This invention belongs to, but is not limited to, the field of workpiece
surface coating technology. It discloses an automated
coating process and
system based on intelligent collaborative control. The
system uses a workpiece positioning sensor and an industrial
CCD camera for collaborative positioning, adjusting the conveyor speed and positioning baffles to ensure precise workpiece stopping. The film stretching length is preset according to the workpiece size, fixed
grippers clamp the film, auxiliary rollers guide its lowering, and the film roll fixing shaft damping stabilizes the initial tension. The movable
grippers stretch the film, and combined with film tension sensor data and a tension-displacement nonlinear
mapping algorithm, the stretching amount is controlled to 0.05mm. Using multiple parameters as input, the pressing pressure,
cutting speed, and conveyor speed are optimized via a PID model. After
cutting, the pressing device presses down, and the auxiliary rollers smooth the film. The
grippers reset, and the conveyor outputs the workpiece for cyclical operation. This invention achieves high
coating pass rate, improved efficiency, adaptability to multiple film materials, and reduced labor costs.