Automatic filling equipment and process for filling a mattress with graphene particles

Abstract

The present application relates to a kind of mattress filling graphene particle automatic filling equipment and process, it is related to graphene mattress manufacturing technical field, including mattress placing rack, the filling mechanism is arranged in the right side of mattress placing rack, fixed support mechanism is arranged in the upper end of mattress placing rack.The present application can be pre-circumferentially unified support to the feed inlet of the right end of mattress by support block to make feed inlet keep maximum open state, not only be beneficial to subsequent graphene particle smoothly enter into mattress inside, need not manually open and fill each by feed inlet, improve filling efficiency, also fix the right end of mattress, improve the stability of mattress in filling process;Graphene particles can be filled in the filling mechanism simultaneously in several mattress filling areas, fill all filling areas in mattress completely at a time, and the filling operation of each mattress filling area does not interfere with each other, to ensure the filling uniformity of several mattress filling areas, improve the forming quality of graphene mattress.

Description

TECHNICAL FIELD

[0001] The application relates to a graphene mattress manufacturing technology field, in particular to a mattress filling graphene particle automatic filling equipment and process. BACKGROUND

[0002] The graphene mattress refers to a mattress filled with graphene particles, the graphene mattress utilizes the heat conduction performance of graphene, can quickly dissipate heat, keeps the mattress cool and comfortable, and can promote blood circulation, relieve stress and improve sleep quality. In the production process of the graphene mattress, the mattress needs to be initially processed and sewn to be shaped first, the edge of the mattress after the initial processing is provided with a graphene particle feeding port, and the inside of the mattress is uniformly provided with a plurality of graphene particle filling areas, then the graphene particles are filled into the filling areas in the mattress from the feeding port, after the filling of the graphene particles in the filling areas of the mattress is completed, the feeding port of the mattress is processed by sewing, and the production of the graphene mattress is completed.

[0003] However, the following problems exist in the process of filling the graphene particles into the mattress: (1) the graphene particles are usually filled into the mattress by manual operation, the filling efficiency is low, and it is difficult to ensure that the amount of the graphene particles in the plurality of filling areas in the mattress is uniform; (2) the filled graphene particles are not uniformly distributed in the mattress, manual beating of the mattress filled with the graphene particles is needed, time and labor are consumed, and the production efficiency of the graphene mattress is further reduced.

[0004] Therefore, in order to solve the problems existing in the process of filling the graphene particles into the mattress, the application provides a mattress filling graphene particle automatic filling equipment. SUMMARY

[0005] The application provides a mattress filling graphene particle automatic filling equipment, which comprises a mattress placing frame, a filling mechanism is arranged on the right side of the mattress placing frame, and a fixed supporting mechanism is arranged on the upper end of the mattress placing frame.

[0006] The mattress placing frame comprises a bottom plate, vertical plates symmetrically installed on the upper end face of the bottom plate, a placing plate rotatably connected between the upper ends of the vertical plates through support columns, semicircular plates symmetrically installed at the front and rear ends of the placing plate, sliding through grooves formed in the middle of the semicircular plates, arc-shaped mounting plates corresponding to the semicircular plates symmetrically installed on the upper end of the bottom plate, open grooves formed in the middle of the upper end of the arc-shaped mounting plates, fixed columns slidably connected between the front and rear inner walls of the open grooves, arc-shaped racks installed on the outer ring surface of the semicircular plates, transmission gears symmetrically meshed and connected at the lower ends of the arc-shaped racks, a rotating shaft connected between the transmission gears opposite to each other, pulleys installed at the rear end of the rotating shaft and penetrating through the transmission gears, the pulleys being drivingly connected through a belt, the rotating shaft being rotatably installed between the front and rear symmetrically fixed plates, the fixed plates being installed on the upper end of the bottom plate, and the front end of the left rotating shaft penetrating through the fixed plate and being connected with the output shaft of the motor installed on the upper end of the bottom plate.

[0007] The fixed support mechanism comprises side plates symmetrically installed on the upper end of the placing plate, side clamping plates installed on one side of the upper end of the side plates through torsion spring shafts, a rectangular plate installed on the left upper end of the placing plate, a left clamping plate installed on the right upper end of the rectangular plate through a torsion spring rod, and a U-shaped electric sliding plate provided on the right upper end of the placing plate, wherein the U-shaped electric sliding plate is provided with support pieces uniformly arranged from front to back on the upper end of the horizontal section of the U-shaped electric sliding plate, the support pieces comprise mounting blocks provided on the upper end of the horizontal section of the U-shaped electric sliding plate, a feeding pipe is provided above the right side of the mounting blocks, a feeding funnel is installed on the right end of the feeding pipe, a connecting rod is connected between the right end of the feeding pipe and the mounting block, a control plate is slidably sleeved on the outer ring surface of the feeding funnel, the left end of the control plate is hingedly connected with links uniformly arranged in a circumferential direction, the other end of the link is hingedly connected with a support block, a rod seat is connected between the support block and the outer ring surface of the feeding pipe, one end of the rod seat is rotatably connected with the support block, and the other end of the rod seat is fixedly connected with the feeding pipe, the control plate is provided on the upper end of a control rod, the control rod is slidably installed between the front and rear vertical sections of the U-shaped electric sliding plate and is fixed through a bolt, the control rod and the mounting block are slidably connected, guide columns are symmetrically installed on the upper end of the right side of the placing plate, an inverted L-shaped plate is slidably sleeved on the guide columns, and pull rods are hingedly connected between the middle of the ends of the vertical sections of the U-shaped electric sliding plate and the horizontal section of the inverted L-shaped plate.

[0008] The filling mechanism comprises a left-downwardly inclined mounting frame, an automatic sliding block installed on the upper end face of the mounting frame, and a filler controller provided on the upper end of the automatic sliding block, wherein the filler controller is provided with discharge pipes uniformly arranged from front to back on the left end of the filler controller, and partitions are provided between adjacent discharge pipes and are installed in the filler controller.

[0009] In a possible implementation manner, the control plates are in sliding connection with the control rods, the mounting blocks are in sliding connection with the upper end surfaces of the horizontal sections of the electrically-driven U-shaped sliding plates, guide columns are arranged between the front and rear vertical sections of the electrically-driven U-shaped sliding plates and slide through the mounting blocks, the upper end of the right side of each mounting block is provided with a socket, the number of the sockets on the upper end of the horizontal section of the electrically-driven U-shaped sliding plate is more than that of the sockets on the mounting block, a plug rod is inserted between two sockets corresponding in position, the left end surface of the filler controller is provided with screw holes arranged uniformly from front to back, the number of the screw holes is more than that of the blanking pipes, the blanking pipes are in threaded connection with the corresponding screw holes, and the remaining screw holes are in threaded connection with plug blocks.

[0010] In a possible implementation manner, the upper end of the automatic sliding block is provided with a baffle symmetrically left and right, the filler controller is in sliding connection with the automatic sliding block, the filler controller is provided with push plates symmetrically at the front and rear ends, the upper end of the automatic sliding block is provided with square plates symmetrically at the front and rear ends, and the square plates are connected with the push plates through air cylinders.

[0011] In a possible implementation manner, the filler controller is provided with a cross rod on the right side, the cross rod is mounted on the upper end of the blanking pipe through an ear seat, the cross rod is fixedly connected with uniformly arranged adjusting blocks, the adjusting blocks correspond to the blanking pipes one by one, and the left end of each adjusting block is provided with uniformly arranged scraping teeth.

[0012] In a possible implementation manner, the upper end of the placing plate is provided with a small gantry, the upper end of the placing plate is provided with U-shaped plates symmetrically at the front and rear ends, the lower end of the front and rear vertical sections of the small gantry is in sliding connection with the corresponding horizontal sections of the U-shaped plates, the lower end of the horizontal section of the small gantry is provided with a beating plate, and the beating plate is connected with the middle part of the horizontal section of the small gantry through an electric push rod.

[0013] In a possible implementation manner, the blanking pipe is composed of a plurality of short pipes in threaded connection.

[0014] In addition, the application also provides an automatic filling process of a mattress filled with graphene particles, which comprises the following steps:

[0015] S01, first, the mattress laid on the upper end of the placing plate is clamped and fixed on the front and rear sides and the left side through manual rotation of the side clamping plate and the left clamping plate, and the feeding port at the right end of the mattress is completely opened and fixed through the supporting block.

[0016] S02, after the mattress is fixed, the whole mattress and the fixed supporting mechanism are rotated through the motor, so that the mattress and the fixed supporting mechanism are in an inclined state and the inclination angle is equal to the inclination angle of the mounting frame.

[0017] S03, then the filling controller is automatically controlled by the graphite particles along the blanking pipeline gradually into the filling area of the mattress, the automatic slider drives the filling controller and the blanking pipeline as a whole constantly moves to the right and up along the inclined mounting frame and resets, when the blanking pipeline nozzle moves to the feeding port, the filling of the graphite particles in the filling controller is completed.

[0018] S04, after completing the filling of the mattress, loosen the support and fixation of the mattress feeding port, then close the mattress feeding port by the inverted L-shaped plate, then drive the mattress to continuously reciprocate by the motor, after the graphite particles are uniformly dispersed, the placing plate drives the mattress to reset to the horizontal state synchronously.

[0019] S05, after sewing and closing the right end feeding port of the mattress, loosen the clamping fixation of the right end feeding port of the mattress, then the mattress filled with uniform graphite particles can be taken out.

[0020] The beneficial effects of the present application are:

[0021] 1, the support block of the present application can uniformly support the right end feeding port of the mattress in the circumferential direction to keep the feeding port in the maximum open state, which not only facilitates the subsequent graphite particles to enter the interior of the mattress smoothly, but also improves the filling efficiency by eliminating the need for manual opening and filling of the feeding port one by one, and improves the stability of the mattress during the filling process.

[0022] 2, the filling mechanism of the present application can simultaneously fill the graphite particles in the filling area of several mattresses, completely filling all filling areas in the mattress at one time, abandoning the way of filling one by one, greatly improving the filling efficiency of the graphite particles by using synchronous filling, and pre-equating the amount of graphite particles filled in each mattress filling area, and the filling operations of each mattress filling area do not interfere with each other, so as to ensure the uniformity of the filling of several mattress filling areas and improve the forming quality of the graphite mattress.

[0023] 3, the present application can make the filled mattress continuously shake left and right, so as to increase the flowability of the graphite particles, so that the graphite particles are uniformly dispersed in the mattress filling area, and subsequent manual beating of the mattress filled with graphite particles is not needed, which reduces the manual intensity and improves the production efficiency of the graphite mattress and the uniformity of the graphite particle distribution.

[0024] In addition to the technical problems solved by the above-described embodiments of the present application, the technical features constituting the technical solutions and the beneficial effects brought by these technical features, other technical problems solved by the present application based on the graphite particle automatic filling equipment and process for filling the mattress, and other technical features contained in the technical solutions and the beneficial effects brought by these technical features will be further described in detail in the specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a front perspective view of the present application.

[0026] Figure 2 It is a perspective view of the mattress holder of the present application.

[0027] Figure 3 It is a perspective view of the belt, pulley and transmission gear of the present application.

[0028] Figure 4 It is a perspective view of the side clamping plate and left clamping plate of the present application.

[0029] Figure 5 It is a perspective view of the fixed support mechanism of the present application.

[0030] Figure 6 It is a perspective view of the present application Figure 5 It is an enlarged view of the A area of the present application.

[0031] Figure 7 It is an enlarged view of the B area of the present application Figure 5

[0032] Figure 8 It is a perspective view of the support block and connecting rod of the present application.

[0033] Figure 9 It is an enlarged view of the C area of the present application Figure 8

[0034] Figure 10 It is a perspective view of the filler controller of the present application.

[0035] Figure 11 It is a perspective view of the partition, adjusting block and scraping gear of the present application.

[0036] Figure 12 It is a perspective view of the electric push rod and paddle of the present application.

[0037] ​​As shown in the figure, 1 is a mattress placing rack, 11 is a fixed support mechanism, 111 is a side clamping plate, 112 is a left clamping plate, 113 is a U-shaped electric sliding plate, 114 is a mounting block, 115 is a feeding pipe, 116 is a feeding hopper, 117 is a control panel, 118 is a connecting rod, 119 is a support block, 120 is a rod seat, 12 is a bottom plate, 121 is a vertical plate, 122 is a placing plate, 123 is a semicircular plate, 124 is a sliding groove, 125 is an arc-shaped mounting plate, 126 is a fixed column, 127 is an arc-shaped rack, 128 is a transmission gear, 129 is a rotating shaft, 130 is a belt pulley, 131 is a belt, 132 is a fixed plate, 133 is a motor, 134 is a control rod, 135 is a guide column, 136 is an inverted L-shaped plate, 137 is a pull rod, 138 is a guide column, 139 is a jack, 140 is a plug rod, 141 is a small gantry, 142 is a U-shaped plate, 143 is a beating plate, 144 is an electric push rod, 2 is a filling mechanism, 21 is a mounting frame, 211 is an automatic sliding block, 212 is a baffle, 22 is a filler controller, 221 is a blanking pipe, 222 is a push plate, 223 is a pneumatic cylinder, 224 is a cross rod, 225 is an adjusting block, 226 is a scraping gear, 229 is a blocking block, and 23 is a partition plate. DETAILED DESCRIPTION

[0038] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below with reference to the drawings. In the following description, a large number of specific details are set forth in order to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described below, and those skilled in the art can make similar improvements without departing from the spirit of the present application, so the present application is not limited to the specific embodiments disclosed below.

[0039] Referring to Figure 1 A mattress filling graphene particle automatic filling equipment, comprising a mattress placing rack 1, the right side of the mattress placing rack 1 is provided with a filling mechanism 2, and the upper end of the mattress placing rack 1 is provided with a fixed support mechanism 11.

[0040] Referring to Figure 1 , Figure 2 and Figure 3The mattress placing rack 1 comprises a bottom plate 12, vertical plates 121 are symmetrically installed on the upper end face of the bottom plate 12, placing plates 122 are rotatably connected between the upper ends of the vertical plates 121 through support columns, semicircular plates 123 are symmetrically installed at the front and rear ends of the placing plates 122, sliding through grooves 124 are formed in the middle portions of the semicircular plates 123, arc-shaped mounting plates 125 corresponding to the semicircular plates 123 are symmetrically installed on the upper end of the bottom plate 12, open grooves are formed in the middle portions of the upper ends of the arc-shaped mounting plates 125, fixed columns 126 slidably connected with the sliding through grooves 124 are connected between the front and rear inner walls of the open grooves, arc-shaped racks 127 are installed on the outer ring faces of the semicircular plates 123, transmission gears 128 are symmetrically meshed and connected at the left and right lower ends of the arc-shaped racks 127, a rotating shaft 129 is connected between the front and rear transmission gears 128, pulleys 130 are installed at the rear ends of the rotating shaft 129 and penetrate through the rear transmission gears 128, the pulleys 130 are drivingly connected through a belt 131, the rotating shaft 129 is rotatably installed between front and rear symmetric fixed plates 132, the fixed plates 132 are installed on the upper end of the bottom plate 12, and the front end of the left rotating shaft 129 rotatably penetrates through the fixed plates 132 and is connected with the output shaft of a motor 133 installed on the upper end of the bottom plate 12.

[0041] Please refer to Figure 1 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9The fixed support mechanism 11 comprises side plates symmetrically installed on the upper end of the placing plate 122, the upper end of the side plate is provided with a side clamping plate 111 through a torsion spring shaft on one side close to the other, a rectangular plate is installed on the left upper end of the placing plate 122, a left clamping plate 112 is installed on the right upper end of the rectangular plate through a torsion spring rod, a U-shaped electric sliding plate 113 is arranged on the right upper end of the placing plate 122, a support piece is arranged on the horizontal section of the U-shaped electric sliding plate 113, the support piece comprises an installation block 114 arranged on the horizontal section of the U-shaped electric sliding plate 113, a feeding pipe 115 is arranged on the right upper side of the installation block 114, a feeding funnel 116 is installed on the right end of the feeding pipe 115, a connecting rod is connected between the right end of the feeding pipe 115 and the installation block 114, a control plate 117 is slidably sleeved on the outer ring surface of the feeding pipe 115, the left end of the control plate 117 is hingedly connected with a connecting rod 118 arranged in a circle, the other end of the connecting rod 118 is hingedly connected with a support block 119, a rod seat 120 is connected between the support block 119 and the outer ring surface of the feeding pipe 115, one end of the rod seat 120 is rotatably connected with the support block 119, and the other end is fixedly connected with the feeding pipe 115, the control plate 117 is arranged on the upper end of a control rod 134, the control rod 134 is slidably installed between the front and rear vertical sections of the U-shaped electric sliding plate 113 and is fixed through a bolt, the control rod 134 is slidably connected with the installation block 114, guide columns 135 are symmetrically installed on the right upper end of the placing plate 122, a reverse L-shaped plate 136 is slidably sleeved on the guide columns 135, and pull rods 137 are hingedly connected between the middle part of the ends of the vertical sections of the U-shaped electric sliding plate 113 and the horizontal section of the reverse L-shaped plate 136.

[0042] Please refer to Figure 1 , Figure 10 and Figure 11 , the filling mechanism 2 comprises a left-downwardly inclined mounting frame 21, an automatic sliding block 211 is installed on the upper end face of the mounting frame 21, a filler controller 22 is arranged on the upper end of the automatic sliding block 211, a plurality of discharge pipes 221 are uniformly arranged on the left end of the filler controller 22 from front to back, a partition plate 23 is arranged between adjacent discharge pipes 221, and the partition plate 23 is installed in the filler controller 22.

[0043] First step: first turn the side clamping plates 111 on both sides of the placement plate 122 upwards, then lay the mattress that needs to be filled with graphene particles on the upper end of the placement plate 122 by the operating workers, when the mattress is laid well, lower the side clamping plates 111, which are turned downwards by the torsion spring shaft and clamp the front and rear ends of the mattress, then turn the left clamping plate 112 on the left side of the placement plate 122 upwards, then pull the left end of the mattress to the lower side of the left clamping plate 112, lower the left clamping plate 112, which is turned downwards by the torsion spring rod and clamps the left end of the mattress, after the mattress is clamped by the side clamping plates 111 and the left clamping plate 112, it is basically fixed, then the U-shaped electric sliding plate 113 drives the mounting block 114 to move leftward along the horizontal guide rail, in this process, the U-shaped electric sliding plate 113 pushes the inverted L-shaped plate 136 to slide upwards along the guide column 135 through the pull rod 137, at the same time, the mounting block 114 drives the control rod 134 and the connecting rod to make the feeding pipe 115, the feeding funnel 116 and the control plate 117 move leftward as a whole, at the same time, the operating workers cooperate to insert the feeding pipe 115 and the supporting block 119 into the feeding port at the right end of the mattress as a whole, then push the control rod 134 leftward to make all the control plates 117 slide leftward along the feeding pipe 115 synchronously, at the same time, the supporting block 119 is pushed by the connecting rod 118 to rotate around the rotation point between the rod seat 120 and the connecting rod 118, the end of the supporting block 119 connected with the connecting rod 118 rotates outward, when the end of the supporting block 119 far away from the connecting rod 118 touches the outer ring surface of the feeding pipe 115, the supporting block 119 completely opens and fixes the feeding port at the right end of the mattress, then the latch is used to fix the control rod 134 and the U-shaped electric sliding plate 113. The use of the supporting block 119 can uniformly support the feeding port at the right end of the mattress in the circumferential direction to keep the feeding port in the maximum open state, which is not only beneficial to the smooth entry of the graphene particles into the mattress, but also improves the filling efficiency by avoiding the need for manual opening and filling of the feeding port one by one, and also fixes the right end of the mattress to improve the stability of the mattress during the filling process.

[0044] Second step: after the completion of the mattress fixed, the motor 133 through the left rotating shaft 129 drive left transmission gear 128 and pulley 130 synchronous clockwise rotation, the right pulley 130 through the belt 131 transmission matching with the left pulley 130 synchronous rotation, the left pulley 130 through the rotating shaft 129 drive left transmission gear 128 synchronous clockwise rotation, in this process, the arc rack 127 because with the transmission gear 128 meshing and synchronous counterclockwise rotation, the arc rack 127 drive semicircular plate 123 synchronous rotation, open groove along the fixed column 126 corresponding sliding, through the open groove and fixed column 126 of the cooperation of semicircular plate 123 rotation is oriented, at the same time, the semicircular plate 123 drive placement plate 122 around the support column synchronous rotation, until the mattress with placement plate 122 to the left down tilt, the motor 133 pause work, at this time the mattress and fixed support mechanism 11 are in the state of tilt and tilt angle with the installation frame 21 equal, the mattress in the state of tilt is conducive to the subsequent graphene particles under the action of gravity smoothly filled into the mattress, accelerate the filling speed of graphene particles, improve the filling efficiency.

[0045] Third step: the automatic slider 211 drive filler controller 22 along the inclined guide rail to the direction of the mattress sliding, the filler controller 22 drive the blanking duct 221 from the feed hopper 116 gradually into the feed pipe 115 and into the mattress filling area, until the blanking duct 221 into the mattress filling area and with its left end to touch, then the to be filled with graphene particles from the filler controller 22 upper end of the feed into the filler controller 22, the filler controller 22 by the partition plate 23 separated each area filled with graphene particles in the amount of equal, through the filler controller 22 automatic control of graphene particles along the blanking duct 221 gradually into the mattress filling area, in this process, the automatic slider 211 drive filler controller 22 and blanking duct 221 integral along the inclined installation frame 21 to the right upper movement and reset, when the blanking duct 221 pipe mouth moves to the feed port, the filler controller 22 in the graphene particle filling is completed, the mattress filling is completed. Through the filling mechanism 2 can be filled with graphene particles in several mattress filling area synchronous, one time completely to the filling area of all the mattress filling, abandon the way of filling each, using synchronous filling greatly improves the filling efficiency of graphene particles, at the same time, the amount of each mattress filling area filled with graphene particles is equal, and each mattress filling area of filling work does not interfere with each other, in order to ensure the uniformity of several mattress filling area filling, improve the forming quality of graphene mattress.

[0046] Fourth step: after the completion of the filling of the mattress, first slide the control lever 134 to the right to make the control plate 117 move to the right as a whole, and the control plate 117 makes the support block 119 rotate to the state of being parallel to the axis of the feeding pipe 115 through the stretching connecting rod 118, at this time the support block 119 has loosened the support and fixation of the mattress feeding port, then the support member is driven as a whole by the electrically operated slide plate 113 along the horizontal guide rail to the right, so that the feeding pipe 115 moves away from the feeding port at the right end of the mattress with the support member as a whole, in this process, the electrically operated slide plate 113 gradually pulls down the inverted L-shaped plate 136 along the guide column 135 through the pull rod 137, until the inverted L-shaped plate 136 moves down to close the feeding port at the right end of the mattress; then the left rotating shaft 129 is continuously reciprocated by the motor 133, the transmission gears 128 on the left and right sides are synchronously reciprocated through the matching between the pulley 130 and the belt 131, the arc-shaped rack 127 is continuously reciprocated in reverse by the transmission gears 128, and the semi-circular plate 123 and the placing plate 122 drive the mattress to reciprocate synchronously with the arc-shaped rack 127, in this process, the mattress after filling is continuously shaken left and right, so as to increase the flowability of the graphene particles, so that the graphene particles are uniformly dispersed in the mattress filling area, and subsequent manual beating of the mattress filled with graphene particles is not required, which reduces the manual strength and improves the production efficiency of the graphene mattress and the uniformity of the distribution of the graphene particles; after the uniform dispersion of the graphene particles, the semi-circular plate 123 and the placing plate 122 are reset synchronously by the arc-shaped rack 127, so that the mattress is in a horizontal state.

[0047] Fifth step: after the right end of the mattress is sewn and closed, the operator turns the side clamping plate 111 and the left clamping plate 112 upward respectively to loosen the fixation of the front and rear sides and the right side of the mattress, and at the same time, the pull rod 137 is moved a little to the left along the horizontal guide rail by the electrically operated slide plate 113, the inverted L-shaped plate 136 is pushed upward along the guide column 135 by the pull rod 137, the clamping and fixation of the right end of the mattress are loosened, and then the mattress filled with uniform graphene particles can be taken out.

[0048] Please refer to Figure 5 , Figure 6 and Figure 10The control plate 117 is in sliding connection with the control rod 134, the mounting block 114 is in sliding connection with the upper end face of the horizontal section of the electric sliding plate 113, the guide column 138 is installed between the front and rear vertical sections of the electric sliding plate 113 and penetrates the mounting block 114, the insertion holes 139 are arranged on the upper end of the right side of the mounting block 114 and the upper end of the horizontal section of the electric sliding plate 113, the number of the insertion holes 139 on the upper end of the horizontal section of the electric sliding plate 113 is more than that of the mounting block 114, the insertion rods 140 are inserted between the upper and lower corresponding insertion holes 139, and the thread holes are arranged on the left end face of the filler controller 22 in a front-to-rear uniform manner. The number of the thread holes is more than that of the downcomer pipes 221, the downcomer pipes 221 are in threaded connection with the corresponding thread holes, and the remaining thread holes are in threaded connection with the plugs 229.

[0049] When the graphene particles are filled in the mattress filling area of different sizes, the distance between the mattress filling areas changes, at this time, the insertion rod 140 can be pulled out, then the corresponding mounting block 114 is slid along the guide column 138, the mounting block 114 drives the feeding pipe 115 and the feeding hopper 116 to move synchronously through the connecting rod, in this process, the control plate 117 moves synchronously with the feeding pipe 115 along the control rod 134, so that the support moves as a whole, when the support moves as a whole to the corresponding support fixing position, the insertion rod 140 is inserted between the corresponding two insertion holes 139 again, the fixing of the mounting block 114 is completed, and the support as a whole is fixed to the right side of the mattress feeding port to be supported, so that the subsequent support and fixing can be facilitated, the support of the feeding port of the mattress filling area at different positions is realized through the cooperation of the insertion rod 140 and the insertion hole 139, and the use range and flexibility of the support are increased. Meanwhile, the downcomer pipes 221 are disassembled by screwing the plugs 229 and the downcomer pipes 221, then the downcomer pipes 221 are threaded into the thread holes corresponding to the mattress filling area again according to the distance between the mattress filling areas, the remaining thread holes are plugged again through the plugs 229, and it is ensured that the subsequent graphene particles can only flow out of the downcomer pipes 221. The filling of the graphene particles in the mattress filling area with different distances is realized by adjusting the distance between the downcomer pipes 221, and the flexibility and convenience during filling are improved. It should be noted that the position change range of the downcomer pipes 221 is less than the space range between the adjacent partitions 23 or the space range between the partitions 23 and the inner wall of the filler controller 22.

[0050] Please refer to Figure 1 , Figure 10 and Figure 11 , the automatic sliding block 211 is symmetrically installed with the baffle 212 on the upper end, the filler controller 22 is in sliding connection with the automatic sliding block 211, the filler controller 22 is symmetrically installed with the push plate 222 on the front and rear ends, the square plate is installed on the upper end of the automatic sliding block 211, and the cylinder 223 is connected between the square plate and the push plate 222.

[0051] In the process that the filler controller 22 gradually fills the graphene particles into the mattress filling area through the downcomer 221, the air cylinders 223 at the front and rear ends of the filler controller 22 simultaneously push the push plate 222 to reciprocate, and the push plate 222 drives the filler controller 22 to synchronously reciprocate along the automatic slider 211. In the process of reciprocation of the filler controller 22, the baffles 212 symmetrically arranged left and right on the upper end of the automatic slider 211 reciprocate and collide, which accelerates the graphene particles in the filler controller 22 to enter the downcomer 221 and flow to the mattress filling area, and avoids the graphene particles in the filler controller 22 from being blocked when entering the downcomer 221, thereby reducing the filling speed and causing the efficiency of filling the mattress with the graphene particles to decrease.

[0052] Please refer to Figure 10 and Figure 11 , the filler controller 22 is provided with a cross rod 224, the cross rod 224 is installed on the upper end of the downcomer 221 through an ear seat, the cross rod 224 is fixedly connected with uniformly arranged adjusting blocks 225, the adjusting blocks 225 correspond to the downcomer 221 one by one, and uniformly arranged scraping teeth 226 are installed on the left end of the adjusting blocks 225.

[0053] In the process that the filler controller 22 drives the graphene particles to reciprocate forward and backward, the cross rod 224, the adjusting blocks 225 and the scraping teeth 226 are relatively stationary, the graphene particles in the filler controller 22 are agitated through the scraping teeth 226, the activity of the graphene particles is further improved, the filling speed of the graphene particles is increased, and the graphene particles can also be prevented from being blocked at the pipe opening of the downcomer 221.

[0054] Please refer to Figure 1 and Figure 12 , the placing plate 122 is provided with a small gantry 141 erected on the upper end, U-shaped plates 142 are symmetrically installed on the upper end of the placing plate 122, the small gantry 141 is slidably connected with the corresponding U-shaped plate 142 at the lower end of the vertical section, a beating plate 143 is arranged at the lower end of the horizontal section of the small gantry 141, and an electric push rod 144 is connected between the beating plate 143 and the middle part of the horizontal section of the small gantry 141.

[0055] In the process of reciprocating shaking of the placement plate 122 left and right with the semicircular plate 123, the amphi-shaped plate 142 rotates synchronously with the placement plate 122, and the small gantry 141 connected with the external driving source makes the small gantry 141 drive the electric push rod 144 to slide left and right along the horizontal section of the amphi-shaped plate 142, in the process, the electric push rod 144 reciprocates up and down to push the paddle 143, so that the paddle 143 contacts the mattress, and the paddle 143 constantly and gently taps the mattress to scatter the graphene particles accumulated in the mattress, accelerate the flowability of the graphene particles during shaking, further improve the uniformity of the graphene particles in the mattress filling area, and further improve the quality of the graphene mattress.

[0056] Please refer to Figure 1 、 Figure 10 and Figure 11 , the blanking pipe 221 is composed of a plurality of short pipes connected by threads. When the length of the mattress filling area changes, the corresponding short pipe can be rotated to disassemble or install the short pipe, thereby increasing or decreasing the overall length of the blanking pipe 221, so that the blanking pipe 221 can be flexibly changed according to the length of the mattress filling area, facilitating the subsequent filling of graphene particles into the mattress filling area.

[0057] Please refer to Figure 1 、 Figure 4 、 Figure 6 and Figure 10 , in addition, the present application also provides a kind of mattress filling graphene particle automatic filling process, comprising the following steps:

[0058] S01, first, the mattress laid on the upper end of the placement plate 122 is clamped and fixed on the front and rear sides and left side by rotating the side clamping plate 111 and the left clamping plate 112 by hand, and the right end of the mattress is completely opened and fixed by the support block 119.

[0059] S02, after fixing the mattress, the fixed support mechanism 11 and the mattress are rotated as a whole by the motor 133, so that the mattress and the fixed support mechanism 11 are both in an inclined state and the inclination angle is equal to the inclination angle of the mounting bracket 21.

[0060] S03, then the filler controller 22 automatically controls the graphene particles to gradually enter the filling area of the mattress along the blanking pipe 221, and the automatic sliding block 211 drives the filler controller 22 and the blanking pipe 221 to continuously move upwards to the right along the inclined mounting bracket 21 and reset, when the pipe opening of the blanking pipe 221 moves to the feeding port, the filling of the graphene particles in the filler controller 22 is completed.

[0061] S04, after the filling of the mattress is completed, the support of the mattress inlet is released, then the mattress inlet is closed by the inverted L-shaped plate 136, then the mattress is continuously rotated by the motor 133, the graphene particles are uniformly dispersed, and the placing plate 122 drives the mattress to be reset to the horizontal state.

[0062] S05, after the right end of the mattress inlet is sewn and closed, the clamping of the right end of the mattress inlet is released, then the mattress filled with uniform graphene particles can be taken out.

[0063] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "set", "connected", "mounted", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected, or it can be slidably connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between the two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0064] The embodiments of the specific implementation are the preferred embodiments of the present application, and are not limited to the protection scope of the present application, so: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. A mattress filling graphene particle automatic filling device, comprising a mattress placing rack (1), characterized in that: The mattress placing rack (1) is provided with a filling mechanism (2) on the right side, and the upper end of the mattress placing rack (1) is provided with a fixed support mechanism (11); The mattress placing rack (1) comprises a bottom plate (12), vertical plates (121) are symmetrically installed on the upper end face of the bottom plate (12), placing plates (122) are rotatably connected between the upper ends of the vertical plates (121) through support columns, semicircular plates (123) are symmetrically installed at the front and rear ends of the placing plates (122), sliding through grooves (124) are formed in the middle portions of the semicircular plates (123), arc-shaped mounting plates (125) corresponding to the semicircular plates (123) are symmetrically installed on the upper end of the bottom plate (12), an open groove is formed in the middle portion of the upper end of the arc-shaped mounting plate (125), fixed columns (126) slidably connected with the sliding through grooves (124) are connected between the front and rear inner walls of the open groove, arc-shaped racks (127) are installed on the outer ring faces of the semicircular plates (123), transmission gears (128) are symmetrically meshed and connected to the lower ends of the arc-shaped racks (127), a rotating shaft (129) is connected between the transmission gears (128) opposite to each other, belt pulleys (130) are installed at the rear ends of the rotating shaft (129) and penetrate through the transmission gears (128), the belt pulleys (130) are drivingly connected through a belt (131), the rotating shaft (129) is rotatably installed between front and rear symmetric fixed plates (132), the fixed plates (132) are installed on the upper end of the bottom plate (12), and the front end of the left rotating shaft (129) is rotatably penetrated through the fixed plate (132) and connected with the output shaft of a motor (133) installed on the upper end of the bottom plate (12). The fixed support mechanism (11) includes side plates symmetrically installed on the upper end of the placement plate (122), the upper end of the side plate is provided with a side clamping plate (111) on one side close to each other through a torsion spring shaft, a rectangular plate is installed on the left upper end of the placement plate (122), a left clamping plate (112) is installed on the right side of the upper end of the rectangular plate through a torsion spring rod, a U-shaped electric sliding plate (113) is arranged on the right upper end of the placement plate (122), a support piece is arranged on the horizontal section of the U-shaped electric sliding plate (113) from front to back, the support piece includes a mounting block (114) arranged on the horizontal section of the U-shaped electric sliding plate (113), a feeding pipe (115) is arranged on the right side of the upper end of the mounting block (114), a feeding funnel (116) is arranged on the right end of the feeding pipe (115), a connecting rod is connected between the right end of the feeding pipe (115) and the mounting block (114), a control plate (117) is slidably arranged on the outer ring surface of the feeding pipe (115) and located on the left side of the feeding funnel (116), a connecting rod (118) is hingedly arranged on the left end of the control plate (117), a support block (119) is hingedly arranged on the other end of the connecting rod (118), a rod seat (120) is connected between the support block (119) and the outer ring surface of the feeding pipe (115), one end of the rod seat (120) is rotatably connected with the support block (119), and the other end is fixedly connected with the feeding pipe (115), the control plate (117) is arranged on the upper end of a control rod (134), the control rod (134) is slidably installed between the front and rear vertical sections of the U-shaped electric sliding plate (113) and is fixed by a bolt, the control rod (134) and the mounting block (114) are slidably connected, guide columns (135) are symmetrically installed on the right upper end of the placement plate (122), a reverse L-shaped plate (136) is slidably arranged on the guide columns (135), and pull rods (137) are hingedly arranged on the middle part of the ends of the vertical sections of the U-shaped electric sliding plate (113) and the horizontal section of the reverse L-shaped plate (136); The filling mechanism (2) includes a left-downwardly inclined mounting frame (21), an automatic sliding block (211) is installed on the upper end face of the mounting frame (21), a filler controller (22) is arranged on the upper end of the automatic sliding block (211), a plurality of discharge pipes (221) are uniformly arranged on the left end of the filler controller (22) from front to back, and a partition plate (23) is arranged between adjacent discharge pipes (221), and the partition plate (23) is installed in the filler controller (22).

2. The automatic filling equipment for mattress filling graphene particles according to claim 1, characterized in that: The control plate (117) is in sliding connection with the control rod (134), the mounting block (114) is in sliding connection with the upper end surface of the horizontal section of the electric sliding plate (113), guide columns (138) penetrating through the mounting block (114) are arranged between the front and rear vertical sections of the electric sliding plate (113), and the upper end of the right side of the mounting block (114) is provided with a plurality of insertion holes (139) on the upper end of the horizontal section of the electric sliding plate (113), the number of the insertion holes (139) on the upper end of the horizontal section of the electric sliding plate (113) is greater than that of the insertion holes (139) on the mounting block (114), and plug rods (140) are inserted between two insertion holes (139) corresponding in position.

3. The automatic filling equipment for mattress filling graphene particles according to claim 1, characterized in that: The automatic sliding block (211) is provided with baffle plates (212) symmetrically arranged on the upper end, the filler controller (22) is in sliding connection with the automatic sliding block (211), and the filler controller (22) is provided with push plates (222) symmetrically arranged on the front and rear ends.

4. The automatic filling device for mattress filling graphene particles according to claim 1, characterized in that: The filler controller (22) is provided with a horizontal rod (224) on the right side, the horizontal rod (224) is mounted on the upper end of the blanking pipe (221) through an ear seat, the horizontal rod (224) is fixedly connected with uniformly arranged adjusting blocks (225), the adjusting blocks (225) correspond to the blanking pipes (221) in a one-to-one manner, and the adjusting blocks (225) are provided with uniformly arranged scraping teeth (226) on the left ends.

5. The automatic filling device for mattress filling graphene particles according to claim 1, characterized in that: The placing plate (122) is provided with a small gantry (141) erected on the upper end, the placing plate (122) is provided with U-shaped plates (142) symmetrically arranged on the upper end, the lower ends of the front and rear vertical sections of the small gantry (141) are in sliding connection with the horizontal sections of the corresponding U-shaped plates (142), and the small gantry (141) is provided with a beating plate (143) on the lower end of the horizontal section.

6. The automatic filling device for mattress filling graphite particles according to claim 1, characterized in that: The blanking pipe (221) is composed of a plurality of short pipes connected in a threaded mode.

7. A process for automatically filling a mattress with graphene particles, using a device for automatically filling a mattress with graphene particles as claimed in claim 1, characterized in that: The method comprises the following steps: S01, first, the mattress laid on the upper end of the placing plate (122) is clamped and fixed on the front and rear sides and the left side by rotating the side clamping plate (111) and the left clamping plate (112), and the right end of the mattress is completely supported and fixed by the supporting block (119); S02, after the mattress is fixed, the fixed supporting mechanism (11) and the mattress are rotated by the motor (133), so that the mattress and the fixed supporting mechanism (11) are in an inclined state and the inclination angle is equal to the inclination angle of the mounting frame (21); S03, then through the filler controller (22) automatically control the graphene particles along the feeding pipe (221) gradually into the filling area of the mattress, the automatic slider (211) drive filler controller (22) with the feeding pipe (221) as a whole constantly along the inclined mounting bracket (21) to move right up and reset, when the feeding pipe (221) nozzle moves to the inlet, the filler controller (22) in the graphene particles filling is completed; S04, after completing the filling of the mattress, loosen the support fixed on the mattress inlet, then through the inverted L-shaped plate (136) to close the mattress inlet, then through the motor (133) drive mattress for uninterrupted reciprocating rotation, the graphene particles are evenly dispersed, the placing plate (122) drive mattress synchronous reset to the horizontal state; S05, after sewing the right end of the mattress inlet, loosen the clamping fixed on the right end of the mattress inlet, then the mattress filled with graphene particles can be taken off.

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