Paint touch-up maintenance device for wind turbine surface
By designing a repair and maintenance device for the surface of wind turbines, the problems of low safety, lack of automatic travel repair and excess paint recovery in the prior art are solved, and efficient and safe surface repair and repair of wind turbines are achieved. maintain.
Patent Information
- Application Number
- CN202410572557.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-05-10
AI Technical Summary
The existing wind turbine surface repair and maintenance methods have low safety, lack of automatic travel repair and recycle of excess paint and automatic curvature positioning.
A repair and maintenance device for the surface of a wind turbine is designed, including a mobile frame seat, a nozzle joint and a paint box set. The device realizes automatic painting repair through universal wheels and traveling magnetic blocks, uses spray head joints and sliding sweeping brush to achieve uniform spraying of paint and recycling of excess paint, and uses magnetic seats to achieve automatic and rapid arc positioning.
It improves the safety and efficiency of surface repair paint for wind turbines, realizes automatic machining repair paint, recycling of excess paint and automatic curvature positioning, reducing manual intervention and waste.
Smart Images

Figure CN118142782B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wind power protection, and in particular to a paint repair and maintenance device for the surface of a wind turbine generator. Background Art
[0002] The diameter of a wind turbine column is generally 3-9 meters, and its weight can reach tens to hundreds of tons, which is not convenient to replace. During the long-term weathering process, it may lose protection for the entire wind turbine due to external factors, such as flying sand hitting the surface of the generator and causing the anti-corrosion paint to fall off. Therefore, timely repair and maintenance are required.
[0003] The current maintenance method has the following disadvantages:
[0004] 1. At present, when repainting wind turbines, it is mainly done by manual hanging. The construction distance and height span are large, and the risk is also high. It is difficult to ensure safety. The maintenance tools do not have the function of automatically moving and repainting outside the wind turbine.
[0005] 2. Lack of maintenance functions for mobile painting and recycling of excess paint;
[0006] 3. Lack of the function of automatic and rapid positioning to adapt to the arc. Summary of the invention
[0007] In view of this, the present invention provides a paint touch-up maintenance device for the surface of a wind turbine, which has a nozzle connector and provides a maintenance function of moving the paint and recovering excess paint. First, external air is extracted through a delivery pump, passed through a one-way valve and entered into a paint box group for pressurization, and then sprayed out from a nozzle on the front side of the nozzle connector for painting. During this period, the paint contacts an impeller to drive an external transmission wheel and an eccentric rod to rotate, and the eccentric rod drives a bar frame and a sliding sweeping brush to move up and down. The sliding sweeping brush is used to pre-clean the surface of the wind turbine, and the scraper plate can be used to evenly apply the paint. Excess paint falls into a catching and recovery bucket and is re-input into the paint box group to achieve circulation, thereby reducing waste.
[0008] The present invention provides a paint touch-up and maintenance device for the surface of a wind turbine generator, specifically comprising: a movable frame seat, four groups of universal wheels are fixedly arranged at the front end corners of the movable frame seat; a main control console is fixedly arranged in the middle of the movable frame seat; a transmission swivel sleeve is rotatably arranged in the middle of the main control console in cooperation with the bearing; a traveling device, a hexagonal rod is integrally arranged in the middle of the rear end of the traveling device, and a swivel seat is fixedly arranged on the hexagonal rod through the transmission swivel sleeve; a paint box group is fixedly arranged on the rear side of the inner bottom surface of the movable frame seat; a second electric cylinder is fixedly arranged on the front side of the bottom of the movable frame seat, an eccentric channel is fixedly arranged at the telescopic end of the second electric cylinder, and an impeller is rotatably arranged in the interior of the eccentric channel in cooperation with the waterproof bearing and the rotating shaft; a nozzle receiving seat is fixedly connected to the bottom of the eccentric channel, and a plurality of nozzles are fixedly arranged on the front end of the nozzle receiving seat.
[0009] Optionally, the movable frame seat also includes: a power storage power source, four sets of power storage power sources are fixedly arranged at the rear of the two sides inside the movable frame seat; a first electric cylinder, a first electric cylinder is fixedly arranged at the front end of the power storage power source; a sliding plate, a spring is installed after the telescopic end of the first electric cylinder passes through the sliding plate and a blocking plate is provided; a magnetic seat, magnetic seats are rotatably arranged on both sides of the sliding plate.
[0010] Optionally, the main control console includes: a guide slide bar, a guide slide bar is fixedly arranged on the rear side of the main control console; a transverse screw, a transverse screw is rotatably arranged on the rear side of the main control console; a first motor, a first motor is fixedly arranged on the right end of the rear side of the main control console, and the first motor and the transverse screw are arranged with a gear set for transmission connection; a control rack, a control rack is slidably arranged on the outside of the guide slide bar, and the control rack is threadedly connected to the transverse screw; the tooth surface of the control rack faces downward; a connecting rod, a connecting rod is rotatably arranged in the middle of the control rack; a snap-in locking block, a connecting guide rod A is fixedly arranged on the top of the snap-in locking block, a spring is sleeved on the top of the connecting guide rod A and a lifting piece is fixedly arranged on the protrusion above the front side of the main control console; the front side of the lifting piece is turned downward, and the bottom two sides of the lifting piece are arc surface structures; the top two sides of the control rack are arranged with arc surfaces and can fit with the lifting piece.
[0011] Optionally, the transmission sleeve includes: a driven gear, a driven gear is fixedly provided on the outside of the transmission sleeve, and the driven gear can engage with the bottom surface of the control rack; a snap-in lock ring, a snap-in lock ring is fixedly provided on the front end of the transmission sleeve, and two groups of U-shaped grooves matching the snap-in lock blocks are opened on the outside of the snap-in lock ring, and the two groups of U-shaped grooves are staggered 90 degrees.
[0012] Optionally, the traveling device also includes: a rotating sleeve, a rotating sleeve is rotatably provided at the outer end of the rotating seat in cooperation with the bearing, and the top of the rotating sleeve is hingedly connected to the connecting rod; a guide rod, a guide rod is fixedly provided at the front bottom of the rotating seat, and the guide rod is slidably connected to the main control console; the first electric cylinder is started to push out the sliding plate and the magnetic seat, and the wind turbine is fixed by the magnetic seat, and then the first motor is started to drive the transverse screw to rotate, and the control rack is driven to move to the left through the threaded transmission. In this process, the control rack is used to first lift the lifting member, drive the connecting guide rod A and the card locking block to rise, and pull the card locking block out of the card locking ring; the connecting rod drives the rotating sleeve, the rotating seat, the hexagonal rod and the traveling device to move backward, and the traveling magnetic block is temporarily separated from the wind turbine; at the same time, the control rack drives the driven gear to rotate, and the transmission rotating sleeve rotates as a whole, driving the hexagonal rod and the traveling device to rotate, and adjusting the angle of the traveling synchronous belt. At this time, the traveling synchronous belt provides a left and right movement effect, and then the lifting member is automatically reset when the control rack moves to the far left.
[0013] Optionally, the traveling device also includes: a traveling synchronous belt, two groups of traveling synchronous belts are rotatably arranged inside the traveling device, and four groups of traveling plates are fixedly arranged outside the traveling synchronous belt; a traveling magnetic block, two groups of connecting guide rods B are fixedly arranged on the side of the traveling magnetic block close to the traveling plate, the connecting guide rods B are provided with springs and are fixedly provided with baffles passing through the traveling plate; a traveling motor, a traveling motor is fixedly arranged on one side of the traveling device, and a belt drive connection is arranged between the shaft end of the traveling motor and the roller of the traveling synchronous belt.
[0014] Optionally, the paint box group includes: a one-way valve, which is fixedly provided at the rear end of the paint box group; a delivery pump, which is fixedly connected to the rear end of the one-way valve; a delivery pipe, which is fixedly provided inside the paint box group and is connected to the top of the eccentric channel; the middle part of the delivery pipe is a bellows.
[0015] Optionally, an external transmission wheel is fixedly provided at the right end of the impeller shaft of the eccentric channel, and an eccentric rod is fixedly provided on the right side of the external transmission wheel.
[0016] Optionally, the nozzle seat includes: an L-shaped plate A, on the right side of the nozzle seat is fixedly provided with an L-shaped plate A; a sliding sweeping brush, on the right side of the L-shaped plate A is provided with a sliding sweeping brush for vertical sliding in cooperation with the sliding bar structure; a bar frame, on the top of the sliding sweeping brush is fixedly provided with a bar frame; the eccentric rod slides in the bar frame; an L-shaped plate B, on the left side of the nozzle seat is fixedly provided with an L-shaped plate B; a limiting spring rod, on the left side of the L-shaped plate B is fixedly provided with two groups of limiting spring rods; a scraper plate, on the left side of the L-shaped plate B is hingedly provided with a scraper plate, two groups of strip holes for accommodating the limiting spring rods to pass through are opened in the scraper plate, the limiting spring rods pass through the strip holes, springs are sleeved and baffles are fixedly provided; a recovery bucket is accommodated, and the bottom of the scraper plate is fixed A receiving and recovery bucket is fixedly provided, and the bottom of the receiving and recovery bucket is connected to the inlet end of the delivery pump; the delivery pump draws external air, passes through the one-way valve into the paint box group for pressurization, so that the paint in the paint box group passes through the delivery pipe into the eccentric channel, and then is sprayed out from the nozzle on the front side of the nozzle seat for coating. During this period, the paint contacts the impeller to drive the external transmission wheel and the eccentric rod to rotate, and the eccentric rod drives the bar frame and the sliding sweeping brush to move up and down, and the sliding sweeping brush is used to pre-clean the surface of the wind turbine; the device is moved to the right as a whole through the traveling synchronous belt, and the paint is evenly applied by the scraper plate, and then the excess paint falls into the receiving and recovery bucket and is re-input into the paint box group during the process of air extraction by the delivery pump.
[0017] The beneficial effects are as follows:
[0018] 1. The present invention is provided with a traveling magnetic block, which provides a function of automatically traveling and repainting the outside of the fan. The traveling magnetic block can adsorb the outside of the wind turbine, drive the traveling plate to drive each group of traveling magnetic blocks to change positions, and push the device as a whole to move in a progressive manner, and then the movable frame seat as a whole climbs to the paint repainting position, and the traveling magnetic block can automatically adapt to the position and adjust according to the spring outside the connecting guide rod B, ensuring that each group of traveling magnetic blocks can contact the wind turbine for fixation. It has strong adaptability and can be used outside different wind turbines, replacing manual labor and has strong safety.
[0019] 2. A nozzle connector is provided to provide a maintenance function for mobile painting and recovery of excess paint. First, external air is extracted through a delivery pump, passed through a one-way valve and entered into the paint box group for pressurization, and then sprayed out from the nozzle on the front side of the nozzle connector for painting. During this period, the paint contacts the impeller to drive the external transmission wheel and the eccentric rod to rotate, and the eccentric rod drives the bar frame and the sliding sweeping brush to move up and down. The sliding sweeping brush is used to pre-clean the surface of the wind turbine, and the scraper plate can be used to evenly apply the paint. The excess paint falls into the recovery bucket and is re-input into the paint box group to achieve circulation, which can also reduce waste.
[0020] 3. A magnetic seat is set up to provide the function of automatic and rapid positioning to adapt to the curvature. The magnetic seat is hinged. The sliding plate and the magnetic seat are pushed out by the first electric cylinder. The magnetic seat is used to adsorb and fix the wind turbine. It can automatically adapt to the curvature of the outside of the wind turbine for temporary positioning, which facilitates the switching of traveling components. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of the structure in a lateral state of an embodiment of the present invention is shown;
[0022] Figure 2 The embodiment of the present invention is shown Figure 1 Schematic diagram of the rear structure;
[0023] Figure 3 A schematic diagram of the installation position structure of an embodiment of the present invention is shown;
[0024] Figure 4 A schematic diagram of the longitudinal state structure of an embodiment of the present invention is shown;
[0025] Figure 5 The embodiment of the present invention is shown Figure 4 Schematic diagram of the rear structure;
[0026] Figure 6 A schematic diagram of a three-dimensional disassembled structure of an embodiment of the present invention is shown;
[0027] Figure 7 A schematic diagram of the installation structure of the magnetic suction base in an embodiment of the present invention is shown;
[0028] Figure 8 A schematic diagram of the connection structure of the nozzle socket in the embodiment of the present invention is shown;
[0029] Fig. 9 The embodiment of the present invention is shown Figure 8 Schematic diagram of the side tilt structure.
[0030] Reference numerals list
[0031] 1. Mobile frame seat; 101. Universal wheel; 102. Storage power source; 103. First electric cylinder; 104. Sliding plate; 105. Magnetic seat; 2. Main control console; 201. Guide slide bar; 202. Transverse screw; 203. First motor; 204. Control rack; 205. Connecting rod; 206. Snap-on lock block; 207. Connecting guide rod A; 208. Lifting member; 3. Transmission swivel sleeve; 301. Driven gear; 302. Snap-on lock ring; 4. Traveling device; 401. Hexagonal rod; 402. Swivel seat; 403. Rotating sleeve; 404 , guide rod; 405, travel timing belt; 406, travel plate; 407, travel magnet; 408, connecting guide rod B; 409, travel motor; 5, paint box group; 501, one-way valve; 502, delivery pump; 503, delivery pipe; 6, second electric cylinder; 7, eccentric channel; 701, external transmission wheel; 702, eccentric rod; 8, nozzle seat; 801, L-shaped plate A; 802, sliding sweeping brush; 803, bar frame; 804, L-shaped plate B; 805, limit spring rod; 806, scraper plate; 807, accommodating recovery bucket. DETAILED DESCRIPTION
[0032] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of specific embodiments of the present invention. Embodiment 1:
[0033] Please refer to the attached figure in the instruction manual. Figures 1 to 9 As shown:
[0034] The present invention proposes a paint touch-up maintenance device for the surface of a wind turbine generator, comprising: a movable frame seat 1, four groups of universal wheels 101 are fixedly arranged at the front corners of the movable frame seat 1; a main control console 2 is fixedly arranged in the middle of the movable frame seat 1; a transmission rotating sleeve 3 is rotatably arranged in the middle of the main control console 2 in cooperation with the bearing; a traveling device 4, a hexagonal rod 401 is integrally arranged in the middle of the rear end of the traveling device 4, and the hexagonal rod 401 passes through the transmission rotating sleeve 3 and is fixedly arranged with a rotating seat 402; a paint box group 5 is fixedly arranged on the rear side of the inner bottom surface of the movable frame seat 1; a second electric cylinder 6 is fixedly arranged on the front side of the bottom of the movable frame seat 1, an eccentric channel 7 is fixedly arranged at the telescopic end of the second electric cylinder 6, and an impeller is rotatably arranged in the interior of the eccentric channel 7 in cooperation with the waterproof bearing and the rotating shaft; a nozzle receiving seat 8 is fixedly connected to the bottom of the eccentric channel 7, and a plurality of nozzles are fixedly arranged at the front end of the nozzle receiving seat 8.
[0035] Among them, the movable frame seat 1 also includes: a power supply 102, four groups of power supplies 102 are fixedly arranged at the rear of the two sides inside the movable frame seat 1; a first electric cylinder 103, the front end of the power supply 102 is fixedly arranged with a first electric cylinder 103; a sliding plate 104, the telescopic end of the first electric cylinder 103 passes through the sliding plate 104 and is provided with a spring and a blocking plate; a magnetic seat 105, magnetic seats 105 are rotatably arranged on both sides of the sliding plate 104.
[0036] The main control console 2 includes: a guide slide bar 201, which is fixedly provided at the rear side of the main control console 2; a transverse screw 202, which is rotatably provided at the rear side of the main control console 2; a first motor 203, which is fixedly provided at the right end of the rear side of the main control console 2, and the first motor 203 and the transverse screw 202 are connected by a gear set; a control rack 204, which is slidably provided on the outside of the guide slide bar 201, and the control rack 204 is threadedly connected to the transverse screw 202; The tooth surface of the control rack 204 faces downward; the connecting rod 205 is rotatably arranged in the middle of the control rack 204; the locking block 206 is fixedly arranged with a connecting guide rod A207 on the top of the locking block 206, a spring is sleeved on the top of the connecting guide rod A207 and a lifting member 208 is fixedly arranged through the protrusion on the upper front side of the main control console 2; the front side of the lifting member 208 is turned downward, and the bottom two sides of the lifting member 208 are arc structures; the top two sides of the control rack 204 are arranged as arc surfaces and can fit with the lifting member 208.
[0037] Among them, the transmission sleeve 3 includes: a driven gear 301, a driven gear 301 is fixedly arranged on the outside of the transmission sleeve 3, and the driven gear 301 can engage with the bottom surface of the control rack 204; a snap-in lock ring 302, a snap-in lock ring 302 is fixedly arranged on the front end of the transmission sleeve 3, and the snap-in lock ring 302 is provided with two groups of U-shaped grooves that match the snap-in lock block 206, and the two groups of U-shaped grooves are staggered 90 degrees.
[0038] Among them, the traveling device 4 also includes: a rotating sleeve 403, the outer end of the rotating seat 402 is rotatably provided with a rotating sleeve 403 in cooperation with a bearing, and the top of the rotating sleeve 403 is hingedly connected to the connecting rod 205; a guide rod 404, a guide rod 404 is fixedly provided at the front bottom of the rotating seat 402, and the guide rod 404 is slidably connected to the main control console 2.
[0039] Among them, the traveling device 4 also includes: a traveling synchronous belt 405, two groups of traveling synchronous belts 405 are rotatably arranged inside the traveling device 4, and four groups of traveling plates 406 are fixedly arranged outside the traveling synchronous belt 405; a traveling magnetic block 407, two groups of connecting guide rods B408 are fixedly arranged on the side of the traveling magnetic block 407 close to the traveling plate 406, and the connecting guide rod B408 is provided with a spring and is fixedly provided with a baffle through the traveling plate 406; a traveling motor 409, a traveling motor 409 is fixedly arranged on one side of the traveling device 4, and a belt drive connection is arranged between the shaft end of the traveling motor 409 and the roller of the traveling synchronous belt 405.
[0040] Among them, the paint box group 5 includes: a one-way valve 501, a one-way valve 501 is fixedly arranged at the rear end of the paint box group 5; a delivery pump 502, a delivery pump 502 is fixedly connected to the rear end of the one-way valve 501; a delivery pipe 503, a delivery pipe 503 is fixedly arranged inside the paint box group 5, and the delivery pipe 503 is connected to the top of the eccentric channel 7; the middle part of the delivery pipe 503 is a bellows.
[0041] Among them, an external transmission wheel 701 is fixedly provided at the right end of the impeller shaft of the eccentric channel 7, and an eccentric rod 702 is fixedly provided on the right side of the external transmission wheel 701.
[0042] The nozzle seat 8 includes: an L-shaped plate A801, an L-shaped plate A801 is fixedly provided on the right side of the nozzle seat 8; a sliding brush 802, a sliding brush 802 is vertically slidably provided on the right side of the L-shaped plate A801 in cooperation with the slide bar structure; a bar frame 803, a bar frame 803 is fixedly provided on the top of the sliding brush 802; an eccentric rod 702 slides in the bar frame 803; an L-shaped plate B804, an L-shaped plate B804 is fixedly provided on the left side of the nozzle seat 8; a limit spring rod 805, an L-shaped Two groups of limiting spring rods 805 are fixedly provided on the left side of plate B804; a scraper plate 806 is hingedly provided on the left side of the L-shaped plate B804, and two groups of strip holes for accommodating the limiting spring rods 805 to pass through are opened in the scraper plate 806, and the limiting spring rods 805 pass through the strip holes and are sleeved with springs and fixedly provided with baffles; a recovery bucket 807 is fixedly provided at the bottom of the scraper plate 806, and the bottom of the recovery bucket 807 is connected to the inlet end of the conveying pump 502.
[0043] like Figure 3-4 As shown, the movable frame 1 is placed outside the column part of the wind turbine, so that the four sets of universal wheels 101 contact the paint surface, and the traveling magnetic block 407 also adheres to the paint surface, and then the device is moved;
[0044] The magnetic seat 105 and the traveling magnetic block 407 are made of appropriate materials, which can be adjusted according to the weight of the device to ensure that the device can be stably adsorbed. It is not necessary to use high-cost materials such as strong magnets, which can save resources and be mass-produced;
[0045] First, the device is raised, and the travel motor 409 is started to drive the two sets of travel synchronous belts 405 to rotate. The travel synchronous belts 405 drive the four sets of travel plates 406 to move in a circular manner. The travel plates 406 drive each set of travel magnetic blocks 407 to change positions, and then the travel magnetic blocks 407 are used to absorb the wind turbine. The device is pushed and moved in a progressive manner, and the moving frame seat 1 is lifted to the paint touch-up position. In addition, because the curvature of the outer surfaces of different columns is different, the travel magnetic blocks 407 can automatically adapt to the position and adjust according to the spring outside the connecting guide rod B408, so as to ensure that each set of travel magnetic blocks 407 can contact the wind turbine for fixation;
[0046] If it is inconvenient to determine the working position, it is necessary to install an infinite camera at the bottom of the mobile frame seat 1 for monitoring and control. Embodiment 2:
[0047] On the basis of Example 1, Figure 1-2 As shown, when the lateral movement device is needed, the first electric cylinder 103 is started to push out the sliding plate 104 and the magnetic seat 105, and the magnetic seat 105 is used to fix the wind turbine generator, and then the first motor 203 is started to drive the lateral movement screw 202 to rotate, and the rack 204 is controlled to move to the left through the thread transmission drive;
[0048] Three actions are performed simultaneously in this process:
[0049] The control rack 204 first lifts the lifting member 208, drives the connecting guide rod A207 and the locking block 206 to rise, and pulls the locking block 206 out of the locking ring 302;
[0050] The connecting rod 205 drives the rotating sleeve 403, the rotating seat 402, the hexagonal rod 401 and the traveling device 4 to move backward, and the traveling magnetic block 407 temporarily separates from the wind turbine;
[0051] The control rack 204 drives the driven gear 301 to rotate, and the transmission sleeve 3 rotates as a whole, driving the hexagonal rod 401 and the traveling device 4 to rotate 90 degrees, and adjusting the angle of the traveling timing belt 405. At this time, the traveling timing belt 405 provides a left and right movement effect, and then the control rack 204 moves to the far left, and the lifting member 208 automatically resets. Embodiment 3:
[0052] On the basis of Example 1, Figure 8-9As shown, when touch-up is needed, external air is drawn in through the delivery pump 502, passed through the one-way valve 501 and entered into the paint box group 5 for pressurization, so that the paint in the paint box group 5 passes through the delivery pipe 503 and enters the eccentric channel 7, and then is sprayed out from the nozzle on the front side of the nozzle seat 8 for coating. During this period, the paint contacts the impeller to drive the external transmission wheel 701 and the eccentric rod 702 to rotate, and the eccentric rod 702 drives the bar frame 803 and the sliding sweeping brush 802 to move up and down, and the sliding sweeping brush 802 is used to pre-clean the surface of the wind turbine; the entire device is moved to the right by the traveling synchronous belt 405, and the paint is evenly applied by the scraper plate 806, and then the excess paint falls into the collection and recovery bucket 807, and is re-input into the paint box group 5 during the process of air extraction by the delivery pump 502.
[0053] Specific usage and function of this embodiment: In the present invention, when in use, the movable frame seat 1 is placed outside the column part of the wind turbine generator, so that the four sets of universal wheels 101 contact the paint surface, and the traveling magnetic block 407 also adheres to the paint surface, and then the device is moved;
[0054] Start the traveling motor 409 to drive the two groups of traveling synchronous belts 405 to rotate, the traveling synchronous belts 405 drive the four groups of traveling plates 406 to move in a circular manner, and the traveling plates 406 drive each group of traveling magnetic blocks 407 to change positions, and then use the traveling magnetic blocks 407 to absorb the wind turbine, and push the device as a whole in a progressive manner, and then the moving frame seat 1 as a whole climbs to the paint touch-up position, and because the curvature of the outer surface of different columns is different, the traveling magnetic blocks 407 can automatically adapt to the position and adjust according to the spring outside the connecting guide rod B408, so as to ensure that each group of traveling magnetic blocks 407 can contact the wind turbine for fixation;
[0055] Then, the first electric cylinder 103 is started to push out the sliding plate 104 and the magnetic seat 105, and the magnetic seat 105 is used to fix the wind turbine. Then, the first motor 203 is started to drive the transverse screw 202 to rotate, and the rack 204 is controlled to move to the left through the threaded transmission. In this process, the lifting member 208 is first lifted up by the control rack 204, driving the connecting guide rod A207 and the card lock block 206 to rise, and the card lock block 206 is pulled out of the card lock ring 302; the connecting rod 205 drives The rotating sleeve 403, the rotating seat 402, the hexagonal rod 401 and the traveling device 4 move backward, and the traveling magnet block 407 temporarily detaches from the wind turbine; at the same time, the rack 204 is controlled to drive the driven gear 301 to rotate, and the transmission rotating sleeve 3 rotates as a whole, driving the hexagonal rod 401 and the traveling device 4 to rotate 90 degrees, and adjusting the angle of the traveling synchronous belt 405. At this time, the traveling synchronous belt 405 provides a left and right movement effect, and then the lifting member 208 is automatically reset when the rack 204 is controlled to move to the leftmost side;
[0056] Start the delivery pump 502 to draw outside air, pass through the one-way valve 501 and enter the paint box group 5 to increase pressure, so that the paint in the paint box group 5 passes through the delivery pipe 503 and enters the eccentric channel 7, and then is sprayed out from the nozzle on the front side of the nozzle seat 8 to coat the paint. During this period, the paint contacts the impeller to drive the external transmission wheel 701 and the eccentric rod 702 to rotate, and the eccentric rod 702 drives the bar frame 803 and the sliding sweeping brush 802 to move up and down, and the sliding sweeping brush 802 is used to pre-clean the surface of the wind turbine generator;
[0057] The entire device is moved to the right by the traveling synchronous belt 405, and the paint is evenly spread by the scraper 806, and then the excess paint falls into the collection and recovery bucket 807, and is re-input into the paint box group 5 during the process of air extraction by the delivery pump 502.
Claims
1. A paint repair and maintenance device for the surface of a wind turbine, comprising: A movable frame seat (1), wherein four sets of universal wheels (101) are fixedly arranged at the front corners of the movable frame seat (1); the movable frame seat (1) is characterized in that a main control console (2) is fixedly arranged in the middle; a transmission sleeve (3) is rotatably arranged in the middle of the main control console (2); a traveling device (4), wherein a hexagonal rod (401) is integrally arranged in the middle of the rear end of the traveling device (4), and the hexagonal rod (401) passes through the transmission sleeve (3) and is fixedly arranged with a swivel seat (402); a paint box group (5) is fixedly arranged on the rear side of the inner bottom surface of the movable frame seat (1); a second electric cylinder (6) is fixedly arranged on the front side of the bottom of the movable frame seat (1), an eccentric channel (7) is fixedly arranged at the telescopic end of the second electric cylinder (6), and an impeller is rotatably arranged in the interior of the eccentric channel (7) in cooperation with a waterproof bearing and a rotating shaft; a nozzle receiving seat (8) is fixedly connected to the bottom of the eccentric channel (7), and a plurality of nozzles are fixedly arranged at the front end of the nozzle receiving seat (8); It also includes: a power storage source (102), four sets of power storage sources (102) are fixedly arranged at the rear of both sides of the interior of the movable frame seat (1); a first electric cylinder (103), the front end of each of which is fixedly arranged with a first electric cylinder (103); a sliding plate (104), the telescopic end of the first electric cylinder (103) passes through the sliding plate (104), a spring is sleeved thereon and a blocking sheet is provided; and a magnetic seat (105), the two sides of the sliding plate (104) are rotatably provided with magnetic seats (105); The main control console (2) further comprises: a guide slide bar (201), the guide slide bar (201) being fixedly arranged on the rear side of the main control console (2); a traverse screw (202), the traverse screw (202) being rotatably arranged on the rear side of the main control console (2); a first motor (203), the first motor (203) being fixedly arranged on the right end of the rear side of the main control console (2), the first motor (203) being transmission-connected to a gear set of the traverse screw (202); a control rack (204), the control rack (204) being slidably arranged on the outside of the guide slide bar (201), the control rack (204) being threadedly connected to the traverse screw (202); and a control rack (204). The tooth surface of the control rack (204) faces downward; a connecting rod (205) is rotatably arranged at the middle of the control rack (204); a locking block (206) is fixedly arranged with a connecting guide rod A (207) on the top of the locking block (206); a spring is sleeved on the top of the connecting guide rod A (207) and a lifting member (208) is fixedly arranged through a protrusion on the upper front side of the main control console (2); the lifting member (208) is bent downward, and the bottom sides of the lifting member (208) are arc structures; the top sides of the control rack (204) are arranged with arc surfaces and can fit with the lifting member (208); It also includes: a driven gear (301), the driven gear (301) is fixedly arranged on the outside of the transmission rotating sleeve (3), and the driven gear (301) can mesh with the bottom surface of the control rack (204); a snap-fit lock ring (302), the front end of the transmission rotating sleeve (3) is fixedly arranged on the outside, and the snap-fit lock ring (302) is provided with two groups of U-shaped grooves that match the snap-fit lock blocks (206), and the two groups of U-shaped grooves are staggered by 90 degrees; The system further comprises: a rotating sleeve (403), the outer end of the rotating seat (402) being rotatably provided with the rotating sleeve (403) in cooperation with the bearing, the top of the rotating sleeve (403) being hinge-connected to the connecting rod (205); and a guide rod (404), the front bottom of the rotating seat (402) being fixedly provided with the guide rod (404), the guide rod (404) being slidably connected to the main control console (2).
2. The paint repair and maintenance device for the surface of a wind turbine generator as claimed in claim 1, characterized in that: Also included are: Traveling synchronous belts (405), two sets of traveling synchronous belts (405) are rotatably arranged inside the traveling device (4), and four sets of traveling plates (406) are fixedly arranged outside the traveling synchronous belts (405); A traveling magnetic block (407), two sets of connecting guide rods B (408) are fixedly provided on one side of the traveling magnetic block (407) close to the traveling plate (406), and the connecting guide rods B (408) are sleeved with springs and pass through the traveling plate (406) and are fixedly provided with blocking sheets; A traveling motor (409) is fixedly provided on one side of the traveling device (4), and a shaft end of the traveling motor (409) is connected to a roller belt of the traveling synchronous belt (405) by transmission.
3. The paint repair and maintenance device for the surface of a wind turbine as claimed in claim 1, characterized in that: Also included are: A one-way valve (501), a one-way valve (501) is fixedly arranged at the rear end of the paint box assembly (5); A delivery pump (502), the rear end of the one-way valve (501) is fixedly connected to the delivery pump (502); A delivery pipe (503) is fixedly arranged inside the paint box assembly (5), and the delivery pipe (503) is connected to and communicates with the top of the eccentric channel (7); the middle portion of the delivery pipe (503) is a corrugated pipe.
4. The paint repair and maintenance device for the surface of a wind turbine generator as claimed in claim 1, characterized in that: An external transmission wheel (701) is fixedly arranged at the right end of the impeller shaft of the eccentric channel (7), and an eccentric rod (702) is fixedly arranged on the right side of the external transmission wheel (701).
5. The paint repair and maintenance device for the surface of a wind turbine generator as claimed in claim 4, characterized in that: Also included are: An L-shaped plate A (801) is fixedly provided on the right side of the nozzle receiving seat (8); A sliding sweeping brush (802), the right side of the L-shaped plate A (801) cooperates with the sliding bar structure to vertically slide and is provided with a sliding sweeping brush (802); A bar frame (803) is fixedly provided on the top of the sliding sweeping brush (802); the eccentric rod (702) slides in the bar frame (803); An L-shaped plate B (804), an L-shaped plate B (804) is fixedly arranged on the left side of the nozzle receiving seat (8); Limiting spring rods (805), two sets of limiting spring rods (805) are fixedly arranged on the left side of the L-shaped plate B (804); A scraper plate (806) is hingedly provided on the left side of the L-shaped plate B (804), and two groups of strip holes for accommodating the limit spring rod (805) to pass through are opened in the scraper plate (806), and the limit spring rod (805) passes through the strip hole and is sleeved with a spring and fixed with a baffle; A accommodating recovery bucket (807) is fixedly provided at the bottom of the scraper plate (806), and the bottom of the accommodating recovery bucket (807) is connected to the inlet end of the delivery pump (502).
Citation Information
Patent Citations
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