Intelligent manufacturing method, device, equipment and storage medium for titanium alloy ring forgings
Through intelligent manufacturing methods, image detection technology and retractable coating are used to realize automated coatings for aviation ring forgings, solving the problems of unevenness and inefficiency caused by artificial coatings, and improving the efficiency and uniformity of coatings.
Patent Information
- Application Number
- CN202311360052.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-19
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2043-10-19
AI Technical Summary
In the prior art, the coating process of aviation ring forgings relies on labor, resulting in uneven coatings and low efficiency.
Using intelligent manufacturing methods, we can obtain the shape and position of the target ring forging blank by controlling the coating equipment, adjust the position of the retractable brush, and use image detection technology to realize automated paint to ensure uniform paint.
The uniformity of the paint of each part of the aviation ring forging is achieved, the coating efficiency is improved, and the workload of manual operation is reduced.
Smart Images
Figure CN118204452B_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the field of industrial production technology, specifically to technical fields such as image detection, data transmission, and data processing, and can be applied to the scenario of manufacturing aviation ring forgings, and in particular to an intelligent manufacturing method, device, equipment, and storage medium for titanium alloy ring forgings. Background Art
[0002] Aviation ring forgings are one of the most important parts in aviation engines. Their structure and mechanical properties play a vital role in the performance, reliability and safety of the engine. Coating aviation ring forgings is an important step in the manufacturing process of aviation ring forgings.
[0003] At present, in the manufacturing process of aviation ring forgings, the aviation ring forgings are mainly coated by artificial coating.
[0004] However, current methods of manual coating result in uneven coating and low coating efficiency. Summary of the invention
[0005] The present invention provides an intelligent manufacturing method, device, equipment and storage medium for a titanium alloy ring forging, which can make the coating of various parts of the aviation ring forging uniform and improve the efficiency of coating the aviation ring forging.
[0006] According to a first aspect of the present disclosure, there is provided an intelligent manufacturing method for a titanium alloy ring forging, the method comprising:
[0007] Control the coating equipment to obtain the shape and position of the target ring forging blank. The coating equipment includes a box, a round table, and a retractable brush. The round table is rotatably connected to the bottom plate of the box. The retractable brush includes a brush head and a retractable brush rod. The bottom end of the retractable brush rod is slidably connected to the side wall of the box. Control the coating equipment to adjust the position of the retractable brush according to the shape and position of the target ring forging blank to obtain the first position of the retractable brush. Control the coating equipment to coat the target ring forging blank according to the first position of the retractable brush to obtain the coated target ring forging blank. Control the heating equipment to heat the coated target ring forging blank to obtain the heated target ring forging blank. Control the rolling equipment to roll the heated target ring forging blank to obtain the intermediate blank. Control the ring rolling equipment to ring roll the intermediate blank to obtain the initial target ring forging. Control the reaming equipment to reame the initial target ring forging to obtain the target ring forging.
[0008] According to a second aspect of the present disclosure, there is provided an intelligent manufacturing device for a titanium alloy ring forging, the device comprising: a control unit.
[0009] The control unit is used to control the coating equipment to obtain the shape and position of the target ring forging blank. The coating equipment includes a box, a round table, and a retractable coating brush. The round table is rotatably connected to the bottom plate of the box. The retractable coating brush includes a brush head and a retractable brush rod. The bottom end of the retractable brush rod is slidably connected to the side wall of the box.
[0010] The control unit is also used to control the coating device to adjust the position of the retractable coating according to the shape and position of the target ring forging blank to obtain the first position of the retractable coating.
[0011] The control unit is also used to control the coating device to coat the target ring forging blank according to the first position of the retractable coating to obtain the coated target ring forging blank.
[0012] The control unit is also used to control the heating device to heat the target ring forging blank after coating to obtain the heated target ring forging blank.
[0013] The control unit is also used to control the rolling equipment to roll the heated target ring forging blank to obtain an intermediate blank.
[0014] The control unit is also used to control the ring rolling equipment to perform ring rolling on the intermediate billet to obtain the initial target ring forging.
[0015] The control unit is also used to control the hole expanding device to expand the initial target ring forging to obtain the target ring forging.
[0016] According to a third aspect of the present disclosure, an electronic device is provided, comprising: at least one processor; and a memory communicatively connected to the at least one processor; wherein the memory stores instructions executable by the at least one processor, and the instructions are executed by the at least one processor so that the at least one processor can execute the method of the first aspect.
[0017] According to a fourth aspect of the present disclosure, a non-transitory computer-readable storage medium storing computer instructions is provided, where the computer instructions are used to cause a computer to execute the method according to the first aspect.
[0018] According to a fifth aspect of the present disclosure, there is provided a computer program product, comprising a computer program, which implements the method according to the first aspect when executed by a processor.
[0019] It should be understood that the content described in this section is not intended to identify the key or important features of the embodiments of the present disclosure, nor is it intended to limit the scope of the present disclosure. Other features of the present disclosure will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to better understand the present solution and do not constitute a limitation of the present disclosure.
[0021] Figure 1 A schematic diagram of a process for an intelligent manufacturing method of a titanium alloy ring forging provided in an embodiment of the present disclosure;
[0022] Figure 2 A schematic diagram of a coating device provided for an embodiment of the present disclosure;
[0023] Figure 3 The embodiments of the present disclosure provide Figure 1 A schematic diagram of an implementation process of S103;
[0024] Figure 4 Another schematic diagram of the process of the intelligent manufacturing method of the titanium alloy ring forging provided in the embodiment of the present disclosure;
[0025] Figure 5 The embodiments of the present disclosure provide Figure 1 Another implementation flow diagram of S103;
[0026] Figure 6 The embodiments of the present disclosure provide Figure 1 Another implementation flow diagram of S103;
[0027] Figure 7 Another schematic diagram of a process of the intelligent manufacturing method of the titanium alloy ring forging provided in the embodiment of the present disclosure;
[0028] Figure 8 A schematic diagram of the composition of an intelligent manufacturing device for a titanium alloy ring forging provided in an embodiment of the present disclosure;
[0029] Fig. 9 The present disclosure is provided as a schematic block diagram of an exemplary electronic device 900 that can be used to implement the present disclosure. DETAILED DESCRIPTION
[0030] The following is a description of exemplary embodiments of the present disclosure in conjunction with the accompanying drawings, including various details of the embodiments of the present disclosure to facilitate understanding, which should be considered as merely exemplary. Therefore, it should be recognized by those of ordinary skill in the art that various changes and modifications may be made to the embodiments described herein without departing from the scope and spirit of the present disclosure. Similarly, for the sake of clarity and conciseness, descriptions of well-known functions and structures are omitted in the following description.
[0031] It should be understood that in the embodiments of the present disclosure, the character " / " generally indicates that the objects associated with each other are in an "or" relationship. The terms "first", "second", etc. are used only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.
[0032] Aviation ring forgings are one of the most important parts in aviation engines. Their structure and mechanical properties play a vital role in the performance, reliability and safety of the engine. Coating aviation ring forgings is an important step in the manufacturing process of aviation ring forgings.
[0033] At present, in the manufacturing process of aviation ring forgings, the aviation ring forgings are mainly coated by artificial coating.
[0034] However, current methods of manual coating result in uneven coating and low coating efficiency.
[0035] For example, titanium alloy materials are prone to temperature rise during the forging process, resulting in long forging time and low final forging temperature of the forging. In order to ensure that the billet maintains the deformation temperature for a long time during the forging process, the billet can be coated with thermal insulation coating.
[0036] At present, in the manufacturing process of aviation ring forgings, the coating of aviation ring forgings is mainly carried out by artificial coating. However, the artificial coating method depends on the experience and technology of the coating personnel, which may cause uneven coating. At the same time, the efficiency and speed of artificial coating are low, which has a certain impact on the production process.
[0037] Therefore, installing equipment for automatic thermal insulation coating in the billet area can realize automatic thermal insulation coating before loading the billet into the furnace, thereby increasing the initial forging temperature of the billet, achieving the effect of continuously reducing temperature loss during the forging process, and ensuring product quality. The coating thickness of the thermal insulation coating directly affects the transfer of bad materials and the temperature loss effect during the forging process. The automatic coating equipment is limited by the concentration of the thermal insulation coating. Too high a concentration can easily cause the device to be blocked, and too low a concentration requires an increase in the number of coatings, resulting in reduced production efficiency. The coating concentration and the number of coatings need to be controlled to achieve an economically effective thickness for the billet, thereby improving product quality while controlling manufacturing costs.
[0038] Against this background, the present disclosure provides an intelligent manufacturing method for a titanium alloy ring forging, which can make coating of various parts of the aviation ring forging uniform and improve the efficiency of coating the aviation ring forging.
[0039] Exemplarily, the execution subject of the intelligent manufacturing method of the titanium alloy ring forging may be a computer or a server, or may also be other equipment with data processing capabilities. The execution subject of the method is not limited here.
[0040] In some embodiments, the server may be a single server, or a server cluster composed of multiple servers. In some implementations, the server cluster may also be a distributed cluster. The present disclosure does not limit the specific implementation of the server.
[0041] Figure 1The figure is a schematic diagram of a process for the intelligent manufacturing method of a titanium alloy ring forging provided in an embodiment of the present disclosure. Figure 1 As shown, the method may include S101-S107.
[0042] S101, controlling the coating device to obtain the shape and position of the target ring forging blank.
[0043] For example, Figure 2 A schematic diagram of a coating device provided in an embodiment of the present disclosure, such as Figure 2 As shown, the coating equipment may include a box body 1, a round table 2, and a retractable coating brush 3. The retractable coating brush 3 may include a brush head 31 and a retractable brush rod 32. The round table 2 is rotatably connected to the bottom plate of the box body 1. The round table 2 is used to place the target ring forging blank. A motor can be installed at the bottom of the round table 2, and the rotation of the round table 2 is controlled by controlling the motor. The bottom end of the retractable brush rod 32 is slidably connected to the side wall of the box body 1, and the retractable brush rod 32 is controlled to slide horizontally or vertically by a screw nut mechanism. The screw nut mechanism consists of a moving screw and a nut matched therewith. The retractable brush rod 32 is connected to one end of the moving screw, and the other end of the moving screw can be connected to a motor to control the motor rotor of the motor to generate rotational motion, and the moving screw is driven to move linearly through the threaded engagement of the nut. The retractable brush rod 32 moves linearly with the moving screw, thereby controlling the retractable coating brush 3 to move linearly. The control device can control the coating equipment to obtain the shape and position of the target ring forging blank through image detection technology.
[0044] Based on the above embodiments, for example, when the target ring forging blank is a cylinder, the control device can control the coating device to obtain the target ring forging blank as a cylinder through image recognition technology, and can also obtain the relative position of the target ring forging blank in the coating device, such as the upper surface of the target ring forging blank is 1 meter away from the top of the coating device box, and the lower surface of the target ring forging blank is 1 meter away from the bottom of the coating device box.
[0045] S102, controlling the coating device to adjust the position of the retractable coating according to the shape and position of the target ring forging blank to obtain a first position of the retractable coating.
[0046] Exemplarily, the control device can control the coating device to obtain the shape of the target ring forging blank and the distance between the target ring forging blank and the retractable coating brush 3 through image detection technology, and then adjust the position of the retractable coating brush 3 by retracting the retractable coating brush 3 according to the shape of the target ring forging blank and the distance between the target ring forging blank and the retractable coating brush 3, so that the brush head 31 of the retractable coating brush 3 contacts the target ring forging blank.
[0047] Based on the above embodiment, for example, when the target ring forging blank is a cube, the distance between the side of the target ring forging blank that needs to be painted and the retractable brush 3 is 0.5 meters. At this time, the retractable brush 3 can be controlled to be retracted so that the distance between the retractable brush 3 and the side of the target ring forging blank that needs to be painted is 0.
[0048] S103, controlling the coating device to coat the target ring forging blank according to the first position of the retractable coating, to obtain the coated target ring forging blank.
[0049] Exemplarily, after adjusting the position of the retractable coating brush 3, the retractable coating brush 3 is controlled to move horizontally to coat the target ring forging blank, thereby obtaining the coated target ring forging blank.
[0050] S104, controlling the heating device to heat the coated target ring forging blank to obtain a heated target ring forging blank.
[0051] S105, controlling the rolling equipment to roll the heated target ring forging blank to obtain an intermediate blank.
[0052] S106, controlling the ring rolling equipment to perform ring rolling on the intermediate billet to obtain an initial target ring forging.
[0053] S107, controlling the hole expanding device to expand the initial target ring forging to obtain the target ring forging.
[0054] Exemplarily, the coated target ring forging blank is heated to obtain a heated target ring forging blank, and then the heated target ring forging blank is transported to a rolling device, and the heated target ring forging blank is rolled by the rolling device to obtain an intermediate blank. The intermediate blank is transported to a ring rolling device, and the intermediate blank is ring rolled by the ring rolling device to obtain an initial target ring forging. Finally, the initial target ring forging is transported to a hole expanding device, and the initial target ring forging is expanded by the hole expanding device to obtain a target ring forging.
[0055] The present invention obtains the shape and position of the target ring forging blank by controlling the coating device, controls the coating device to adjust the position of the retractable brush 3 according to the shape and position of the target ring forging blank, and obtains the first position of the retractable brush 3; controls the coating device to coat the target ring forging blank according to the first position of the retractable brush 3, and obtains the coated target ring forging blank; then controls the heating device to heat the coated target ring forging blank, and obtains the heated target ring forging blank; controls the rolling device to roll the heated target ring forging blank, and obtains the intermediate blank; controls the ring rolling device to ring roll the intermediate blank, and obtains the initial target ring forging; finally controls the reaming device to reame the initial target ring forging, and obtains the target ring forging. The target ring forging blank can be automatically coated by the automatic coating device, which avoids the workload of manual coating, improves the coating efficiency of the target ring forging blank, and enhances the coating effect of the target ring forging blank.
[0056] In some embodiments, the retractable paint brush comprises at least two brush heads closely arranged along the vertical direction.
[0057] Exemplarily, the retractable paint brush 3 may include a plurality of brush heads 31 , and the plurality of brush heads 31 may be closely arranged end to end in a vertical direction.
[0058] The disclosed embodiment limits the retractable paint brush 3 to include at least two brush heads 31 closely arranged along the vertical direction, so as to increase the area of the paint that can be applied by the retractable paint brush 3 in one time, thereby improving the paint efficiency.
[0059] Figure 3 The embodiments of the present disclosure provide Figure 1 A schematic diagram of an implementation flow of S103 in FIG. Figure 3 As shown, Figure 1 The illustrated S103 may include S301 - S303 .
[0060] S301, controlling the coating device to coat the target ring forging blank according to the adjusted first position of the retractable coating, to obtain the target ring forging blank after preliminary coating.
[0061] S302, controlling the paint device to adjust the position of the retractable paint brush in the vertical direction to obtain a second position of the retractable paint brush.
[0062] Exemplarily, the retractable coating brush 3 may include multiple brush heads 31, and there may be gaps between each brush head 31. Therefore, after controlling the coating equipment to coat the target ring forging blank according to the adjusted first position of the retractable coating brush 3 and obtaining the target ring forging blank after preliminary coating, the coating equipment can be controlled by the screw nut mechanism to move the retractable coating brush 3 up or down a certain distance in the vertical direction to obtain the second position of the retractable coating brush 3. The moving distance is less than the length of the brush head 31. The specific moving distance is determined according to the actual application scenario and is not limited here.
[0063] S303, controlling the coating device to coat the target ring forging blank after preliminary coating according to the second position of the retractable coating, to obtain the coated target ring forging blank.
[0064] Exemplarily, after adjusting the position of the retractable brush 3 to obtain the second position of the retractable brush 3, the coating equipment can be controlled to move back and forth along the second direction according to the second position of the retractable brush 3 to coat the target ring forging blank after preliminary coating to obtain the target ring forging blank after coating.
[0065] In this embodiment, the coating device is controlled to coat the target ring forging blank according to the adjusted first position of the retractable brush 3, and after obtaining the target ring forging blank after preliminary coating, the coating device is controlled to adjust the position of the retractable brush 3 in the vertical direction to obtain the second position of the retractable brush 3; and then the coating device is controlled to coat the target ring forging blank after preliminary coating according to the second position of the retractable brush 3 to obtain the target ring forging blank after coating. The situation in which the coating of the target ring forging blank is uneven due to the gap between the brush heads 31 of the retractable brush 3 can be avoided, thereby enhancing the coating effect on the target ring forging blank.
[0066] Figure 4 Another schematic diagram of the process of the intelligent manufacturing method of the titanium alloy ring forging provided in the embodiment of the present disclosure. Figure 4 As shown, the method may include S401-S402.
[0067] S401, controlling the coating device to obtain the size of the target ring forging blank and the size of the brush head.
[0068] S402: Determine the number of brush heads according to the size of the target ring forging blank and the size of the brush heads.
[0069] Exemplarily, the control device can control the coating device to obtain the size of the target ring forging blank and the size of the brush head 31, and then determine the number of brush heads 31 based on the determined size of the target ring forging blank and the size of the brush head 31, so that the total length of all brush heads 31 is close to the height of the target ring forging blank.
[0070] Based on the above embodiment, for example, assuming that the height of the target ring forging blank is 1 meter and the length of the brush head 31 is 0.2 meter, then 5 brush heads 31 can be set. Assuming that the height of the target ring forging blank is 1.3 meters and the length of the brush head 31 is 0.2 meter, then 6 or 7 brush heads 31 can be set.
[0071] This embodiment controls the coating equipment to obtain the size of the target ring forging blank and the size of the brush head 31, and then determines the number of brush heads 31 according to the size of the target ring forging blank and the size of the brush head 31. The total length of all brush heads 31 can be made close to the height of the target ring forging blank, thereby increasing the area of the retractable coating 3 for one-time coating and improving the coating efficiency.
[0072] In some embodiments, the retractable brush rod 32 may be hollow, and the surface of the brush head 31 may have a plurality of small holes. The paint device may add paint to the brush head 31 through the retractable brush rod 32. The method may further include: controlling the paint device to add paint to the brush head after each preset time interval.
[0073] Exemplarily, the coating device is controlled to add coating to the brush head 31 after each preset time interval, and the coating can reach the brush head 31 through the hollow retractable brush rod 32, and then reach the surface of the brush head 31 through the small holes on the surface of the brush head 31. The control device can control the retractable brush head 31 to coat the target ring forging blank. The preset time interval is determined according to the actual application scenario and is not limited here. For example, the coating device can be controlled to add coating to the brush head 31 once every 10 minutes.
[0074] This embodiment controls the paint device to add paint to the brush head 31 after each preset time interval, thereby avoiding uneven paint on the brush head 31 due to lack of paint, thereby ensuring the effect of the paint.
[0075] In some embodiments, the method may further include: determining a shape of a brush head that matches the shape of the target ring forging blank according to the shape of the target ring forging blank.
[0076] For example, the shape of the target ring forging blank is not unique, and the shape of the brush head that matches the shape of the target ring forging blank can be set according to the shape of the target ring forging blank. When the surface of the target ring forging blank that needs to be coated is a curved surface, the curvature of the brush head 31 can be set according to the curvature of the surface of the target ring forging blank, so that the curvature of the brush head 31 matches the curvature of the surface of the target ring forging blank.
[0077] In this embodiment, the shape of the brush head 31 that matches the shape of the target ring forging blank is determined according to the shape of the target ring forging blank, so that the brush head 31 can be matched with the target ring forging blank, thereby improving the efficiency of coating the target ring forging blank.
[0078] Figure 5 The embodiments of the present disclosure provide Figure 1 Another implementation flow diagram of S103 is shown in FIG. Figure 5 As shown, Figure 1 The illustrated S103 may include S501 - S502 .
[0079] S501, in response to the coating device completing coating on at least one side of the target ring forging blank, controlling the coating device to adjust the position of the target ring forging blank through the truncated table.
[0080] S502, controlling the coating device to coat the target ring forging blank according to the first position of the retractable coating and the adjusted position of the target ring forging blank, to obtain the coated target ring forging blank.
[0081] For example, after the coating device has finished coating one surface of the target ring forging blank, the truncated table 2 of the coating device can be controlled to rotate at a preset angle so that the other surface of the target ring forging blank that needs coating is parallel to the retractable brush 3, and then the coating device is controlled to coat the target ring forging blank according to the first position of the retractable brush 3 and the adjusted position of the target ring forging blank to obtain the coated target ring forging blank. The rotation angle of the truncated table 2 can be determined according to the actual application scenario and is not limited here.
[0082] Based on the above embodiments, for example, when the target ring forging blank is a cube, after the coating equipment completes coating on one surface of the target ring forging blank, the frustum 2 of the coating equipment can be controlled to rotate 90 degrees clockwise or counterclockwise so that the other surface of the target ring forging blank that needs coating is parallel to the retractable brush 3, and then the coating equipment is controlled to coat the other surface of the target ring forging blank according to the first position of the retractable brush 3 to obtain the coated target ring forging blank.
[0083] In this embodiment, in response to the coating device completing coating on at least one side of the target ring forging blank, the coating device is controlled to adjust the position of the target ring forging blank through the truncated table 2, and the coating device is controlled to coat the target ring forging blank according to the first position of the retractable coating brush 3 and the adjusted position of the target ring forging blank, thereby obtaining the coated target ring forging blank. The retractable coating brush 3 can coat each side of the target ring forging blank that needs coating, thereby improving the completeness of coating the target ring forging blank.
[0084] Figure 6 The embodiments of the present disclosure provide Figure 1 Another implementation flow diagram of S103 is shown in FIG. Figure 6 As shown, Figure 1 The illustrated S103 may include S601 - S602 .
[0085] S601. When the surface of the target ring forging blank that needs to be coated is a cambered surface, control the frustum of the coating equipment to rotate the target ring forging blank at a preset speed.
[0086] S602, controlling the coating device to coat the rotating target ring forging blank according to the first position of the retractable coating, to obtain the coated target ring forging blank.
[0087] For example, when the surface of the target ring forging blank that needs to be coated is a curved surface, the truncated table 2 of the coating device can be controlled to rotate at a preset speed, thereby driving the target ring forging blank to rotate at a preset speed, and then the retractable brush 3 of the coating device is controlled to remain stationary, and the rotating target ring forging blank is coated according to the first position of the retractable brush 3. The preset speed can be determined according to the actual application scenario and is not limited here.
[0088] Based on the above embodiments, for example, when the target ring forging blank is a cylinder, the target ring forging blank is placed on the truncated table 2 in a state where the upper surface of the target ring forging blank is parallel to the truncated table 2, the truncated table 2 of the coating device is controlled to rotate at a speed of 10 revolutions per minute, and then the retractable brush 3 of the coating device is controlled to remain stationary, and the rotating target ring forging blank is coated according to the first position of the retractable brush 3.
[0089] In this embodiment, when the surface of the target ring forging blank that needs to be coated is a curved surface, the truncated table of the coating device is controlled to rotate the target ring forging blank at a preset speed, and the coating device is controlled to coat the rotating target ring forging blank according to the first position of the retractable coating, so as to obtain the coated target ring forging blank. The speed of coating the target ring forging blank whose surface needs to be coated is a curved surface can be increased, and the efficiency of coating the target ring forging blank can be further improved.
[0090] Figure 7 Another schematic diagram of the process of the intelligent manufacturing method of the titanium alloy ring forging provided in the embodiment of the present disclosure. Figure 7 As shown, the method may also include S701-S702.
[0091] S701, controlling the coating equipment to detect the coating thickness of the target ring forging blank after coating, and obtaining the detection result.
[0092] S702, determine the number of coating times according to the detection results.
[0093] For example, the coating device can be controlled to detect the coating thickness of the target ring forging blank after coating. When it is detected that the coating thickness of the target ring forging blank does not reach the preset standard coating thickness, the coating device can be controlled to coat the target ring forging blank again until the coating thickness of the target ring forging blank reaches the preset standard coating thickness. The preset standard coating thickness can be determined according to the actual application scenario and is not limited here.
[0094] Optionally, the coating equipment can also be controlled to detect the coating thickness of the target ring forging blank after coating, determine the coating thickness that can be achieved in one coating according to the detected coating thickness, and then determine the number of coating times according to the detected coating thickness and the preset standard coating thickness.
[0095] For example, the preset standard coating thickness is 1 cm, and the coating thickness of the target ring forging blank is detected to be 0.2 cm after the first coating. It can be determined that the preset standard coating thickness can be achieved after five coatings. One coating has been performed, and the target ring forging blank needs to be coated four more times.
[0096] This embodiment controls the coating equipment to detect the coating thickness of the target ring forging blank after coating, obtains the detection result, and determines the number of coatings based on the detection result. The coating of the target ring forging blank can achieve an economically effective thickness while improving product quality and controlling manufacturing costs.
[0097] In some embodiments, after the above-mentioned coating equipment is controlled to coat the target ring forging blank according to the first position of the retractable brush to obtain the coated target ring forging blank, the method may also include: controlling the clamping device to clamp the coated target ring forging blank to the air-drying area for air-drying.
[0098] Exemplarily, after coating the target ring forging blank, the clamping device can be controlled to clamp the coated target ring forging blank to the air-drying area for air-drying.
[0099] In this embodiment, the coating on the surface of the target ring forging blank is quickly dried by controlling the clamping device to clamp the coated target ring forging blank to the air drying area for air drying, thereby improving the manufacturing efficiency of the ring forging.
[0100] In an exemplary embodiment, the present disclosure also provides an intelligent manufacturing device for a titanium alloy ring forging, which can be used to implement an intelligent manufacturing method for a titanium alloy ring forging as described in the aforementioned embodiment. Figure 8 A schematic diagram of the composition of an intelligent manufacturing device for a titanium alloy ring forging provided in an embodiment of the present disclosure. Figure 8 As shown, the device may include: a control unit 801.
[0101] The control unit 801 is used to control the coating equipment to obtain the shape and position of the target ring forging blank. The coating equipment includes a box, a round table, and a retractable coating brush. The round table is rotatably connected to the bottom plate of the box. The retractable coating brush includes a brush head and a retractable brush rod. The bottom end of the retractable brush rod is slidably connected to the side wall of the box.
[0102] The control unit 801 is also used to control the coating device to adjust the position of the retractable coating according to the shape and position of the target ring forging blank to obtain the first position of the retractable coating.
[0103] The control unit 801 is also used to control the coating device to coat the target ring forging blank according to the first position of the retractable coating to obtain the coated target ring forging blank.
[0104] The control unit 801 is also used to control the heating device to heat the target ring forging blank after coating, so as to obtain the heated target ring forging blank.
[0105] The control unit 801 is also used to control the rolling equipment to roll the heated target ring forging blank to obtain an intermediate blank.
[0106] The control unit 801 is also used to control the ring rolling equipment to perform ring rolling on the intermediate billet to obtain an initial target ring forging.
[0107] The control unit 801 is also used to control the reaming device to reame the initial target ring forging to obtain the target ring forging.
[0108] Optionally, the retractable brush includes at least two brush heads closely arranged along the vertical direction.
[0109] Optionally, the control unit 801 is specifically used to control the coating equipment to coat the target ring forging blank according to the adjusted first position of the retractable brush to obtain the target ring forging blank after preliminary coating; control the coating equipment to adjust the position of the retractable brush in the vertical direction to obtain the second position of the retractable brush; control the coating equipment to coat the target ring forging blank after preliminary coating according to the second position of the retractable brush to obtain the target ring forging blank after coating.
[0110] like Figure 8 As shown, the device may further include: a determining unit 802.
[0111] The control unit 801 is specifically used to control the coating device to obtain the size of the target ring forging blank and the size of the brush head.
[0112] The determination unit 802 is used to determine the number of brush heads according to the size of the target ring forging blank and the size of the brush heads.
[0113] Optionally, the control unit 801 is further used to control the coating device to add coating to the brush head after each preset time interval.
[0114] Optionally, the determination unit 802 is further configured to determine a shape of a brush head that matches the shape of the target ring forging blank according to the shape of the target ring forging blank.
[0115] Optionally, the control unit 801 is specifically used to control the coating equipment to adjust the position of the target ring forging blank through the table in response to the coating equipment completing coating on at least one side of the target ring forging blank; control the coating equipment to coat the target ring forging blank according to the first position of the retractable coating and the adjusted position of the target ring forging blank to obtain the coated target ring forging blank.
[0116] Optionally, the control unit 801 is specifically used to control the table of the coating equipment to rotate the target ring forging blank at a preset speed when the surface of the target ring forging blank that needs to be coated is a curved surface; control the coating equipment to coat the rotating target ring forging blank according to the first position of the retractable brush to obtain the coated target ring forging blank.
[0117] Optionally, the control unit 801 is further used to control the coating device to detect the coating thickness of the target ring forging blank after coating to obtain the detection result. The determination unit 802 is further used to determine the number of coatings according to the detection result.
[0118] Optionally, the control unit 801 is further used to control the clamping device to clamp the target ring forging blank after coating to the air-drying area for air-drying.
[0119] In the technical solution disclosed herein, the acquisition, storage and application of user personal information involved are in compliance with the provisions of relevant laws and regulations and do not violate public order and good morals.
[0120] According to an embodiment of the present disclosure, the present disclosure also provides an electronic device, a readable storage medium, and a computer program product.
[0121] In an exemplary embodiment, an electronic device includes: at least one processor; and a memory communicatively connected to the at least one processor; wherein the memory stores instructions executable by the at least one processor, and the instructions are executed by the at least one processor to enable the at least one processor to execute the method described in the above embodiments.
[0122] In an exemplary embodiment, the readable storage medium may be a non-transitory computer-readable storage medium storing computer instructions, wherein the computer instructions are used to cause a computer to execute the method according to the above embodiments.
[0123] In an exemplary embodiment, a computer program product includes a computer program, and when the computer program is executed by a processor, the method according to the above embodiments is implemented.
[0124] Fig. 9 A schematic block diagram of an example electronic device 900 that can be used to implement an embodiment of the present disclosure is shown. The electronic device is intended to represent various forms of digital computers, such as laptop computers, desktop computers, workstations, personal digital assistants, servers, blade servers, mainframe computers, and other suitable computers. The electronic device can also represent various forms of mobile devices, such as personal digital processing, cellular phones, smart phones, wearable devices, and other similar computing devices. The components shown herein, their connections and relationships, and their functions are merely examples and are not intended to limit the implementation of the present disclosure described and / or required herein.
[0125] like Fig. 9 As shown, the electronic device 900 includes a computing unit 901, which can perform various appropriate actions and processes according to a computer program stored in a read-only memory (ROM) 902 or a computer program loaded from a storage unit 908 into a random access memory (RAM) 903. In the RAM 903, various programs and data required for the operation of the electronic device 900 can also be stored. The computing unit 901, the ROM 902, and the RAM 903 are connected to each other via a bus 904. An input / output (I / O) interface 905 is also connected to the bus 904.
[0126] Multiple components in the electronic device 900 are connected to the I / O interface 905, including: an input unit 906, such as a keyboard, a mouse, etc.; an output unit 907, such as various types of displays, speakers, etc.; a storage unit 908, such as a disk, an optical disk, etc.; and a communication unit 909, such as a network card, a modem, a wireless communication transceiver, etc. The communication unit 909 allows the electronic device 900 to exchange information / data with other devices through a computer network such as the Internet and / or various telecommunication networks.
[0127] The computing unit 901 may be a variety of general and / or dedicated processing components with processing and computing capabilities. Some examples of the computing unit 901 include, but are not limited to, a central processing unit (CPU), a graphics processing unit (GPU), various dedicated artificial intelligence (AI) computing chips, various computing units running machine learning model algorithms, digital signal processors (DSPs), and any appropriate processors, controllers, microcontrollers, etc. The computing unit 901 performs the various methods and processes described above, such as the intelligent manufacturing method of titanium alloy ring forgings. For example, in some embodiments, the intelligent manufacturing method of titanium alloy ring forgings may be implemented as a computer software program, which is tangibly contained in a machine-readable medium, such as a storage unit 908. In some embodiments, part or all of the computer program may be loaded and / or installed on the electronic device 900 via the ROM 902 and / or the communication unit 909. When the computer program is loaded into the RAM 903 and executed by the computing unit 901, one or more steps of the intelligent manufacturing method of the titanium alloy ring forgings described above may be performed. Alternatively, in other embodiments, the computing unit 901 may be configured to execute the intelligent manufacturing method for the titanium alloy ring forging in any other appropriate manner (for example, by means of firmware).
[0128] Various implementations of the systems and techniques described above herein can be implemented in digital electronic circuit systems, integrated circuit systems, field programmable gate arrays (FPGAs), application specific integrated circuits (ASICs), application specific standard products (ASSPs), systems on chips (SOCs), load programmable logic devices (CPLDs), computer hardware, firmware, software, and / or combinations thereof. These various implementations can include: being implemented in one or more computer programs that can be executed and / or interpreted on a programmable system including at least one programmable processor, which can be a special purpose or general purpose programmable processor that can receive data and instructions from a storage system, at least one input device, and at least one output device, and transmit data and instructions to the storage system, the at least one input device, and the at least one output device.
[0129] The program code for implementing the method of the present disclosure may be written in any combination of one or more programming languages. These program codes may be provided to a processor or controller of a general-purpose computer, a special-purpose computer, or other programmable data processing device, so that the program code, when executed by the processor or controller, enables the functions / operations specified in the flow chart and / or block diagram to be implemented. The program code may be executed entirely on the machine, partially on the machine, partially on the machine and partially on a remote machine as a stand-alone software package, or entirely on a remote machine or server.
[0130] In the context of the present disclosure, a machine-readable medium may be a tangible medium that may contain or store a program for use by or in conjunction with an instruction execution system, device, or equipment. A machine-readable medium may be a machine-readable signal medium or a machine-readable storage medium. A machine-readable medium may include, but is not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, device, or device, or any suitable combination of the foregoing. A more specific example of a machine-readable storage medium may include an electrical connection based on one or more lines, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.
[0131] To provide interaction with a user, the systems and techniques described herein can be implemented on a computer having: a display device (e.g., a CRT (cathode ray tube) or LCD (liquid crystal display) monitor) for displaying information to the user; and a keyboard and pointing device (e.g., a mouse or trackball) through which the user can provide input to the computer. Other types of devices can also be used to provide interaction with the user; for example, the feedback provided to the user can be any form of sensory feedback (e.g., visual feedback, auditory feedback, or tactile feedback); and input from the user can be received in any form (including acoustic input, voice input, or tactile input).
[0132] The systems and techniques described herein may be implemented in a computing system that includes back-end components (e.g., as a data server), or a computing system that includes middleware components (e.g., an application server), or a computing system that includes front-end components (e.g., a user computer with a graphical user interface or a web browser through which a user can interact with implementations of the systems and techniques described herein), or a computing system that includes any combination of such back-end components, middleware components, or front-end components. The components of the system may be interconnected by any form or medium of digital data communication (e.g., a communication network). Examples of communication networks include: a local area network (LAN), a wide area network (WAN), and the Internet.
[0133] A computer system may include a client and a server. The client and the server are generally remote from each other and usually interact through a communication network. The relationship of client and server is generated by computer programs running on respective computers and having a client-server relationship with each other. The server may be a cloud server, a server of a distributed system, or a server combined with a blockchain.
[0134] It should be understood that the various forms of processes shown above can be used to reorder, add or delete steps. For example, the steps recorded in this disclosure can be executed in parallel, sequentially or in different orders, as long as the desired results of the technical solutions disclosed in this disclosure can be achieved, and this document does not limit this.
[0135] The above specific implementations do not constitute a limitation on the protection scope of the present disclosure. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions can be made according to design requirements and other factors. Any modification, equivalent substitution and improvement made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.
Claims
1. An intelligent manufacturing method for a titanium alloy ring forging, the method comprising: Controlling the coating device to obtain the shape and position of the target ring forging blank, the coating device comprises a box, a round table, and a retractable coating brush, the round table is rotatably connected to the bottom plate of the box, the retractable coating brush comprises a brush head and a retractable brush rod, and the bottom end of the retractable brush rod is slidably connected to the side wall of the box; Controlling the coating device to adjust the position of the retractable coating device according to the shape and position of the target ring forging blank to obtain a first position of the retractable coating device; Controlling the coating device to coat the target ring forging blank according to the first position of the retractable coating device to obtain the coated target ring forging blank; Controlling a heating device to heat the coated target ring forging blank to obtain a heated target ring forging blank; Controlling a rolling device to roll the heated target ring forging blank to obtain an intermediate blank; Controlling the ring rolling equipment to perform ring rolling on the intermediate billet to obtain an initial target ring forging; The hole expanding device is controlled to expand the hole of the initial target ring forging to obtain the target ring forging.
2. According to the method of claim 1, the retractable brush comprises at least two brush heads closely arranged along the vertical direction.
3. The method according to claim 1 or 2, wherein the controlling the coating device to coat the target ring forging blank according to the first position of the retractable coating brush to obtain the coated target ring forging blank comprises: Controlling the coating device to coat the target ring forging blank according to the adjusted first position of the retractable coating to obtain the target ring forging blank after preliminary coating; Controlling the coating device to adjust the position of the retractable brush in the vertical direction to obtain a second position of the retractable brush; The coating device is controlled to coat the target ring forging blank after the preliminary coating according to the second position of the retractable coating to obtain the target ring forging blank after the coating.
4. The method according to claim 1, further comprising: Controlling the coating device to obtain the size of the target ring forging blank and the size of the brush head; The number of the brush heads is determined according to the size of the target ring forging blank and the size of the brush heads.
5. The method according to claim 1, wherein the retractable brush rod is hollow, the surface of the brush head has a plurality of small holes, and the coating device can add coating to the brush head through the retractable brush rod, and the method further comprises: The coating device is controlled to add coating to the brush head after each preset time interval.
6. The method according to claim 1, further comprising: The shape of the brush head that matches the shape of the target ring forging blank is determined according to the shape of the target ring forging blank.
7. The method according to claim 1, wherein the controlling the coating device to coat the target ring forging blank according to the first position of the retractable coating brush to obtain the coated target ring forging blank comprises: In response to the coating device completing coating on at least one side of the target ring forging blank, controlling the coating device to adjust the position of the target ring forging blank through the truncated table; The coating device is controlled to coat the target ring forging blank according to the first position of the retractable coating and the adjusted position of the target ring forging blank, so as to obtain the coated target ring forging blank.
8. The method according to claim 1, wherein the controlling the coating device to coat the target ring forging blank according to the first position of the retractable coating brush to obtain the coated target ring forging blank comprises: When the surface of the target ring forging blank that needs coating is a cambered surface, controlling the round table of the coating device to rotate the target ring forging blank at a preset speed; The coating device is controlled to coat the rotating target ring forging blank according to the first position of the retractable coating device to obtain the coated target ring forging blank.
9. The method according to claim 1, further comprising: Controlling the coating device to detect the coating thickness of the target ring forging blank after the coating to obtain a detection result; The coating times are determined according to the detection results.
10. The method according to claim 1, after controlling the coating device to coat the target ring forging blank according to the first position of the retractable brush to obtain the coated target ring forging blank, the method further comprises: The clamping device is controlled to clamp the target ring forging blank after coating to the air-drying area for air-drying.
11. An intelligent manufacturing device for titanium alloy ring forgings, the device comprising: A control unit, the control unit is respectively connected to the coating device, the heating device, the pressing device, the pressing device, the ring rolling device, and the reaming device for controlling the coating device to obtain the shape and position of the target ring forging blank, the coating device comprising a box, a round table, and a retractable coating brush, the round table is rotatably connected to the bottom plate of the box, the retractable coating brush comprises a brush head and a retractable brush rod, the bottom end of the retractable brush rod is slidably connected to the side wall of the box; The control unit is further used to control the coating device to adjust the position of the retractable coating device according to the shape and position of the target ring forging blank to obtain a first position of the retractable coating device; The control unit is further used to control the coating device to coat the target ring forging blank according to the first position of the retractable coating brush to obtain the coated target ring forging blank; The control unit is further used to control the heating device to heat the target ring forging blank after the coating to obtain the heated target ring forging blank; The control unit is further used to control the rolling equipment to roll the heated target ring forging blank to obtain an intermediate blank; The control unit is also used to control the ring rolling equipment to perform ring rolling on the intermediate billet to obtain an initial target ring forging; The control unit is also used to control the hole expanding device to expand the initial target ring forging to obtain the target ring forging.
12. The device according to claim 11, wherein the retractable brush comprises at least two brush heads closely arranged in a vertical direction.
13. The device according to claim 11 or 12, wherein the control unit is specifically configured to: Controlling the coating device to coat the target ring forging blank according to the adjusted first position of the retractable coating to obtain the target ring forging blank after preliminary coating; Controlling the coating device to adjust the position of the retractable brush in the vertical direction to obtain a second position of the retractable brush; The coating device is controlled to coat the target ring forging blank after the preliminary coating according to the second position of the retractable coating to obtain the target ring forging blank after the coating.
14. The device according to claim 11, wherein the control unit is specifically configured to: Controlling the coating device to obtain the size of the target ring forging blank and the size of the brush head; The device also includes: A determination unit is used to determine the number of the brush heads according to the size of the target ring forging blank and the size of the brush heads.
15. The device according to claim 11, wherein the retractable brush rod is hollow, the surface of the brush head has a plurality of small holes, the coating device can add coating to the brush head through the retractable brush rod, and the control unit is further used for: The coating device is controlled to add coating to the brush head after each preset time interval.
16. The apparatus according to claim 14, wherein the determining unit is further configured to: The shape of the brush head that matches the shape of the target ring forging blank is determined according to the shape of the target ring forging blank.
17. The device according to claim 11, wherein the control unit is specifically configured to: In response to the coating device completing coating on at least one side of the target ring forging blank, controlling the coating device to adjust the position of the target ring forging blank through the truncated table; The coating device is controlled to coat the target ring forging blank according to the first position of the retractable coating and the adjusted position of the target ring forging blank, so as to obtain the coated target ring forging blank.
18. The device according to claim 11, wherein the control unit is specifically configured to: When the surface of the target ring forging blank that needs coating is a cambered surface, controlling the round table of the coating device to rotate the target ring forging blank at a preset speed; The coating device is controlled to coat the rotating target ring forging blank according to the first position of the retractable coating device to obtain the coated target ring forging blank.
19. The device according to claim 14, wherein the control unit is further configured to: Controlling the coating device to detect the coating thickness of the target ring forging blank after the coating to obtain a detection result; The determining unit is further configured to: The coating times are determined according to the detection results.
20. The device according to claim 11, wherein the control unit is further configured to: The clamping device is controlled to clamp the target ring forging blank after coating to the air-drying area for air-drying.
21. An electronic device, comprising: at least one processor; and a memory communicatively coupled to the at least one processor; The memory stores instructions that can be executed by the at least one processor, and the instructions are executed by the at least one processor so that the at least one processor can execute the method according to any one of claims 1 to 10.
22. A non-transitory computer-readable storage medium storing computer instructions for causing a computer to execute the method according to any one of claims 1-10.
23. A computer program product, comprising a computer program, which, when executed by a processor, implements the method according to any one of claims 1 to 10.
Citation Information
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