A transformer testing device
By designing transformer testing equipment, including mobile mechanism, cleaning mechanism and electrical testing mechanism, the problem of inaccurate testing of pins caused by uncleaned pins in transformer testing is solved, and effective cleaning of transformer pins and electrical performance testing is achieved, improving the accuracy and stability of the test.
Patent Information
- Application Number
- CN202311854549.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2043-12-28
AI Technical Summary
During the transformer testing process, the pins of the transformer were not cleaned, causing dust or dirt to affect the test results and reduce the test accuracy.
A transformer testing equipment is designed, including a working base, a drive mechanism, a moving mechanism, a cleaning mechanism and an electrical testing mechanism. The transformer is driven to move through the moving mechanism, the cleaning mechanism cleans the pins, and the electrical testing mechanism conducts electrical performance testing.
Effectively remove dust and dirt from transformer pins, improving the accuracy and stability of the test, ensuring the accuracy and convenience of electrical testing.
Smart Images

Figure CN117929879B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transformers, and in particular to a transformer testing device. Background Art
[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, the secondary coil, and the iron core. In electrical equipment and wireless circuits, it is often used to increase or decrease voltage, match impedance, and provide safety isolation. In a generator, whether the coil moves through a magnetic field or the magnetic field moves through a fixed coil, an electric potential can be induced in the coil. In both cases, the value of the magnetic flux remains unchanged, but the amount of magnetic flux intersecting the coil changes. This is the principle of mutual induction. A transformer is a device that uses electromagnetic mutual induction to transform voltage, current, and impedance. At present, the pins of the transformer are not cleaned during transformer testing. When the transformer is electrically tested through the pins, dust or dirt on the pins will affect the test results of the transformer, thereby reducing the accuracy of the test. Summary of the invention
[0003] Based on this, it is necessary to provide a transformer testing device to solve at least one technical problem raised in the above background technology.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] A transformer testing device comprises a working base, a driving mechanism, a moving mechanism, two cleaning mechanisms and two electrical testing mechanisms, wherein the working base is fixedly mounted on the ground, the driving mechanism comprises a driving motor, a first driving plate, a second driving plate, a driving threaded rod and two driving limit rods, the driving motor, the first driving plate and the second driving plate are all fixedly mounted on the top of the working base, the driving motor is fixedly mounted on one end of the top of the working base, the second driving plate is fixedly mounted on the other end of the top of the working base, the first driving plate is arranged on a side of the driving motor close to the output end, the two ends of the driving threaded rod are respectively mounted on the side walls of the first driving plate and the second driving plate, and the output shaft of the driving motor passes through the first driving plate and is fixedly connected to one end of the driving threaded rod, the driving limit rod The two ends are fixedly mounted on the side walls of the first driving plate and the second driving plate, and the two driving limit rods are respectively located on both sides of the driving threaded rod, the moving mechanism is slidably mounted on the two driving limit rods, and the moving mechanism is threadedly matched with the driving threaded rod, a transformer is mounted on the moving mechanism, and the moving mechanism is used to drive the transformer to move, the two cleaning mechanisms and the two electrical testing mechanisms are both mounted on the top of the working base, the two cleaning mechanisms are arranged on the side of the moving mechanism away from the driving motor, and the two cleaning mechanisms are symmetrically arranged, the cleaning mechanism is used to clean the pins of the transformer, the two electrical testing mechanisms are arranged on the side of the two cleaning mechanisms away from the driving motor, and the two electrical testing mechanisms are symmetrically arranged, and the electrical testing mechanism is used to test the electrical performance of the transformer.
[0006] As a further improvement of the present invention, the mobile mechanism includes a mobile support block, a mobile connection assembly and a limit trigger assembly, the mobile support block is slidably mounted on the outer side walls of the two drive limit rods, a threaded groove penetrating to the other side wall is also provided on one side wall of the mobile support block, the mobile support block is threadedly arranged on the outer side wall of the drive threaded rod through the threaded groove, the mobile connection assembly includes a drive connection block, a reset tension spring, a telescopic square block, a telescopic piston rod and a flexible airbag, the drive connection block is fixedly mounted on the top of the mobile support block, a transformer mounting groove is provided on the top of the drive connection block, two strip card grooves are provided at the bottom of the transformer mounting groove, the transformer is mounted on the transformer mounting groove of the drive connection block, two strip convex blocks are convexly provided at the bottom of the transformer, and the strip convex blocks are arranged in the corresponding strip card grooves, a telescopic square groove is provided on the side wall of the drive connection block away from the drive motor, the reset tension spring is fixedly mounted on one end of the telescopic square groove close to the drive motor, the telescopic square block is fixedly mounted on one end of the reset tension spring away from the drive motor, and the telescopic square block is slidably arranged On the side wall of the telescopic square groove, a telescopic circular groove is provided at one end of the telescopic square groove close to the driving motor, the telescopic piston rod is fixedly installed at one end of the telescopic square block close to the driving motor, and the telescopic piston rod is slidably arranged on the side wall of the telescopic circular groove, the telescopic piston rod is located on the inner side of the reset tension spring, an airbag mounting groove is provided in the driving connection block, and the airbag mounting groove is located between the two strip-shaped slots, an airbag through groove is provided at one end of the top of the telescopic circular groove close to the driving motor, and the top of the airbag through groove is connected to the airbag mounting groove, and the flexible airbag is fixedly installed on The airbag mounting groove is inside the airbag mounting groove, and an airbag entry groove corresponding to the airbag through groove is opened at the bottom of the flexible airbag, the airbag mounting groove faces the two strip card slots, and the side walls of the airbag mounting groove facing the two strip card slots are provided with a plurality of telescopic limit grooves inclined downward, and the plurality of telescopic limit grooves on the same side are connected with the corresponding strip card slots, the plurality of telescopic limit grooves on the side wall on one side of the airbag mounting groove and the plurality of telescopic limit grooves on the side wall on the other side are symmetrically arranged, and the limit trigger assembly is fixedly installed on the end of the telescopic square block away from the driving motor.
[0007] As a further improvement of the present invention, the limit trigger assembly includes a limit connecting plate, two limit top blocks, two trigger arc blocks and a temperature detection component, the limit connecting plate is fixedly installed on the end of the telescopic square block away from the driving motor, the two limit top blocks are fixedly installed on the top of the side wall of the limit connecting plate facing the transformer, the bottom of the limit top block is formed with a top block inclined surface, the distance between the top block inclined surface and the working base bracket gradually increases toward the driving motor, when the limit connecting plate moves toward the transformer, the bottom of the limit top block can abut against the top of the transformer, the two trigger arc blocks are fixedly installed on the bottom of the front and rear side walls of the limit connecting plate, the top of the working base is convexly provided with two arc block abutting rods, and the two arc block abutting rods respectively abut against the side walls of the two trigger arc blocks, the two arc block abutting rods are located on both sides of the movable support block, and the temperature detection component is embedded in the middle of the side wall of the limit connecting plate facing the driving motor.
[0008] As a further improvement of the present invention, an installation slot is provided on the top of the working base, and an installation connecting frame is fixedly installed on the bottom of the installation slot, and the two cleaning mechanisms are both installed on one end of the top of the installation connecting frame close to the driving motor. The cleaning mechanism comprises a cleaning support plate, a cleaning lifting plate, a cleaning connecting block, two cleaning flexible cloths and a cleaning agent assembly. The cleaning support plate is fixedly installed on one end of the top of the installation connecting frame close to the driving motor, and a lifting slot is provided on the bottom of the cleaning lifting plate. The cleaning lifting plate is slidably sleeved on the top of the cleaning support plate through the lifting slot, and a wavy surface is formed on the bottom of the cleaning lifting plate, which can resist the wavy surface when the trigger arc block moves to make the cleaning lifting plate move up and down, and the cleaning connecting block is fixedly installed on the top of the side wall of the cleaning lifting plate facing the other cleaning lifting plate, the two cleaning flexible cloths are both fixedly installed on the bottom of the cleaning connecting block, and the two cleaning flexible cloths are arranged at intervals, and the cleaning agent assembly is fixedly installed on the cleaning lifting plate and one end of the top of the cleaning connecting block close to the driving motor.
[0009] As a further improvement of the present invention, the cleaning agent assembly includes a cleaning agent storage box, a piston connecting block, a piston moving block and a piston lifting rod. The cleaning agent storage box is fixedly installed on the cleaning lifting plate and the top of the cleaning connecting block close to the driving motor. The piston connecting block is fixedly installed on the side wall of the cleaning agent storage box facing the driving motor. The bottom of the piston connecting block is provided with a lifting groove. A piston cavity is provided in the piston connecting block, and the top of the lifting groove is connected with the bottom of the piston cavity. The piston moving block is slidably arranged in the piston cavity. The piston lifting rod is fixedly installed on the bottom of the piston moving block, and the piston lifting rod is slidably arranged on the side wall of the lifting groove. A plurality of gas passing grooves are provided on the top of the side wall of the piston cavity close to the cleaning agent storage box, and the gas passing grooves are connected with the interior of the cleaning agent storage box. A plurality of penetration holes are provided on the bottom of the cleaning connecting block close to the driving motor, and the top of the penetration hole is connected with the interior of the cleaning agent storage box.
[0010] As a further improvement of the present invention, two clamping rails are fixedly installed on the top of the mounting connecting frame, and the two clamping rails are arranged at intervals, the clamping rails and the driving threaded rod are arranged perpendicular to each other, two linkage components are fixedly installed on the top of the mounting connecting frame, and the two linkage components are meshed with each other, and a linkage motor is fixedly installed on the top of the mounting connecting frame, and the output shaft of the linkage motor is fixedly connected to the linkage component close to the driving motor.
[0011] As a further improvement of the present invention, the linkage assembly includes two linkage fixed seats, a linkage rotating shaft and a linkage gear. The two linkage fixed seats are fixedly installed on the top of the mounting connecting frame, and the two linkage fixed seats are arranged at intervals. The linkage rotating shaft is rotatably installed in the middle of the two linkage fixed seats. A tooth portion is formed at one end of the linkage rotating shaft facing the other linkage rotating shaft. The two linkage rotating shafts are arranged up and down, and the tooth portion of the linkage rotating shaft is meshed with the tooth portion of the other linkage rotating shaft. The output shaft of the linkage motor is fixedly connected to the end of the linkage rotating shaft close to the driving motor, and the linkage gear is fixedly installed on the outer wall of one end of the linkage rotating shaft close to the other linkage rotating shaft.
[0012] As a further improvement of the present invention, the electrical testing mechanism is slidably installed on two clamping rails, and the electrical testing mechanism includes two clamping sliding blocks, a clamping movable plate, a rack connecting block, a linkage rack, a plurality of pin guide blocks, an electrical testing piece and a clamping and stabilizing assembly. The two clamping sliding blocks are slidably installed on the ends of the two clamping rails respectively, the clamping movable plate is fixedly installed on the top of the two clamping sliding blocks, the rack connecting block is fixedly installed on the bottom of the clamping movable plate, the linkage rack is fixedly installed on one side wall of the rack connecting block, and the top of the linkage rack is meshed with the bottom of the corresponding linkage gear. When the linkage motor is started, it can drive the two clamping movable plates to approach each other through the cooperation of the two linkage rotating shafts, the two linkage gears and the two linkage racks. The plurality of pin guide blocks are fixedly installed on one side wall of the clamping movable plate facing the other clamping movable plate, the electrical testing piece is fixedly installed on the top of the clamping movable plate, the clamping and stabilizing assembly is fixedly installed on one side wall of the clamping movable plate facing the other clamping movable plate, and the clamping and stabilizing assembly is located below the pin guide block.
[0013] As a further improvement of the present invention, the pin guide block of the clamping movable plate is provided with a guide connection block and a conductive connection block on the middle and top of one side wall facing the other clamping movable plate, respectively; a wedge-shaped guide groove is provided on the side wall of the guide connection block away from the pin guide block, and a conductive through groove is provided on the side wall of the conductive connection block away from the pin guide block, a conductive block is arranged in the conductive through groove, and the pin of the transformer is guided by the wedge-shaped guide groove so that the top enters the conductive through groove and contacts the conductive block.
[0014] As a further improvement of the present invention, the clamping and stabilizing component includes a clamping support block, a clamping spring and a clamping plate. The clamping support block is fixedly installed on a side wall of the clamping movable plate facing the other clamping movable plate. A clamping buffer groove is provided on the side walls facing each other of the two clamping support blocks. The clamping spring is fixedly installed on a side wall of the clamping buffer groove close to the clamping movable plate. The clamping plate is fixedly installed on an end of the clamping spring away from the clamping movable plate, and the clamping plate is slidably arranged on the side wall of the clamping buffer groove. A plurality of pin avoidance grooves are provided on the top of the side walls facing each other of the two clamping support blocks.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The transformer is fixed on the mobile mechanism by means of a clamp, which avoids accidental displacement during movement and ensures the stability of the transformer. The cleaning mechanism can clean and wipe the pins of the transformer, effectively removing dust and other dirt on the pins, ensuring the cleanliness of the pins, and helping to improve the conductive effect of the transformer during electrical testing. The two electrical testing mechanisms are fixed around the transformer by means of a linkage motor and a clamping and stabilizing component, which effectively suppresses the effects of vibration and shaking and ensures the accuracy of the electrical testing process. The operator can observe the electrical test results of the transformer through external equipment, including parameters such as input current, output current, input voltage and output voltage, so as to determine whether the transformer is qualified, thereby improving convenience.
[0017] 2. By fixing the transformer on the driving connection block and utilizing the cooperation of the strip groove and the strip protrusion, the transformer can be firmly positioned on the transformer installation groove, ensuring that the transformer will not be displaced or detached during the test process, thereby improving the stability of the installation. By driving the cooperation of the threaded rod and the movable support block, the transformer can be moved. When the threaded rod is driven to rotate, the movable support block moves in the direction of the second driving plate, thereby driving the transformer to move together. Through the coordinated action of the reset tension spring, the telescopic square block and the flexible airbag, the gap between the strip protrusion of the transformer and the strip groove is reduced under the action of the downward extrusion force. The downward extrusion force can prevent the transformer from falling out upward, further improving the stability of the installation. The temperature detection component is driven by the limiting connection plate to be held against the side wall of the transformer, so that the temperature change of the transformer can be monitored in real time. By monitoring the temperature change of the transformer during the electrical test, it can be judged whether the transformer meets the production requirements, and the abnormal situation of the transformer can be discovered in advance, ensuring the safety and quality of the production process.
[0018] 3. By moving the trigger arc block and the cleaning lifting plate, the cleaning connection block and the cleaning flexible cloth can be moved up and down, so as to effectively clean the pins of the transformer. Since the bottoms of the two cleaning flexible cloths are slightly tilted, when wiping the pins of the transformer, the gap between the two cleaning flexible cloths is tighter, which can more effectively wipe the pins of the transformer, improve the cleaning effect, and prevent excessive detergent from entering the transformer to cause a short circuit, thereby ensuring that the pins of the transformer are fully cleaned to ensure the accuracy of the test results.
[0019] 4. By triggering the arc block to press against the high point of the wave surface to the low point and move the cleaning lifting plate upward, the friction between the strip protrusion and the flexible airbag can be increased, and the possibility of lifting the transformer upward when the cleaning lifting plate moves upward to drive the two cleaning flexible cloths to wipe the pins of the transformer is prevented, thereby improving the stability of the cleaning process. By triggering the arc block to press against the low point of the wave surface to the high point, the cleaning lifting plate moves downward by its own gravity, causing the flexible airbag to shrink slightly, reducing the friction between the strip protrusion and the flexible airbag. The downward wiping of the cleaning flexible cloth can drive the transformer to be pressed into the transformer mounting groove, thereby improving the contact tightness between the transformer and the bottom of the transformer mounting groove, and preventing the transformer from shaking or inaccurate testing during testing.
[0020] 5. Clean the dust and dirt on the transformer pins to avoid the influence of these substances on the test results and ensure the accuracy of the test. Clamp the two side walls of the transformer by moving the clamping stabilizing component and compressing the clamping spring to avoid changes in its position due to vibration and other reasons, thereby ensuring the accuracy of the test results. Accurately insert the transformer pins into the conductive grooves and electrically connect them to the electrical test pieces to test the electrical performance of the transformer. Use the pin avoidance grooves to avoid the clamping support blocks from abutting or squeezing the transformer pins. Use the temperature detection piece to test the temperature changes during the transformer test, so as to promptly detect excessive temperatures and avoid equipment damage and safety risks caused by them. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;
[0022] Figure 2 It is a structural schematic diagram of a driving mechanism according to an embodiment of the present invention;
[0023] Figure 3 It is a structural schematic diagram of a moving mechanism according to an embodiment of the present invention;
[0024] Figure 4 is a schematic cross-sectional structural diagram of a moving mechanism according to an embodiment of the present invention;
[0025] Figure 5 A schematic diagram of the structure of a cleaning mechanism according to an embodiment of the present invention;
[0026] Figure 6 It is a schematic cross-sectional structure diagram of a cleaning mechanism according to an embodiment of the present invention;
[0027] Figure 7 Another cross-sectional structural schematic diagram of a cleaning mechanism according to an embodiment of the present invention;
[0028] Figure 8 It is a structural schematic diagram of an installation connection frame, a clamping rail and a linkage assembly according to an embodiment of the present invention;
[0029] Fig. 9 It is a structural schematic diagram of an electrical testing mechanism according to an embodiment of the present invention;
[0030] Fig.10 It is a schematic cross-sectional structure diagram of a clamping and stabilizing assembly according to an embodiment of the present invention;
[0031] In the figure: 10, working base; 100, transformer; 11, arc block support rod; 12, installation slot; 13, installation connection frame; 14, clamping track; 15, linkage assembly; 151, linkage fixing seat; 152, linkage shaft; 153, linkage gear; 154, tooth portion; 16, linkage motor; 20, driving mechanism; 21, driving motor; 22, first driving plate; 23, second driving plate; 24, driving threaded rod; 25, driving limit rod; 30, moving mechanism; 3 1. Mobile support block; 32. Mobile connection assembly; 321. Drive connection block; 322. Reset tension spring; 323. Telescopic square block; 324. Telescopic piston rod; 325. Flexible airbag; 326. Transformer mounting slot; 327. Bar slot; 328. Telescopic square slot; 329. Telescopic round slot; 330. Airbag mounting slot; 331. Airbag through slot; 332. Telescopic limit slot; 34. Limit trigger assembly; 341. Limit connection plate; 342. Limit top block; 343 , trigger arc block; 344, temperature detection member; 345, top block slope; 40, cleaning mechanism; 41, cleaning support plate; 42, cleaning lifting plate; 421, lifting slide; 422, wave surface; 43, cleaning connection block; 431, penetration hole; 44, cleaning flexible cloth; 45, cleaning agent assembly; 451, cleaning agent storage box; 452, piston connection block; 453, piston moving block; 454, piston lifting rod; 455, lifting slot; 456, piston cavity; 45 7. Gas passing groove; 50. Electrical testing mechanism; 51. Clamping sliding block; 52. Clamping moving plate; 53. Rack connecting block; 54. Linked rack; 55. Pin guiding block; 551. Guide connecting block; 552. Conductive connecting block; 553. Wedge-shaped guiding groove; 554. Conductive through groove; 56. Electrical testing piece; 57. Clamping and stabilizing assembly; 571. Clamping support block; 572. Clamping spring; 573. Clamping plate; 574. Clamping buffer groove; 575. Pin avoiding groove. DETAILED DESCRIPTION
[0032] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly understood.
[0033] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0035] See also Figures 1 to 10 A transformer testing device comprises a working platform 10, a driving mechanism 20, a moving mechanism 30, two cleaning mechanisms 40 and two electrical testing mechanisms 50, wherein the working platform 10 is fixedly mounted on the ground, the driving mechanism 20 comprises a driving motor 21, a first driving plate 22, a second driving plate 23, a driving threaded rod 24 and two driving limit rods 25, the driving motor 21, the first driving plate 22 and the second driving plate 23 are all fixedly mounted on the top of the working platform 10, the driving motor 21 is fixedly mounted on one end of the top of the working platform 10, the second driving plate 23 is fixedly mounted on the other end of the top of the working platform 10, the first driving plate 22 is arranged on a side of the driving motor 21 close to the output end, the two ends of the driving threaded rod 24 are respectively mounted on the side walls of the first driving plate 22 and the second driving plate 23, and the output shaft of the driving motor 21 passes through the first driving plate 22 and is fixedly connected to one end of the driving threaded rod 24, the driving limit rod 25 The two ends are fixedly mounted on the side walls of the first driving plate 22 and the second driving plate 23, respectively, and the two driving limit rods 25 are respectively located on both sides of the driving threaded rod 24, the moving mechanism 30 is slidably mounted on the two driving limit rods 25, and the moving mechanism 30 is threadedly matched with the driving threaded rod 24, a transformer 100 is mounted on the moving mechanism 30, and the moving mechanism 30 is used to drive the transformer 100 to move, the two cleaning mechanisms 40 and the two electrical testing mechanisms 50 are both mounted on the top of the working base 10, the two cleaning mechanisms 40 are arranged on the side of the moving mechanism 30 away from the driving motor 21, and the two cleaning mechanisms 40 are symmetrically arranged, the cleaning mechanism 40 is used to clean the pins of the transformer 100, the two electrical testing mechanisms 50 are arranged on the side of the two cleaning mechanisms 40 away from the driving motor 21, and the two electrical testing mechanisms 50 are symmetrically arranged, and the electrical testing mechanism 50 is used to test the electrical performance of the transformer 100.
[0036] See also Figures 1 to 4 The moving mechanism 30 includes a moving support block 31, a moving connection assembly 32 and a limit trigger assembly 34. The moving support block 31 is slidably mounted on the outer side walls of the two driving limit rods 25. A threaded groove penetrating to the other side wall is also provided on one side wall of the moving support block 31. The moving support block 31 is threadedly arranged on the outer side wall of the driving threaded rod 24 through the threaded groove. The moving connection assembly 32 includes a driving connection block 321, a reset tension spring 322, a telescopic square block 323, a telescopic piston rod 324 and a flexible airbag 325. The driving connection block 321 is fixedly mounted on the top of the moving support block 31. The top of the driving connection block 321 is provided with a transformer mounting groove 3 26, the bottom of the transformer mounting groove 326 is provided with two strip-shaped slots 327, the transformer 100 is installed on the transformer mounting groove 326 of the drive connection block 321, the bottom of the transformer 100 is provided with two strip-shaped protrusions, and the strip-shaped protrusions are arranged in the corresponding strip-shaped slots 327, the side wall of the drive connection block 321 away from the drive motor 21 is provided with a telescopic square slot 328, the reset spring 322 is fixedly installed at one end of the telescopic square slot 328 close to the drive motor 21, the telescopic square block 323 is fixedly installed at one end of the reset spring 322 away from the drive motor 21, and the telescopic square block 323 is slidably arranged on the side wall of the telescopic square slot 328 The telescopic square groove 328 is provided with a telescopic circular groove 329 at one end close to the driving motor 21, the telescopic piston rod 324 is fixedly mounted on the end of the telescopic square block 323 close to the driving motor 21, and the telescopic piston rod 324 is slidably arranged on the side wall of the telescopic circular groove 329, the telescopic piston rod 324 is located on the inner side of the reset tension spring 322, an airbag mounting groove 330 is provided in the driving connecting block 321, and the airbag mounting groove 330 is located between the two strip-shaped slots 327, an airbag through groove 331 is provided at one end of the top of the telescopic circular groove 329 close to the driving motor 21, and the top of the airbag through groove 331 is connected to the airbag mounting groove 330, and the flexible airbag 325 is fixedly mounted It is installed in the airbag installation groove 330, and the bottom of the flexible airbag 325 is provided with an airbag entry groove corresponding to the airbag through groove 331, the airbag installation groove 330 faces the two strip card grooves 327, and the airbag installation groove 330 is provided with a plurality of telescopic limit grooves 332 inclined downward on both side walls facing the two strip card grooves 327, and the plurality of telescopic limit grooves 332 on the same side are connected with the corresponding strip card grooves 327, the plurality of telescopic limit grooves 332 on the side wall on one side of the airbag installation groove 330 and the plurality of telescopic limit grooves 332 on the side wall on the other side are symmetrically arranged, and the limit trigger assembly 34 is fixedly installed on the end of the telescopic square block 323 away from the drive motor 21.
[0037] See also Figure 1 and Figure 3 to Figure 4 The limit trigger assembly 34 includes a limit connecting plate 341, two limit top blocks 342, two trigger arc blocks 343 and a temperature detection member 344. The limit connecting plate 341 is fixedly mounted on one end of the telescopic square block 323 away from the drive motor 21. The two limit top blocks 342 are fixedly mounted on the top of the side wall of the limit connecting plate 341 facing the transformer 100. The bottom of the limit top block 342 is formed with a top block inclined surface 345. The distance between the top block inclined surface 345 and the support of the working base 10 gradually increases toward the direction of the drive motor 21. When the limit connecting plate 34 When the movable support block 31 moves in the direction of the transformer 100, the bottom of the limit top block 342 can abut against the top of the transformer 100, the two trigger arc blocks 343 are fixedly installed at the bottom of the front and rear side walls of the limit connecting plate 341, the top of the working base 10 is convexly provided with two arc block abutting rods 11, and the two arc block abutting rods 11 respectively abut against the side walls of the two trigger arc blocks 343, the two arc block abutting rods 11 are located on both sides of the movable support block 31, and the temperature detecting member 344 is embedded in the middle of the side wall of the limit connecting plate 341 facing the driving motor 21.
[0038] See also Figure 1 and Figures 5 to 7 The top of the working base 10 is provided with an installation slot 12, and the bottom of the installation slot 12 is fixedly provided with an installation connecting frame 13, and the two cleaning mechanisms 40 are both installed at one end of the top of the installation connecting frame 13 close to the driving motor 21, and the cleaning mechanism 40 includes a cleaning support plate 41, a cleaning lifting plate 42, a cleaning connecting block 43, two cleaning flexible cloths 44 and a cleaning agent assembly 45, and the cleaning support plate 41 is fixedly installed at one end of the top of the installation connecting frame 13 close to the driving motor 21, and the bottom of the cleaning lifting plate 42 is provided with a lifting slide 421, and the cleaning lifting plate 42 passes through the lifting slide 421 is slidably sleeved on the top of the cleaning support plate 41, and a wavy surface 422 is formed at the bottom of the cleaning lifting plate 42. When the trigger arc block 343 moves, it can resist the wavy surface 422 to make the cleaning lifting plate 42 move up and down. The cleaning connecting block 43 is fixedly installed on the top of the side wall of the cleaning lifting plate 42 facing the other cleaning lifting plate 42. The two cleaning flexible cloths 44 are fixedly installed on the bottom of the cleaning connecting block 43, and the two cleaning flexible cloths 44 are arranged at intervals. The detergent assembly 45 is fixedly installed on the cleaning lifting plate 42 and the top of the cleaning connecting block 43 at one end close to the driving motor 21.
[0039] See also Figure 1 and Figures 5 to 7The cleaning agent assembly 45 includes a cleaning agent storage box 451, a piston connecting block 452, a piston moving block 453 and a piston lifting rod 454. The cleaning agent storage box 451 is fixedly installed on the cleaning lifting plate 42 and the top of the cleaning connecting block 43 close to the driving motor 21. The piston connecting block 452 is fixedly installed on the side wall of the cleaning agent storage box 451 facing the driving motor 21. The bottom of the piston connecting block 452 is provided with a lifting groove 455. The piston connecting block 452 is provided with a piston cavity 456, and the top of the lifting groove 455 is connected to the bottom of the piston cavity 456. The plug moving block 453 is slidably set in the piston cavity 456, the piston lifting rod 454 is fixedly installed at the bottom of the piston moving block 453, and the piston lifting rod 454 is slidably set on the side wall of the lifting groove 455, and the top of the side wall of the piston cavity 456 close to the detergent storage box 451 is provided with a plurality of gas passing grooves 457, and the gas passing grooves 457 are connected with the interior of the detergent storage box 451, and the bottom of the cleaning connection block 43 is provided with a plurality of penetration holes 431 at one end close to the driving motor 21, and the top of the penetration hole 431 is connected with the interior of the detergent storage box 451.
[0040] See also Figure 1 and Figure 8 Two clamping rails 14 are fixedly installed on the top of the mounting connecting frame 13, and the two clamping rails 14 are arranged at intervals. The clamping rails 14 and the driving threaded rod 24 are arranged perpendicular to each other. Two linkage components 15 are fixedly installed on the top of the mounting connecting frame 13, and the two linkage components 15 are meshed with each other. A linkage motor 16 is fixedly installed on the top of the mounting connecting frame 13, and the output shaft of the linkage motor 16 is fixedly connected to the linkage component 15 close to the driving motor 21.
[0041] See also Figure 1 and Figure 8 The linkage assembly 15 includes two linkage fixed seats 151, a linkage rotating shaft 152 and a linkage gear 153. The two linkage fixed seats 151 are fixedly installed on the top of the mounting connection frame 13, and the two linkage fixed seats 151 are arranged at intervals. The linkage rotating shaft 152 is rotatably installed in the middle of the two linkage fixed seats 151. A tooth portion 154 is formed on one end of the linkage rotating shaft 152 facing the other linkage rotating shaft 152. The two linkage rotating shafts 152 are arranged up and down, and the tooth portion 154 of the linkage rotating shaft 152 is meshed with the tooth portion 154 of the other linkage rotating shaft 152. The output shaft of the linkage motor 16 is fixedly connected to the end of the linkage rotating shaft 152 close to the driving motor 21, and the linkage gear 153 is fixedly installed on the outer side wall of one end of the linkage rotating shaft 152 close to the other linkage rotating shaft 152.
[0042] See also Figure 1 and Figures 8 to 10 The electrical testing mechanism 50 is slidably mounted on the two clamping rails 14. The electrical testing mechanism 50 includes two clamping sliding blocks 51, a clamping moving plate 52, a rack connecting block 53, a linkage rack 54, a plurality of pin guide blocks 55, an electrical testing piece 56 and a clamping and stabilizing component 57. The two clamping sliding blocks 51 are slidably mounted on the ends of the two clamping rails 14 respectively, the clamping moving plate 52 is fixedly mounted on the top of the two clamping sliding blocks 51, the rack connecting block 53 is fixedly mounted on the bottom of the clamping moving plate 52, the linkage rack 54 is fixedly mounted on one side wall of the rack connecting block 53, and the linkage rack The top of 54 is meshed with the bottom of the corresponding linkage gear 153. When the linkage motor 16 is started, it can drive the two clamping movable plates 52 to approach each other through the cooperation of the two linkage shafts 152, the two linkage gears 153 and the two linkage racks 54. A plurality of the pin guide blocks 55 are fixedly installed on the side wall of the clamping movable plate 52 facing the other clamping movable plate 52. The electrical test piece 56 is fixedly installed on the top of the clamping movable plate 52. The clamping and stabilizing component 57 is fixedly installed on the side wall of the clamping movable plate 52 facing the other clamping movable plate 52, and the clamping and stabilizing component 57 is located below the pin guide block 55.
[0043] See also Figure 1 and Figures 9 and 10 The pin guide block 55 of the clamping movable plate 52 has a guide connection block 551 and a conductive connection block 552 protruding from the middle and top of one side wall of the other clamping movable plate 52, respectively. The guide connection block 551 has a wedge-shaped guide groove 553 on the side wall away from the pin guide block 55, and the conductive connection block 552 has a conductive through groove 554 on the side wall away from the pin guide block 55. A conductive block is arranged in the conductive through groove 554. The pin of the transformer 100 is guided by the wedge-shaped guide groove 553 so that the top enters the conductive through groove 554 and contacts the conductive block.
[0044] See also Figures 9 and 10 The clamping and stabilizing component 57 includes a clamping support block 571, a clamping spring 572 and a clamping plate 573. The clamping support block 571 is fixedly installed on the side wall of the clamping movable plate 52 facing the other clamping movable plate 52. A clamping buffer groove 574 is provided on the side walls facing each other of the two clamping support blocks 571. The clamping spring 572 is fixedly installed on the side wall of the clamping buffer groove 574 close to the clamping movable plate 52. The clamping plate 573 is fixedly installed on the end of the clamping spring 572 away from the clamping movable plate 52, and the clamping plate 573 is slidably arranged on the side wall of the clamping buffer groove 574. A plurality of pin avoidance grooves 575 are provided on the top of the side walls facing each other of the two clamping support blocks 571.
[0045] In one embodiment, when in use, the operator can install the transformer 100 on the moving mechanism 30, clamp the transformer 100 on the moving mechanism 30, so that the transformer 100 cannot move, and then start the driving mechanism 20. The driving mechanism 20 can drive the transformer 100 to move to the other end of the work base 10 through the moving mechanism 30. When the transformer 100 passes through the cleaning mechanism 40, the cleaning mechanism 40 can clean and wipe the pins of the transformer 100, thereby wiping off the dust and other dirt on the pins of the transformer 100 to prevent the conductive effect from being affected in the subsequent electrical testing process, thereby affecting the final test results, and improving the accuracy of the test. When the transformer 100 moves to the position of the electrical testing mechanism 50, it stops moving, and then starts the linkage motor 16. The linkage motor 16 drives the two electrical testing mechanisms 50 to approach each other, and fixes the transformer 100 through two clamping and stabilizing components 57 to prevent the vibration generated during the test from affecting its electrical test results. When the transformer 100 is clamped and fixed, The electrical testing mechanism 50 performs electrical testing on the transformer 100 (testing the input current, output current, input voltage and output voltage of the transformer 100, etc.), and the operator can observe whether it is qualified through an external device. In this case, the transformer 100 is fixed on the moving mechanism 30 by a clamping method, thereby avoiding accidental displacement during the movement and ensuring the stability of the transformer 100. The cleaning mechanism 40 can clean and wipe the pins of the transformer 100, effectively removing dust and other dirt on the pins, ensuring the cleanliness of the pins, and helping to improve the conductive effect of the transformer 100 during the electrical testing process. By linking the motor 16 and the clamping and stabilizing component 57, the two electrical testing mechanisms 50 are fixed around the transformer 100, effectively suppressing the influence of vibration and shaking, and ensuring the accuracy of the electrical testing process. The operator can observe the electrical test results of the transformer 100 through an external device, including parameters such as input current, output current, input voltage and output voltage, so as to judge whether the transformer 100 is qualified, thereby improving convenience.
[0046] In one embodiment, the operator can first install the transformer 100 to be tested on the transformer installation slot 326 of the driving connection block 321, and by clamping the strip protrusion of the transformer 100 in the strip clamping slot 327, the transformer 100 can be preliminarily positioned, and then the driving motor 21 is started, and the driving motor 21 drives the driving threaded rod 24 to rotate. Since the driving threaded rod 24 is threadedly matched with the movable support block 31, and the movable support block 31 is slidably arranged on the two driving limit rods 25, when the driving threaded rod 24 rotates, it can drive the movable support block 31 to move in the direction of the second driving plate 23. When the movable support block 31 moves, it can drive the driving connection block 321 to move in the same direction, and the driving connection block 321 moves When the driving connection block 321 is moved, it can drive the transformer 100 to move together. When the driving connection block 321 moves, it can be close to the limiting connection plate 341. When the driving connection block 321 is not moved, the reset tension spring 322 is in a stretched state and has a large pulling force. However, since the two arc block abutting rods 11 are respectively abutted on the two triggering arc blocks 343, the limiting connection plate 341 cannot move in the direction of the driving connection block 321, so the reset tension spring 322 is always in a stretched state. When the driving connection block 321 is close to the limiting connection plate 341, the tension of the reset tension spring 322 can make the telescopic square block 323 gradually enter the telescopic square groove 328, and the telescopic piston rod 324 will also gradually enter the telescopic circular groove 329. When the plug rod 324 enters the telescopic circular groove 329, it will squeeze the air in the telescopic circular groove 329, so that the air in the telescopic circular groove 329 enters the flexible airbag 325 through the airbag through groove 331. The gas entering the flexible airbag 325 can expand and deform. Since the size of the airbag mounting groove 330 is basically the same as the size of the flexible airbag 325, the flexible airbag 325 will expand into several telescopic limit grooves 332 when it is deformed. Finally, the deformation of the flexible airbag 325 causes part of the flexible airbag 325 to pass through the telescopic limit groove 332 and extend into the strip card groove 327. The inclination direction of the telescopic limit groove 332 is inclined downward, so the flexible airbag 325 that passes through the telescopic limit groove 332 and produces a partial deformation is also inclined downward. The strip protrusion of the transformer 100 is squeezed, so that the gap between the strip protrusion and the strip slot 327 is reduced, and the downwardly inclined squeezing force can prevent the possibility of the transformer 100 falling off upward, so that the transformer 100 can be more stably installed on the driving connection block 321, and its installation stability is improved. When the driving connection block 321 approaches the limiting connection plate 341, the two limiting top blocks 342 can approach the top of the transformer 100, and the bottom of the limiting top block 342 is formed with a top block inclined surface 345. The top block inclined surface 345 can make the bottom of the limiting top block 342 abut against the top of the transformer 100, which can further prevent the transformer 100 from falling off, and improve the stability of the transformer 100 during movement and testing.The limiting connecting plate 341 can drive the temperature detecting member 344 to abut against the side wall of the transformer 100, and can monitor the temperature of the transformer 100 in real time, and judge whether the transformer 100 meets the production requirements by the temperature change of the transformer 100 during the electrical test. In this case, the transformer 100 is fixed on the driving connecting block 321, and the cooperation of the strip groove 327 and the strip protrusion is used to make the transformer 100 firmly positioned on the transformer mounting groove 326, so as to ensure that the transformer 100 will not be displaced or detached during the test, thereby improving the stability of the installation. The transformer 100 can be moved by the cooperation of the driving threaded rod 24 and the moving support block 31. When the driving threaded rod 24 rotates, the moving support block 31 moves toward the second driving plate 23. The transformer 100 is moved to the right side, and then the transformer 100 is driven to move together. Through the coordinated action of the reset tension spring 322, the telescopic square block 323 and the flexible airbag 325, the gap between the strip protrusion of the transformer 100 and the strip slot 327 is reduced under the action of the downward extrusion force. The downward extrusion force can prevent the transformer 100 from slipping out upward, further improving the stability of the installation. The temperature detection member 344 is driven to abut against the side wall of the transformer 100 through the limit connecting plate 341, and the temperature change of the transformer 100 can be monitored in real time. By monitoring the temperature change of the transformer 100 during the electrical test, it can be judged whether the transformer 100 meets the production requirements, and the abnormal situation of the transformer 100 can be discovered in advance, ensuring the safety and quality of the production process.
[0047] When the driving connection block 321 moves and abuts against the limiting connection plate 341, the moving support block 31 can drive the driving connection block 321 and the limiting connection plate 341 to move in the direction of the second driving plate 23. The limiting connection plate 341 can drive the two trigger arc blocks 343 to move during the movement. When the trigger arc block 343 moves, it can abut against the bottom of the piston lifting rod 454, so that the piston lifting rod 454 moves upward. The piston lifting rod 454 can drive the piston moving block 453 to move upward. The upward movement of the piston moving block 453 can allow the gas at the top of the piston cavity 456 to enter the detergent storage box 451 through the gas through groove 457. The detergent in the detergent storage box 451 is squeezed by the gas and can The cleaning agent is squeezed to the top of the cleaning flexible cloth 44 near the end of the drive motor 21 through the penetration hole 431, so that the top of the cleaning flexible cloth 44 near the end of the drive motor 21 is slightly moistened, and the trigger arc block 343 is pressed against the piston lifting rod 454 to move upward with a small amplitude, so only a small amount of cleaning agent can be squeezed to the top of the cleaning flexible cloth 44 near the end of the drive motor 21, to prevent too much cleaning agent from entering the transformer 100 and causing a short circuit. In the process of the driving connection block 321 and the limiting connection plate 341 driving the transformer 100 to move, the pins of the transformer 100 will pass between the two cleaning flexible cloths 44, and the two cleaning flexible cloths 44 can wipe the pins of the transformer 100, thereby removing the dust on the pins of the transformer 100. And dirt is wiped off to prevent it from affecting the electrical test effect of the transformer 100. The pins of the transformer 100 will first pass through the cleaning flexible cloth 44 with a small amount of detergent. The detergent can improve the cleaning effect of the cleaning flexible cloth 44. The dry part of the cleaning flexible cloth 44 can further wipe the pins of the transformer 100 and prevent the detergent from adhering to the pins of the transformer 100, causing liquid to affect the test. When the trigger arc block 343 moves, it can resist the wavy surface 422 at the bottom of the cleaning lifting plate 42. The trigger arc block 343 makes the cleaning lifting plate 42 move up and down during the movement. The cleaning lifting plate 42 can drive the cleaning connection block 43 to move up and down, and the cleaning connection block 43 can drive two cleaning The flexible cloth 44 moves up and down, so that when the pin of the transformer 100 passes between the two cleaning flexible cloths 44, the up and down movement of the two cleaning flexible cloths 44 can wipe the pin of the transformer 100 up and down, and the bottoms of the two cleaning flexible cloths 44 are slightly close to each other and tilted to improve the cleaning effect during wiping. In this case, by moving the trigger arc block 343 and the cleaning lifting plate 42, the up and down movement of the cleaning connection block 43 and the cleaning flexible cloth 44 can be achieved, thereby effectively cleaning the pin of the transformer 100. Since the bottoms of the two cleaning flexible cloths 44 are slightly tilted, when wiping the pin of the transformer 100, the gap between the two cleaning flexible cloths 44 is tighter, and the pin of the transformer 100 can be wiped more effectively.The cleaning effect is improved, and too much cleaning agent can be prevented from entering the transformer 100 to cause a short circuit, thereby ensuring that the pins of the transformer 100 are fully cleaned to ensure the accuracy of the test results.
[0048] In another embodiment, during the process of triggering the arc block 343 against the wave surface 422, when the triggering arc block 343 abuts against the wave surface 422 from the high point to the low point so that the cleaning lifting plate 42 moves upward, the abutting force of the wave surface 422 can make the triggering arc block 343 have a tendency to move in the direction of the drive motor 21, thereby making the limiting connecting plate 341 have a tendency to move in the direction of the drive motor 21, and making the limiting connecting plate 341 tightly abut against the side wall of the driving connecting block 321, so that the protrusion of the flexible airbag 325 that is deformed and expanded passes through the telescopic limiting groove 332 and is tightly abutted against the strip protrusion of the transformer 100, thereby improving the friction between the strip protrusion and the flexible airbag 325, and preventing the cleaning lifting plate 4 2 moves upward to drive the two cleaning flexible cloths 44 to wipe the pins of the transformer 100, thereby improving the stability during wiping. When the trigger arc block 343 presses against the low point of the wave surface 422 to the high point so that the cleaning lifting plate 42 moves downward by its own gravity, after the trigger arc block 343 passes over the low point of the wave surface 422, the curvature of the wave surface 422 will cause the gravity of the cleaning lifting plate 42 to drive the trigger arc block 343 to slightly move away from the driving connection block 321, thereby causing the limiting connection plate 341 to slightly move away from the driving connection block 321. The movement of the limiting connection plate 341 can cause part of the gas in the deformed and expanded flexible airbag 325 to enter the telescopic circular groove 329 through the airbag through groove 331. That is, the inflated flexible airbag 325 will shrink slightly, thereby reducing the friction between the strip protrusion and the flexible airbag 325. At this time, the two cleaning flexible cloths 44 are wiped downward, which can drive the transformer 100 to be further pressed downward into the transformer mounting groove 326 to prevent a large gap between the transformer 100 and the transformer mounting groove 326. It can also prevent a large gap between the strip protrusion and the bottom of the strip card slot 327. If the gap is large, testing the transformer 100 is likely to cause the transformer 100 to shake or the test to be inaccurate. In this case, the arc block 343 is triggered to press the wave surface 422 from the high point to the low point to make the cleaning lifting plate 42 move upward, which can improve the strip protrusion and the flexible airbag 32 5, preventing the possibility of lifting the transformer 100 upward when the cleaning lifting plate 42 moves upward and drives the two cleaning flexible cloths 44 to wipe the pins of the transformer 100, thereby improving the stability of the cleaning process, and triggering the arc block 343 to press the wave surface 422 from the low point to the high point so that the cleaning lifting plate 42 moves downward by its own gravity, causing the flexible airbag 325 to shrink slightly, reducing the friction between the strip protrusion and the flexible airbag 325, and the downward wiping of the cleaning flexible cloth 44 can drive the transformer 100 to be pressed into the transformer mounting groove 326, thereby improving the contact tightness between the transformer 100 and the bottom of the transformer mounting groove 326, and preventing the transformer 100 from shaking or inaccurate testing during testing.
[0049] In one embodiment, when the pins of the transformer 100 come out from between the two cleaning flexible cloths 44, the dust and dirt on the pins of the transformer 100 have been cleaned, and the transformer 100 will continue to move forward. When the transformer 100 moves between the two clamping and stabilizing components 57, the driving motor 21 is stopped, and the linkage motor 16 is started. The linkage motor 16 drives one of the linkage shafts 152 to rotate, and the linkage shaft 152 is meshed with the tooth portion 154 of the other linkage shaft 152 through the tooth portion 154, so that the other linkage shaft 152 also rotates. The rotation directions of the two linkage shafts 152 are opposite. The linkage shaft 152 can drive the linkage gear 153 to rotate, and the linkage gear 153 can drive the linkage rack 54 to rotate. The linkage motor 16 is stopped, and the elastic force of the two compressed clamping springs 572 enables the two clamping plates 573 to clamp the transformer 100. The side walls of the clamping support block 571 can achieve a stable effect and avoid inaccurate test results due to vibration. When the two clamping movable plates 52 approach each other, the guiding connection block 551 and the conductive connection block 552 will also approach the pins of the transformer 100. The guiding connection block 551 can guide the pin ends of the transformer 100 through the wedge-shaped guiding groove 553 so that the ends of the pins of the transformer 100 can accurately enter the conductive through groove 554, so that the transformer 100 is electrically connected to the electrical test piece 56, and the electrical test piece 56 can test the electrical performance of the transformer 100 when it is working. The pin avoidance groove 575 on the clamping support block 571 is used to prevent the clamping support block 571 from abutting or squeezing the pins of the transformer 100, so as to prevent the pins of the transformer 100 from failing to enter the conductive through groove 554. The transformer 100 is tested, and the temperature change of the transformer 100 during the test is tested by the temperature detection component 344. In this case, the dust and dirt on the pins of the transformer 100 are cleaned to avoid the influence of these substances on the test results, thereby ensuring the accuracy of the test. The clamping of the two side walls of the transformer 100 is achieved by moving the clamping stabilizing component 57 and compressing the clamping spring 572 to avoid the change of its position due to vibration and other reasons, thereby ensuring the accuracy of the test results. The transformer 100 pins are accurately inserted into the conductive through slots 554 and electrically connected to the electrical test piece 56, and the electrical performance of the transformer 100 is tested. By using the pin avoidance slots 575, the clamping support block 571 is prevented from abutting or squeezing the pins of the transformer 100.By testing the temperature change of the transformer 100 during the test by the temperature detection element 344, the over-temperature situation can be discovered in time to avoid equipment damage and safety risks caused thereby.
[0050] After the electrical test of the transformer 100 is completed, the linkage motor 16 is driven in reverse to disengage the pins of the transformer 100 from the conductive groove 554, and the clamping of the two clamping plates 573 on the transformer 100 is cancelled. Then, the drive motor 21 is started in reverse to return the transformer 100 to its original position. When the transformer 100 returns to the starting position, the arc block supporting rod 11 can support the trigger arc block 343, so that the limit connecting plate 341 is away from the drive connecting block 321, thereby contacting the limit top block 342 to limit the top of the transformer 100, so that the operator can easily remove the transformer 100 from the drive connecting block 321.
[0051] Installation process: the driving motor 21, the first driving plate 22 and the second driving plate 23 are all fixedly installed on the top of the working base 10, the driving motor 21 is fixedly installed on one end of the top of the working base 10, and the second driving plate 23 is fixedly installed on the other end of the top of the working base 10. The first driving plate 22 is arranged on the side of the driving motor 21 close to the output end, and the two ends of the driving threaded rod 24 are respectively installed on the side walls of the first driving plate 22 and the second driving plate 23, and the two ends of the driving limit rod 25 are respectively fixedly installed on the side walls of the first driving plate 22 and the second driving plate 23. The moving support block 31 is threadedly arranged on the outer wall of the driving threaded rod 24 through the thread groove, and the driving connection block 321 is fixedly installed on the top of the moving support block 31. The reset tension spring 322 is fixed It is installed on one end of the telescopic square groove 328 close to the drive motor 21, the telescopic square block 323 is fixedly installed on the end of the reset spring 322 away from the drive motor 21, the telescopic piston rod 324 is fixedly installed on the end of the telescopic square block 323 close to the drive motor 21, the flexible airbag 325 is fixedly installed in the airbag installation groove 330, the limit connecting plate 341 is fixedly installed on the end of the telescopic square block 323 away from the drive motor 21, the two limit top blocks 342 are both fixedly installed on the top of the side wall of the limit connecting plate 341 facing the transformer 100, the two trigger arc blocks 343 are fixedly installed on the bottom of the front and rear side walls of the limit connecting plate 341, and the temperature detection component 344 is embedded in the middle of the side wall of the limit connecting plate 341 facing the drive motor 21.
[0052] The cleaning support plate 41 is fixedly installed on the top of the installation connecting frame 13 near the end of the driving motor 21, the bottom of the cleaning lifting plate 42 is provided with a lifting slot 421, the cleaning connection block 43 is fixedly installed on the top of the side wall of the cleaning lifting plate 42 facing the other cleaning lifting plate 42, and the two cleaning flexible cloths 44 are fixedly installed on the bottom of the cleaning connection block 43. The detergent storage box 451 is fixedly installed on the cleaning lifting plate 42 and the top of the cleaning connection block 43 near the end of the driving motor 21, the piston connection block 452 is fixedly installed on the side wall of the detergent storage box 451 facing the driving motor 21, the piston moving block 453 is slidably arranged in the piston cavity 456, the piston lifting rod 454 is fixedly installed on the bottom of the piston moving block 453, the two linkage fixed seats 151 are fixedly installed on the top of the installation connecting frame 13, the linkage rotating shaft 152 is rotatably installed in the middle of the two linkage fixed seats 151, and the linkage gear 153 is fixedly installed on the outer side wall of one end of the linkage rotating shaft 152 close to the other linkage rotating shaft 152, the two clamping sliding blocks 51 are respectively slidably installed on the ends of the two clamping rails 14, the clamping movable plate 52 is fixedly installed on the top of the two clamping sliding blocks 51, the rack connecting block 53 is fixedly installed on the bottom of the clamping movable plate 52, the linkage rack 54 is fixedly installed on one side wall of the rack connecting block 53, a number of pin guide blocks 55 are fixedly installed on one side wall of the clamping movable plate 52 facing the other clamping movable plate 52, the electrical testing piece 56 is fixedly installed on the top of the clamping movable plate 52, the clamping support block 571 is fixedly installed on one side wall of the clamping movable plate 52 facing the other clamping movable plate 52, the clamping spring 572 is fixedly installed on the side wall of the clamping buffer groove 574 close to the clamping movable plate 52, and the clamping plate 573 is fixedly installed on one end of the clamping spring 572 away from the clamping movable plate 52.
[0053] The present case can achieve the following: 1. The transformer 100 is fixed on the moving mechanism 30 by means of a clamping device, thereby avoiding accidental displacement during movement and ensuring the stability of the transformer 100. The cleaning mechanism 40 can clean and wipe the pins of the transformer 100, effectively removing dust and other dirt on the pins, ensuring the cleanliness of the pins, and helping to improve the conductive effect of the transformer 100 during electrical testing. By means of a linkage motor 16 and a clamping and stabilizing component 57, the two electrical testing mechanisms 50 are fixed around the transformer 100, effectively suppressing the influence of vibration and shaking and ensuring the accuracy of the electrical testing process. The operator can observe the electrical test results of the transformer 100 through an external device, including parameters such as input current, output current, input voltage and output voltage, so as to determine whether the transformer 100 is qualified, thereby improving convenience.
[0054] 2. By fixing the transformer 100 on the driving connection block 321 and using the cooperation of the strip groove 327 and the strip protrusion, the transformer 100 can be firmly positioned on the transformer installation groove 326, ensuring that the transformer 100 will not be displaced or detached during the test process, thereby improving the stability of the installation. By driving the threaded rod 24 and the mobile support block 31, the movement of the transformer 100 can be achieved. When the driving threaded rod 24 rotates, the mobile support block 31 moves toward the direction of the second driving plate 23, thereby driving the transformer 100 to move together. By resetting the tension spring 322, the telescopic square block 323 and the flexible gas The synergistic effect of the capsule 325 reduces the gap between the strip protrusion of the transformer 100 and the strip slot 327 under the action of the downward extrusion force. The downward extrusion force can prevent the transformer 100 from falling out upward, further improving the stability of the installation. The temperature detection component 344 is driven by the limiting connecting plate 341 to be pressed against the side wall of the transformer 100, so that the temperature change of the transformer 100 can be monitored in real time. By monitoring the temperature change of the transformer 100 during electrical testing, it can be determined whether the transformer 100 meets the production requirements, and abnormal conditions of the transformer 100 can be discovered in advance, thereby ensuring the safety and quality of the production process.
[0055] 3. By moving the trigger arc block 343 and the cleaning lifting plate 42, the cleaning connection block 43 and the cleaning flexible cloth 44 can be moved up and down, so that the pins of the transformer 100 can be effectively cleaned. Since the bottoms of the two cleaning flexible cloths 44 are slightly inclined, when wiping the pins of the transformer 100, the gap between the two cleaning flexible cloths 44 is tighter, which can more effectively wipe the pins of the transformer 100, improve the cleaning effect, and prevent too much detergent from entering the transformer 100 to cause a short circuit, thereby ensuring that the pins of the transformer 100 are fully cleaned to ensure the accuracy of the test results.
[0056] 4. By triggering the arc block 343 to press the high point of the wave surface 422 to the low point, the cleaning lifting plate 42 moves upward, which can increase the friction between the strip protrusion and the flexible airbag 325, and prevent the cleaning lifting plate 42 from moving upward to drive the two cleaning flexible cloths 44 to wipe the pins of the transformer 100 and lift the transformer 100 upward, thereby improving the stability of the cleaning process. By triggering the arc block 343 to press the low point of the wave surface 422 to the high point, the cleaning lifting plate 42 moves downward by its own gravity, causing the flexible airbag 325 to shrink slightly, reducing the friction between the strip protrusion and the flexible airbag 325. The downward wiping of the cleaning flexible cloth 44 can drive the transformer 100 to be pressed into the transformer mounting groove 326, thereby increasing the contact tightness between the transformer 100 and the bottom of the transformer mounting groove 326, and preventing the transformer 100 from shaking or inaccurate testing during testing.
[0057] 5. By cleaning the dust and dirt on the pins of the transformer 100, the influence of these substances on the test results is avoided, and the accuracy of the test is ensured. By moving the clamping and stabilizing component 57 and compressing the clamping spring 572, the two side walls of the transformer 100 are clamped to avoid changes in its position due to vibration and other reasons, thereby ensuring the accuracy of the test results. By accurately inserting the pins of the transformer 100 into the conductive groove 554 and electrically connecting it with the electrical test piece 56, the electrical performance test of the transformer 100 is performed. By using the pin avoidance groove 575, the clamping support block 571 is prevented from abutting or squeezing the pins of the transformer 100. The temperature change during the test of the transformer 100 is tested by the temperature detection piece 344, so that the over-temperature situation can be discovered in time to avoid equipment damage and safety risks caused thereby.
[0058] All possible combinations of the various technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0059] The above-described embodiments only express several embodiments of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, multiple variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims
1. A transformer testing device, characterized in that: The invention comprises a working platform (10), a driving mechanism (20), a moving mechanism (30), two cleaning mechanisms (40) and two electrical testing mechanisms (50); the working platform (10) is fixedly mounted on the ground; the driving mechanism (20) comprises a driving motor (21), a first driving plate (22), a second driving plate (23), a driving threaded rod (24) and two driving limit rods (25); the driving motor (21), the first driving plate (22) and the second driving plate (23) are all fixedly mounted on the top of the working platform (10); the driving motor (21) is fixedly mounted on the top of the working platform (10); and the driving motor (21) is fixedly mounted on the top of the working platform (10). The drive motor (21) is fixedly mounted on one end of the top of the working base (10), the second drive plate (23) is fixedly mounted on the other end of the top of the working base (10), the first drive plate (22) is arranged on a side of the drive motor (21) close to the output end, the two ends of the drive threaded rod (24) are respectively mounted on the side walls of the first drive plate (22) and the second drive plate (23), and the output shaft of the drive motor (21) passes through the first drive plate (22) and is fixedly connected to one end of the drive threaded rod (24), and the two ends of the drive limit rod (25) are respectively mounted on the side walls of the first drive plate (22) and the second drive plate (23). The two driving limit rods (25) are respectively fixedly mounted on the side walls of the first driving plate (22) and the second driving plate (23), and the two driving limit rods (25) are respectively located on both sides of the driving threaded rod (24). The moving mechanism (30) is slidably mounted on the two driving limit rods (25), and the moving mechanism (30) is threadedly matched with the driving threaded rod (24). A transformer (100) is mounted on the moving mechanism (30), and the moving mechanism (30) is used to drive the transformer (100) to move. The two cleaning mechanisms (40) and the two electrical testing mechanisms (50) are both installed on the top of the working base (10), the two cleaning mechanisms (40) are arranged on the side of the moving mechanism (30) away from the driving motor (21), and the two cleaning mechanisms (40) are symmetrically arranged, and the cleaning mechanisms (40) are used to clean the pins of the transformer (100), and the two electrical testing mechanisms (50) are arranged on the side of the two cleaning mechanisms (40) away from the driving motor (21), and the two electrical testing mechanisms (50) are symmetrically arranged, and the electrical testing mechanisms (50) are used to test the electrical performance of the transformer (100); The moving mechanism (30) comprises a moving support block (31), a moving connection assembly (32) and a limit trigger assembly (34); the moving support block (31) is slidably mounted on the outer side walls of two driving limit rods (25); a thread groove penetrating to the other side wall is provided on one side wall of the moving support block (31); the moving support block (31) is threadedly arranged on the outer side wall of the driving threaded rod (24) through the thread groove; the moving connection assembly (32) comprises a driving connection block (321), a reset tension spring (322), a telescopic square block (323), a telescopic piston rod (324) and a flexible airbag (325); the driving connection block (321) is fixedly mounted on the top of the moving support block (31); A transformer mounting groove (326) is provided at the top of the driving connection block (321), and two strip-shaped slots (327) are provided at the bottom of the transformer mounting groove (326); the transformer (100) is mounted on the transformer mounting groove (326) of the driving connection block (321); two strip-shaped protrusions are provided at the bottom of the transformer (100), and the strip-shaped protrusions are arranged in corresponding strip-shaped slots (327); a telescopic square groove (328) is provided on a side wall of the driving connection block (321) away from the driving motor (21); the reset tension spring (322) is fixedly mounted on one end of the telescopic square groove (328) close to the driving motor (21); and the telescopic square block (323) is fixedly mounted on the reset tension spring ( The telescopic square block (323) is slidably arranged on the side wall of the telescopic square groove (328), and the telescopic square groove (328) is provided with a telescopic circular groove (329) at one end close to the drive motor (21). The telescopic piston rod (324) is fixedly installed on the end of the telescopic square block (323) close to the drive motor (21), and the telescopic piston rod (324) is slidably arranged on the side wall of the telescopic circular groove (329). The telescopic piston rod (324) is located on the inner side of the reset tension spring (322). An airbag installation groove (330) is provided in the drive connection block (321), and the airbag installation groove (330) is located between the two bar-shaped slots (327). An airbag through groove (331) is provided at one end of the top of the groove (329) close to the drive motor (21), and the top of the airbag through groove (331) is communicated with the airbag mounting groove (330). The flexible airbag (325) is fixedly mounted in the airbag mounting groove (330), and an airbag entry groove corresponding to the airbag through groove (331) is provided at the bottom of the flexible airbag (325). The airbag mounting groove (330) faces the two strip-shaped card slots (327), and the side walls of the airbag mounting groove (330) facing the two strip-shaped card slots (327) are provided with a plurality of telescopic limiting grooves (332) inclined downward, and the plurality of telescopic limiting grooves (332) on the same side are communicated with the corresponding strip-shaped card slots (327).The plurality of telescopic limit grooves (332) on the side wall of one side of the airbag installation groove (330) and the plurality of telescopic limit grooves (332) on the other side wall are symmetrically arranged, and the limit trigger component (34) is fixedly mounted on an end of the telescopic square block (323) away from the drive motor (21); The limit trigger assembly (34) comprises a limit connection plate (341), two limit top blocks (342), two trigger arc blocks (343) and a temperature detection element (344); the limit connection plate (341) is fixedly mounted on an end of the telescopic square block (323) away from the drive motor (21); the two limit top blocks (342) are fixedly mounted on the top of a side wall of the limit connection plate (341) facing the transformer (100); a top block inclined surface (345) is formed at the bottom of the limit top block (342); the distance between the top block inclined surface (345) and the support of the working base (10) gradually increases in the direction of the drive motor (21); when the limit connection plate (341) is in a position to move away from the drive motor (21), the distance between the top block inclined surface (345) and the support of the working base (10) gradually increases. 41) moves in the direction of the transformer (100), the bottom of the limit top block (342) can abut against the top of the transformer (100), the two trigger arc blocks (343) are fixedly installed at the bottom of the front and rear side walls of the limit connecting plate (341), the top of the working base (10) is protruding with two arc block abutting rods (11), and the two arc block abutting rods (11) respectively abut against the side walls of the two trigger arc blocks (343), the two arc block abutting rods (11) are located on both sides of the movable support block (31), and the temperature detection component (344) is embedded in the middle of the side wall of the limit connecting plate (341) facing the drive motor (21).
2. The transformer testing device according to claim 1, characterized in that: The top of the working base (10) is provided with an installation slot (12), the bottom of the installation slot (12) is fixedly provided with an installation connection frame (13), the two cleaning mechanisms (40) are both installed at one end of the top of the installation connection frame (13) close to the driving motor (21), the cleaning mechanism (40) comprises a cleaning support plate (41), a cleaning lifting plate (42), a cleaning connection block (43), two cleaning flexible cloths (44) and a cleaning agent assembly (45), the cleaning support plate (41) is fixedly provided at one end of the top of the installation connection frame (13) close to the driving motor (21), the bottom of the cleaning lifting plate (42) is provided with a lifting slot (421), the cleaning lifting plate (42) is lifted and lowered by a lifting slot The groove (421) is slidably sleeved on the top of the cleaning support plate (41); a wave surface (422) is formed on the bottom of the cleaning lifting plate (42); when the trigger arc block (343) moves, it can abut against the wave surface (422) to make the cleaning lifting plate (42) move up and down; the cleaning connection block (43) is fixedly mounted on the top of the side wall of the cleaning lifting plate (42) facing the other cleaning lifting plate (42); the two cleaning flexible cloths (44) are fixedly mounted on the bottom of the cleaning connection block (43), and the two cleaning flexible cloths (44) are spaced apart; and the detergent assembly (45) is fixedly mounted on the cleaning lifting plate (42) and one end of the top of the cleaning connection block (43) close to the driving motor (21).
3. The transformer testing device according to claim 2, characterized in that: The cleaning agent assembly (45) comprises a cleaning agent storage box (451), a piston connecting block (452), a piston moving block (453) and a piston lifting rod (454); the cleaning agent storage box (451) is fixedly mounted on one end of the cleaning lifting plate (42) and the top of the cleaning connecting block (43) close to the driving motor (21); the piston connecting block (452) is fixedly mounted on a side wall of the cleaning agent storage box (451) facing the driving motor (21); a lifting groove (455) is provided at the bottom of the piston connecting block (452); a piston cavity (456) is provided in the piston connecting block (452); and the top of the lifting groove (455) is connected to the bottom of the piston cavity (456). The piston moving block (453) is slidably arranged in the piston cavity (456), the piston lifting rod (454) is fixedly installed at the bottom of the piston moving block (453), and the piston lifting rod (454) is slidably arranged on the side wall of the lifting groove (455), a plurality of gas passing grooves (457) are opened at the top of the side wall of the piston cavity (456) close to the detergent storage box (451), and the gas passing grooves (457) are connected to the inside of the detergent storage box (451), and a plurality of penetration holes (431) are opened at one end of the bottom of the cleaning connection block (43) close to the driving motor (21), and the top of the penetration hole (431) is connected to the inside of the detergent storage box (451).
4. The transformer testing device according to claim 3, characterized in that: Two clamping rails (14) are fixedly mounted on the top of the mounting connection frame (13), and the two clamping rails (14) are arranged at intervals, and the clamping rails (14) and the driving threaded rod (24) are arranged perpendicular to each other, and two linkage components (15) are fixedly mounted on the top of the mounting connection frame (13), and the two linkage components (15) are meshed with each other, and a linkage motor (16) is fixedly mounted on the top of the mounting connection frame (13), and the output shaft of the linkage motor (16) is fixedly connected to the linkage component (15) close to the driving motor (21).
5. The transformer testing device according to claim 4, characterized in that: The linkage assembly (15) comprises two linkage fixing seats (151), a linkage rotating shaft (152) and a linkage gear (153). The two linkage fixing seats (151) are fixedly mounted on the top of the mounting connection frame (13), and the two linkage fixing seats (151) are arranged at intervals. The linkage rotating shaft (152) is rotatably mounted on the middle of the two linkage fixing seats (151). One end of the linkage rotating shaft (152) facing the other linkage rotating shaft (152) is formed with a tooth portion (154). The two linkage rotating shafts (152) are arranged up and down, and the tooth portion (154) of the linkage rotating shaft (152) and the tooth portion (154) of the other linkage rotating shaft (152) are arranged to mesh with each other. The output shaft of the linkage motor (16) is fixedly connected to the end of the linkage rotating shaft (152) close to the driving motor (21), and the linkage gear (153) is fixedly mounted on the outer wall of one end of the linkage rotating shaft (152) close to the other linkage rotating shaft (152).
6. The transformer testing device according to claim 5, characterized in that: The electrical testing mechanism (50) is slidably mounted on two clamping rails (14), and the electrical testing mechanism (50) comprises two clamping sliding blocks (51), a clamping movable plate (52), a rack connecting block (53), a linkage rack (54), a plurality of pin guide blocks (55), an electrical testing piece (56) and a clamping and stabilizing assembly (57). The two clamping sliding blocks (51) are slidably mounted on the ends of the two clamping rails (14), respectively, the clamping movable plate (52) is fixedly mounted on the top of the two clamping sliding blocks (51), the rack connecting block (53) is fixedly mounted on the bottom of the clamping movable plate (52), the linkage rack (54) is fixedly mounted on one side wall of the rack connecting block (53), and the linkage rack The top of the linkage gear (54) meshes with the bottom of the corresponding linkage gear (153). When the linkage motor (16) is started, it can drive the two clamping movable plates (52) to approach each other through the cooperation of the two linkage shafts (152), the two linkage gears (153) and the two linkage racks (54). A plurality of the pin guide blocks (55) are fixedly mounted on the side wall of the clamping movable plate (52) facing the other clamping movable plate (52). The electrical test piece (56) is fixedly mounted on the top of the clamping movable plate (52). The clamping stabilizing component (57) is fixedly mounted on the side wall of the clamping movable plate (52) facing the other clamping movable plate (52), and the clamping stabilizing component (57) is located below the pin guide block (55).
7. The transformer testing device according to claim 6, characterized in that: A guide connection block (551) and a conductive connection block (552) are respectively protruded from the middle and top of a side wall of one side of the pin guide block (55) facing the other clamping movable plate (52); a wedge-shaped guide groove (553) is provided on a side wall of the guide connection block (551) away from the pin guide block (55); a conductive through groove (554) is provided on a side wall of the conductive connection block (552) away from the pin guide block (55); a conductive block is arranged in the conductive through groove (554); and the pin of the transformer (100) is guided by the wedge-shaped guide groove (553) so that the top enters the conductive through groove (554) and contacts the conductive block.
8. The transformer testing device according to claim 7, characterized in that: The clamping and stabilizing component (57) comprises a clamping support block (571), a clamping spring (572) and a clamping plate (573); the clamping support block (571) is fixedly mounted on a side wall of the clamping movable plate (52) facing the other clamping movable plate (52); a clamping buffer groove (574) is provided on the side walls of the two clamping support blocks (571) facing each other; the clamping spring (572) is fixedly mounted on a side wall of the clamping buffer groove (574) close to the clamping movable plate (52); the clamping plate (573) is fixedly mounted on an end of the clamping spring (572) away from the clamping movable plate (52); and the clamping plate (573) is slidably arranged on the side wall of the clamping buffer groove (574); and a plurality of pin avoidance grooves (575) are provided on the top of the side walls of the two clamping support blocks (571) facing each other.
Citation Information
Patent Citations
Cleaning device for transformer pins
CN114273291A
Electrical automation testing device
CN115469168A