the die casting as it approaches the die casting, thus avoiding the need to use the push device alone.
[0074] The bottom end of the processing plate 11 is connected to a support rod 45, and the bottom end of the support rod 45 is connected to a support sleeve. The support sleeve has a sliding hole that matches the mating rod 43. The support sleeve is slidably connected to the mating rod 43. The support rod 45 and the support sleeve provide support for the mating rod 43 and the moving body 44, which is conducive to their horizontal movement.
[0075] refer to Figures 1-10 As shown, the moving assembly includes a cylinder 20, a rotating mounting plate 21, and an automatic robotic arm 22. The rotating mounting plate 21 is hinged to both sides of the interior of the upper housing 13. An automatic robotic arm 22 is provided on one side of the rotating mounting plate 21. One end of the automatic robotic arm 22 is connected to the drive box 23. Cylinders 20 are installed on both inner walls of the upper housing 13. The output end of the cylinder 20 is connected to the rotating mounting plate 21 through a hinge. When shaping is required after stamping, the output end of the cylinder 20 extends, thereby driving the rotating mounting plate 21 to rotate. This causes the rotating mounting plate 21 to drive the automatic robotic arm 22 and the drive box 23 to approach the die-cast part on the lower pressure plate 12. The automatic robotic arm 22 can drive the drive box 23 and the grinding block 24 to move, which is beneficial for grinding the outer side of the die-cast part.
[0076] refer to Figures 1-10 As shown, auxiliary boxes 25 are provided on both sides of the drive box 23. Inside each auxiliary box 25, a drive rod 254 is mounted via a mounting rod 253. A fan blade 255 is provided at the lower end of the drive rod 254, and a driven block 252 is provided at the upper end. A tooth 1 is provided on the outer side of the driven block 252. An active block 251 is provided at the outer end of the drive rod 232. A tooth 252 meshes with the tooth 1 on the outer side of the active block 251. The outer end of the active block 251 extends into the inner part of the auxiliary box 25. When in use, the drive motor 231 drives the grinding block 24 to rotate via the drive rod 232 for grinding, and also drives the active block 251 at the outer end of the drive rod 232 to rotate. The active block 251 meshes with the driven block 252 and rotates, thereby driving the fan blade 255 to rotate. This allows the fan blade 255 to rotate while grinding, thus blowing the airflow downwards to prevent the debris from flying upwards. It can also blow the debris ground off the die casting away from the die casting surface to avoid affecting the grinding efficiency.
[0077] The diameter of the driving block 251 is larger than that of the driven block 252, which means that during transmission, the speed of the driving block 251 is greater than that of the driven block 252. In other words, the rotation speed of the driving rod 254 is greater than that of the driving rod 232, which makes the fan blade plate 255 rotate faster and thus achieve a better blowing effect.
[0078] refer to Figures 1-10As shown, a connecting hole is provided on one side of the bottom of the auxiliary box 25. One end of the connecting hole is connected to a connecting pipe 256. The connecting pipe 256 is located inside the drive box 23. The connecting pipe 256 is set in a 7-shape. The bottom end of the connecting pipe 256 passes through the bottom end of the drive box 23 and extends to the outside of the drive box 23. The bottom end of the connecting pipe 256 is located above the grinding block 24, so that the airflow generated by the rotation of the fan blade 255 can be blown to the upper end of the grinding block 24 through the connecting pipe 256, which can increase the airflow and thus cool down the grinding block 24. It can also clean the dust and other impurities accumulated on the upper end of the grinding block 24.
[0079] In use, by activating the hydraulic cylinder, the upper pressure plate 14 moves downward and engages with the lower pressure plate 12 below it, thus stamping the die-cast part into shape. After die-casting, the moving component moves the drive box 23 and grinding block 24 closer to the die-cast part, and simultaneously activates the drive motor 231. The drive motor 231 drives the grinding block 24 to rotate via the drive rod 232, which is beneficial for grinding the outer side of the die-cast part. When the drive rod 232 rotates, it also drives the active block 251 at the outer end of the drive rod 232 to rotate. The active block 251 meshes with the driven block 252 and rotates, thereby driving the fan blade 255 to rotate. This allows the fan blade 255 to rotate while grinding, thus blowing air downward to prevent debris from flying upward and blowing away the debris ground off the die-cast part from its surface. During grinding, the moving component also drives the drive box 23 and grinding block 24 closer to the die-cast part. The pusher 30 pushes the push box 31 and the absorption plate 32 to move closer to the die casting, so that the absorption plate 32 can absorb the grinding debris during grinding and prevent the debris from flying around. When the push box 31 moves, it can also drive the cleaning components one, two and three to work, which is conducive to cleaning the debris that has not fallen off the filter plate 111, so that it passes through the filter plate 111 and falls to the upper end of the receiving plate 36 inside the bottom box 10. Furthermore, when the push box 31 moves, it can also drive the moving body 44 to move through the cooperating rod 43. During the movement of the moving body 44, the top plate 40 is lifted upward, which can further lift the die casting a distance, so that the die casting can be ground and repaired after it is lifted. After grinding, the workers can remove the die casting and manually finely grind and repair the small parts.
[0080] The present invention facilitates the installation of the cleaning box 20 through its installation mechanism, and also facilitates disassembly and maintenance. It is simple to operate. The cleaning box 20 can clean the ultraviolet disinfection lamp inside the disinfection tube 10 without affecting its disinfection work. In addition, with the help of the adjustment component, the rotation angle of the cleaning nozzle 24 can be adjusted, which is conducive to cleaning from multiple angles, making the cleaning work more efficient and beneficial to long-term use.
[0081] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stamping device for shaping die-cast parts, characterized in that, include: The bottom box (10), the upper shell (13) located at the upper end of the bottom box (10), and the stamping mechanism, the stamping mechanism including the lower pressure plate (12), the hydraulic cylinder and the upper pressure plate (14), the upper end of the bottom box (10) is provided with a processing plate (11), the inside of the processing plate (11) is provided with a filter plate (111), the filter plate (111) is provided with several sets of through holes, the outside of the bottom box (10) is provided with a box door, the lower pressure plate (12) is detachably installed in the middle of the upper end of the processing plate (11), the hydraulic cylinder is installed at the top inside the upper shell (13), the output end of the hydraulic cylinder is connected to the upper pressure plate (14), and the upper pressure plate (14) is located above the lower pressure plate (12); The upper housing (13) has a shaping mechanism on both sides inside. The shaping mechanism includes a moving component, a drive box (23) and a grinding block (24). The moving component is provided on both sides inside the upper housing (13). The moving component is connected to the drive box (23). The drive box (23) is connected to the grinding block (24). The drive box (23) is equipped with a drive motor (231), and the output end of the drive motor (231) is connected to a drive rod (232). One end of the drive rod (232) is connected to the grinding block (24). The upper end of the bottom box (10) is also provided with an absorption mechanism, which includes a pusher (30), a push box (31) and an absorption plate (32). The pusher (30) is provided on both inner walls of the upper shell (13). One end of the pusher (30) is connected to the push box (31). The absorption plate (32) is detachably installed on one side of the push box (31). A cleaning component is provided at the lower end of the push box (31). The bottom box (10) is equipped with a receiving plate (36). The cleaning component includes a mounting bracket (311), a mounting shaft (312), a mounting cylinder (313), and brush bristles. The mounting shaft (312) is mounted on the lower side of the push box (31) via the mounting bracket (311). The mounting cylinder (313) is mounted on the outer end of the mounting shaft (312), and brush bristles are provided on the outer end of the mounting cylinder (313). The push box (31) is equipped with a transmission assembly (315) that can drive the mounting cylinder (313) to rotate. The transmission assembly (315) includes a first transmission shaft (3151), a first transmission disc (3154), a second transmission disc (3155), a second transmission shaft (3156), a third transmission disc (3157), and a fourth transmission disc (3158). The first transmission shaft (3151) is located inside one side of the push box (31), and the first transmission disc (3154) is mounted on the outer side of one end of the first transmission shaft (3151). The other side of the push box (31) is located inside... The transmission shaft two (3156) is provided, and the transmission disc two (3155) is installed on the outer side of one end of the transmission shaft two (3156). The transmission disc two (3155) and the transmission disc one (3154) are connected by a transmission belt. The transmission disc four (3158) is also installed on the outer side of the transmission shaft two (3156) located on the side of the transmission disc two (3155). The transmission disc three (3157) is installed on the outer side of one end of the mounting shaft (312). The transmission disc three (3157) and the transmission disc four (3158) are connected by a transmission belt. Both ends of the drive shaft (3151) pass through the push box (31) and are connected to the drive gear (3152). The inner walls on both sides of the bottom end of the upper housing (13) are provided with mounting grooves, and the inside of the mounting grooves is provided with a drive rack (3153) that meshes with the drive gear (3152). The diameter of the fourth transmission disc (3158) is larger than the diameter of the third transmission disc (3157); The push box (31) is connected to a slider (33) at the bottom center, and the processing plate (11) is provided with a groove (112) that cooperates with the slider (33).
2. The stamping device for shaping die-cast parts according to claim 1, characterized in that: The push box (31) is also equipped with a cleaning component two, which includes a power component, a linkage rod (316) and a fan blade plate two (317). The power component is connected to the fan blade plate two (317) through the linkage rod (316). An air outlet slot is opened on one side of the bottom of the push box (31), and the fan blade plate two (317) is located inside the air outlet slot. The power assembly includes a transmission disk five (3161), a transmission shaft three (3162), a transmission disk six (3163), a bevel gear one (3164), and a bevel gear two (3165). The transmission disk five (3161) is also installed on the outer end of the transmission shaft one (3151). The transmission shaft three (3162) is located at the bottom of the push box (31) below the transmission disk five (3161). The transmission disk six (3163) is installed on the outer end of the transmission shaft three (3162). The transmission disk six (3163) is connected to the transmission disk five (3161) via a transmission belt. The bevel gear one (3164) is also installed on the outer end of the transmission shaft three (3162). The end of the linkage rod (316) away from the fan blade plate two (317) is connected to the bevel gear two (3165). The bevel gear two (3165) meshes with the bevel gear one (3164).
3. A stamping device for shaping die-cast parts according to claim 2, characterized in that: The bottom of the push box (31) is also provided with a cleaning component three, which includes a scraper (314), an upper connecting rod (3141) and a lower connecting rod (3142). Several sets of the upper connecting rods (3141) are also connected to one side of the bottom of the push box (31). The lower end of the upper connecting rod (3141) is provided with the lower connecting rod (3142). The lower end of the lower connecting rod (3142) is connected with the scraper (314). The scraper (314) is set as a cone shape, and the bottom end of the scraper (314) is set as a pointed tip. The upper connecting rod (3141) and the lower connecting rod (3142) are slidably connected. A buffer spring (3143) is provided inside the upper end of the lower connecting rod (3142), and the upper end of the buffer spring (3143) is connected to the bottom end of the upper connecting rod (3141).
4. A stamping device for shaping die-cast parts according to claim 3, characterized in that: The absorption plate (32) has multiple absorption ports (321) on one side, and a connecting pipe (34) is connected to the other side of the absorption plate (32). One end of the connecting pipe (34) passes through the push box (31), the slider (33) and is connected to the suction device (35). The absorber plate (32) has a connecting channel (322) inside, and the connecting pipe (34) is connected to the absorber port (321) through the connecting channel (322); Each of the absorption ports (321) is equipped with a filter screen (323). The outer diameter of the absorption port (321) is larger than its inner diameter.
5. A stamping device for shaping die-cast parts according to claim 1, characterized in that: The bottom box (10) is provided with a pushing mechanism, which includes a top plate (40), a push rod (41), a mating block (42), a mating rod (43), and a moving body (44). The bottom pressure plate (12) has a groove inside, and the top plate (40) is provided inside the groove. The bottom end of the top plate (40) is connected to the push rod (41). The bottom end of the push rod (41) passes through the bottom pressure plate (12) and the processing plate (11) in sequence and is detachably connected to the mating block (42). The bottom end of the mating block (42) is set as a smooth arc surface. The bottom box (10) is also provided with the moving body (44). The moving body (44) is located at the bottom end of the mating block (42). The upper end of the moving body (44) has an inclined groove (441) that mates with the mating block (42). The bottom surface of the inclined groove (441) is set as an inclined arc surface. The pushing mechanism also includes a cooperating rod (43), the bottom end of a set of sliders (33) is connected to the cooperating rod (43), the cooperating rod (43) is set in an L shape, and one end of the cooperating rod (43) is connected to the moving body (44); The bottom end of the processing plate (11) is connected to a support rod (45), and the bottom end of the support rod (45) is connected to a support sleeve. The support sleeve has a sliding hole that cooperates with the mating rod (43) inside, and the support sleeve is slidably connected to the mating rod (43).
6. A stamping device for shaping die-cast parts according to claim 1, characterized in that: The moving component includes a cylinder (20), a rotating mounting plate (21), and an automatic robotic arm (22). The rotating mounting plate (21) is hinged to both sides of the interior of the upper housing (13). The automatic robotic arm (22) is provided on one side of the rotating mounting plate (21). One end of the automatic robotic arm (22) is connected to the drive box (23). The cylinder (20) is installed on both inner walls of the upper housing (13). The output end of the cylinder (20) is connected to the rotating mounting plate (21) through a hinge.
7. A stamping device for shaping die-cast parts according to claim 1, characterized in that: Auxiliary boxes (25) are provided on both sides of the drive box (23). A drive rod (254) is installed inside the auxiliary box (25) via a mounting rod (253). A fan blade plate (255) is provided at the lower end of the drive rod (254). A driven block (252) is provided at the upper end of the drive rod (254). A tooth is provided on the outer side of the driven block (252). An active block (251) is provided at the outer end of the drive rod (232). A tooth is provided on the outer side of the active block (251) that meshes with the tooth. The outer end of the active block (251) extends into the interior of the auxiliary box (25). The diameter of the active block (251) is larger than the diameter of the driven block (252).
8. A stamping device for shaping die-cast parts according to claim 7, characterized in that: The auxiliary box (25) has a connecting hole on one side of its bottom end. One end of the connecting hole is connected to a connecting pipe (256). The connecting pipe (256) is located inside the drive box (23). The connecting pipe (256) is shaped like a 7. The bottom end of the connecting pipe (256) passes through the bottom end of the drive box (23) and extends to the outside of the drive box (23). The bottom end of the connecting pipe (256) is located above the grinding block (24).
Citation Information
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