A prefabricated energy-saving wallboard production line with protection function and a use method thereof

Abstract

The application discloses a kind of energy-saving wallboard production line with protective function and its using method, it is related to energy-saving wallboard production technical field, including material tank, the bottom of the material tank is equipped with protective assembly, the protective assembly is used to prevent splashed material, the present application is equipped with protective assembly, when raw material splashes on the inner wall of the baffle in protective assembly, splashed raw material will flow to the inner side of slide and runner, when energy-saving wallboard production ends, staff clean the raw material on the inner side of slide and runner by cleaning brush, move the raw material to the inner side of collecting cylinder, when staff needs to clean the raw material on the inner side of collecting cylinder, staff moves scaffold upwards and rotates, so that staff can clean splashed raw material conveniently, so that protective assembly can protect raw material splashing at the same time, facilitate staff to process raw material, so as to play a protective role.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of energy-saving wallboard production, in particular to an assembled energy-saving wallboard production line with a protection function and a use method thereof. BACKGROUND

[0002] The assembled energy-saving wallboard production line is an essential device in the production of assembled energy-saving wallboard. In the production process of assembled energy-saving wallboard, raw materials are prepared, extruded and dried to produce and manufacture assembled energy-saving wallboard. As a prefabricated wall material, assembled energy-saving wallboard can save construction time and labor costs by being directly assembled and installed on site. The assembled energy-saving wallboard production line with a protection function and a use method thereof provided by the present application can prevent raw materials from splashing everywhere and facilitate the collection and processing of splashed raw materials by surrounding the raw materials. The quality of energy-saving wallboard production can be improved by uniformly spreading the raw materials. The stability of the mold during feeding can be improved by scraping the inside of the outlet shell to facilitate the cleaning of the raw materials adhering to the inside of the outlet shell.

[0003] The existing defects of energy-saving wallboard production are:

[0004] 1. The application file JP2008169108A discloses a low-energy wallboard and its production method, which mainly considers a method for producing wallboards by using a process that significantly reduces the energy used compared to the energy used for the production of gypsum wallboards. However, there is no convenient way to prevent raw materials from splashing everywhere, and it is difficult to collect and process splashed raw materials. There is no protection function.

[0005] 2. The patent file US6868847B2 discloses a wallboard production method and device, which mainly considers increasing the production capacity of automated equipment for producing even complex wallboards. However, there is no improvement in the quality of energy-saving wallboard production.

[0006] 3. The patent file US10100481B2 discloses a soil-working machine and method for producing wallboards, which mainly considers that the soil-working machine and method can effectively produce wallboards with low wear and tear. However, there is no convenient way to clean the raw materials adhering to the inside of the outlet shell.

[0007] 4. The patent file CN208164472U discloses a wallboard production device, which mainly considers that it can efficiently produce wallboards with high flatness. However, there is no convenient way to improve the stability of the mold during feeding. SUMMARY

[0008] The present application aims to provide an assembled energy-saving wallboard production line with a protection function and a use method thereof to solve the problems in the above background.

[0009] To achieve the above object, the present application provides the following technical scheme: an assembled energy-saving wallboard production line with a protection function and a use method thereof, comprising a material tank, a protection assembly is installed at the bottom of the material tank, and the protection assembly is used for protecting splashed materials;

[0010] The protection assembly comprises a table frame, four supporting plates are installed at the bottom of the table frame, a coaming is installed at the bottom of each of the four supporting plates, one chute is installed at each of the inner walls on the two sides of the coaming, one flow channel is installed at each of the front and back inner walls of the coaming, two flow channels are located on the two sides of the two chutes, and a guide shell is installed at the bottom of each flow channel.

[0011] Preferably, an inlet is installed at the top of the material tank, a round cover is threadedly installed at the outside of the inlet, the round cover is located at the top of the material tank, a stirring motor is installed at the top of the material tank, the output end of the stirring motor penetrates through the top of the material tank, an outer bearing is installed at the output end of the stirring motor, the bearing penetrates through the top of the material tank, a stirring frame is installed at the bottom of the output end of the stirring motor, and the stirring frame is located at the inner side of the material tank.

[0012] The stirring motor is electrically connected with an external control device.

[0013] Preferably, one end of a connecting pipe is installed at the bottom of the material tank, a short pipe is installed at the other end of the connecting pipe, the short pipe penetrates through the top of the table frame, an outlet shell is installed at the bottom of the short pipe, and the outlet shell is located at the bottom of the table frame.

[0014] Preferably, a conveyor is installed at the bottom of the table frame, the conveyor is located at the bottom of the material tank, an extrusion assembly is installed at the top of the conveyor, the extrusion assembly is located at one side of the table frame, a dryer is installed at the outer side of the conveyor, and the dryer is located at one side of the extrusion assembly.

[0015] The conveyor, the extrusion assembly, and the dryer are electrically connected with an external control device.

[0016] Preferably, one fixed sleeve is installed at the front and back of the coaming, two limiting blocks are installed at the top of each fixed sleeve, a handrail is installed at the inner side of each fixed sleeve, a bottom block is installed at the bottom of the handrail, an outer shell is installed at one side of the bottom block, and a collecting cylinder is installed at the inner side of the outer shell.

[0017] The top of the table frame is preferably provided with an adjusting assembly for adjusting the position of the outlet shell, and the adjusting assembly comprises a top shell, one side of the top shell is provided with a transmission motor, the output end of the transmission motor penetrates through one side of the top shell, one side of the output end of the transmission motor is provided with a bearing, the bearing penetrates through one side of the top shell, one side of the output end of the transmission motor is provided with a lead screw, the lead screw is located on the inner side of the top shell, one side of the lead screw is provided with a bearing, the bearing penetrates through the other side of the top shell, the outer side of the lead screw is provided with a threaded block in a threaded mode, the threaded block is located on the inner side of the top shell, one side of the threaded block is provided with a fixed block, the fixed block is located on one side of the outlet shell, the top of the table frame is provided with an empty shell, the empty shell is located on one side of the top shell, the inner side of the empty shell is provided with a sliding block, and the sliding block is located on the other side of the fixed block.

[0018] The transmission motor is electrically connected with the external control device.

[0019] The outlet shell is preferably provided with a cleaning assembly on one side, and the cleaning assembly is used for cleaning the inner side of the outlet shell, and the cleaning assembly comprises a side shell, the inner side of the side shell is provided with a supporting block, the top of the supporting block is provided with a first spring, the top of the first spring is provided with a top block, and the first spring and the top block are located on the inner side of the side shell, one side of the top block is provided with a handle, the bottom of the top block is provided with a support, and the support is located on the bottom of the side shell, one side of the support is provided with an insertion block, two second springs are arranged on the two sides of the insertion block, one side of the second spring is provided with a scraping piece, one side of the outlet shell is provided with a positioning block, and the positioning block is located on the outer side of the insertion block.

[0020] The two sides of the fence are preferably provided with a fixing assembly, and the fixing assembly is used for stabilizing the mold of the energy-saving wall panel, the fixing assembly comprises a short plate, and the short plates of the two fixing assemblies are located on the two sides of the fence, respectively, a first telescopic cylinder penetrates through the inside of the short plate, a limiting frame plate is arranged on one side of the telescopic end of the first telescopic cylinder, and the limiting frame plate is located on one side of the short plate, a long rod is arranged on the other side of the short plate, six clamping holes are formed in one side of the long rod, a stop block is arranged on the other side of the long rod, a sleeve shell is arranged on the outer side of the long rod, a positioning bolt penetrates through one side of the sleeve shell in a threaded mode, and the positioning bolt is located on the inner side of one clamping hole, a second telescopic cylinder is arranged on the other side of the sleeve shell, and a rubber pad is arranged on one side of the telescopic end of the second telescopic cylinder.

[0021] The first telescopic cylinder and the second telescopic cylinder are electrically connected with the external control device.

[0022] Preferably, the use method of the prefabricated energy-saving wall panel production line is as follows:

[0023] S1, the worker unscrews the round cover, pours the raw materials for producing the energy-saving wall panel into the inner side of the material tank through the inlet, and then screws the round cover, controls the stirring motor to operate through the external control device, and prepares the raw materials;

[0024] S2, the staff twists the positioning plug in the fixed assembly, makes the positioning plug under the threaded support of the shell moves out the inner side of a card hole, the staff moves the shell, and the positioning plug is screwed into the inner side of the card hole in the corresponding position;

[0025] S3, the staff controls the transmission motor in the adjusting assembly to operate through the external control equipment, controls the movement of the outlet shell through the forward and reverse rotation of the transmission motor, the staff places the mold on the top of the conveyor, controls the conveyor to operate through the external control equipment, and the mold is conveyed to the bottom of the table frame, the extension end of the first telescopic cylinder and the second telescopic cylinder is extended through the external control equipment, the mold is fixed through the limiting frame plate and the rubber pad, the raw materials are moved into the inner side of the outlet shell through the connecting pipe and the short pipe through the external control equipment, and then the raw materials are moved into the mold through the outlet shell, so that the feeding work is carried out, and the conveyor is controlled to continue to operate, so that the next mold carries out the feeding work.

[0026] S4, when the mold after feeding moves to the bottom of the extrusion assembly, the conveyor stops operating, the extrusion plate of the extrusion assembly is controlled to extrude and form the raw materials on the mold through the external control equipment, the conveyor is started again, and the extruded raw materials are sent to the inner side of the dryer, the dryer is started through the external control equipment, and the formed raw materials are dried, so that the production of the energy-saving wallboard is completed.

[0027] S5, after the production of the energy-saving wallboard is completed, the staff moves the handle in the cleaning assembly downwards, moves the plug out of the inner side of the positioning block, the staff moves the two scrapers to the plug, the staff moves the two scrapers to the bottom of the outlet shell through the handle, then moves the handle upwards, moves the two scrapers into the inner side of the outlet shell, the staff releases the two scrapers, and moves the two scrapers into the inner side of the outlet shell, and the staff moves the handle back and forth, and the inner side of the outlet shell is cleaned through the two scrapers.

[0028] Preferably, in the step S3, the following steps are further included:

[0029] S31, when the mold is fed, the raw materials will splash on the inner wall of the surrounding plate of the protection assembly, the splashed raw materials will flow into the inner side of the slide and the flow channel under the action of gravity, the staff cleans the raw materials in the inner side of the flow channel to the inner side of the slide through the use of the cleaning brush, then moves the splashed raw materials into the inner side of the collecting cylinder through the slide and the guide shell, the staff moves the handrail upwards and rotates, so that the staff can move the collecting cylinder out of the inner side of the shell, and the staff cleans the collecting cylinder.

[0030] Compared with the prior art, the beneficial effects of the present application are:

[0031] 1. The protective assembly is installed, when the raw materials splash on the inner wall of the baffle in the protective assembly, the splashed raw materials flow to the inner side of the chute and the runner, when the energy-saving wallboard production is finished, the workers clean the raw materials on the inner side of the chute and the runner with the cleaning brush, move the raw materials to the inner side of the collecting cylinder, when the workers need to clean the raw materials on the inner side of the collecting cylinder, the workers move the scaffold upwards and rotate, so that the workers can move the collecting cylinder out of the inner side of the shell, thereby facilitating the workers to clean the splashed raw materials, the protective assembly can protect the raw materials from splashing, and facilitate the workers to handle the raw materials, thereby playing a protective role.

[0032] 2. The mold is installed, when the raw materials are loaded on the mold, the workers control the transmission motor in the adjusting assembly to rotate through the external control device, so that the threaded block moves along the inner side of the top shell under the threaded support of the lead screw, and the fixed block can drive the outlet shell to move through the short pipe, and the outlet shell can move back and forth by controlling the transmission motor to rotate forward and backward, so that the adjusting assembly can uniformly load the raw materials on the mold during the production of the assembled energy-saving wallboard, thereby improving the quality of the energy-saving wallboard production.

[0033] 3. The energy-saving wallboard is installed, after the energy-saving wallboard production is finished, the workers move the handle in the cleaning assembly downwards, move the two scrapers, so that the scrapers approach the plug under the action of the external force, at the same time, the workers move the handle to move the two scrapers to the bottom of the outlet shell, the workers release the handle, then release the two scrapers, so that the two scrapers can move into the inner side of the outlet shell, at the same time, the scrapers contact the inner walls of the two sides of the outlet shell under the action of the second spring force, the workers move the handle back and forth to control the two scrapers to stir the residual raw materials in the inner wall of the outlet shell, thereby the cleaning assembly can facilitate the workers to clean the inner side of the outlet shell.

[0034] 4. The fixing assembly is installed, the workers screw the positioning bolt out of the inner side of a clamping hole, move the sleeve shell, then screw the positioning bolt into the inner side of a clamping hole in a suitable position to fix the sleeve shell, the workers control the extension end of the first telescopic cylinder to extend in advance through the external control device, so that the extension end of the first telescopic cylinder can drive the limiting rack plate to move, when the mold is contacted with the two limiting rack plates through the conveyor, the extension end of the second telescopic cylinder is controlled to extend through the external control device, so that the two rubber pads can extrude and fix the mold under the action of the external force, thereby the fixing assembly can fix the mold, and the stability of the mold during loading can be improved during the production of the assembled energy-saving wallboard. BRIEF DESCRIPTION OF DRAWINGS

[0035] Figure 1The shaft drawing of the present application;

[0036] Figure 2 The material tank front view of the present application;

[0037] Figure 3 The top shell perspective view of the present application;

[0038] Figure 4 The table frame perspective view of the present application;

[0039] Figure 5 The fence perspective view of the present application;

[0040] Figure 6 The flow channel side view of the present application;

[0041] Figure 7 The fixed block front view of the present application;

[0042] Figure 8 The outlet shell perspective view of the present application;

[0043] Figure 9 The side shell front view of the present application;

[0044] Figure 10 The long rod front view of the present application;

[0045] Figure 11 The flow chart of the present application.

[0046] In the figure: 1, material tank; 2, inlet; 3, round cover; 4, stirring motor; 5, stirring frame; 6, connecting pipe; 7, short pipe; 8, outlet shell; 9, conveyor; 10, extruding assembly; 11, dryer; 12, table frame; 13, support plate; 14, fence; 15, slide; 16, flow channel; 17, guide shell; 18, fixed sleeve; 19, limiting block; 20, hand frame; 21, bottom block; 22, shell; 23, collecting cylinder; 24, top shell; 25, transmission motor; 26, screw rod; 27, screw block; 28, fixed block; 29, empty shell; 30, sliding block; 31, side shell; 32, support block; 33, first spring; 34, top block; 35, handle; 36, support; 37, plug block; 38, second spring; 39, scraper; 40, positioning block; 41, short plate; 42, first telescopic cylinder; 43, limiting frame plate; 44, long rod; 45, clamping hole; 46, stop block; 47, sleeve shell; 48, positioning bolt; 49, second telescopic cylinder; 50, rubber pad. DETAILED DESCRIPTION

[0047] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those of ordinary skill in the art without creative efforts should belong to the scope of the present application.

[0048] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0049] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" is fixed connection, or detachable connection, or integral connection; is mechanical connection, or electrical connection; is direct connection, or indirect connection through intermediate medium, is the internal communication of two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the present application should be understood according to the specific circumstances.

[0050] Please refer to Figure 1 and Figure 2The application provides an embodiment of a protective assembled energy-saving wallboard production line and a use method thereof, which comprises a material tank 1, an inlet 2 is arranged on the top of the material tank 1, a round cover 3 is screw-connected to the outer side of the inlet 2, the round cover 3 is arranged on the top of the material tank 1, a stirring motor 4 is arranged on the top of the material tank 1, the output end of the stirring motor 4 penetrates through the top of the material tank 1, a bearing is arranged on the outer side of the output end of the stirring motor 4 and penetrates through the top of the material tank 1, a stirring frame 5 is arranged on the bottom of the output end of the stirring motor 4 and is located on the inner side of the material tank 1; the stirring motor 4 is electrically connected with external control equipment, one end of a connecting pipe 6 is arranged on the bottom of the material tank 1 in a penetrating mode, the other end of the connecting pipe 6 is provided with a short pipe 7, the short pipe 7 penetrates through the top of a table frame 12, the bottom of the short pipe 7 is provided with an outlet shell 8, the outlet shell 8 is located on the bottom of the table frame 12, the material tank 1 can provide support for components associated therewith, the inlet 2 can provide screw support for the round cover 3 under the fixed support of the material tank 1, so that the round cover 3 can close the inlet 2, the outlet shell 8 can support components associated therewith, a worker twists the round cover 3, so that the round cover 3 moves upwards under the screw support of the inlet 2, so that the worker can unscrew the round cover 3, the worker can pour raw materials into the inner side of the material tank 1 through the inlet 2, so that the material tank 1 loads the raw materials, the worker screws the round cover 3, starts the material tank 1 and the stirring motor 4 to work, so that the material tank 1 heats and pressurizes the inner side thereof, the stirring motor 4 works to rotate the output end of the stirring motor 4, the bearing can support the output end of the stirring motor 4 to stir under the action of an external force, the rotation of the output end of the stirring motor 4 can drive the stirring frame 5 to rotate, so that the stirring frame 5 can stir the raw materials in the inner side of the material tank 1, when the raw materials are finished, the worker starts the material tank 1 to convey the raw materials, so that the raw materials move into a mold through the connecting pipe 6, the short pipe 7 and the outlet shell 8 under the action of an external force.

[0051] Please refer to Figure 1 、 Figure 3 and Figure 4An embodiment provided by the present application: a prefabricated energy-saving wallboard production line with protection function and a use method thereof, comprising a table frame 12, a conveyor 9 is installed at the bottom of the table frame 12, and the conveyor 9 is located at the bottom of a material tank 1, an extrusion assembly 10 is installed at the top of the conveyor 9, and the extrusion assembly 10 is located at one side of the table frame 12, a dryer 11 is installed outside the conveyor 9, and the dryer 11 is located at one side of the extrusion assembly 10; the conveyor 9, the extrusion assembly 10 and the dryer 11 are electrically connected with external control equipment, the table frame 12 can support the components associated therewith under the support of the ground, the workers move the molds one by one to the top of the conveyor 9, start the conveyor 9 through the external control equipment, make the conveyor 9 convey the molds one by one to the bottom of the material tank 1, when the molds are loaded, control the conveyor 9 to convey the molds to the bottom of the extrusion assembly 10, control the extrusion assembly 10 to extrude the raw materials inside the molds through the external control equipment, convey the molds to the inside of the dryer 11 through the conveyor 9, control the dryer 11 to dry the raw materials inside the molds through the external control equipment, and then convey the molds to the unloading position through the conveyor 9.

[0052] Please refer to Figure 1 , Figure 3 , Figure 5 and Figure 6The application provides a kind of protective function's fabricated energy-saving wallboard production line and its use method, including material tank 1, the bottom of material tank 1 is installed with protective assembly, and protective assembly is used to prevent splashed material;Protective assembly includes table frame 12, the bottom of table frame 12 is installed with four support plates 13, the bottom of four support plates 13 is installed with fence 14, both sides inner wall of fence 14 are each installed with one slide 15, the front inner wall and back inner wall of fence 14 are each installed with one flow channel 16, and two flow channels 16 are located at the two sides of two slides 15, the bottom of flow channel 16 is installed with guide shell 17, the front and back of fence 14 are each installed with one fixed sleeve 18, the top of fixed sleeve 18 is installed with two limit blocks 19, the inner side of fixed sleeve 18 is installed with scaffold 20, the bottom of scaffold 20 is installed with bottom block 21, the side of bottom block 21 is installed with shell 22, the inner side of shell 22 is installed with collecting cylinder 23, support plate 13 can provide support for fence 14 under the support of table frame 12, so that fence 14 can support the components associated therewith, fence 14 can block the splashed raw materials, fixed sleeve 18 can provide fixed support for scaffold 20 under the support of fence 14, limit block 19 can support scaffold 20 under the support of fixed sleeve 18, shell 22 can load collecting cylinder 23, when raw materials are splashed into the inner wall of fence 14 in protective assembly, raw materials flow downward along the inner wall of fence 14 by their own weight, so that the splashed raw materials flow to the inner side of slide 15 and flow channel 16, so that fence 14 can prevent splashed raw materials from splashing, so that slide 15 and flow channel 16 collect and load the splashed raw materials, when energy-saving wallboard production is finished, workers clean the raw materials on the inner side of slide 15 and flow channel 16 with cleaning brush, first clean the raw materials on the inner side of flow channel 16 to the inner side of slide 15, then clean the raw materials on the inner side of slide 15 into the inner side of collecting cylinder 23 through guide shell 17, so that collecting cylinder 23 collects the splashed raw materials, when workers need to clean the raw materials on the inner side of collecting cylinder 23, workers move scaffold 20 upward, so that scaffold 20 drives collecting cylinder 23 to move upward through bottom block 21 and shell 22 under the action of external force, at the same time, the short handle of scaffold 20 moves out of two limit blocks 19, workers rotate scaffold 20, so that scaffold 20 drives shell 22 to rotate through bottom block 21 under the action of external force, so that shell 22 drives collecting cylinder 23 to move away from the bottom of guide shell 17, so that workers can move collecting cylinder 23 out of the inner side of shell 22, so that workers can clean the splashed raw materials conveniently, so that protective assembly can protect raw materials from splashing while facilitating workers to handle raw materials, so as to provide convenience for workers.

[0053] Please refer to Figure 1 、 Figure 3 、 Figure 4 and Figure 7The application provides a protective assembled energy-saving wallboard production line and a use method thereof, which comprises a table frame 12, a top of the table frame 12 is provided with an adjusting assembly, the adjusting assembly is used for adjusting the position of an outlet shell 8, the adjusting assembly comprises a top shell 24, one side of the top shell 24 is provided with a transmission motor 25, an output end of the transmission motor 25 penetrates one side of the top shell 24, an outer side of the output end of the transmission motor 25 is provided with a bearing, the bearing penetrates the other side of the top shell 24, one side of the output end of the transmission motor 25 is provided with a lead screw 26, the lead screw 26 is located on the inner side of the top shell 24, one side of the lead screw 26 is provided with a bearing, the bearing penetrates the other side of the top shell 24, the outer side of the lead screw 26 is provided with a threaded block 27 in a threaded mode, the threaded block 27 is located on the inner side of the top shell 24, one side of the threaded block 27 is provided with a fixed block 28, the fixed block 28 is located on one side of the outlet shell 8, a top of the table frame 12 is provided with an empty shell 29, the empty shell 29 is located on one side of the top shell 24, the inner side of the empty shell 29 is provided with a sliding block 30, the sliding block 30 is located on the other side of the fixed block 28, the transmission motor 25 is electrically connected with external control equipment, the top shell 24 can support the components associated therewith under the fixed support of the table frame 12, the bearing can support the rotation of the output end of the transmission motor 25 and the lead screw 26, the empty shell 29 can provide a guiding action for the movement of the sliding block 30 under the fixed support of the table frame 12, when raw materials are loaded into a mold, a worker controls the transmission motor 25 in the adjusting assembly to operate through external control equipment, the operation of the transmission motor 25 drives the output end of the transmission motor 25 to rotate, the rotation of the output end of the transmission motor 25 drives the lead screw 26 to rotate, the threaded block 27 moves along the inner side of the top shell 24 under the threaded support of the lead screw 26, the threaded block 27 drives the sliding block 30 to move through the fixed block 28 under the action of external force, the sliding block 30 moves along the inner side of the empty shell 29 under the action of external force, meanwhile, the fixed block 28 drives the outlet shell 8 to move through the short pipe 7, the outlet shell 8 moves back and forth by controlling the transmission motor 25 to operate in reverse, so that the outlet shell 8 can uniformly move raw materials into the mold, thereby the adjusting assembly can uniformly load raw materials into the mold when the assembled energy-saving wallboard is produced, thereby the quality of the energy-saving wallboard production can be improved.

[0054] Please refer to Figure 1 , Figure 3 , Figure 8 and Figure 9The application provides an embodiment of an energy-saving wallboard production line with a protection function and a use method thereof.The energy-saving wallboard production line with the protection function comprises an outlet shell 8, a cleaning assembly is installed on one side of the outlet shell 8, and the cleaning assembly is used for cleaning the inner side of the outlet shell 8; the cleaning assembly comprises a side shell 31, a supporting block 32 is installed on the inner side of the side shell 31, a first spring 33 is installed on the top of the supporting block 32, a top block 34 is installed on the top of the first spring 33, the first spring 33 and the top block 34 are located on the inner side of the side shell 31, a handle 35 is installed on one side of the top block 34, a support 36 is installed on the bottom of the top block 34, the support 36 is located on the bottom of the side shell 31, an insertion block 37 is installed on one side of the support 36, a second spring 38 is installed on each of two sides of the insertion block 37, a scraping piece 39 is installed on one side of the second spring 38, a positioning block 40 is installed on one side of the outlet shell 8, the positioning block 40 is located on the outer side of the insertion block 37, the supporting block 32 can provide support for the first spring 33 under the support of the side shell 31, when the energy-saving wallboard production is completed, the worker moves the handle 35 in the cleaning assembly downwards, the handle 35 can drive the support 36 to move downwards through the top block 34 under the action of an external force, the support 36 can drive the insertion block 37 and components associated with the insertion block 37 to move downwards together, the insertion block 37 can move out of the inner side of the positioning block 40, so that the positioning block 40 no longer fixes the insertion block 37, the worker moves the two scraping pieces 39, the scraping pieces 39 are close to the insertion block 37 under the action of an external force, simultaneously, the worker moves the handle 35, the handle 35 can drive the top block 34 to move along the inner side of the side shell 31 under the action of an external force, the top block 34 can drive the support 36 and components associated therewith to move together, the two scraping pieces 39 are moved to the bottom of the outlet shell 8, the worker releases the handle 35, the first spring 33 can drive the top block 34 and components associated with the top block 34 to move upwards through the elastic force of the first spring 33, the worker releases the two scraping pieces 39, the two scraping pieces 39 can move into the inner side of the outlet shell 8, simultaneously, the scraping pieces 39 are in contact with the inner walls of the two sides of the outlet shell 8 under the action of the elastic force of the second spring 38, the worker moves the handle 35 back and forth, the two scraping pieces 39 agitate the residual raw materials in the inner walls of the outlet shell 8, so that the cleaning assembly can conveniently clean the inner side of the outlet shell 8 for the worker.

[0055] Please refer to Figure 1 、 Figure 3 、 Figure 5 and Figure 10The application provides an embodiment of an assembled energy-saving wallboard production line with a protection function and a use method thereof.The assembled energy-saving wallboard production line with the protection function comprises a surrounding plate 14, and fixing assemblies are arranged on the two sides of the surrounding plate 14 and used for stabilizing molds of energy-saving wallboards. The fixing assembly comprises a short plate 41, the two fixing assemblies are arranged on the two sides of the surrounding plate 14, respectively, the first telescopic cylinder 42 is arranged in the short plate 41, the limiting frame plate 43 is arranged on one side of the short plate 41, the long rod 44 is arranged on the other side of the short plate 41, six clamping holes 45 are arranged on one side of the long rod 44, the stop block 46 is arranged on the other side of the long rod 44, the sleeve shell 47 is arranged on the outer side of the long rod 44, the positioning bolt 48 is arranged on one side of the sleeve shell 47 in a penetrating threaded mode, the second telescopic cylinder 49 is arranged on the other side of the sleeve shell 47, and the rubber pad 50 is arranged on one side of the second telescopic cylinder 49. The first telescopic cylinder 42 and the second telescopic cylinder 49 are electrically connected with external control equipment. The short plate 41 can support components associated therewith under the support of the surrounding plate 14. The stop block 46 can prevent the sleeve shell 47 from moving out of the long rod 44 under the action of an external force under the fixed support of the long rod 44. The worker twists the positioning bolt 48 in the fixing assembly, so that the positioning bolt 48 moves under the threaded support of the sleeve shell 47, the positioning bolt 48 is twisted out of the inside of one clamping hole 45, the positioning bolt 48 no longer fixes the sleeve shell 47 through one clamping hole 45, the worker moves the sleeve shell 47, so that the sleeve shell 47 can drive components associated therewith to move along the outer side of the long rod 44 under the action of an external force, the sleeve shell 47 can drive the rubber pad 50 to move to a suitable position through the second telescopic cylinder 49 under the action of an external force, the worker twists the positioning bolt 48 in the reverse direction again, so that the positioning bolt 48 is twisted into the inside of a clamping hole 45 in a suitable position to fix the sleeve shell 47, the worker controls the telescopic end of the first telescopic cylinder 42 to extend in advance through external control equipment, so that the telescopic end of the first telescopic cylinder 42 can drive the limiting frame plate 43 to move, when the mold is conveyed by the conveyor 9 and contacts the two limiting frame plates 43, the telescopic end of the second telescopic cylinder 49 is controlled to extend through external control equipment again, so that the two rubber pads 50 can extrude and fix the mold under the action of an external force, so that the fixing assembly can fix the mold, and when the assembled energy-saving wallboard is produced, the stability of the mold during feeding is improved.

[0056] Further, the use method of the assembled energy-saving wallboard production line is as follows:

[0057] S1, the worker unscrews the round cover 3, pours raw materials for producing energy-saving wallboards into the inside of the material tank 1 through the inlet 2, and then screws the round cover 3, and then controls the stirring motor 4 to operate through external control equipment to prepare the raw materials.

[0058] S2, the staff twists the positioning pin 48 in the fixed assembly, so that the positioning pin 48 moves out of the inner side of the clamping hole 45 under the threaded support of the sleeve shell 47, the staff moves the sleeve shell 47, and the positioning pin 48 is screwed into the inner side of the corresponding clamping hole 45;

[0059] S3, the staff controls the transmission motor 25 in the adjusting assembly to operate through the external control equipment, controls the movement of the outlet shell 8 through the forward and reverse rotation of the transmission motor 25, the staff places the mold on the top of the conveyor 9, controls the conveyor 9 to operate through the external control equipment, and the mold is conveyed to the bottom of the table frame 12. The staff controls the extension of the extension end of the first telescopic cylinder 42 and the second telescopic cylinder 49 through the external control equipment, and the mold is fixed through the limiting rack plate 43 and the rubber pad 50. The staff controls the material tank 1 to move the raw materials into the inner side of the outlet shell 8 through the connecting pipe 6 and the short pipe 7, and then moves the raw materials into the mold through the outlet shell 8, so as to perform the feeding work. Continue to control the operation of the conveyor 9, so that the next mold performs the feeding work;

[0060] S4, when the mold after feeding moves to the bottom of the extrusion assembly 10, the conveyor 9 stops operating, the staff controls the extrusion plate of the extrusion assembly 10 to extrude and form the raw materials on the mold through the external control equipment, and then starts the conveyor 9 to send the extruded raw materials to the inner side of the dryer 11. The staff controls the dryer 11 to start through the external control equipment, and the formed raw materials are dried, so as to complete the production of the energy-saving wallboard;

[0061] S5, after the production of the energy-saving wallboard is completed, the staff moves the handle 35 in the cleaning assembly downward, moves the plug block 37 out of the inner side of the positioning block 40, moves the two scrapers 39 to the plug block 37, moves the two scrapers 39 to the bottom of the outlet shell 8 by moving the handle 35, moves the two scrapers 39 into the inner side of the outlet shell 8 by moving the handle 35 upward, moves the two scrapers 39 into the inner side of the outlet shell 8 by loosening the two scrapers 39, and moves the handle 35 back and forth to clean the inner side of the outlet shell 8 through the two scrapers 39.

[0062] Further, in the step S3, the following steps are further included:

[0063] S31, when the mold is fed, the raw materials will splash onto the inner wall of the surrounding plate 14 of the protection assembly. The splashed raw materials will flow into the inner side of the chute 15 and the flow channel 16 under the action of their own gravity. The staff cleans the raw materials in the inner side of the flow channel 16 to the inner side of the chute 15 by using a cleaning brush, and then moves the splashed raw materials into the inner side of the collecting cylinder 23 through the chute 15 and the guide shell 17. The staff moves the handrail 20 upward and rotates, so that the staff can move the collecting cylinder 23 out of the inner side of the outer shell 22, and the staff cleans the collecting cylinder 23.

[0064] Working principle: before using the device needs to check whether the device exists influence the use of the problem, when the staff need to use the assembled energy-saving wallboard production line to carry on the energy-saving wallboard production work, the staff will round cover 3 twist open, the raw materials are poured into the inside of the material tank 1 through the import 2, twist on round cover 3 again, through the external control equipment start material tank 1 and stirring motor 4 operation, when the raw materials are made, the staff will mold in turn placed on the top of the conveyor 9, start conveyor 9 operation, mold one by one is transported to the bottom of the material tank 1, start material tank 1 to mold loading at the same time, start transmission motor 25 operation, again through the conveyor 9 mold is transported to the bottom of the extrusion assembly 10 and is extruded into shape, again through the conveyor 9 mold is transported into the inside of the dryer 11 and is dried, again through the conveyor 9 mold is transported to the unloading position can.

[0065] It will be obvious to a person skilled in the art that, without departing from the spirit or essential characteristics of the present application, the present application can be implemented in other specific forms. The present application is thus not limited to the examples described hereinabove; rather the scope of the application is to be determined exclusively by the appended claims. Accordingly, the present application is to be considered as comprising all aspects and embodiments falling within the scope of the claims. Any reference signs in the claims should not be construed as limiting the scope of the claims.

Claims

1. A prefabricated energy-saving wall panel production line with protective functions, characterized in that: Includes a material tank (1), the bottom of which is equipped with a protective component for protecting against spilled material; The protective assembly includes a table frame (12), with four support plates (13) installed at the bottom of the table frame (12), and a surrounding plate (14) installed at the bottom of the four support plates (13). A slide rail (15) is installed on each of the inner walls on both sides of the surrounding plate (14), and a flow channel (16) is installed on the inner wall on the front and back of the surrounding plate (14). The two flow channels (16) are located on both sides of the two slide rails (15), and a guide shell (17) is installed at the bottom of the flow channel (16). A fixing sleeve (18) is installed on the front and back of the enclosure (14). Two limiting blocks (19) are installed on the top of the fixing sleeve (18). A hand frame (20) is installed on the inside of the fixing sleeve (18). A bottom block (21) is installed at the bottom of the hand frame (20). A shell (22) is installed on one side of the bottom block (21). A collection cylinder (23) is installed on the inside of the shell (22). A fixing component is installed on each side of the enclosure (14), and the fixing component is used to stabilize the mold of the energy-saving wall panel. The fixing component includes a short plate (41), and the short plates (41) of the two fixing components are located on one side of the enclosure (14). A first telescopic cylinder (42) is installed through the inside of the short plate (41). A limit plate (43) is installed on one side of the telescopic end of the first telescopic cylinder (42), and the limit plate (43) is located on one side of the short plate (41). A fixing component is installed on the other side of the short plate (41). A long rod (44) has six locking holes (45) on one side and a stop block (46) on the other side. A sleeve (47) is installed on the outside of the long rod (44). A positioning bolt (48) is threaded through one side of the sleeve (47) and the positioning bolt (48) is located inside one of the locking holes (45). A second telescopic cylinder (49) is installed on the other side of the sleeve (47). A rubber pad (50) is installed on one side of the telescopic end of the second telescopic cylinder (49). The first telescopic cylinder (42) and the second telescopic cylinder (49) are electrically connected to external control equipment; The bottom of the table frame (12) is provided with an outlet shell (8). A cleaning component is installed on one side of the outlet shell (8) and is used to clean the inside of the outlet shell (8). The cleaning component includes a side shell (31), a support block (32) is installed on the inside of the side shell (31), a first spring (33) is installed on the top of the support block (32), and a top block (34) is installed on the top of the first spring (33). The first spring (33) and the top block (34) are located inside the side shell (31). A handle (35) is installed on one side of the top block (34), a bracket (36) is installed at the bottom of the top block (34), and the bracket (36) is located at the bottom of the side shell (31). An insert block (37) is installed on one side of the bracket (36), and a second spring (38) is installed on each side of the insert block (37). A scraper (39) is installed on one side of the second spring (38), and a positioning block (40) is installed on one side of the outlet shell (8), and the positioning block (40) is located outside the insert block (37).

2. The prefabricated energy-saving wall panel production line with protective function according to claim 1, characterized in that: The material tank (1) is equipped with an inlet (2) at the top, and a round cover (3) is threaded on the outside of the inlet (2). The round cover (3) is located at the top of the material tank (1). A stirring motor (4) is installed at the top of the material tank (1). The output end of the stirring motor (4) passes through the top of the material tank (1). A bearing is installed on the outside of the output end of the stirring motor (4). The bearing passes through the top of the material tank (1). A stirring rack (5) is installed at the bottom of the output end of the stirring motor (4). The stirring rack (5) is located inside the material tank (1). The stirring motor (4) is electrically connected to the external control equipment.

3. The prefabricated energy-saving wall panel production line with protective function according to claim 2, characterized in that: The bottom of the material tank (1) is connected to one end of a connecting pipe (6), and the other end of the connecting pipe (6) is connected to a short pipe (7), which passes through the top of the table frame (12).

4. The prefabricated energy-saving wall panel production line with protective function according to claim 1, characterized in that: A conveyor (9) is installed at the bottom of the table frame (12), and the conveyor (9) is located at the bottom of the material tank (1). An extrusion assembly (10) is installed at the top of the conveyor (9), and the extrusion assembly (10) is located on one side of the table frame (12). A dryer (11) is installed on the outside of the conveyor (9), and the dryer (11) is located on one side of the extrusion assembly (10). The conveyor (9), extrusion assembly (10) and dryer (11) are electrically connected to external control equipment.

5. A prefabricated energy-saving wall panel production line with protective function according to claim 3, characterized in that: An adjustment assembly is installed on the top of the table frame (12) for adjusting the position of the outlet shell (8). The adjustment assembly includes a top shell (24), a drive motor (25) is installed on one side of the top shell (24), and the output end of the drive motor (25) passes through one side of the top shell (24). A bearing is installed on the outer side of the output end of the drive motor (25), and the bearing passes through one side of the top shell (24). A lead screw (26) is installed on one side of the output end of the drive motor (25), and the lead screw (26) is located inside the top shell (24). A bearing is installed on one side and the bearing passes through the other side of the top shell (24). A threaded block (27) is installed on the outer thread of the lead screw (26) and the threaded block (27) is located on the inner side of the top shell (24). A fixing block (28) is installed on one side of the threaded block (27) and the fixing block (28) is located on one side of the outlet shell (8). A hollow shell (29) is installed on the top of the table frame (12) and the hollow shell (29) is located on one side of the top shell (24). A slider (30) is installed on the inner side of the hollow shell (29) and the slider (30) is located on the other side of the fixing block (28). The drive motor (25) is electrically connected to the external control equipment.

6. A method of using a prefabricated energy-saving wall panel production line with protective functions, applicable to the prefabricated energy-saving wall panel production line with protective functions as described in any one of claims 1-5, characterized in that: The operating method of the prefabricated energy-saving wall panel production line is as follows: S1. The staff unscrews the round cover (3), pours the raw materials for producing energy-saving wall panels into the inside of the material tank (1) through the inlet (2), screws the round cover (3) on, and controls the stirring motor (4) to run through the external control equipment to prepare the raw materials. S2. The operator twists the positioning bolt (48) in the fixing assembly, so that the positioning bolt (48) moves out of the inside of a locking hole (45) under the thread support of the sleeve (47). The operator moves the sleeve (47) and screws the positioning bolt (48) into the inside of the corresponding locking hole (45). S3. The staff controls the transmission motor (25) in the adjustment component to operate through the external control equipment. By controlling the forward and reverse rotation of the transmission motor (25), the staff controls the movement of the outlet shell (8). The staff places the mold on the top of the conveyor (9) and controls the conveyor (9) to operate through the external control equipment. The mold is transported to the bottom of the table frame (12). The staff controls the extension of the first telescopic cylinder (42) and the second telescopic cylinder (49) through the external control equipment. The mold is fixed by the limit frame plate (43) and the rubber pad (50). The staff controls the material tank (1) to move the raw material through the connecting pipe (6) and the short pipe (7) to the inside of the outlet shell (8) and then through the outlet shell (8) to move it into the mold, thereby carrying out the feeding work. The staff continues to control the operation of the conveyor (9) to carry out the feeding work of the next mold. S4. When the mold after feeding moves to the bottom of the extrusion assembly (10), the conveyor (9) stops running. The extrusion plate of the extrusion assembly (10) is controlled by the external control equipment to extrude the raw material on the mold. The conveyor (9) is restarted and the extruded raw material is sent to the inside of the dryer (11). The dryer (11) is started by the external control equipment to dry the formed raw material, thereby completing the production of the energy-saving wall panel. S5. After the energy-saving wall panel production is completed, the staff moves the handle (35) in the cleaning component downwards and moves the insert (37) out of the inner side of the positioning block (40). The staff moves the two scrapers (39) closer to the insert (37). The staff moves the two scrapers (39) to the bottom of the outlet shell (8) by moving the handle (35). Then, the staff moves the handle (35) upwards and moves the two scrapers (39) to the inner side of the outlet shell (8). The staff releases the two scrapers (39) so that the two scrapers (39) move to the inner side of the outlet shell (8). The staff cleans the inner side of the outlet shell (8) by moving the handle (35) back and forth and using the two scrapers (39).

7. The method of using a prefabricated energy-saving wall panel production line with protective function according to claim 6, characterized in that: The S3 process also includes the following steps: S31. When the mold is being loaded, the raw material will splash onto the inner wall of the protective component's enclosure (14). The splashed raw material will flow into the inside of the slide (15) and the flow channel (16) under its own gravity. The staff will use a cleaning brush to clean the raw material inside the flow channel (16) to the inside of the slide (15). Then, the splashed raw material will be moved into the inside of the collection cylinder (23) through the slide (15) and the guide shell (17). The staff will move the hand frame (20) upward and rotate it so that the staff can move the collection cylinder (23) out of the inside of the outer shell (22). The staff will clean the collection cylinder (23).

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