An integrated laser repair device
Through the modular design of integrated laser repair equipment and quick switch joint connection, a variety of laser processing methods are integrated, and the problems of existing equipment are solved by large size, heavy weight and multi-robot interference, realizing the miniaturization and efficient repair of the equipment.
Patent Information
- Application Number
- CN202311156507.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-08
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2043-09-08
AI Technical Summary
The existing weapons and equipment are large in size, heavy in weight, and costly during training and combat. It is easy to interfere during operation of multiple robots, making it difficult to achieve fast and convenient repair.
It adopts integrated laser repair equipment, integrates multiple laser processing methods, and shares a set of back-end components. It connects the laser processing head through modular design and quick change joints to simplify the structure, reduce the size and weight of the equipment, and avoids multiple robot interference.
It realizes the miniaturization and lightweight of the equipment, reduces costs, improves the maneuverability and ensures a fast and convenient repair effect.
Smart Images

Figure CN117428325B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of weapon assembly repair, and in particular to an integrated laser repair device. Background Art
[0002] During combat or training, weapon equipment is prone to various damages. At this time, in order to quickly restore the function of the weapon equipment and ensure the continuous combat effectiveness of the troops, it is necessary to move the mobile laser repair device to the location of the equipment and quickly repair the damage of the weapon equipment in the field environment.
[0003] Currently, the damages that often occur to weapon equipment during training and combat include cracks, perforations, corrosion, and fractures, etc. For the repair of component damages, it is first necessary to remove the residual damages, and then perform in-situ repair. Sometimes, post-treatment such as heat treatment and stress relief is also required after the repair. To complete the above steps, multiple robots usually need to be configured, and each robot is respectively equipped with different laser processing heads, such as laser welding heads, laser cutting heads, laser cladding heads, etc., to perform different processing operations respectively. The repair device needs to provide a set of backend components for each robot to support the normal operation of the corresponding laser processing head. Such repeated configuration of multiple sets of backend components will cause structural redundancy, occupy a large amount of space of the repair device, make the volume of the laser repair device large, the weight heavy, and the cost too high, which is not conducive to the popularization of the laser repair device.
[0004] In view of this, the present invention is specifically proposed. Summary of the Invention
[0005] The present invention provides an integrated laser repair device.
[0006] The present invention adopts the following technical solutions:
[0007] An integrated laser repair device, comprising:
[0008] A robot, the robot having a robotic arm;
[0009] Only one set of backend components, at least part of the backend components being connected to the robotic arm, the backend components including a laser module, a powder feeder module, and a shielding gas device;
[0010] A front-end component, the front-end component including a plurality of different types of laser processing heads, each of the laser processing heads being detachably connectable to the robotic arm selectively, and the laser processing heads being in communication with the backend components.
[0011] Optionally, the laser processing head has a fiber optic connection port;
[0012] The laser module includes an optical fiber, and the optical fiber is detachably connected to the fiber optic connection port.
[0013] Optionally, a first connection seat is provided on the robotic arm;
[0014] The powder feeder module and the shielding gas device are respectively connected to the first connection seat;
[0015] The laser processing head has a second connection seat;
[0016] The first connection seat and the second connection seat are detachably connected;
[0017] In a state where the first connection seat and the second connection seat are connected, the powder feeder module and the shielding gas device communicate with the laser processing head.
[0018] Optionally, the laser repair device includes a storage rack, and each of the laser processing heads is detachably mounted on the storage rack.
[0019] Optionally, the integrated laser repair device includes a box shell, and the box shell has an opening and a door body for closing or opening the opening;
[0020] The robot, the front-end component and the back-end component are all arranged inside the box shell;
[0021] The robotic arm of the robot can extend out of the opening.
[0022] Optionally, the integrated laser repair device includes a track assembly and a hoisting device, the track assembly is arranged inside the box shell, and the track assembly extends to the opening;
[0023] The hoisting device is slidably connected to the track assembly.
[0024] Optionally, the integrated laser repair device includes a plurality of lifting mechanisms, each of the lifting mechanisms is respectively arranged at different parts of the box shell, and each of the lifting mechanisms can perform lifting motion to lift or lower the box shell.
[0025] Optionally, the integrated laser repair device includes a traveling device, the traveling device is detachably connected to the box shell, and the traveling device is used to drive the box shell to move.
[0026] Optionally, the integrated laser repair device includes an integrated laser repair processing platform, and the integrated laser repair processing platform is arranged inside the box shell;
[0027] The integrated laser repair processing platform and the robot are arranged in sequence along the width direction of the box shell.
[0028] Optionally, the integrated laser repair processing platform includes a through laser processing rack and a non-through laser processing rack.
[0029] By adopting the above technical solutions, the present invention has the following beneficial effects:
[0030] The integrated laser repair equipment of the present application integrates a variety of laser processing means. By sharing a set of backends, the structure is simplified, the volume and weight of the equipment are greatly reduced, the cost is lowered, and at the same time, only one robot is set, avoiding the interference problem during the mutual operation of multiple robots and multiple workstations, and improving the mobile carrying capacity.
[0031] The following further describes in detail the specific implementation manners of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The accompanying drawings, as part of this application, are used to provide a further understanding of the present invention. The schematic embodiments and descriptions thereof of the present invention are used to explain the present invention, but do not constitute an improper limitation to the present invention. Obviously, the accompanying drawings in the following description are only some embodiments, and those of ordinary skill in the art can obtain other drawings based on these drawings without creative efforts. In the drawings:
[0033] Figure 1 is a schematic view of the external structure of the integrated laser repair equipment provided by the embodiment of the present application;
[0034] Figure 2 is a schematic view of the internal structure of the integrated laser repair equipment provided by the embodiment of the present application;
[0035] Figure 3 is a partial schematic view of the integrated laser repair equipment provided by the embodiment of the present application with the door in the open state;
[0036] Figure 4 is Figure 3 a top view schematic diagram of;
[0037] Figure 5 is a state diagram of installing multiple laser processing heads on the storage rack of the integrated laser repair equipment provided by the embodiment of the present application;
[0038] Figure 6 is a schematic view of the structure of the integrated laser repair processing platform of the integrated laser repair equipment provided by the embodiment of the present application;
[0039] Figure 7 is a top view perspective diagram of the track assembly of the integrated laser repair equipment provided by the embodiment of the present application;
[0040] Figure 8 is Figure 7 another perspective view of;
[0041] Figure 9An elevation view of the sliding rail of the track assembly of the integrated laser repair device provided by the embodiment of the present application when the sliding rail slides to a state where a part extends out of the fixed rail;
[0042] Figure 10 A partial structure diagram of the track assembly of the integrated laser repair device provided by the embodiment of the present application;
[0043] Figure 11 A state diagram of the integrated laser repair device provided by the embodiment of the present application with a plurality of lifting devices arranged on the periphery of the casing;
[0044] Figure 12 For Figure 11 A schematic diagram of the folding state of each lifting device in;
[0045] Figure 13 A schematic structural diagram of the lifting device on the periphery of the casing of the integrated laser repair device provided by the embodiment of the present application;
[0046] Figure 14 An internal structural schematic diagram of the partial structure of the lifting device of the integrated laser repair device provided by the embodiment of the present application;
[0047] Figure 15 A three-dimensional structural schematic diagram of the traveling device of the integrated laser repair device provided by the embodiment of the present application;
[0048] Figure 16 An internal structural schematic diagram of the traveling device of the integrated laser repair device provided by the embodiment of the present application;
[0049] Figure 17 A schematic diagram of the matching structure of the coupling assembly of the traveling device of the integrated laser repair device provided by the embodiment of the present application and the first connecting plate on the casing;
[0050] Figure 18 A schematic diagram of the coupling assembly of the traveling device of the integrated laser repair device provided by the embodiment of the present application and the first connecting plate in a combined state;
[0051] Figure 19 For Figure 18 Another perspective view of the partial structure in;
[0052] Figure 20 A schematic diagram of the matching structure of the generator and the guide rail assembly of the integrated laser repair device provided by the embodiment of the present application;
[0053] Figure 21 For Figure 20 Another perspective view of;
[0054] Figure 22State diagram of the generator of the integrated laser repair device provided by the embodiment of the present application sliding along the unfolded guide rail assembly;
[0055] Figure 23 Schematic diagram of the folded state of the guide rail assembly of the integrated laser repair device provided by the embodiment of the present application.
[0056] In the figure: 1. Integrated laser repair processing platform; 11. Penetrating laser processing frame; 12. Non-penetrating laser processing frame; 13. Active rotation mechanism; 131. Motor; 132. First turntable; 1321. Lapping plate; 14. Driven rotation mechanism; 15. First box body; 16. Second box body; 17. Lifting cooperation part; 18. Collection box; 19. Bottom platform; 21. Track assembly; 211. Fixed rail; 2111. Second connecting ear; 212. Sliding rail; 2121. Second rail body; 2122. Third rail body; 2123. First roller; 2124. Grip part; 2125. First connecting ear; 2126. Limiting part; 22. Lifting device; 23. Locking part; 231. Limiting pin; 24. Elastic part; 3. Lifting device; 3a. Top seat; 3b. Bottom seat; 31. Bracket; 31a. Lead screw; 31b. Longitudinal transmission rod; 311. Second connecting plate; 312. Locking assembly; 3121. Bush; 3122. Pin shaft; 3123. Pulling rope; 32. Leg; 33. Driving part; 34. Horizontal transmission rod; 4. Traveling device; 41. Main frame; 411. Intermediate groove; 412. Positioning groove; 413. Screw; 4131. Worm gear; 414. Lifting column; 415. Driving part; 4151. Worm; 42. Combining assembly; 421. Block; 422. Rotating shaft; 423. Operating rod; 424. Locking cooperation sleeve; 43. Wheel assembly; 51. Support rail; 511. Second rail; 52. Folding rail; 521. First rail; 522. First cross beam; 523. Second cross beam; 53. Pulling device; 54. Bottom frame; 6. Generator; 61. Locking cooperation frame; 71. Laser module; 711. Water chiller; 712. Voltage stabilizer; 713. Laser; 72. Powder feeder module; 73. Protection gas device; 74. Storage rack; 75. Laser cleaning machine; 8. Laser processing head; 81. Optical fiber connection port; 82. Second connecting seat; 9. Box shell; 91. First connecting plate; 92. Mounting plate; 921. Card hole; 92. Door body; a. Robot.
[0057] It should be noted that these drawings and text descriptions are not intended to limit the scope of the concept of the present invention in any way, but to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed implementation manners
[0058] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0059] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0060] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0061] See Figures 1 to 23 As shown, an integrated laser repair device provided by an embodiment of the present application includes: a robot a, a front-end component, and only one set of back-end components. The robot a has a robotic arm, and at least a part of the back-end component is connected to the robotic arm. The back-end component includes a laser module 71, a powder feeder module 72, and a protective gas device 73. The front-end component includes a plurality of different types of laser processing heads 8. Each of the laser processing heads 8 can be detachably connected to the robotic arm selectively, and the laser processing head 8 is in communication with the back-end component.
[0062] The integrated laser repair device of the present application integrates a variety of laser processing means. By sharing one set of back-end components, the structure is simplified, the volume and weight of the device are greatly reduced, the cost is lowered. At the same time, only one robot a is set, avoiding the interference problem during the mutual operation of multiple robot as and multiple workstations, and improving the mobile carrying capacity.
[0063] The integrated laser repair device of the present application adopts a modular design concept. The back-end component and the front-end component can be connected and communicated through a quick-change joint. By separating the front-end and the back-end used for laser repair, a second quick-change joint is connected to the laser processing head 8, and a first quick-change joint is provided on the back-end component. When the second quick-change joint and the first quick-change joint are connected, the communication between the laser processing head 8 and the back-end component is naturally realized. The two quick-change joints integrate laser optical fibers, cooling water pipes, protective gas pipes, compressed air pipes, powder feeder pipes, etc. During use, only the required laser processing head 8 needs to be replaced.
[0064] Each laser processing head 8 of the front-end component includes, but is not limited to, a welding head, a hand-held welding head, a laser cutting head, a laser cladding head, a laser cleaning head, a laser shock peening head, a laser surface heat treatment head, a laser stress relieving head, etc. During use, only the corresponding laser processing head 8 needs to be installed on the robotic arm and connected to the rear-end component.
[0065] In a possible implementation, as shown in Figure 5 The laser processing head 8 has an optical fiber connection port 81, and the laser module 71 includes an optical fiber, which is detachably connected to the optical fiber connection port 81.
[0066] As shown in Figures 2 to 4 The laser module 71 includes a water chiller 711, a voltage stabilizer 712, and a laser 713. The water chiller 711 is used to cool the laser 713 with water. The voltage stabilizer 712 provides the electrical energy required by the laser module 71. The laser 713 is connected with an optical fiber, and the optical fiber is connected to the optical fiber connection port 81 of the laser processing head 8 to provide laser energy. A power distribution cabinet and so on are also provided inside the laser repair equipment.
[0067] In a possible implementation, as shown in Figure 4 and Figure 5 A first connection seat is provided on the robotic arm. The powder feeder module 72 and the shielding gas device 73 are respectively connected to the first connection seat. The laser processing head 8 has a second connection seat 82. The first connection seat and the second connection seat 82 are detachably connected. In a state where the first connection seat and the second connection seat 82 are connected, the powder feeder module 72 and the shielding gas device 73 communicate with the laser processing head 8. The first connection seat and the second connection seat 82 can be a matching first quick-change joint and second quick-change joint. Cooling water pipes, shielding gas pipes, compressed air pipes, powder feeder pipes, etc. are integrated on both connection seats. In a state where the first connection seat and the second connection seat 82 are connected, their cooling water pipes, shielding gas pipes, compressed air pipes, powder feeder pipes, etc. are respectively communicated to ensure that the laser processing head 8 can work normally. When different processing methods are required, only the required type of laser processing head 8 needs to be replaced.
[0068] It should be noted that the first connection seat can belong to the end structure of the rear-end component, which can be fixedly installed on the robotic arm, and the laser processing head 8 can be directly connected to the first connection seat through the second connection seat 82, and the second connection seat 82 may not have direct contact with the robotic arm.
[0069] As shown in Figure 3 and Figure 4As shown, the powder feeder module 72 may include a powder tank placement box, a powder feeder, and so on. The protective gas device 73 is used to provide a protective gas during the welding process to ensure the welding quality. The integrated laser repair device further includes a box housing 9, and the robot a, the front-end component, and the back-end component are all arranged inside the box housing 9. A robot control cabinet, an operation box, a pneumatic control cabinet, a laser cleaning machine 75, an air compressor, and so on are also arranged inside the box housing 9.
[0070] In a possible implementation, refer to Figure 4 and Figure 5 As shown, the laser repair device includes a storage rack 74, and each of the laser processing heads 8 is detachably mounted on the storage rack 74. To use a specific laser processing head 8, simply remove the corresponding laser processing head 8 from the storage rack 74. The replaced laser processing head 8 can then be re-hung on the storage rack 74.
[0071] In a possible implementation, refer to Figure 3 As shown, the integrated laser repair device includes a box housing 9, the box housing 9 has an opening and a door body 92 for closing or opening the opening, the robot a, the front-end component, and the back-end component are all arranged inside the box housing 9, and the robotic arm of the robot a can extend out of the opening. The robot a can be a six-axis robot a, which can extend out of the box housing 9 for convenient in-situ repair.
[0072] The integrated laser repair device includes an integrated laser repair processing platform 1, the integrated laser repair processing platform 1 is arranged inside the box housing 9, the integrated laser repair processing platform 1 and the robot a are arranged in sequence along the width direction of the box housing 9. The integrated laser repair processing platform 1 is convenient for carrying the parts unloaded from the weapon equipment, and the robot can conveniently repair the parts on the integrated laser repair processing platform 1.
[0073] Embodiment 1
[0074] Refer to Figure 2 and Figure 6 As shown, the embodiment of the present application will be described in detail for the integrated laser repair processing platform 1, which includes: a main body part, a through-laser processing rack 11, and a non-through-laser processing rack 12. The through-laser processing rack 11 is movably arranged on the main body part, and the through-laser processing rack 11 has a hollow area. The non-through-laser processing rack 12 is arranged on the main body part, and the through-laser processing rack 11 and the non-through-laser processing rack 12 are arranged in sequence longitudinally. The integrated laser repair processing platform 1 has a first mode and a second mode. In the first mode, refer to Figure 6As shown, the non-penetrating laser processing frame 12 is in the working position. The non-penetrating laser processing frame 12 is located directly above the penetrating laser processing frame 11 and is in a horizontal state, facilitating the loading of the part to be processed. The working position is the position directly above the penetrating laser processing frame 11, which is convenient for operations such as laser cladding, laser cleaning, and laser shock peening. In the second mode, the non-penetrating laser processing frame 12 deviates from the working position, and the penetrating laser processing frame 11 is no longer blocked by the non-penetrating laser processing frame 12, facilitating operations such as laser cutting, laser welding, and laser drilling on the penetrating laser processing frame 11.
[0075] The integrated laser repair processing platform 1 of the present application integrates the functions of two types of workbenches, namely penetrating and non-penetrating, reducing the volume and weight of the device and lowering the manufacturing cost.
[0076] In a possible implementation, the integrated laser repair processing platform 1 includes a driving component. The driving component is disposed on the main body member, and the non-penetrating laser processing frame 12 is connected to the driving component. The driving component drives the non-penetrating laser processing frame 12 to move to the working position or deviate from the working position. Adjusting the position of the non-penetrating laser processing frame 12 by rotation has a simple structure and is conducive to reducing the structural cost.
[0077] In a possible implementation, the driving component includes an active rotation mechanism 13. The non-penetrating laser processing frame 12 is connected to the active rotation mechanism 13. In the first mode, the active rotation mechanism 13 drives the non-penetrating laser processing frame 12 to rotate to the working position, and the non-penetrating laser processing frame 12 and the penetrating laser processing frame 11 are substantially parallel. In the second mode, the active rotation mechanism 13 drives the non-penetrating laser processing frame 12 to rotate perpendicular to the penetrating laser processing frame 11.
[0078] The driving component can include a KUKA servo motor. By controlling the rotation angle of the KUKA servo motor, the integrated laser repair processing platform 1 can be adjusted to the first mode or the second mode. The structure is simple, the control method is also simple, and the cost is effectively reduced.
[0079] Specifically, the active rotation mechanism 13 includes a motor 131 and a first turntable 132. The motor 131 is disposed on the main body member, and the first turntable 132 is connected to the output shaft of the motor 131. The non-penetrating laser processing frame 12 is perpendicularly connected to the edge of the first turntable 132. The non-penetrating laser processing frame 12 is located at an eccentric position of the first turntable 132. During the process of the motor 131 driving the first turntable 132 to rotate, the mode can be automatically adjusted. When the first turntable 132 rotates to a position where the non-penetrating laser processing frame 12 is parallel to the penetrating laser processing frame 11, the non-penetrating laser processing frame 12 covers directly above the penetrating laser processing frame 11, and the integrated laser repair processing platform 1 is in the first mode. When the motor 131 drives the first turntable 132 to continue rotating by ninety degrees, the non-penetrating laser processing frame 12 is perpendicular to the penetrating laser processing frame 11 and is located at a position offset from the center on one side of the top of the penetrating laser processing frame 11, without interfering with the repair operation of the workpiece on the penetrating laser processing frame 11.
[0080] The motor 131 of the integrated laser repair processing platform 1 can drive the non-penetrating laser processing frame 12 to rotate to a vertical state. At this time, the penetrating processing technology of flat parts can be carried out on the lower penetrating laser processing frame 11. During processing, the parts can be fixed by the elbow clamps around. The debris and residues generated during processing can fall into the lower collection box 18, which is convenient for cleaning the residues. The setting method of the collection box 18 will be described in detail below.
[0081] In a possible implementation, a lapping plate 1321 is connected to the edge of the first turntable 132, and the non-penetrating laser processing frame 12 is adhesively connected to the lapping plate 1321.
[0082] The non-penetrating laser processing frame 12 can be connected to the lapping plate 1321 by means of fasteners, snap connection or welding. The setting of the lapping plate 1321 facilitates the connection and assembly of the non-penetrating laser processing frame 12 and the first turntable 132, and significantly improves the stability of the assembly structure.
[0083] In a possible implementation, the drive assembly includes a driven rotation mechanism 14. The main body member includes a first box body 15 and a second box body 16. The first box body 15 and the second box body 16 are arranged at intervals. The active rotation mechanism 13 is disposed on the first box body 15, the driven rotation mechanism 14 is disposed on the second box body 16, one end of the non-penetrating laser processing frame 12 is connected to the active rotation mechanism 13, and the other end of the non-penetrating laser processing frame 12 is connected to the driven rotation mechanism 14.
[0084] By setting the first box body 15 and the second box body 16, it is convenient to set the active rotation mechanism 13 on the first box body 15 and the driven rotation mechanism 14 on the second box body 16. Both ends of the non-penetrating laser processing frame 12 are respectively connected to the active rotation mechanism 13 and the driven rotation mechanism 14. The active rotation mechanism 13 and the driven rotation mechanism 14 can stably support the non-penetrating laser processing frame 12. In the first mode, the non-penetrating laser processing frame 12 is not prone to problems such as tilting or deformation.
[0085] In a possible implementation, the driven rotation mechanism 14 includes a second turntable. The second turntable is rotatably connected to the second box body 16. The end of the non-penetrating laser processing frame 12 is vertically connected to the edge of the second turntable. The connection structure between the non-penetrating laser processing frame 12 and the second turntable can refer to the connection structure between the non-penetrating laser processing frame 12 and the first turntable 132.
[0086] The integrated laser repair processing platform 1 can perform non-penetrating laser processing on various flat parts by setting the non-penetrating laser processing frame 12 connected to the connecting motor 131. The non-penetrating laser processing frame 12 can also be rotated by the motor 131 to realize non-penetrating laser processing of rotary parts, effectively avoiding the interference of the fixture, reducing the labor intensity of the operator, and better ensuring the quality of laser processing.
[0087] In a possible implementation, hoisting matching parts 17 are provided on the first box body 15 and the second box body 16. It is convenient to lift the integrated laser repair processing platform 1 by a crane, which facilitates the disassembly and assembly of the laser repair processing platform 1.
[0088] In a possible implementation, the integrated laser repair processing platform 1 includes a collection box 18. The main body has a bottom platform 19. The penetrating laser processing frame 11 is connected to the bottom platform 19. There is a gap cavity between the penetrating laser processing frame 11 and the bottom platform 19. The collection box 18 is located in the gap cavity.
[0089] The integrated laser repair processing platform 1 of the present application is a general processing platform, which is applicable to laser integrated repair equipment. A single processing platform 1 can be used in combination with non-penetrating and penetrating laser processing methods. The non-penetrating processing that can be performed includes laser cladding, laser cleaning, laser shock peening, etc., and the penetrating processing includes laser cutting, laser welding, laser drilling, etc., avoiding the problems of large volume, heavy weight and mutual interference of multiple workbenches during work.
[0090] The integrated laser repair and processing platform 1 is disposed within the housing 9. A robot a is also disposed within the housing 9. The robot a has a robotic arm, and a laser processing head 8 can be disposed on the robotic arm. The robot a and the integrated laser repair and processing platform 1 cooperate to repair workpieces. The robot a and the integrated laser repair and processing platform 1 can be communicatively connected, and data can be transmitted between the two, and the two cooperate to complete the repair and processing of workpieces.
[0091] In the embodiment of the present application, in order to reduce the volume and weight of the equipment and integrate various laser repair means into one device, an integrated laser repair and processing platform 1 integrating support and laser penetration is developed, which reduces the structure and volume and meets the requirements of a laser repair device. The non-penetrating laser processing frame 12 of the integrated laser repair and processing platform 1 can be driven by a KUKA servo motor 131 to adjust the angle, and can be linked with the laser processing robot a, thereby realizing the non-penetrating laser processing process of more complex parts.
[0092] Embodiment 2
[0093] See Figure 2 and Figures 7 to 10 As shown in, the embodiment of the present application further details the integrated laser repair device, which includes: a housing 9, a door body 92, a maintenance component, a track component 21, and a hoisting device 22. The housing 9 has a cavity and an opening communicating with the cavity. The door body 92 is disposed on the housing 9, and the door body 92 is used to open or close the opening. The maintenance component is disposed within the housing 9. The track component 21 is disposed within the housing 9, and the track component 21 extends to the opening. The hoisting device 22 is slidably connected to the track component 21.
[0094] The housing 9 of the integrated repair device of the present application is provided with a door body. For small-sized parts that need to be repaired off-site, they can be hoisted to the integrated laser repair and processing platform 1 inside the housing 9 at the opening by means of the hoisting device 22 configured on the housing 9 for repair, reducing the physical labor of the operator and improving work efficiency. The maintenance component can include the integrated laser repair and processing platform 1, the robot a, the front-end component, the rear-end component, and so on.
[0095] In a possible implementation, the housing 9 has a top wall and side walls disposed on the periphery of the top wall, and the track component 21 is connected to the top wall.
[0096] The track component 21 is disposed on the top wall, occupying a small internal space of the housing 9, not easily interfering with other internal structures, and having a high installation position, which is conducive to the hoisting device 22 to hoist and transfer repair parts.
[0097] In a possible implementation, the track assembly 21 includes a fixed rail 211 and a sliding rail 212. The fixed rail 211 is disposed on the top wall and extends to the opening. The sliding rail 212 is slidably connected to the fixed rail 211 and can slide along the fixed rail 211 to extend out of the opening or retract from the opening into the housing 9. The hoisting device 22 is slidably connected to the sliding rail 212. By providing the sliding rail 212, it is convenient to directly slide out of the housing 9. The hoisting device 22 can slide out of the housing 9 along the sliding rail 212, facilitating the connection of the repair part by a lifting rope and quickly transporting it to the laser repair processing platform 1 inside the housing 9, further facilitating the transportation of the repair part and reducing the physical labor of the operator.
[0098] The hoisting device 22 may include a winch, a hoist or other devices convenient for lifting or lowering the repair part.
[0099] The fixed rail 211 includes two first rail bodies arranged at intervals. The first rail body has a first rail groove. First rollers 2123 are respectively provided on both sides of the sliding rail 212, and the first rollers 2123 on both sides of the sliding rail 212 are respectively connected to the corresponding first rail grooves. Applying a force to the sliding rail 212 can drive the sliding rail 212 to move along the two first rail bodies of the fixed rail 211.
[0100] In a possible implementation, the sliding rail 212 includes two second rail bodies 2121 arranged at intervals and a third rail body 2122 disposed between the two second rail bodies 2121. The first rollers 2123 are provided on both of the two second rail bodies 2121. The hoisting device 22 is slidably connected to the third rail body 2122.
[0101] For example, a second rail groove is provided on the third rail body 2122, and a second roller is provided on the hoisting device 22. The second roller is connected to the second rail groove. A driving mechanism may be provided on the hoisting device 22, and the driving mechanism is in transmission connection with the second roller to drive the second roller to rotate, so that the hoisting device 22 can reciprocate along the third rail body 2122.
[0102] A grip portion 2124 is provided on the sliding rail 212. When moving the sliding rail 212, it is convenient for the operator to hold the grip portion 2124 and apply a force to the sliding rail 212, so that the sliding rail 212 moves along the fixed rail 211.
[0103] In a possible implementation, the integrated repair device convenient for transporting the repair part includes a locking mechanism. The locking mechanism is disposed on the fixed rail 211 and / or the sliding rail 212, and the locking mechanism is used to lock or unlock the sliding rail 212.
[0104] In this embodiment, when the sliding rail 212 is fully slid into the fixed rail 211, the sliding rail 212 can be locked by the locking mechanism. When it is necessary to slide the sliding rail 212 out of the housing 9, the locking mechanism needs to be operated to unlock the sliding rail 212 first, and then the position of the sliding rail 212 can be adjusted smoothly.
[0105] In a possible embodiment, as shown in Figure 10 The locking mechanism includes a first connecting ear 2125, a second connecting ear 2111 and a locking member 23. The first connecting ear 2125 is arranged on the sliding rail 212, the second connecting ear 2111 is arranged on the fixed rail 211. The first connecting ear 2125 has a through hole, the second connecting ear 2111 has a locking hole, and the locking member 23 is slidably arranged through the through hole. The locking member 23 can slide along the through hole to insert into or disengage from the locking hole. When the sliding rail 212 is fully slid into the fixed rail 211, the first connecting ear 2125 and the second connecting ear 2111 are located on the same straight line perpendicular to the moving direction of the sliding rail 212, which is convenient for the locking member 23 to penetrate the through hole and the locking hole at the same time to lock the sliding rail 212 and the fixed rail 211.
[0106] In a possible embodiment, the locking mechanism includes a limiting portion 2126 and an elastic member 24. The limiting portion 2126 is arranged on the sliding rail 212, a limiting pin 231 is arranged on the locking member 23, one end of the elastic member 24 abuts against the sliding rail 212, and the other end of the elastic member 24 abuts against the limiting pin 231. The sliding rail 212 has a locked state and an unlocked state. In the unlocked state, the limiting pin 231 abuts against the limiting portion 2126, and the elastic member 24 is in a compressed state. The locking member 23 is separated from the locking hole. In the locked state, the limiting pin 231 disengages from the limiting portion 2126, and the elastic member 24 elastically releases, pushing the locking member 23 to insert into the locking hole. The elastic member 24 can be a spring, which is sleeved on the locking member 23.
[0107] The limiting pin 231 and the locking member 23 are vertically connected. The limiting portion 2126 can include two limiting columns arranged on the sliding rail 212. The height of the limiting columns is greater than the length of the two sides of the limiting pin 231 protruding from the locking member 23. The two limiting columns are respectively arranged on both sides of the locking member 23. In the unlocked state, both ends of the limiting pin 231 abut against the two limiting columns respectively. If the locking member is rotated 90 degrees further, the limiting pin 231 disengages from the two limiting columns. Under the elastic force of the elastic member 24, the limiting member moves towards the second connecting ear 2111 and inserts into the locking hole on the second connecting ear 2111 to lock the sliding rail 212.
[0108] Embodiment III
[0109] See Figures 11 to 14 As shown, the embodiments of the present application provide a further detailed description of an integrated laser repair device. The integrated laser repair device includes: a plurality of lifting devices 3. The box housing 9 has a cavity. The repair assembly is disposed in the cavity. Each of the lifting devices 3 is respectively disposed at different parts of the box housing 9, and each of the lifting devices 3 can move up and down to lift or lower the box housing 9. The repair assembly may include a robot a, and a laser processing head 8 is connected to the robot a. The robotic arm of the robot a can extend out of the box housing 9 to perform in-situ repair on external equipment.
[0110] The integrated repair device of the present application has a lifting device 3, which can increase the height of the repair assembly, reduce the height difference between the repair assembly and the repair part, and facilitate in-situ repair. At the same time, the setting of the lifting device 3 eliminates the need for a crane for lifting, realizing the function of self-loading and unloading. When the lifting device 3 lifts the box housing 9, it is convenient for the transport vehicle to drive to the bottom of the box housing 9, and then the lifting device 3 retracts, so that the box housing 9 can be completely supported on the transport vehicle, facilitating transportation. Similarly, when disassembling the repair device from the transport vehicle, the lifting device 3 of the repair device can be first controlled to extend and support on the ground, so that the box housing 9 is higher than the transport vehicle, and then the transport vehicle is driven away, and the lifting device 3 can smoothly retract and lower the box housing 9.
[0111] In a possible implementation, each of the lifting devices 3 is respectively disposed on both sides of the box housing 9. When each of the lifting devices 3 is in the raised state, an avoidance space for the transport vehicle to drive into is formed between each of the lifting devices 3 and the box housing 9. One of the lifting devices 3 may be respectively disposed at each of the four corners of the box housing 9. The distance between the lifting devices 3 on both sides is greater than the width of the frame of the transport vehicle. When the box housing 9 is supported on the frame, the lifting devices 3 on both sides are respectively located on both sides of the frame in the width direction. The lifting devices 3 on both sides will not interfere with the frame of the transport vehicle.
[0112] In a possible implementation, the lifting device 3 includes a bracket 31 and a leg 32 disposed on the bracket 31. The bracket 31 is connected to the box housing 9, and the leg 32 can move up and down along the bracket 31 to lift or lower the box housing 9. The leg 32 can achieve telescopic movement through the principle of a telescopic oil cylinder or a lead screw.
[0113] The bracket 31 is movably connected to the box housing 9. The bracket 31 has a folded state and an unfolded state. In the folded state, see Figure 12 As shown, the bracket 31 fits against the box housing 9. In the unfolded state, see Figure 11 As shown, the leg 32 is away from the box housing 9.
[0114] In this embodiment, the bracket 31 is movably arranged and can be folded and unfolded, which facilitates the lifting or lowering of the box shell 9.
[0115] In a possible embodiment, a first seat body is arranged on the box shell 9. The first seat body has a first connecting plate 91. A second seat body is arranged on the bracket 31. See Figure 13 As shown, the second seat body has two second connecting plates 311 arranged at intervals. The first connecting plate 91 extends between the two second connecting plates 311. The first connecting plate 91 and the second connecting plates 311 are rotatably connected by a rotating shaft.
[0116] Optionally, the integrated repair device includes a locking component 312. The locking component 312 includes a sleeve 3121 and a pin 3122. The first connecting plate 91 has a first connecting hole, and the second connecting plate 311 has a second connecting hole. The sleeve 3121 is arranged on one of the second connecting plates 311. The sleeve 3121 communicates with the second connecting hole. The pin 3122 is slidably arranged in the sleeve 3121. In the folded state, the pin 3122 abuts against the first connecting plate 91. In the unfolded state, the first connecting hole and the second connecting hole are opposite, and the pin 3122 is inserted into or penetrates through the first connecting hole, thereby locking the positions of the bracket 31 and the box shell 9 and keeping the bracket 31 in the unfolded state.
[0117] See Figure 1 and Figure 13 As shown, each second seat body includes a top seat 3a located at the top of the bracket 31 and a bottom seat 3b located at the bottom of the bracket 31. The sleeve 3121 of the locking component 312 on the top seat 3a is connected to the second connecting plate 311 on the lower side of the top seat 3a. The locking component 312 on the top seat 3a has an elastic member 24 located between the sleeve 3121 and the pin 3122. Under the pushing of the elastic member 24, the pin 3122 has a tendency to move upward. When the bracket 31 is rotated to the unfolded state and the first connecting hole and the pin 3122 are in relative positions, the elastic member 24 elastically releases and drives the pin 3122 to insert upward into the first connecting hole. Under the elastic force of the elastic member 24, the pin 3122 is stably inserted into the first connecting hole and is not easily detached.
[0118] The locking component 312 on the bottom seat 3b is arranged on the second connecting plate 311 on the upper side of the bottom seat 3b. The locking component 312 on the bottom seat 3b may not be provided with an elastic member 24, and the pin 3122 can be smoothly inserted into the first connecting hole by virtue of its own gravity.
[0119] The locking assembly 312 located on the top seat 3a has a drawstring 3123. The drawstring 3123 is connected to the pin shaft 3122 of the locking assembly 312 on the top seat 3a. When it is necessary to switch from the unfolded state to the folded state, the operator pulls down the drawstring 3123, causing the pin shaft 3122 to move downward and compress the elastic member 24 until the pin shaft 3122 disengages from the first connection hole. Then, the bracket 31 is rotated so that the bracket 31 is in the folded state. The drawstring 3123 is released, and the pin shaft 3122 abuts against the first connecting plate 91 under the drive of the elastic member 24.
[0120] In a possible implementation, a driving component 33 and a transmission assembly are provided on the bracket 31. The bracket 31 has a longitudinal groove and a lead screw 31a rotatably disposed in the longitudinal groove. The leg 32 has a threaded groove. The leg 32 partially extends into the longitudinal groove, and the leg 32 is threadedly connected to the lead screw 31a. The transmission assembly is in transmission connection with the lead screw 31a, and the driving component 33 is in transmission connection with the transmission assembly to drive the lead screw 31a to rotate, and the leg 32 is driven to move up and down by the lead screw 31a. In this implementation, the principle of a lead screw and nut is adopted between the leg 32 and the bracket 31 to achieve the up and down movement of the leg 32. It should be noted that the longitudinal groove has a limiting effect on the leg 32, restricting the leg 32 to only move up and down and not rotate.
[0121] The transmission assembly includes a longitudinal transmission rod 31b. The longitudinal transmission rod 31b is parallel to the lifting leg 32. The longitudinal transmission rod 31b is rotatably connected to the bracket 31. One end (bottom end) of the longitudinal transmission rod 31b close to the leg 32 is in transmission connection with the driving component 33. The driving component 33 can be a motor 131 or a crank. One end (top end) of the longitudinal transmission rod 31b away from the leg 32 is in transmission cooperation with the top end of the lead screw 31a through a gear set. The driving component 33 drives the longitudinal transmission rod 31b to rotate to drive the lead screw 31a to rotate through the longitudinal transmission rod 31b.
[0122] For example, a gear is provided at the top end of the lead screw 31a, a gear is provided at the top of the longitudinal transmission rod 31b, and a middle gear is provided on the bracket 31 between the two gears. The middle gear meshes with the gears on the lead screw 31a and the longitudinal transmission rod 31b respectively.
[0123] See Figure 14As shown, the drive component 33 includes a motor and a horizontal transmission rod 34. The motor's rotating shaft is connected to a first bevel gear. A second bevel gear and a third bevel gear are provided at each end of the horizontal transmission rod 34. A fourth bevel gear is provided at the bottom end of the longitudinal transmission rod 31b. The first bevel gear and the second bevel gear mesh together, while the third bevel gear and the fourth bevel gear mesh together, thereby transmitting power from the motor to the longitudinal transmission rod 31b.
[0124] Embodiment 4
[0125] See also Figures 15 to 19 As shown, the embodiment of the present application further illustrates an integrated laser repair device, which includes: multiple running devices 4. Each running device 4 is detachably connected to the housing 9, and the running device 4 is used to drive the housing 9 to move. The integrated repair device provided in the embodiment of the present application, by detachably providing the running devices 4, enables the integrated repair device to be moved short distances in the field, close to damaged equipment, to facilitate in-situ repair or to avoid enemy weapon attacks.
[0126] In one possible embodiment, see Figure 17 As shown, the housing 9 has a mounting plate 92 having a latch hole 921. The running device 4 includes a main frame 41 and a coupling assembly 42. The coupling assembly 42 is connected to the main frame 41. The coupling assembly 42 has a clamping block 421. The clamping block 421 can pass through the latch hole 921 and be clamped to the side of the mounting plate 92 facing away from the main frame 41. It should be noted that the housing 9 may have corner fittings, and the mounting plate 92 may be a corner fitting or a part of a corner fitting.
[0127] This running gear 4 can be fastened to the box shell 9, is easy to assemble and disassemble, and is suitable for field use. A plurality of running gears 4 can be installed on the periphery of the box shell 9, thereby facilitating the stable support of the box shell 9 and driving the box shell 9 to walk stably.
[0128] In a possible embodiment, the card hole 921 is a strip-shaped groove, the card block 421 is strip-shaped, and the card block 421 is rotatably set on the main frame 41. The card block 421 can pass through the card hole 921 and be rotated to be connected to the mounting plate 92.
[0129] The length of the clamping block 421 is greater than the width of the clamping hole 921 and smaller than the length of the clamping hole 921. The width of the clamping block 421 is smaller than the width of the clamping hole 921. The clamping block 421 has a first rotation angle and a second rotation angle. When the clamping block 421 is rotated to the first rotation angle, see Figure 17As shown, the length direction of the clamping block 421 is parallel to the length direction of the clamping hole 921, and the clamping block 421 can pass through the clamping hole 921. In the state where the clamping block 421 rotates to the second rotation angle, refer to Figure 18 and Figure 19 As shown, the length direction of the clamping block 421 is perpendicular to the length direction of the clamping hole 921, realizing the clamping fit between the clamping block 421 and the mounting plate 92.
[0130] The coupling assembly 42 includes a rotating shaft 422. The rotating shaft 422 penetrates through the main frame 41, and the rotating shaft 422 is rotatably connected to the main frame 41. The clamping block 421 is connected to the rotating shaft 422. Rotating the rotating shaft 422 can drive the clamping block 421 to rotate, and the quick disassembly and assembly of the traveling device 4 and the box housing 9 can be realized by operating the rotation of the rotating shaft 422.
[0131] In a possible implementation, refer to Figure 17 As shown, a limiting seat is provided on the mounting plate 92. The limiting seat has an intermediate groove 411. The intermediate groove 411 has an arc-shaped notch extending along the circumferential direction of the rotating shaft. The rotating shaft extends into the intermediate groove 411. The coupling assembly 42 includes an operating rod 423. One end of the operating rod 423 extends into the intermediate groove 411 and is connected to the rotating shaft 422. The arc-shaped notch defines the swinging range of the operating rod 423. The operating rod 423 is vertically connected to the rotating shaft 422. The design of the operating rod 423 facilitates driving the rotating shaft 422 to rotate. When the operating rod 423 rotates to the end of the arc-shaped notch, the clamping block 421 is parallel to the clamping hole 921. Moving the traveling device 4 outwards, the clamping block 421 can smoothly disengage from the clamping hole 921, realizing the separation of the traveling device 4 and the box housing.
[0132] In a possible implementation, refer to Figure 17 and Figure 18As shown, on both inner walls of the middle groove 411, there are recessed positioning grooves 412. The engaging assembly 42 includes a locking and fitting sleeve 424. The locking and fitting sleeve 424 is slidably arranged on the operating rod 423. When the operating rod 423 rotates to the positioning groove 412, the length direction of the locking block 421 is perpendicular to the length direction of the locking hole 921. The locking and fitting sleeve 424 can slide along the operating rod 423 to be inserted between the positioning grooves 412 on both sides of the middle groove 411. The positioning groove 412 restricts the locking and fitting sleeve 424 from sliding along the extending direction of the arc-shaped notch. The outer diameter of the locking and fitting sleeve 424 is greater than the width of other parts of the middle groove 411 except for the positioning grooves 412. When the locking and fitting sleeve 424 is inserted into the positioning groove 412, the positioning groove 412 defines the locking and fitting sleeve 424, such that the locking and fitting sleeve 424 cannot slide along the arc-shaped notch. When the operating rod 423 rotates to the positioning groove 412, as Figure 18 and Figure 19 shown, the length direction of the locking block 421 is perpendicular to the length direction of the locking hole 921.
[0133] In a possible implementation, referring to Figure 15 and Figure 16 shown, the traveling device 4 includes a main frame 41, a lifting mechanism, and a wheel assembly 43. The main frame 41 is connected to the housing 9. The lifting mechanism is arranged on the main frame 41, and the wheel assembly 43 is arranged on the lifting mechanism. The lifting mechanism can lift the housing 9, such that only the wheel assembly 43 supports on the support surface.
[0134] After connecting the traveling device 4 and the housing 9, the housing 9 is lifted to a certain height by the lifting mechanism, such that only the wheel assembly 43 supports on the ground. Then, the housing 9 can be transferred to a designated position by manual or vehicle traction.
[0135] The lifting mechanism includes a screw rod 413, a lifting column 414, and a driving member 415. The main frame 41 has a long groove that extends longitudinally. The screw rod 413 is rotatably arranged in the long groove. The lifting column 414 partially extends into the long groove, and the lifting column 414 has a threaded groove to be threadedly connected to the screw rod 413. The wheel assembly 43 is connected to the lifting column 414. The driving member 415 is in transmission with the screw rod 413 to drive the screw rod 413 to rotate, so as to drive the lifting column 414 through the screw rod 413 to drive the wheel assembly 43 to move up and down. The lifting mechanism adopts the principle of a lead screw and nut to achieve lifting. According to the principle of the lead screw and nut, the long groove limits the lifting column 414, such that the lifting column 414 can only move up and down and cannot rotate on its own. The specific limiting structure can be restricted by the cross-sectional shapes of the long groove and the lifting column 414. Or, guide grooves are arranged on the inner wall of the long groove, and ribs are arranged on the lifting column 414, and the ribs are embedded in the guide grooves.
[0136] In a possible implementation manner, the driving member 415 includes a worm 4151 and a crank. The worm 4151 is rotatably arranged on the main frame 41. A worm gear 4131 is arranged on the screw rod 413, and the worm gear 4131 meshes with the worm 4151. The crank is connected to the worm 4151 to drive the worm 4151 to rotate. By providing the crank, manual operation can be supported, with high reliability and suitability for field use environments.
[0137] Embodiment Five
[0138] See Figures 20 to 23 As shown, the embodiment of the present application further elaborates on the integrated laser repair device in detail, which includes: a box shell 9, a guide rail assembly, a generator 6, a maintenance assembly, and a pulling device 53. The box shell 9 has a cavity and an opening communicating with the cavity. The guide rail assembly is arranged in the cavity. The guide rail assembly has an unfolded state. In the unfolded state, the guide rail assembly extends out of the opening. The generator 6 is slidably connected to the guide rail assembly. The pulling device 53 is arranged on the box body, and the pulling device 53 is connected to the generator 6.
[0139] The guide rail assembly of the laser repair device of the present application can extend out of the opening, facilitating the motor 131 to slide into or out of the box shell 9 along the guide rail assembly. When the laser repair device is working, the generator 6 can slide out of the box shell 9 along the guide rail, avoiding the vibration of the generator 6 from affecting the repair work inside the box shell 9. At the same time, after the generator 6 slides out of the box shell 9, it is more conducive to heat dissipation. After the repair work is completed, the generator 6 can be pulled by the traction device, so that the generator 6 slides upward along the guide rail assembly into the box shell 9, facilitating the recovery of the generator 6.
[0140] In a possible implementation scheme, the guide rail assembly has a rail groove, and wheels are arranged at the bottom of the generator 6. The wheels are accommodated in the rail groove. The arrangement of the wheels facilitates the movement of the generator 6 along the rail and reduces the movement resistance of the generator 6.
[0141] The guide rail assembly can be provided with two rails. The rails have rail grooves. A plurality of wheels can be respectively arranged on both sides of the bottom of the generator 6. The wheels on the same side are accommodated in the rail grooves of the same rail, and the cooperation of the wheels stably supports the main body of the generator 6.
[0142] In a possible implementation scheme, the guide rail assembly includes a support rail 51 and a folding rail 52. The support rail 51 can be connected to the box shell 9. The folding rail 52 is movably connected to the support rail 51 or the box shell 9. The rail grooves of the support rail 51 and the folding rail 52 are communicated. The guide rail assembly has a folded state. In the unfolded state, see Figure 22 As shown, the folding rail 52 extends out of the opening. In the folded state, see Figure 20As shown, the folding rail 52 is folded into the cavity. By providing the support rail 51 and the folding rail 52, the support rail 51 is used to stably support the generator 6 when the generator 6 is moved into the housing 9, and the folding rail 52 is used to extend out of the housing 9 when the laser repair device is working, and is inclined. The folding rail 52 has a slope to facilitate the generator 6 to slide out of the housing 9 along the folding rail 52.
[0143] In a possible implementation, the laser repair device includes a chassis 54, the chassis 54 is disposed in the cavity, the chassis 54 is supported on the bottom wall of the housing 9, and the support rail 51 includes two second rail bars 511, and the two second rail bars 511 are spaced apart on the chassis 54. The folding rail 52 includes two first rail bars 521 and a first cross beam 522 connecting the two first rail bars 521, and the first cross beam 522 is connected to the chassis 54 by a hinge. The provision of the chassis 54 facilitates the connection of the support rail 51 and the folding rail 52. The first cross beam 522 is provided on the folding rail 52, and the first cross beam 522 is located at the end of the folding rail 52, which facilitates the connection to the chassis 54 through the hinge, rather than the need for a hinge connection between the first rail bar 521 and the second rail bar 511, avoiding hinge interference with the movement of the wheels between the first rail bar 521 and the second rail bar 511. The guide rail assembly has a folded state. In the unfolded state, the folding rail 52 extends out of the opening. In the folded state, the folding rail 52 and the support rail 51 are substantially perpendicular, and the folding rail 52 is folded into the cavity. In the unfolded state, the rail grooves of the two first rail bars 521 are respectively communicated with the rail grooves of the two second rail bars 511, facilitating the wheels of the generator 6 to smoothly pass through the docking area between the first rail bar 521 and the second rail bar 511. It should be noted that the folding rail 52 is connected to the chassis 54, which is indirectly connected to the support rail 51, and this description does not conflict with the "the folding rail 52 is movably connected to the support rail 51" described in the previous text.
[0144] In a possible implementation, both the first rail bar 521 and the second rail bar 511 have two spaced-apart retaining walls. A first bevel edge (not shown) is provided at one end of the retaining wall of the first rail bar 521 close to the second rail bar 511, and a second bevel edge (not shown) is provided at one end of the retaining wall of the second rail bar 511 close to the first rail bar 521. In the folded state, the first bevel edge and the second bevel edge are in contact. The provision of the first bevel edge and the second bevel edge serves to avoid interference when the support rail 51 and the folding rail 52 are folded. When the folding rail 52 is folded to the limit position, the first bevel edge and the second bevel edge are in contact, and the first rail bar 521 is limited by the second bevel edge and cannot be folded inward any further.
[0145] In a possible implementation, a locking and mating frame 61 is provided on the generator 6. In the folded state, the folding rail 52 is folded onto the locking and mating frame 61, and the limiting member limits the folding rail 52 to the locking and mating frame 61, such that the folding rail 52 remains in a state substantially perpendicular to the support rail 51.
[0146] Specifically, as shown in Figure 20 , the locking and mating frame 61 includes two spaced-apart plate bodies. A limiting groove is formed between the two plate bodies. The folding rail 52 has two first rail bars 521 and a second cross beam 523 connecting the two first rail bars 521. In the folded state, the second cross beam 523 is partially embedded in the limiting groove, and the limiting member penetrates through the plate body and the cross beam.
[0147] In a possible implementation, through holes are provided on each of the plate bodies, and the cross beam has a through slot. The limiting member includes a cap body and a rod body. The rod body penetrates through the through hole on the plate body and the through hole on the cross beam.
[0148] The limiting member can be a pin. Its top end has a cap body, and its bottom end sequentially passes through the upper plate body, the second cross beam 523, and the lower plate body. The cap body is limited on the upper plate body, such that the pin will not fall off.
[0149] In a possible implementation, as shown in Figure 21 , Figure 22 and Figure 23 , the pulling device 53 is provided on the chassis 54 connecting the support rail 51. The pulling device 53 is located at one end of the support rail 51 away from the folding rail 52. The pulling device 53 includes a rotating member and a steel wire rope. The rotating member is installed on the chassis 54, and the steel wire rope is wound around the rotating member. One end of the steel wire rope is connected to the generator 6. The rotating member can be a device such as a winch or an electric hoist that can wind the steel wire rope. When the generator is outside the box housing and it is necessary to retract the generator 6, the pulling device 53 can be started. The pulling device 53 winds the steel wire rope, driving the generator 6 to slide upward along the folding rail 52 until the generator is fully supported on the support rail 51.
[0150] The above description is only a preferred embodiment of the present invention and does not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art of this patent, without departing from the scope of the technical solution of the present invention, can make some changes or modifications to the above-mentioned technical content to make equivalent embodiments of equivalent changes. However, as long as it does not depart from the content of the technical solution of the present invention, any simple modification, equivalent change, and modification made to the above embodiments according to the technical essence of the present invention still fall within the scope of the present invention.
Claims
1. An integrated laser repair device, characterized in that, Comprising: A housing having an opening and a door for closing or opening the opening, the housing having a top wall and side walls disposed around the periphery of the top wall; A robot having a robotic arm; Only one set of rear-end components, at least part of the rear-end components being connected to the robotic arm, the rear-end components including a laser module, a powder feeder module, and a shielding gas device; A front-end component including a plurality of different types of laser processing heads, each of the laser processing heads being selectively detachably connected to the robotic arm, the laser processing heads being in communication with the rear-end components, and the robot, the front-end component, and the rear-end components being all disposed within the housing; A rail assembly disposed within the housing, the rail assembly including a fixed rail and a sliding rail, the fixed rail being disposed on the top wall and extending to the opening, the sliding rail being slidably connected to the fixed rail and being capable of sliding along the fixed rail to extend out of the opening or retract from the opening into the housing; A hoisting device slidably connected to the sliding rail; A locking mechanism disposed on the fixed rail and / or the sliding rail for locking or unlocking the sliding rail, the locking mechanism including a first connecting ear, a second connecting ear, and a locking member, the first connecting ear being disposed on the sliding rail, the second connecting ear being disposed on the fixed rail, the first connecting ear having a through hole, the second connecting ear having a locking hole, the locking member being slidably disposed through the through hole and being capable of sliding along the through hole to insert into or disengage from the locking hole; the locking mechanism includes a limiting portion and an elastic member, the limiting portion being disposed on the sliding rail, a limiting pin being disposed on the locking member, one end of the elastic member abutting against the sliding rail and the other end of the elastic member abutting against the limiting pin, the sliding rail having a locked state and an unlocked state, in the unlocked state, the limiting pin abuts against the limiting portion, the elastic member is in a compressed state, and the locking member is separated from the locking hole, and in the locked state, the limiting pin disengages from the limiting portion, the elastic member elastically releases, and pushes the locking member to insert into the locking hole; An integrated laser repair processing platform disposed within the housing, the integrated laser repair processing platform including: A main body member; A through-laser processing rack movably disposed on the main body member, the through-laser processing rack having a hollowed-out area; A non-through-laser processing rack disposed on the main body member, the through-laser processing rack and the non-through-laser processing rack being sequentially disposed longitudinally; A driving assembly disposed on the main body member, the driving assembly including a driving rotation mechanism, the non-through-laser processing rack being connected to the driving rotation mechanism; The integrated laser repair processing platform has a first mode and a second mode; In the first mode, the active rotation mechanism drives the non-penetrating laser processing frame to rotate to the working position, and the non-penetrating laser processing frame shields directly above the penetrating laser processing frame; In the second mode, the active rotation mechanism drives the non-penetrating laser processing frame to rotate away from the working position, and the non-penetrating laser processing frame is perpendicular to the penetrating laser processing frame.
2. The integrated laser repair device according to claim 1, wherein, The laser processing head has a fiber optic connection port; The laser module includes an optical fiber, and the optical fiber is detachably connected to the fiber optic connection port.
3. An integrated laser repair device according to claim 1, wherein, A first connection seat is provided on the robotic arm; The powder feeder module and the protective gas device are respectively connected to the first connection seat; The laser processing head has a second connection seat; The first connection seat and the second connection seat are detachably connected; In a state where the first connection seat and the second connection seat are connected, the powder feeder module and the protective gas device communicate with the laser processing head.
4. An integrated laser repair device according to claim 1, characterized in that It includes a storage rack, and each laser processing head can be detachably mounted on the storage rack.
5. An integrated laser repair device according to any one of claims 1-4, characterized in that, It includes a box shell, and the box shell has an opening and a door body for closing or opening the opening; The robot, the front-end component and the back-end component are all arranged inside the box shell; The robotic arm of the robot can extend out of the opening.
6. An integrated laser repair device according to any one of claims 1-4, characterized in that, It includes a plurality of lifting mechanisms, and each lifting mechanism is respectively arranged at different parts of the box shell, and each lifting mechanism can perform lifting motion to lift or lower the box shell.
7. An integrated laser repair device according to any one of claims 1-4, characterized in that It includes a traveling device, and the traveling device is detachably connected to the box shell, and the traveling device is used to drive the box shell to move.
8. An integrated laser repair device according to any one of claims 1-4, characterized in that The integrated laser repair processing platform and the robot are arranged in sequence along the width direction of the box shell.
Citation Information
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