Feeding system and use method thereof, and battery monomer feeding method
By designing a feeding system including a grabbing device, a feeding feeding device, a feeding buffer device and a battery grabbing area, the feeding buffer device is used to accommodate the material packaging when the feeding door is closed, the problem of low efficiency of the existing feeding system is solved and more efficient feeding operation is achieved.
Patent Information
- Application Number
- CN202410309993.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-03-19
AI Technical Summary
In the production process of power lithium battery modules, the loading efficiency is low, and personnel are required to operate forklifts and other equipment to transport and grab material packaging.
A feeding system is designed, including a grabbing device, a feeding feeding device, a feeding buffer device and a battery grabbing area. Through the first opening and closing detection device and an open and closed feeding door, efficient acceptance and grabbing of material packaging is achieved. The feeding buffer device accommodates the material packaging when the feeding door is closed, reducing the need for the grabbing device to wait for the shutdown.
The independence between the feeding feed area and the grabbing device is improved, the time for the grabbing device to be shut down is reduced, the loading efficiency is improved, and the loading system can prepare for the next material packaging faster.
Smart Images

Figure CN117923149B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of battery production, and in particular to a feeding system and a method for using the same, and a method for feeding a battery cell. Background Art
[0002] At present, various processes and equipment are used in the production or packaging processing of power lithium battery modules. For the large packaging loading area of the loading system in the relevant technology, personnel are often required to use forklifts and other conveying equipment to allow the material packaging containing battery cells to enter the loading area; and then use a gripping device in the form of a robotic arm to transfer the battery cells to another conveyor line for subsequent assembly to form battery modules.
[0003] Since the feeding system involves various processes and equipment, the feeding efficiency needs to be further improved. Summary of the invention
[0004] The main purpose of this application is to propose a feeding system to improve feeding efficiency.
[0005] To achieve the above-mentioned purpose, the loading system proposed in the present application includes a gripping device and a loading and feeding device, a loading and buffering device and a battery gripping area which are arranged in sequence along a preset conveying direction; the loading and feeding device is used to receive material packaging from the conveying equipment, the material packaging includes at least one material layer, the material layer includes a supporting piece and a battery cell placed on the supporting piece; the loading and buffering device is used to transport the material packaging to the battery gripping area when the loading and feeding device receives the material packaging from the conveying equipment, the gripping device is used to grip the battery cell in the material packaging on the battery gripping area, and the loading and buffering device is also used to The loading and feeding device is configured to accommodate the material packaging from the loading and feeding device when grabbing the battery cells in the material packaging on the battery grabbing area; the loading system also includes a first opening and closing detection device and a feed door that can be opened and closed, the first opening and closing detection device is used to detect the opening and closing state of the feed door; along the preset conveying direction, the feed door is arranged upstream of the loading and feeding device; the first opening and closing detection device is electrically connected to the loading buffer device, the first opening and closing detection device is used to send a door closing signal to the loading buffer device when the feed door is closed, and the loading buffer device is used to accommodate the material packaging from the loading and feeding device according to the door closing signal.
[0006] When in use, the feeding system in the technical solution of the present application can accommodate material packaging through the feeding buffer device, which is beneficial to reducing the need for the grasping device to stop and wait for material packaging, and improves the independence between the feeding area's acceptance action for material packaging and the grasping action of the grasping device in the battery grasping area, which is beneficial to improving the feeding efficiency.
[0007] In addition, when the first opening and closing detection device sends a door closing signal, the feed door has been closed, and the action of receiving the material packaging on the loading and feeding device has been completed; the loading buffer device is used to accommodate the material packaging from the loading and feeding device according to the door closing signal, which can make the material packaging on the loading and feeding device be transferred to the loading buffer device more quickly, so that the loading and feeding device can be prepared for the next material packaging more quickly, further improving the loading efficiency.
[0008] Optionally, the first opening and closing detection device is used to send a door opening signal to the loading buffer device when the feed door is opened, and the loading buffer device is used to move the material package toward the battery grabbing area according to the door opening signal.
[0009] At this time, the opening state of the feeding door can be set to the state where all the battery cells in the corresponding battery grabbing area have been grabbed; it can be understood that when the feeding door is opened to accept new material packaging, the battery cells in the corresponding material packaging have been grabbed. In this technical solution, the loading buffer device is used to move the material packaging toward the battery grabbing area according to the door opening signal, which improves the efficiency of the material packaging moving from the loading buffer device toward the battery grabbing area, and further improves the loading efficiency.
[0010] Optionally, the feeding system also includes a material grabbing detection device, which is used to detect whether the battery cells in the material package on the battery grabbing area have been completely grabbed by the grabbing device, and the material grabbing detection device is electrically connected to the feeding buffer device; when the battery cells in the material package on the battery grabbing area have been completely grabbed by the grabbing device, the material grabbing detection device is used to send a material grabbing completion signal to the feeding buffer device; the feeding buffer device is used to transport the material package to the battery grabbing area according to the material grabbing completion signal.
[0011] At this time, the loading buffer device is used to transport material packaging to the battery grabbing area according to the material grabbing completion signal. The material grabbing completion signal can be used to confirm that the battery cells in the battery grabbing area have been grabbed, thereby reducing the risk of collision between the material packaging on the loading buffer device and the material packaging in the battery grabbing area, and reducing the risk of shutdown due to collision between material packaging, which is conducive to further improving the overall loading efficiency.
[0012] Optionally, the loading and feeding device is used to move the material package toward the loading buffer device, and the loading and feeding device is used to move the material package independently of the loading buffer device.
[0013] At this time, the loading and feeding device can make the material package move toward the loading buffer device independently of the loading buffer device, reducing the complexity of the structure required for the loading buffer device to accommodate the material package from the loading and feeding device, which is beneficial to improving the use stability of the loading buffer device and the loading efficiency of the loading system during long-term operation.
[0014] Optionally, the loading system also includes a transfer device and a unloading device; along the preset conveying direction, the unloading device is arranged downstream of the battery grabbing area; the transfer device is used to transfer the supporting piece after the corresponding battery cell is grabbed to the unloading device, and the unloading device is used to convey the supporting piece outward along the preset conveying direction.
[0015] At this time, the transfer device and the unloading device can transport the supporting parts outward, reducing the spatial interference of the supporting parts on the battery cells to be grasped, which is conducive to further improving the loading efficiency.
[0016] Optionally, the unloading device includes a unloading buffer device; along the preset conveying direction, the unloading buffer device is arranged downstream of the battery grabbing area, and the transfer device is used to transfer the supporting piece after the corresponding battery monomer is grabbed to the unloading buffer device.
[0017] At this time, the material unloading buffer device can accommodate the material support parts, reduce the number of conveying times along the preset conveying direction, and help reduce the energy consumption of the feeding system.
[0018] Optionally, the unloading device also includes a unloading and discharging device; along the preset conveying direction, the unloading and discharging device is arranged downstream of the unloading buffer device; the unloading buffer device is used to transfer the material supporting member to the unloading and discharging device, and the unloading and discharging device is used to convey the material supporting member outward along the preset conveying direction.
[0019] At this time, the unloading and discharging device can reduce the travel requirement of the unloading buffer device along the preset conveying direction, which is beneficial to improving the structural stability of the unloading buffer device and improving the loading efficiency of the loading system during long-term operation.
[0020] Optionally, the loading buffer device and the battery grabbing area are respectively arranged on the same side of the unloading buffer device, and the conveying direction of the loading buffer device is opposite to the conveying direction of the unloading buffer device.
[0021] At this time, the overall layout of the feeding system is relatively compact, which is conducive to reducing the overall footprint of the feeding system.
[0022] Optionally, the feeding system also includes a fence, which forms an enclosed space and has a first opening and a second opening; the gripping device, the loading buffer device, the battery gripping area and the unloading buffer device are respectively arranged in the enclosed space, the input end of the loading buffer device is connected to the first opening, and the output of the unloading buffer device is connected to the second opening.
[0023] At this time, the fence can improve the safety of the feeding system, help reduce unexpected failures that may be caused by external moving objects, and help improve the feeding efficiency of the feeding system.
[0024] Optionally, the loading feeding device and the lowering and discharging device are respectively arranged outside the enclosed space, and the loading feeding device and the lowering and discharging device are arranged side by side and have opposite conveying directions; the output end of the loading feeding device is connected to the first opening, and the input end of the lowering and discharging device is connected to the second opening; the fence includes a blocking section arranged on the side of the loading feeding device facing away from the lowering and discharging device, a first partition fence is arranged between the loading feeding device and the lowering and discharging device, and a second partition fence is arranged on the side of the lowering and discharging device facing away from the loading feeding device.
[0025] At this time, the blocking section is arranged on the side of the loading feeding device facing away from the lowering and discharging device, the first partition fence is arranged between the loading feeding device and the lowering and discharging device, and the second partition fence is arranged on the side of the lowering and discharging device facing away from the loading feeding device, which are respectively helpful to further reduce the unexpected failures that may be caused by external moving bodies and help to further improve the loading efficiency of the loading system.
[0026] Optionally, the feeding system also includes an openable and closable feed door and an openable and closable discharge door; along the preset conveying direction, the feed door is arranged upstream of the feeding device, and the discharge door is arranged downstream of the unloading and discharging device; the two sides of the feed door are respectively connected to the blocking section and the first partition fence, and the two sides of the discharge door are respectively connected to the first partition fence and the second partition fence.
[0027] At this time, the openable and closable feed door and the openable and closable discharge door are respectively helpful in further reducing unexpected failures that may be caused by external moving objects, and are helpful in further improving the feeding efficiency of the feeding system.
[0028] Optionally, a first sensor is provided at the first opening, and the first sensor is at least used to detect a moving body between a projection of the material package at the first opening along the preset conveying direction and an inner wall of the first opening; the feeding system also includes a first opening and closing detection device, and the first opening and closing detection device is used to detect the opening and closing state of the feed door; when the first opening and closing detection device detects that the feed door is open, the feeding system obtains a detection signal of the first sensor; when the first opening and closing detection device detects that the feed door is closed, the feeding system shields the detection signal of the first sensor.
[0029] At this time, the feeding system can obtain the detection signal of the first sensor when the feeding door is opened, which is conducive to improving the success rate of identifying the entry of an external moving object when the feeding door is opened. The feeding system can also shield the detection signal of the first sensor when the feeding door is closed, reducing the risk of misjudgment caused by abnormal detection signals of the first sensor. In addition, the feeding system can also improve the efficiency of obtaining or shielding the detection signal of the first sensor through the first opening and closing detection device.
[0030] Optionally, a second sensor is provided at the second opening, and the second sensor is at least used to detect a moving body between a projection of the material supporting member at the second opening along the preset conveying direction and an inner wall of the second opening; the feeding system also includes a second opening and closing detection device, and the second opening and closing detection device is used to detect the opening and closing state of the discharge door; when the second opening and closing detection device detects that the discharge door is open, the feeding system obtains a detection signal of the second sensor; when the second opening and closing detection device detects that the discharge door is closed, the feeding system shields the detection signal of the second sensor.
[0031] At this time, the feeding system can obtain the detection signal of the second sensor when the discharge door is opened, which is conducive to improving the success rate of identifying the entry of an external moving object when the discharge door is opened. The feeding system can also shield the detection signal of the second sensor when the discharge door is closed, reducing the risk of misjudgment caused by abnormal detection signals of the second sensor. In addition, the feeding system can also improve the efficiency of obtaining or shielding the detection signal of the second sensor through the second opening and closing detection device.
[0032] Optionally, the loading system also includes a height position detection device, and the transfer device is used to stack the material supports on the unloading buffer device; the height position detection device is used to detect whether the material supports on the unloading buffer device have reached a preset height, and the unloading buffer device is used to transport the material supports outward according to the output signal of the height position detection device.
[0033] At this time, when the supporting parts reach the preset height, the height position detection device can reduce the operator's operation and improve the efficiency of conveying the supporting parts outward, which is beneficial to improving the overall loading efficiency.
[0034] Optionally, the loading and feeding device and the battery grabbing area are respectively arranged on opposite sides of the loading and buffering device; the fence also has a third opening, and the third opening is used for the battery monomers grabbed by the grabbing device to be output outward.
[0035] At this time, the loading and feeding device and the battery grabbing area are respectively arranged on opposite sides of the loading and feeding buffer device, which is conducive to increasing the distance between the loading and feeding device and the battery grabbing area through the loading and feeding buffer device, which is conducive to reducing the risk of the grabbing device interfering with the operator or object at the loading device, and is conducive to improving the safety of the loading system. While the third opening is used for the battery monomers grabbed by the grabbing device to be output outward, the fence can maintain a high degree of enclosure, which is conducive to improving the safety of the loading system, reducing unexpected failures that may be caused by external moving objects, and improving the loading efficiency of the loading system.
[0036] The present application also proposes a method for using the feeding system, which is applied to the above-mentioned feeding system and comprises the following steps:
[0037] When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device;
[0038] When the feeding door is closed, the loading buffer device is enabled to accommodate the material packages from the loading feeding device.
[0039] When in use, the method for using the feeding system in the technical solution of the present application can reduce the need for the gripping device to stop and wait for material packaging by accommodating at least one material package on the feeding buffer device, which is beneficial to improving the feeding efficiency.
[0040] In addition, when the feed door is closed, the loading buffer device accommodates the material packaging from the loading and feeding device, so that the loading and feeding device can be prepared for the next material packaging more quickly, further improving the loading efficiency.
[0041] Optionally, the method of use further comprises the following steps:
[0042] When grabbing the battery cells in the material package on the battery grabbing area, the loading and feeding device is made to receive the material package from the conveying equipment.
[0043] At this time, the method of using the feeding system is conducive to improving the degree of parallelization of the processes of the feeding device and the gripping device, and is conducive to further improving the feeding efficiency.
[0044] The present application also proposes a method for using the feeding system, which is applied to the above-mentioned feeding system and comprises the following steps:
[0045] When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device;
[0046] When the feeding door is opened, the material package on the loading buffer device is moved toward the battery grabbing area.
[0047] When the method for using the feeding system in the technical solution of the present application is used, at least one material package can be contained on the feeding buffer device, thereby reducing the need for the gripping device to stop and wait for the material package, which is conducive to improving the feeding efficiency. In addition, when the feed door is opened, the material package on the feeding buffer device is moved toward the battery gripping area, which improves the efficiency of the material package moving from the feeding buffer device to the battery gripping area, further improving the feeding efficiency.
[0048] The present application also proposes a method for using the feeding system, which is applied to the above-mentioned feeding system and comprises the following steps:
[0049] When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device;
[0050] When the battery cells in the material package on the battery grabbing area are completely grabbed by the grabbing device, the loading buffer device is made to transport the material package to the battery grabbing area.
[0051] When the method for using the feeding system in the technical solution of the present application is used, at least one material package can be contained on the feeding buffer device, thereby reducing the need for the gripping device to stop and wait for the material package, which is conducive to improving the feeding efficiency. In addition, when the battery cells in the material package on the battery gripping area are completely gripped by the gripping device, the feeding buffer device is made to transport the material package to the battery gripping area, which reduces the risk of collision between the material package on the feeding buffer device and the material package in the battery gripping area, reduces the risk of shutdown due to collision between the material packages, and is conducive to further improving the overall feeding efficiency.
[0052] The present application also proposes a method for using the feeding system, which is applied to the above-mentioned feeding system and comprises the following steps:
[0053] When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device;
[0054] When the battery monomers on the supporting member on the battery grasping area are completely grasped by the grasping device, the unloading device is made to convey the corresponding supporting member outward along the preset conveying direction.
[0055] When the method for using the feeding system in the technical solution of the present application is used, at least one material package can be accommodated on the feeding buffer device, thereby reducing the need for the gripping device to stop and wait for the material package, which is conducive to improving the feeding efficiency. In addition, the method for using the feeding system can transport the supporting parts outward, reducing the spatial interference of the supporting parts with the battery cells to be grasped, which is conducive to further improving the feeding efficiency.
[0056] The present application also proposes a method for using the feeding system, which is applied to the above-mentioned feeding system and comprises the following steps:
[0057] When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device;
[0058] When the battery monomers on the supporting members on the battery grasping area are grasped by the grasping device, the transfer device stacks the corresponding supporting members on the unloading buffer device;
[0059] When the supporting member on the material unloading buffer device reaches a preset height, the supporting member is transported outward.
[0060] When the method for using the feeding system in the technical solution of the present application is used, at least one material package can be accommodated on the feeding buffer device, thereby reducing the need for the gripping device to stop and wait for the material package, which is conducive to improving the feeding efficiency. In addition, the method for using the feeding system can also reduce the operator's operation and improve the efficiency of the outward transportation of the supporting parts, which is conducive to improving the overall feeding efficiency.
[0061] The present application also proposes a method for using the feeding system, which is applied to the above-mentioned feeding system and comprises the following steps:
[0062] When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device;
[0063] When the feed door is opened, obtaining a detection signal of the first sensor;
[0064] When the feed door is closed, the detection signal of the first sensor is shielded.
[0065] When the method for using the feeding system in the technical solution of the present application is used, at least one material package can be accommodated on the feeding buffer device, thereby reducing the need for the gripping device to stop and wait for the material package, which is conducive to improving the feeding efficiency. In addition, the method for using the feeding system is conducive to improving the success rate of identifying the entry of an external moving body when the feeding door is opened, and improving the efficiency of obtaining or shielding the detection signal of the first sensor.
[0066] The present application also proposes a method for using the feeding system, which is applied to the above-mentioned feeding system and comprises the following steps:
[0067] When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device;
[0068] When the discharge door is opened, obtaining a detection signal of the second sensor;
[0069] When the discharge door is closed, the detection signal of the second sensor is shielded.
[0070] When the method for using the feeding system in the technical solution of the present application is used, at least one material package can be accommodated on the feeding buffer device, thereby reducing the need for the gripping device to stop and wait for the material package, which is conducive to improving the feeding efficiency. In addition, the method for using the feeding system is conducive to improving the success rate of identifying the entry of an external moving body when the discharge door is opened, and improving the efficiency of obtaining or shielding the detection signal of the second sensor.
[0071] The present application also proposes a method for loading a battery cell, the method comprising the following steps:
[0072] Forming a material package, wherein the material package comprises at least one material layer, wherein the material layer comprises a material support and a battery cell placed on the material support;
[0073] A loading system is formed, the loading system includes a gripping device and a loading and feeding device, a loading and buffering device and a battery gripping area arranged in sequence along a preset conveying direction, the loading and feeding device is used to receive the material packaging from the conveying equipment; the loading system also includes a first opening and closing detection device and an openable and closable feeding door, the first opening and closing detection device is used to detect the opening and closing state of the feeding door; along the preset conveying direction, the feeding door is arranged upstream of the loading and feeding device; the first opening and closing detection device is electrically connected to the loading and feeding buffer device, the first opening and closing detection device is used to send a door body closing signal to the loading and buffering device when the feeding door is closed, and the loading and buffering device is used to accommodate the material packaging from the loading and feeding device according to the door body closing signal;
[0074] When grabbing the battery cells in the material package, at least one material package is accommodated on the loading buffer device;
[0075] When the feeding door is closed, the loading buffer device is enabled to accommodate the material packages from the loading feeding device.
[0076] When the battery cell loading method in the technical solution of the present application is used, by accommodating at least one material package on the loading buffer device, the need for stopping the machine to wait for material packaging can be reduced, which is beneficial to improving the loading efficiency.
[0077] In addition, when the feed door is closed, the loading buffer device accommodates the material packaging from the loading and feeding device, so that the loading and feeding device can be prepared for the next material packaging more quickly, further improving the loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0078] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0079] Figure 1 This is a schematic diagram of the structure of a feeding system according to an embodiment of the present application when viewed from above.
[0080] Figure 2 This is a structural schematic diagram of the material packaging corresponding to an embodiment of the feeding system of the present application.
[0081] Figure 3 This is a flow chart of an embodiment of a method for using the feeding system of the present application.
[0082] Figure 4 This is a schematic diagram of the process of one embodiment of a method for loading battery cells of the present application.
[0083] Description of Figure Numbers:
[0084]
[0085] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0086] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0087] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0088] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in the field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0089] At present, various processes and equipment are used in the production or packaging processing of power lithium battery modules. For the large packaging loading area of the loading system in the relevant technology, personnel are often required to use forklifts and other conveying equipment to allow the material packaging containing battery cells to enter the loading area; and then use a gripping device in the form of a robotic arm to transfer the battery cells to another conveyor line for subsequent assembly to form battery modules.
[0090] Since the feeding system involves various processes and equipment, the feeding efficiency needs to be further improved.
[0091] Therefore, based on the above considerations, in order to improve the feeding efficiency, the present application proposes a feeding system. When in use, the feeding system can accommodate material packaging through a feeding buffer device, thereby reducing the need for the gripping device to stop and wait for material packaging, and improving the independence between the receiving action of the feeding area for the material packaging and the gripping action of the gripping device in the battery gripping area, so as to improve the feeding efficiency.
[0092] Next, the structure of the feeding system proposed in this application is explained with a specific embodiment. Figure 1 The feeding system includes a gripping device 300 and a feeding device 110, a feeding buffer device 120 and a battery gripping area 200 arranged in sequence along a preset conveying direction; wherein the feeding device 110 is used to receive the material packaging from the conveying equipment. Figure 2 The material package includes at least one material layer 600, and the material layer 600 includes a supporting piece 610 and a battery cell 620 placed on the supporting piece 610; the loading buffer device 120 is used to convey the material package to the battery grabbing area 200 when the loading and feeding device 110 receives the material package from the conveying equipment, and the grabbing device 300 is used to grab the battery cell 620 in the material package on the battery grabbing area 200. The loading buffer device 120 is also used to accommodate the material package from the loading and feeding device 110 when the grabbing device 300 grabs the battery cell 620 in the material package on the battery grabbing area 200.
[0093] The gripping device 300 may be configured as a mechanical arm, or the gripping device may be configured as a clamping claw and a corresponding guide rail structure that enable the battery cell 620 to move in a three-dimensional space. The loading and feeding device 110 may be configured as a first receiving platform, or the loading and feeding device may be configured as a conveying structure such as a conveyor belt or a roller bed. The loading and buffering device 120 may be configured as a conveying structure such as a conveyor belt or a roller bed.
[0094] The battery grabbing area 200 can be set as a workshop floor or a second receiving platform. The battery grabbing area 200 can also be set as a conveying structure such as a conveyor belt or a roller bed. Figure 1 It can be understood that, in this embodiment, the preset conveying direction is formed by the conveying direction of the loading and feeding device 110 (if the loading and feeding device 110 is capable of conveying) and the conveying direction of the loading buffer device 120.
[0095] The conveying equipment for conveying the material packages to the upper material feeding device 110 may be configured as a forklift or an AGV (Automated Guided Vehicle) or the like.
[0096] In addition, the support member 610 can be configured as a supporting structure such as foam and the like in a plate shape as a whole, and a plurality of receiving grooves can be provided on the support member 610 to respectively receive each battery cell 620. In order to improve the space utilization, the support member 610 can be configured as a whole in a rectangular shape. The battery cell 620 can be configured as a cylindrical battery or a square shell battery, etc., and the receiving groove on the support member 610 can be configured as a circular groove or a rectangular groove accordingly.
[0097] Among them, continue to refer to Figure 1 The above-mentioned feeding system may also include a first opening and closing detection device and an openable and closable feeding door 510, the first opening and closing detection device is used to detect the opening and closing state of the feeding door 510; along the preset conveying direction, the feeding door 510 is arranged upstream of the loading and feeding device 110; the first opening and closing detection device is electrically connected to the loading buffer device 120, the first opening and closing detection device is used to send a door body closing signal to the loading buffer device 120 when the feeding door 510 is closed, and the loading buffer device 120 is used to accommodate the material packaging from the loading and feeding device 110 according to the door body closing signal.
[0098] In some embodiments, the feed door 510 can be set as a rolling door, and the first opening and closing detection device can be set as an angle encoder installed on the rotating shaft of the rolling door; of course, the first opening and closing detection device can also be set as a contact sensor, etc.
[0099] The first opening and closing detection device is electrically connected to the loading buffer device 120, which can be understood as the first opening and closing detection device being able to transmit an electrical signal to the loading buffer device 120. The loading buffer device 120 can be set as a roller bed, and when receiving the above-mentioned door closing signal, the loading buffer device 120 can accommodate the material packaging from the loading and feeding device 110 by rotating the roller shaft of the roller bed. When the loading system in the technical solution of the present application is in use, it can accommodate the material packaging through the loading buffer device 120, which is conducive to reducing the need for the gripping device 300 to stop and wait for the material packaging, and improves the independence between the loading and feeding area's acceptance action for the material packaging and the gripping action of the gripping device 300 in the battery gripping area 200, which is conducive to improving the loading efficiency.
[0100] In addition, when the first opening and closing detection device sends a door closing signal, the feed door 510 has been closed, and the action of receiving the material packaging on the loading and feeding device 110 has been completed; the loading buffer device 120 is used to accommodate the material packaging from the loading and feeding device 110 according to the door closing signal, so that the material packaging on the loading and feeding device 110 can be transferred to the loading buffer device 120 more quickly, so that the loading and feeding device 110 can be prepared for the next material packaging more quickly, thereby further improving the loading efficiency.
[0101] Correspondingly, based on the above-mentioned embodiments of the feeding system, the present application also proposes a method for using the feeding system, which can reduce the need to wait for material packaging and is conducive to improving feeding efficiency.
[0102] Next, the steps of the method for using the feeding system proposed in this application are explained with a specific embodiment. In one embodiment of this application, please refer to Figure 3The method of use is applied to the above-mentioned feeding system, and the method of use comprises the following steps:
[0103] Step S110 , when grabbing the battery cells 620 in the material packages on the battery grabbing area 200 , at least one material package is contained on the loading buffer device 120 , for example, one or more than two material packages are contained on the loading buffer device 120 .
[0104] The method for using the above-mentioned feeding system may further include the following steps:
[0105] When the feeding door 510 is closed, the loading buffer device 120 receives the material packages from the loading and feeding device 110. This step may be included in the above step S110, but it may not be included in the above step S110, and this embodiment does not limit this.
[0106] When the method for using the feeding system in this embodiment is used, by accommodating at least one material package on the feeding buffer device 120, the need for the gripping device 300 to stop and wait for material packages is reduced, which is beneficial to improving the feeding efficiency.
[0107] In addition, when the feeding system in this embodiment is used, when the feed door 510 is closed, the feeding buffer device 120 accommodates the material packaging from the feeding device 110, so that the feeding device 110 can prepare for the next material packaging more quickly, further improving the feeding efficiency.
[0108] Wherein, in some embodiments, reference Figure 3 , the method of use may further include the following steps:
[0109] Step S120, when grabbing the battery cell 620 in the material package on the battery grabbing area 200, the loading and feeding device 110 receives the material package from the conveying device. It can be understood that the action of grabbing the battery cell 620 in the material package on the battery grabbing area 200 and the action of the loading and feeding device 110 receiving the material package from the conveying device can be performed independently.
[0110] The method of using the feeding system in this embodiment is conducive to improving the degree of parallelization of the processes of the feeding device 110 and the gripping device 300, and is conducive to further improving the feeding efficiency.
[0111] In some embodiments, the first opening and closing detection device is used to send a door opening signal to the loading buffer device 120 when the feeding door 510 is opened, and the loading buffer device 120 is used to move the material package toward the battery grabbing area 200 according to the door opening signal.
[0112] In this embodiment, the opening state of the feed door 510 can be set to the state where the battery cells 620 in the corresponding battery grabbing area 200 have been grabbed; it can be understood that when the feed door 510 is opened to accept a new material package, the battery cells 620 in the corresponding material package have been grabbed. In this technical solution, the loading buffer device 120 is used to move the material package toward the battery grabbing area 200 according to the door opening signal, which improves the efficiency of the material package moving from the loading buffer device 120 to the battery grabbing area 200, and further improves the loading efficiency.
[0113] Correspondingly, based on the above structure of the feeding system, the method for using the above feeding system may further include the following steps:
[0114] When the feeding door 510 is opened, the material packages on the loading buffer device 120 are moved toward the battery grabbing area 200 .
[0115] When the feeding system in this embodiment is used, when the feed door 510 is opened, the material package on the feeding buffer device 120 is moved toward the battery grabbing area 200, thereby improving the efficiency of the material package moving from the feeding buffer device 120 toward the battery grabbing area 200, and further improving the feeding efficiency.
[0116] In some embodiments, the feeding system also includes a material grabbing detection device, which is used to detect whether the battery cells 620 in the material packaging on the battery grabbing area 200 have been completely grabbed by the grabbing device 300, and the material grabbing detection device is electrically connected to the feeding buffer device 120; when the battery cells 620 in the material packaging on the battery grabbing area 200 have been completely grabbed by the grabbing device 300, the material grabbing detection device is used to send a material grabbing completion signal to the feeding buffer device 120; the feeding buffer device 120 is used to transport the material packaging to the battery grabbing area 200 according to the material grabbing completion signal.
[0117] The material grabbing detection device may be set as an existing image recognition device, and the material grabbing detection device may also be provided with an infrared sensor or a contact sensor, etc. In this embodiment, a corresponding material grabbing detection device may be provided for each battery cell 620 in the material package, and at this time, each battery cell 620 is grabbed or the last battery cell 620 is grabbed, indicating that the battery cell 620 is completely grabbed by the grabbing device 300; a material grabbing detection device may also be provided for the last battery cell 620 to be grabbed in the preset sequence, and at this time, the last battery cell 620 is grabbed, indicating that the battery cell 620 is completely grabbed by the grabbing device 300.
[0118] In this embodiment, the loading buffer device 120 is used to convey material packaging to the battery grabbing area 200 according to the material grabbing completion signal. The material grabbing completion signal can be used to confirm that the battery cells 620 in the battery grabbing area 200 have been completely grabbed, thereby reducing the risk of collision between the material packaging on the loading buffer device 120 and the material packaging in the battery grabbing area 200, and reducing the risk of shutdown due to collision between material packaging, which is conducive to further improving the overall loading efficiency.
[0119] Correspondingly, based on the above embodiment of the feeding system, the method for using the above feeding system may further include the following steps:
[0120] When the battery cells 620 in the material packages on the battery grabbing area 200 are completely grabbed by the grabbing device 300 , the loading buffer device 120 conveys the material packages to the battery grabbing area 200 .
[0121] When the feeding system in this embodiment is used, when the battery cells 620 in the material packaging on the battery grasping area 200 are grasped by the grasping device 300, the feeding buffer device 120 transports the material packaging to the battery grasping area 200, thereby reducing the risk of collision between the material packaging on the feeding buffer device 120 and the material packaging in the battery grasping area 200, reducing the risk of shutdown due to collision between material packaging, and helping to further improve the overall feeding efficiency.
[0122] In some embodiments, the loading feed device 110 can also be used to move the material package toward the loading buffer device 120 , and the loading feed device 110 is used to move the material package independently of the loading buffer device 120 .
[0123] The loading and feeding device 110 can be configured as a conveyor belt, a roller bed, etc., so as to move the material package toward the loading and feeding buffer device 120. The loading and feeding device 110 moves the material package independently of the loading and feeding buffer device 120, which can be understood as the driving systems of the loading and feeding device 110 and the loading and feeding buffer device 120 are independent of each other.
[0124] In this embodiment, the loading and feeding device 110 can move the material package toward the loading buffer device 120 independently of the loading buffer device 120. It can be understood that the loading and feeding device 110 can move the material package a certain distance along the above-mentioned preset conveying direction, thereby reducing the complexity of the structure required for the loading buffer device 120 to accommodate the material package from the loading and feeding device 110, which is beneficial to improving the use stability of the loading buffer device 120 and improving the loading efficiency of the loading system during long-term operation.
[0125] In some embodiments, reference Figure 1The loading system may further include a transfer device and a unloading device 400; the unloading device 400 is arranged downstream of the battery grabbing area 200 along the preset conveying direction; the transfer device is used to transfer the supporting member 610 after the corresponding battery cell 620 is grabbed to the unloading device 400, and the unloading device 400 is used to transport the supporting member 610 outward along the preset conveying direction.
[0126] The transfer device may be a mechanical arm, or a clamping claw and a corresponding guide rail structure that enable the support 610 to move in a three-dimensional space. The unloading device 400 may be a conveying structure such as a conveyor belt or a roller bed.
[0127] It can be understood that, in this embodiment, the preset conveying direction is formed by the conveying direction of the loading and feeding device 110 (if the loading and feeding device 110 is capable of conveying), the loading buffer device 120 and the conveying direction of the unloading device 400.
[0128] In this embodiment, the transfer device and the unloading device 400 can transport the supporting member 610 outward, reducing the spatial interference of the supporting member 610 with the battery cells 620 to be grasped, which is beneficial to further improve the loading efficiency.
[0129] Correspondingly, the method for using the above-mentioned feeding system may further include the following steps:
[0130] When the battery cells 620 on the supporting members 610 on the battery grasping area 200 are completely grasped by the grasping device 300, the unloading device 400 conveys the corresponding supporting members 610 outward along the preset conveying direction.
[0131] When the method for using the feeding system in this embodiment is used, at least one material package can be accommodated on the feeding buffer device 120, thereby reducing the need for the gripping device 300 to stop and wait for the material package, which is conducive to improving the feeding efficiency. In addition, the method for using the feeding system can transport the support member 610 outward, reducing the spatial interference of the support member 610 with the battery cell 620 to be grasped, which is conducive to further improving the feeding efficiency.
[0132] In some embodiments, reference Figure 1 The unloading device 400 includes an unloading buffer device 410 ; along the preset conveying direction, the unloading buffer device 410 is arranged downstream of the battery grabbing area 200 , and the transfer device is used to transfer the supporting member 610 after the corresponding battery cell 620 is grabbed to the unloading buffer device 410 .
[0133] The unloading buffer device 410 can be configured as a conveying structure such as a conveyor belt, a roller bed, etc. It can be understood that in this embodiment, the preset conveying direction is formed by the conveying direction of the loading and feeding device 110 (if the loading and feeding device 110 is capable of conveying), the loading buffer device 120 and the unloading buffer device 410.
[0134] In this embodiment, the material unloading buffer device 410 can accommodate the material supporting member 610, reducing the number of conveying times along the preset conveying direction, which is beneficial to reducing the energy consumption of the loading system.
[0135] In some embodiments, reference Figure 1 The unloading device 400 also includes a unloading and discharging device 420; along the preset conveying direction, the unloading and discharging device 420 is arranged downstream of the unloading buffer device 410; the unloading buffer device 410 is used to transfer the supporting member 610 to the unloading and discharging device 420, and the unloading and discharging device 420 is used to convey the supporting member 610 outward along the preset conveying direction.
[0136] The material discharging device 420 can be configured as a conveying structure such as a conveyor belt or a roller bed. Figure 1 The preset conveying direction is formed by the conveying direction of the loading and feeding device 110 (if the loading and feeding device 110 is capable of conveying), the loading buffer device 120, the conveying direction of the unloading buffer device 410 and the conveying direction of the unloading and discharging device 420.
[0137] In this embodiment, the unloading and discharging device 420 can reduce the travel requirement of the unloading buffer device 410 along the preset conveying direction, which is beneficial to improving the structural stability of the unloading buffer device 410 and improving the loading efficiency of the loading system during long-term operation.
[0138] In some embodiments, reference Figure 1 The loading buffer device 120 and the battery grabbing area 200 are respectively arranged on the same side of the unloading buffer device 410, for example, respectively arranged on the left side of the unloading buffer device 410; wherein the conveying direction of the loading buffer device 120 is opposite to the conveying direction of the unloading buffer device 410.
[0139] In this embodiment, the overall layout of the feeding system is relatively compact, which is conducive to reducing the overall footprint of the feeding system.
[0140] In some embodiments, reference Figure 1The loading system also includes a fence 530, which forms an enclosed space and has a first opening 531 and a second opening 532; the gripping device 300, the loading buffer device 120, the battery gripping area 200 and the unloading buffer device 410 are respectively arranged in the enclosed space, the input end of the loading buffer device 120 is connected to the first opening 531, and the output of the unloading buffer device 410 is connected to the second opening 532.
[0141] The fence 530 may be configured as an integral wall-like structure formed by panels, railings, and the like.
[0142] In this embodiment, the fence 530 can improve the safety of the feeding system, help reduce unexpected failures that may be caused by external moving objects, and help improve the feeding efficiency of the feeding system.
[0143] In some embodiments, reference Figure 1 The upper material feeding device 110 and the lower material discharging device 420 are respectively arranged outside the enclosed space, and the upper material feeding device 110 and the lower material discharging device 420 are arranged side by side and have opposite conveying directions; the output end of the upper material feeding device 110 is connected to the first opening 531, and the input end of the lower material discharging device 420 is connected to the second opening 532; the fence 530 includes a shielding section 534 arranged on the side of the upper material feeding device 110 facing away from the lower material discharging device 420, a first partition fence 541 is arranged between the upper material feeding device 110 and the lower material discharging device 420, and a second partition fence 542 is arranged on the side of the lower material discharging device 420 facing away from the upper material feeding device 110.
[0144] In this embodiment, the shielding section 534 is arranged on the side of the loading feeding device 110 facing away from the lowering and discharging device 420 (for example, the shielding section 534 is arranged on the left side of the loading feeding device 110), the first partition fence 541 is arranged between the loading feeding device 110 and the lowering and discharging device 420, and the second partition fence 542 is arranged on the side of the lowering and discharging device 420 facing away from the loading feeding device 110 (for example, the second partition fence 542 is arranged on the right side of the lowering and discharging device 420), which are respectively beneficial to further reduce unexpected failures that may be caused by external moving bodies and to further improve the loading efficiency of the loading system.
[0145] In some embodiments, the feeding system also includes a discharge gate 520 that can be opened and closed; along the preset conveying direction, the feed gate 510 is arranged upstream of the loading and feeding device 110, and the discharge gate 520 is arranged downstream of the unloading and discharging device 420; the two sides of the feed gate 510 are respectively connected to the shielding section 534 and the first partition fence 541, and the two sides of the discharge gate 520 are respectively connected to the first partition fence 541 and the second partition fence 542.
[0146] The discharge door 520 may be a rolling door or the like. Figure 1The shielding section 534 , the feed door 510 and the first partition fence 541 enclose the loading and unloading device 110 , and the first partition fence 541 , the discharge door 520 and the second partition fence 542 enclose the unloading and unloading device 420 .
[0147] In this embodiment, the openable and closable feed door 510 and the openable and closable discharge door 520 are respectively helpful in further reducing unexpected failures that may be caused by external moving objects, and are helpful in further improving the feeding efficiency of the feeding system.
[0148] In some embodiments, reference Figure 1 A first sensor 551 is provided at the first opening 531, and the first sensor 551 is at least used to detect a moving body between a projection of the material package at the first opening 531 along a preset conveying direction and an inner wall of the first opening 531; when the above-mentioned first opening and closing detection device detects that the feed door 510 is opened, the feeding system obtains a detection signal of the first sensor 551; when the first opening and closing detection device detects that the feed door 510 is closed, the feeding system shields the detection signal of the first sensor 551.
[0149] Among them, the first sensor 551 can be set as a first grating, and the first grating can detect a moving body along the width direction of the first opening 531, wherein the moving body can be a person or a vehicle, etc.; it can be understood that at this time, the first grating not only detects the moving body between the projection of the material package at the first opening 531 along the preset conveying direction and the inner wall of the first opening 531, but also detects the moving body in the projection space of the material package at the first opening 531 along the preset conveying direction. Correspondingly, the feeding system can be set to not output an abnormal detection signal when the material package passes through the first grating, but output an abnormal detection signal when the material package passes outside the first grating and the moving body is detected. Of course, the first grating can also detect the moving body along the up and down direction and between the projection of the material package at the first opening 531 along the preset conveying direction and the inner wall of the first opening 531, so as to avoid detecting the material package and avoid outputting an abnormal detection signal.
[0150] In addition, the first sensor 551 may also be configured as a photoelectric sensor or the like.
[0151] In this embodiment, the feeding system can obtain the detection signal of the first sensor 551 when the feeding door 510 is opened, which is conducive to improving the success rate of identifying the entry of an external moving body when the feeding door 510 is opened. The feeding system can also shield the detection signal of the first sensor 551 when the feeding door 510 is closed, reducing the risk of misjudgment caused by abnormal detection signals of the first sensor 551. In addition, the feeding system can also improve the efficiency of obtaining or shielding the detection signal of the first sensor 551 through the first opening and closing detection device.
[0152] Correspondingly, the method for using the above-mentioned feeding system may further include the following steps:
[0153] When the feed door 510 is opened, a detection signal of the first sensor 551 is obtained;
[0154] When the feed door 510 is closed, the detection signal of the first sensor 551 is shielded.
[0155] Among them, shielding the detection signal of the first sensor 551 can be understood as the feeding system no longer judging whether there is a moving object based on the detection signal of the first sensor 551 .
[0156] The method of using the feeding system in this embodiment is helpful in improving the success rate of identifying the entry of an external moving object when the feeding door 510 is opened, and improving the efficiency of acquiring or shielding the detection signal of the first sensor 551.
[0157] In some embodiments, reference Figure 1 A second sensor 552 is provided at the second opening 532, and the second sensor 552 is at least used to detect a moving body between the projection of the supporting member 610 at the second opening 532 along a preset conveying direction and the inner wall of the second opening 532; the feeding system also includes a second opening and closing detection device, and the second opening and closing detection device is used to detect the opening and closing state of the discharge door 520; when the second opening and closing detection device detects that the discharge door 520 is open, the feeding system obtains a detection signal of the second sensor 552; when the second opening and closing detection device detects that the discharge door 520 is closed, the feeding system shields the detection signal of the second sensor 552.
[0158] Among them, the second sensor 552 can be set as a second grating, and the second grating can detect a moving body along the width direction of the second opening 532, wherein the moving body can be a person or a vehicle, etc.; it can be understood that at this time, the second grating not only detects the moving body between the projection of the material package at the second opening 532 along the preset conveying direction and the inner wall of the second opening 532, but also detects the moving body in the projection space of the material package at the second opening 532 along the preset conveying direction. Correspondingly, the feeding system can be set to not output an abnormal detection signal when the material package passes through the second grating, but output an abnormal detection signal when the material package passes outside the second grating and the moving body is detected. Of course, the second grating can also detect the moving body along the up and down direction and between the projection of the material package at the second opening 532 along the preset conveying direction and the inner wall of the second opening 532, so as to avoid detecting the material package and avoid outputting an abnormal detection signal.
[0159] In addition, the second sensor 552 may also be configured as a photoelectric sensor or the like.
[0160] In this embodiment, the feeding system can obtain the detection signal of the second sensor 552 when the discharge door 520 is opened, which is conducive to improving the success rate of identifying the entry of an external moving object when the discharge door 520 is opened. The feeding system can also shield the detection signal of the second sensor 552 when the discharge door 520 is closed, reducing the risk of misjudgment caused by abnormal detection signals of the second sensor 552. In addition, the feeding system can also improve the efficiency of obtaining or shielding the detection signal of the second sensor 552 through the second opening and closing detection device.
[0161] Correspondingly, the method for using the above-mentioned feeding system may further include the following steps:
[0162] When the discharge door 520 is opened, a detection signal of the second sensor 552 is obtained;
[0163] When the discharge door 520 is closed, the detection signal of the second sensor 552 is shielded.
[0164] Among them, shielding the detection signal of the second sensor 552 can be understood as the feeding system no longer judging whether there is a moving object based on the detection signal of the second sensor 552.
[0165] When used, the method of using the loading system in this embodiment is beneficial to improving the success rate of identifying the entry of an external moving object when the discharge door 520 is opened, and improving the efficiency of obtaining or shielding the detection signal of the second sensor 552.
[0166] In some embodiments, the loading system also includes a height position detection device, and the transfer device is used to stack the material supports 610 on the unloading buffer device 410; the height position detection device is used to detect whether the material supports 610 on the unloading buffer device 410 have reached a preset height, and the unloading buffer device 410 is used to transport the material supports 610 outward according to the output signal of the height position detection device.
[0167] Among them, the height position sensor can be set as a photoelectric sensor, an infrared sensor, etc.
[0168] In this embodiment, the height position detection device can reduce the operator's operation and improve the efficiency of the outward transportation of the material supporting member 610 when the material supporting member 610 reaches a preset height, which is beneficial to improving the overall loading efficiency.
[0169] In some embodiments, reference Figure 1The loading and feeding device 110 and the battery grabbing area 200 are respectively arranged on opposite sides of the loading and buffering device 120, for example, the loading and feeding device 110 and the battery grabbing area 200 are respectively arranged on the front and rear sides of the loading and buffering device 120. The fence 530 also has a third opening 533, and the third opening 533 is used for the battery monomer 620 grabbed by the grabbing device 300 to be output to the outside, wherein the battery monomer 620 grabbed by the grabbing device 300 can be output to the outside through a transmission structure such as a conveyor belt and a roller bed.
[0170] In this embodiment, the loading and feeding device 110 and the battery grabbing area 200 are respectively arranged on opposite sides of the loading and feeding buffer device 120, which is conducive to increasing the distance between the loading and feeding device 110 and the battery grabbing area 200 through the loading and feeding buffer device 120, which is conducive to reducing the risk of the grabbing device 300 interfering with the operator or object at the loading device, and is conducive to improving the safety of the loading system. While the third opening 533 allows the battery cell 620 grabbed by the grabbing device 300 to be output to the outside, the fence 530 can maintain a high degree of enclosure, which is conducive to improving the safety of the loading system, reducing unexpected failures that may be caused by external moving objects, and improving the loading efficiency of the loading system.
[0171] Correspondingly, the method for using the above-mentioned feeding system may further include the following steps:
[0172] When the battery cells 620 on the supporting members 610 on the battery grabbing area 200 are completely grabbed by the grabbing device 300, the transfer device stacks the corresponding supporting members 610 on the unloading buffer device 410;
[0173] When the supporting member 610 on the material unloading buffer device 410 reaches a preset height, the supporting member 610 is transported outward.
[0174] When used, the method for using the feeding system in the technical solution of this embodiment can reduce the operator's operations and improve the efficiency of the outward transportation of the material supporting member 610, which is beneficial to improving the overall feeding efficiency.
[0175] Reference Figure 4 The present application also proposes a method for loading a battery cell 620, the method comprising the following steps:
[0176] Step S210, forming a material package; the material package includes at least one material layer 600, and the material layer 600 includes a material support 610 and a battery cell 620 placed on the material support 610;
[0177] Step S220, forming a loading system; the loading system includes a gripping device 300 and a loading and feeding device 110, a loading buffer device 120 and a battery gripping area 200 arranged in sequence along a preset conveying direction, the loading and feeding device 110 is used to receive material packaging from the conveying equipment; wherein the above-mentioned loading system may also include a first opening and closing detection device and an openable and closable feeding door 510, the first opening and closing detection device is used to detect the opening and closing state of the feeding door 510; along the preset conveying direction, the feeding door 510 is arranged upstream of the loading and feeding device 110; the first opening and closing detection device is electrically connected to the loading buffer device 120, the first opening and closing detection device is used to send a door body closing signal to the loading buffer device 120 when the feeding door 510 is closed, and the loading buffer device 120 is used to accommodate the material packaging from the loading and feeding device 110 according to the door body closing signal. wherein, forming a loading system can be understood as manufacturing the loading system, so refer to Figure 4 , step S210 and step S220 can be set to be performed in parallel, so as to improve the overall efficiency of the feeding method of the battery cell 620. Of course, step S210 and step S220 can also be set to be performed in sequence, and this embodiment does not limit this. Step S230, when grabbing the battery cell 620 in the material package, at least one material package is contained on the feeding buffer device 120.
[0178] The above-mentioned feeding method may further include the following step: when the feeding door 510 is closed, the feeding buffer device 120 receives the material packages from the feeding device 110. This step may be included in the above-mentioned step S230, but of course, this step may not be included in the above-mentioned step S230, and this embodiment does not limit this.
[0179] In this embodiment, when the battery cell loading method is used, by accommodating at least one material package on the loading buffer device 120, the need for stopping the machine to wait for material packaging can be reduced, which is beneficial to improving the loading efficiency.
[0180] In addition, when the feeding system in this embodiment is used, when the feed door 510 is closed, the feeding buffer device 120 accommodates the material packaging from the feeding device 110, so that the feeding device 110 can prepare for the next material packaging more quickly, further improving the feeding efficiency.
[0181] Reference Figure 1 and Figure 2In one embodiment of the present application, the loading system includes a gripping device 310 and a loading and feeding device 110, a loading buffer device 120 and a battery grabbing area 300 arranged in sequence along a preset conveying direction; the loading and feeding device 110 is used to receive material packaging from the conveying equipment, the material packaging includes at least one material layer 600, the material layer 600 includes a supporting member 610 and a battery cell 620 placed on the supporting member 610; the loading buffer device 120 is used to convey the material packaging to the battery grabbing area 300 when the loading and feeding device 110 receives the material packaging from the conveying equipment, the gripping device 310 is used to grab the battery cell 620 in the material packaging on the battery grabbing area 300, and the loading buffer device 120 is also used to accommodate the material packaging from the loading and feeding device 110 when the gripping device 310 grabs the battery cell 620 in the material packaging on the battery grabbing area 300. The feeding system further includes a first opening and closing detection device and a feed door 510 that can be opened and closed. The first opening and closing detection device is used to detect the opening and closing state of the feed door 510. The feed door 510 is arranged upstream of the feeding device 110 along the preset conveying direction. The first opening and closing detection device is electrically connected to the feeding buffer device 120. The first opening and closing detection device is used to send a door body closing signal to the feeding buffer device 120 when the feeding door 510 is closed. The feeding buffer device 120 is used to accommodate the material packaging from the feeding device 110 according to the door body closing signal. The first opening and closing detection device is used to send a door body opening signal to the feeding buffer device 120 when the feeding door 510 is opened. The feeding buffer device 120 is used to move the material packaging toward the battery grabbing area 300 according to the door body opening signal. The feeding system also includes a material grabbing detection device, which is used to detect whether the battery cells 620 in the material package on the battery grabbing area 300 have been completely grabbed by the grabbing device 310, and the material grabbing detection device is electrically connected to the feeding buffer device 120; when the battery cells 620 in the material package on the battery grabbing area 300 have been completely grabbed by the grabbing device 310, the material grabbing detection device is used to send a material grabbing completion signal to the feeding buffer device 120; the feeding buffer device 120 is used to transport the material package to the battery grabbing area 300 according to the material grabbing completion signal. The feeding device 110 is used to move the material package toward the feeding buffer device 120, and the feeding device 110 is used to move the material package independently of the feeding buffer device 120. The loading system also includes a transfer device and a unloading device 400; along the preset conveying direction, the unloading device 400 is arranged downstream of the battery grabbing area 300; the transfer device is used to transfer the supporting member 610 after the corresponding battery cell 620 is grabbed to the unloading device 400, and the unloading device 400 is used to convey the supporting member 610 outward along the preset conveying direction.The unloading device 400 includes an unloading buffer device 410; the unloading buffer device 410 is arranged downstream of the battery grabbing area 300 along the preset conveying direction, and the transfer device is used to transfer the supporting member 610 after the corresponding battery cell 620 is grabbed to the unloading buffer device 410. The unloading device 400 also includes an unloading discharge device 420; the unloading discharge device 420 is arranged downstream of the unloading buffer device 410 along the preset conveying direction; the unloading buffer device 410 is used to transfer the supporting member 610 to the unloading discharge device 420, and the unloading discharge device 420 is used to transport the supporting member 610 outward along the preset conveying direction. The loading buffer device 120 and the battery grabbing area 300 are respectively arranged on the same side of the unloading buffer device 410, and the conveying direction of the loading buffer device 120 is opposite to that of the unloading buffer device 410. The loading system also includes a fence 530, which forms an enclosed space and has a first opening 531 and a second opening 532; the gripping device 310, the loading buffer device 120, the battery gripping area 300 and the unloading buffer device 410 are respectively arranged in the enclosed space, the input end of the loading buffer device 120 is connected to the first opening 531, and the output of the unloading buffer device 410 is connected to the second opening 532. The upper material feeding device 110 and the lower material discharging device 420 are respectively arranged outside the enclosed space, and the upper material feeding device 110 and the lower material discharging device 420 are arranged side by side and have opposite conveying directions; the output end of the upper material feeding device 110 is connected to the first opening 531, and the input end of the lower material discharging device 420 is connected to the second opening 532; the fence 530 includes a shielding section 534 arranged on the side of the upper material feeding device 110 facing away from the lower material discharging device 420, a first partition fence 541 is arranged between the upper material feeding device 110 and the lower material discharging device 420, and a second partition fence 542 is arranged on the side of the lower material discharging device 420 facing away from the upper material feeding device 110. The feeding system also includes an opening and closing discharge door 520; along the preset conveying direction, the feeding door 510 is arranged upstream of the feeding device 110, and the discharge door 520 is arranged downstream of the unloading device 420; the two sides of the feeding door 510 are respectively connected to the shielding section 534 and the first fence 541, and the two sides of the discharge door 520 are respectively connected to the first fence 541 and the second fence 542. A first sensor 551 is provided at the first opening 531, and the first sensor 551 is at least used to detect the moving body between the projection of the material package at the first opening 531 along the preset conveying direction and the inner wall of the first opening 531; the feeding system also includes a first opening and closing detection device, and the first opening and closing detection device is used to detect the opening and closing state of the feeding door 510; when the first opening and closing detection device detects that the feeding door 510 is opened, the feeding system obtains the detection signal of the first sensor 551; when the first opening and closing detection device detects that the feeding door 510 is closed, the feeding system shields the detection signal of the first sensor 551.A second sensor 552 is provided at the second opening 532, and the second sensor 552 is at least used to detect the moving body between the projection of the supporting member 610 at the second opening 532 and the inner wall of the second opening 532 along the preset conveying direction; the feeding system also includes a second opening and closing detection device, and the second opening and closing detection device is used to detect the opening and closing state of the discharge door 520; when the second opening and closing detection device detects that the discharge door 520 is opened, the feeding system obtains the detection signal of the second sensor 552; when the second opening and closing detection device detects that the discharge door 520 is closed, the feeding system shields the detection signal of the second sensor 552. The feeding system also includes a height position detection device, and the transfer device is used to make the supporting member 610 stacked on the unloading buffer device 410; the height position detection device is used to detect whether the supporting member 610 on the unloading buffer device 410 has reached a preset height, and the unloading buffer device 410 is used to transport the supporting member 610 outward according to the output signal of the height position detection device. The loading and feeding device 110 and the battery grabbing area 300 are respectively arranged on opposite sides of the loading and buffering device 120; the fence 530 also has a third opening 533, and the third opening 533 is used for the battery monomer 620 grabbed by the grabbing device 310 to be output to the outside.
[0182] In some embodiments, the fence 530 may also be provided with at least one openable and closable safety door to improve the enclosure of the fence 530 and improve the convenience of entering the fence 530 .
[0183] In one embodiment of the present application, the method for using the feeding system includes the following steps:
[0184] When the battery cells 620 in the material packages on the battery grabbing area 300 are grabbed, at least one material package is accommodated on the loading buffer device 120 .
[0185] Optionally, the method of use further comprises the following steps:
[0186] When grabbing the battery cells 620 in the material package on the battery grabbing area 300, the loading and feeding device 110 receives the material package from the conveying equipment;
[0187] When the feeding door 510 is closed, the loading buffer device 120 receives the material packages from the loading feeding device 110;
[0188] When the feeding door 510 is opened, the material package on the loading buffer device 120 is moved toward the battery grabbing area 300;
[0189] When the battery cells 620 in the material package on the battery grabbing area 300 are completely grabbed by the grabbing device 310, the loading buffer device 120 conveys the material package to the battery grabbing area 300;
[0190] When the battery cells 620 on the supporting members 610 on the battery grasping area 300 are grasped by the grasping device 310, the unloading device 400 conveys the corresponding supporting members 610 outward along the preset conveying direction;
[0191] When the battery cells 620 on the supporting members 610 on the battery grabbing area 300 are completely grabbed by the grabbing device 310, the transfer device stacks the corresponding supporting members 610 on the unloading buffer device 410;
[0192] When the material supporting member 610 on the material unloading buffer device 410 reaches a preset height, the material supporting member 610 is transported outward;
[0193] When the feed door 510 is opened, a detection signal of the first sensor 551 is obtained;
[0194] When the feed door 510 is closed, the detection signal of the first sensor 551 is shielded;
[0195] When the discharge door 520 is opened, a detection signal of the second sensor 552 is obtained;
[0196] When the discharge door 520 is closed, the detection signal of the second sensor 552 is shielded.
[0197] The above description is only a preferred embodiment of the present application, and does not limit the patent scope of the present application. All equivalent structural changes made by using the contents of the present application specification and drawings under the technical concept of the present application, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present application.
Claims
1. A feeding system, characterized in that: The feeding system comprises a gripping device and a feeding device, a feeding buffer device and a battery gripping area which are sequentially arranged along a preset conveying direction; The loading and feeding device is used to receive the material packaging from the conveying equipment, the material packaging includes at least one material layer, and the material layer includes a supporting piece and a battery cell placed on the supporting piece; The loading buffer device is used to convey the material packaging to the battery grabbing area when the loading and feeding device receives the material packaging from the conveying equipment, the grabbing device is used to grab the battery monomers in the material packaging on the battery grabbing area, and the loading buffer device is also used to accommodate the material packaging from the loading and feeding device when the grabbing device grabs the battery monomers in the material packaging on the battery grabbing area; The feeding system further comprises a first opening and closing detection device and an openable and closable feeding door, wherein the first opening and closing detection device is used to detect the opening and closing state of the feeding door; along the preset conveying direction, the feeding door is arranged upstream of the feeding device, the feeding device is used for forklifts or AGV vehicles to convey material packages, and the feeding door is used to reduce unexpected failures caused by vehicle entry; the first opening and closing detection device is electrically connected to the feeding buffer device, the first opening and closing detection device is used to send a door body closing signal to the feeding buffer device when the feeding door is closed, and the feeding buffer device is used to accommodate the material packages from the feeding device according to the door body closing signal; The feed door is used to open and receive new material packages, the first opening and closing detection device is used to send a door opening signal to the loading buffer device when the feed door is opened, and the loading buffer device is used to move the material package toward the battery grabbing area according to the door opening signal.
2. The feeding system according to claim 1, characterized in that: The feeding system further comprises a material grabbing detection device, which is used to detect whether the battery cells in the material packaging on the battery grabbing area have been grabbed by the grabbing device, and the material grabbing detection device is electrically connected to the feeding buffer device; When the battery cells in the material package on the battery grabbing area are completely grabbed by the grabbing device, the grabbing detection device is used to send a grabbing completion signal to the loading buffer device; the loading buffer device is used to transport the material package to the battery grabbing area according to the grabbing completion signal.
3. The feeding system according to claim 1, characterized in that: The loading and feeding device is used to move the material package toward the loading and buffering device, and the loading and feeding device is used to move the material package independently of the loading and buffering device.
4. The feeding system according to claim 1, characterized in that: The loading system also includes a transfer device and a unloading device; along the preset conveying direction, the unloading device is arranged downstream of the battery grabbing area; the transfer device is used to transfer the supporting parts after the corresponding battery cells are grabbed to the unloading device, and the unloading device is used to convey the supporting parts outward along the preset conveying direction.
5. The feeding system according to claim 4, characterized in that: The unloading device includes an unloading buffer device; along the preset conveying direction, the unloading buffer device is arranged downstream of the battery grabbing area, and the transfer device is used to transfer the corresponding battery monomer after the support piece is grabbed to the unloading buffer device.
6. The feeding system according to claim 5, characterized in that: The unloading device also includes a unloading and discharging device; along the preset conveying direction, the unloading and discharging device is arranged downstream of the unloading buffer device; the unloading buffer device is used to transfer the supporting parts to the unloading and discharging device, and the unloading and discharging device is used to convey the supporting parts outward along the preset conveying direction.
7. The feeding system according to claim 6, characterized in that: The loading buffer device and the battery grabbing area are respectively arranged on the same side of the unloading buffer device, and the conveying direction of the loading buffer device is opposite to the conveying direction of the unloading buffer device.
8. The feeding system according to claim 7, characterized in that: The feeding system also includes a fence, which forms an enclosed space and has a first opening and a second opening; the gripping device, the feeding buffer device, the battery gripping area and the unloading buffer device are respectively arranged in the enclosed space, the input end of the feeding buffer device is connected to the first opening, and the output of the unloading buffer device is connected to the second opening.
9. The feeding system according to claim 8, characterized in that: The loading feeding device and the lowering and discharging device are respectively arranged outside the enclosed space, and the loading feeding device and the lowering and discharging device are arranged side by side and have opposite conveying directions; the output end of the loading feeding device is connected to the first opening, and the input end of the lowering and discharging device is connected to the second opening; the fence includes a blocking section arranged on the side of the loading feeding device facing away from the lowering and discharging device, a first partition fence is arranged between the loading feeding device and the lowering and discharging device, and a second partition fence is arranged on the side of the lowering and discharging device facing away from the loading feeding device.
10. The feeding system according to claim 9, characterized in that: The feeding system also includes an openable and closable discharge door; along the preset conveying direction, the discharge door is arranged downstream of the unloading and discharging device; the two sides of the feed door are respectively connected to the blocking section and the first partition fence, and the two sides of the discharge door are respectively connected to the first partition fence and the second partition fence.
11. The feeding system according to claim 10, characterized in that: A first sensor is provided at the first opening, and the first sensor is at least used to detect a moving body between a projection of the material package at the first opening along the preset conveying direction and an inner wall of the first opening; When the first opening and closing detection device detects that the feed door is open, the feeding system obtains the detection signal of the first sensor; when the first opening and closing detection device detects that the feed door is closed, the feeding system shields the detection signal of the first sensor.
12. The feeding system according to claim 10, characterized in that: A second sensor is provided at the second opening, and the second sensor is at least used to detect a moving body between a projection of the material supporting member at the second opening along the preset conveying direction and an inner wall of the second opening; the feeding system also includes a second opening and closing detection device, and the second opening and closing detection device is used to detect the opening and closing state of the discharge door; when the second opening and closing detection device detects that the discharge door is open, the feeding system obtains a detection signal of the second sensor; when the second opening and closing detection device detects that the discharge door is closed, the feeding system shields the detection signal of the second sensor.
13. The feeding system according to any one of claims 5 to 12, characterized in that: The feeding system also includes a height position detection device, the transfer device is used to stack the material supports on the unloading buffer device; the height position detection device is used to detect whether the material supports on the unloading buffer device have reached a preset height, and the unloading buffer device is used to transport the material supports outward according to the output signal of the height position detection device.
14. The feeding system according to any one of claims 8 to 12, characterized in that: The loading and feeding device and the battery grabbing area are respectively arranged on opposite sides of the loading and buffering device; The fence also has a third opening, and the third opening is used for allowing the battery monomer grasped by the grasping device to be output to the outside.
15. A method for using a feeding system, characterized in that: The method of use is applied to the feeding system according to any one of claims 1 to 14, and the method of use comprises the following steps: When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device; When the feeding door is closed, the loading buffer device is enabled to accommodate the material packages from the loading and feeding device; When the feeding door is opened, the material package on the loading buffer device is moved toward the battery grabbing area.
16. The method of use according to claim 15, characterized in that: The method of use also includes the following steps: When grabbing the battery cells in the material package on the battery grabbing area, the loading and feeding device is made to receive the material package from the conveying equipment.
17. A method for using a feeding system, characterized in that: The method of use is applied to the feeding system according to claim 2, and the method of use comprises the following steps: When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device; When the feeding door is opened, the material package on the feeding buffer device is moved toward the battery grabbing area; When the battery cells in the material package on the battery grabbing area are completely grabbed by the grabbing device, the loading buffer device is made to transport the material package to the battery grabbing area.
18. A method for using a feeding system, characterized in that: The method of use is applied to the feeding system according to any one of claims 4 to 12, and the method of use comprises the following steps: When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device; When the feeding door is opened, the material package on the feeding buffer device is moved toward the battery grabbing area; When the battery monomers on the supporting member on the battery grasping area are completely grasped by the grasping device, the unloading device is made to convey the corresponding supporting member outward along the preset conveying direction.
19. A method for using a feeding system, characterized in that: The method of use is applied to the feeding system according to claim 13, and the method of use comprises the following steps: When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device; When the feeding door is opened, the material package on the feeding buffer device is moved toward the battery grabbing area; When the battery monomers on the supporting members on the battery grasping area are grasped by the grasping device, the transfer device stacks the corresponding supporting members on the unloading buffer device; When the supporting member on the material unloading buffer device reaches a preset height, the supporting member is transported outward.
20. A method for using a feeding system, characterized in that: The method of use is applied to the feeding system according to claim 11, and the method of use comprises the following steps: When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device; When the feeding door is opened, the material package on the feeding buffer device is moved toward the battery grabbing area; When the feed door is opened, obtaining a detection signal of the first sensor; When the feed door is closed, the detection signal of the first sensor is shielded.
21. A method for using a feeding system, characterized in that: The method of use is applied to the feeding system according to claim 12, and the method of use comprises the following steps: When grabbing the battery cells in the material package on the battery grabbing area, at least one material package is accommodated on the loading buffer device; When the feeding door is opened, the material package on the feeding buffer device is moved toward the battery grabbing area; When the discharge door is opened, obtaining a detection signal of the second sensor; When the discharge door is closed, the detection signal of the second sensor is shielded.
22. A method for loading a battery cell, characterized in that: The feeding method comprises the following steps: Forming a material package, wherein the material package comprises at least one material layer, wherein the material layer comprises a material support and a battery cell placed on the material support; A loading system is formed, the loading system includes a gripping device and a loading and feeding device, a loading and feeding buffer device and a battery gripping area arranged in sequence along a preset conveying direction, the loading and feeding device is used to receive the material packaging from the conveying equipment; the loading system also includes a first opening and closing detection device and an openable and closable feeding door, the first opening and closing detection device is used to detect the opening and closing state of the feeding door; along the preset conveying direction, the feeding door is arranged upstream of the loading and feeding device, the loading and feeding device is used for forklifts or AGV vehicles to convey material packaging, and the feeding door is used to reduce accidental accidents caused by vehicle entry. External fault; the first opening and closing detection device is electrically connected to the loading buffer device, the first opening and closing detection device is used to send a door closing signal to the loading buffer device when the feeding door is closed, and the loading buffer device is used to accommodate the material packaging from the loading and feeding device according to the door closing signal; the feeding door is used to open and receive new material packaging, the first opening and closing detection device is used to send a door opening signal to the loading buffer device when the feeding door is opened, and the loading buffer device is used to move the material packaging toward the battery grabbing area according to the door opening signal; When grabbing the battery cells in the material package, at least one material package is accommodated on the loading buffer device; When the feeding door is closed, the loading buffer device is enabled to accommodate the material packages from the loading and feeding device; When the feeding door is opened, the material package on the loading buffer device is moved toward the battery grabbing area.
Citation Information
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