A shearing device for side cover plate of electrolytic cell

By designing the electrolytic cell side cover plate shear device, the arc clamping table and hydraulic cylinder are used to achieve stable clamping and efficient cutting of arc aluminum plates, which solves the problems of cumbersome and low precision in the traditional arc cutting process and improves production efficiency and cutting stability.

CN118404133BActive Publication Date: 2024-12-17BAOTOU CHINALCO IND TECHNICAL SERVICES CO LTD
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Patent Information

Application Number
CN202410826726.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2024-12-17
Estimated Expiration
2044-06-25

AI Technical Summary

Technical Problem

The arc-shaped cutting process of traditional side cover plates is complicated and lacks a special cutting platform, which leads to large size and difficulty in fixing of aluminum plates, time-consuming measurement, low accuracy, and manual cutting problems such as large arc, unstable cutting and low efficiency.

Method used

A shearing device for the side cover plate of the electrolytic cell is designed, including a support platform, an arc clamping table and a lifting device. The arc clamping table is composed of a symmetrically arranged arc bracket, and the clamping table and the cutting device are arranged along the arc track. Sliding connection, using hydraulic cylinders and drive motors to achieve arc cutting, combined with PLC control and contact sensors to improve cutting accuracy and efficiency.

Benefits of technology

The stable clamping and efficient cutting of arc-shaped aluminum plates are achieved, which avoids manual measurement and line drawing steps, improves cutting accuracy and efficiency, reduces the risk of cutting errors, and can handle two aluminum plates at the same time, improving production efficiency.

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Abstract

The present invention discloses a shearing device for the side cover plate of an electrolytic cell, and relates to the technical field of cutting the electrolytic aluminum cover plate, including a support platform, an arc-shaped clamping platform, a lifting device, and a cutting device. The arc-shaped clamping platform is placed above the support platform, the fixed end of the lifting device is fixedly placed in the middle of the support platform, and the movable end of the lifting device is fixedly placed at the bottom of the arc-shaped clamping platform; the cutting device is slidably connected along the outer wall of the arc-shaped clamping platform. Advantages: the table plate of the support platform and the extended and detachable support frame meet the requirements of placing aluminum plates; the arc-shaped clamping platform descends to clamp the aluminum plate on the support platform, which plays a stabilizing role; the cutting device cuts along the arc of the arc-shaped bracket of the arc-shaped clamping platform, and when the arc is determined, it avoids drawing lines, saves time, improves accuracy, and improves efficiency; the machine cutting is relatively stable, and the risk of crooked or bad cutting is avoided; during the entire operation process, there is no need for manual drawing of lines, and one person can cut two aluminum plates at the same time, which is highly efficient.
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Description

Technical Field

[0001] The invention relates to the technical field of cutting of electrolytic aluminum cover plates, and in particular to a shearing device for a side cover plate of an electrolytic cell. Background Art

[0002] The top of the electrolytic cell is equipped with an arc-shaped top cover, which is composed of multiple arc-shaped cover plates placed in the middle and side cover plates placed at both ends (the top cover is also called the molten pool cover, cover plate, etc.). The top of the side cover plate needs to match the curvature of the arc-shaped cover plate, so the top of the side cover plate needs to be arc-cut as a whole. When making traditional side cover plates, the raw aluminum plate is sent into the tile pressing machine for tile pressing. After the tile pressing is completed, the line is drawn according to the required curvature, and then clamped and fixed on the platform. The cutting machine is manually held to cut along the drawn line. This process is relatively cumbersome, and the following situations often occur: 1. The aluminum plate is large in size and lacks a dedicated cutting platform for placement and clamping; 2. Line drawing requires measurement, which is time-consuming and easily disturbed, and the accuracy is reduced; 3. Due to the large cutting curvature and long arc cutting stroke, manual cutting has the risk of crooked cutting and bad cutting; 4. The whole process is slow to ensure accuracy and precision, resulting in low efficiency. Therefore, a special cutting device is required to meet the production of side cover plates. Summary of the invention

[0003] The object of the present invention is to provide a shearing device for the side cover plate of an electrolytic cell.

[0004] The present invention is implemented by the following technical solutions:

[0005] A shearing device for a side cover plate of an electrolytic cell, comprising a supporting platform, an arc-shaped clamping platform, a lifting device, and a cutting device, wherein the arc-shaped clamping platform is placed above the supporting platform, the fixed end of the lifting device is fixedly placed in the middle of the supporting platform, and the movable end of the lifting device is fixedly placed at the bottom of the arc-shaped clamping platform;

[0006] The arc-shaped clamping platform includes two arc-shaped brackets arranged symmetrically, the ends of the two arc-shaped brackets are fixed, and each arc-shaped bracket includes an arc-shaped top plate and an arc-shaped bottom plate arranged up and down, and an arc-shaped vertical plate fixed between the arc-shaped top plate and the arc-shaped bottom plate;

[0007] Two track rods are provided on the outer side wall of the arc-shaped vertical plate, the lower track rod is fixed to the arc-shaped bottom plate, and the upper track rod is fixed to the arc-shaped vertical plate through a "𠃍"-shaped fixing rod;

[0008] The cutting device is slidably connected along the track rod.

[0009] Preferably, the support platform includes two horizontally arranged table plates, and legs are fixed to the bottom of the table plates; the adjacent sides of the two table plates are inner sides, and the distant sides of the two table plates are outer sides; the fixed end of the lifting device is placed between the two table plates and fixed to the inner sides of the table plates; one end of the two table plates is an arc shape extending to the outer sides of the table plates, the arc-shaped ends of the two table plates are symmetrically arranged, and a connecting plate is fixed to the other end of the two table plates; a plurality of support plates are fixed to the arc-shaped ends of the two table plates, an arc plate is fixed between the tops of the plurality of support plates, a circular sleeve is fixed to the support plate, a support frame is horizontally provided on one side of the arc-shaped end of the table plate, a pin is provided on the support frame, and the pin is inserted into the top of the circular sleeve.

[0010] Preferably, two first adjusters are fixed on the top of the connecting plate corresponding to one of the platform plates, the first adjusters include a first bottom plate and a slide plate, the middle of the first bottom plate is concave along the length direction and is provided with a first long hole, the slide plate is slidably placed in the concave middle of the first bottom plate, a limit plate is vertically fixed to the end of the slide plate, bolts are passed through the slide plate and the first long hole, and nuts are screwed to the ends of the bolts;

[0011] A second adjuster is fixed between the inner sides of the two table plates, and the second adjuster includes a second bottom plate and an L-shaped plate. A second long hole is provided on the second bottom plate along the length direction, and two L-shaped plates are symmetrically provided above the second long hole. Bolts are inserted through the bottom of the L-shaped plate and the second long hole, and nuts are screwed onto the ends of the bolts.

[0012] Preferably, the lifting device includes a hydraulic cylinder, a large rectangular sleeve and a small rectangular sleeve, the hydraulic cylinder is placed in the large rectangular sleeve, the top end of the small rectangular sleeve is closed, and the bottom end is slidably inserted into the top end of the large rectangular sleeve, the telescopic end of the hydraulic cylinder is fixed to the small rectangular sleeve, the large rectangular sleeve is the fixed end of the lifting device, and the small rectangular sleeve is the movable end of the lifting device.

[0013] Preferably, a plurality of beams are fixed between the arc-shaped vertical plates of the two arc-shaped brackets, and the bottom of the beams is the bottom of the arc-shaped clamping platform;

[0014] A shell is fixed on the top of the arc-shaped top plate, and a plurality of sprockets rotatably connected to the arc-shaped top plate are arranged in the shell along the curvature direction of the arc-shaped top plate, and chains are wound around the plurality of sprockets. A driving motor is fixed on any one of the beams, and a driving gear is fixed on the output shaft of the driving motor. A driven gear is fixed on the wheel axle of any one of the sprockets, and the driving gear is meshed with the driven gear.

[0015] Preferably, the cutting device comprises a box body, a protective shell, a cutting motor, a circular blade, and a supporting wheel assembly, the bottom of the box body is fixed to the top of the protective shell, the bottom of the protective shell is open, the cutting motor is fixed to the box body, and the output end of the cutting motor passes through one side of the protective shell and is fixed to the circular blade;

[0016] The top and side of the box body are open, and two pairs of horizontally arranged limiting wheels are symmetrically arranged in the shell, the wheel axles of the limiting wheels are rotatably connected to the inner wall of the shell, the upper track rod passes through the opening of the shell, and between the two pairs of limiting wheels, the wheel surfaces of the limiting wheels are in rolling contact with the upper track rod;

[0017] There are multiple support wheel assemblies, and the support wheel assembly includes a support wheel, a bevel plate, and a vertical shaft. The support wheel is vertically placed at the bottom of the bevel plate, the wheel axle of the support wheel is rotatably connected to the inner wall of the bevel plate, the wheel surface of the support wheel is in rolling contact with the track rod below, one end of the vertical shaft is fixed to the bottom of the bevel plate, and the vertical shaft is rotatably connected to the other side of the protective shell;

[0018] A transmission rod is fixed on the top of the box body, and the side of the transmission rod is fixed to the chain through a short rod.

[0019] Preferably, it also includes a contact sensor and a PLC controller, the contact sensors are fixed at both ends of the arc-shaped top plate respectively, an extension rod is horizontally fixed on the top of the transmission rod, a diamond-shaped contact block is fixed at the end of the extension rod, the diamond-shaped contact block is movably in contact with the contact of the contact sensor, the signal output end of the contact sensor is connected to the signal input end of the PLC controller, and the PLC controller is electrically connected to the drive motor.

[0020] Advantages of the present invention:

[0021] 1. The tabletop of the supporting platform and the extended and detachable supporting frame meet the needs of placing aluminum plates;

[0022] 2. The arc clamping table descends to clamp the aluminum plate on the supporting platform to stabilize it. The cutting device cuts along the arc of the arc bracket of the arc clamping table. When the arc is determined, it avoids drawing lines, saves time, improves accuracy and efficiency;

[0023] 3. Machine cutting is more stable than manual operation, with uniform cutting speed and stable moving trajectory, avoiding the risk of crooked or damaged cutting;

[0024] 4. During the whole operation process, there is no need for manual drawing of lines. One person can cut two aluminum plates at the same time, which is highly efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention.

[0027] Figure 2 yes Figure 1 A is a partial enlarged schematic diagram of the middle part.

[0028] Figure 3 yes Figure 1 A partial enlarged schematic diagram of B in the figure.

[0029] Figure 4 It is a front view of the overall structure of the present invention.

[0030] Figure 5 yes Figure 4 A partial enlarged schematic diagram of C in the middle.

[0031] Figure 6 yes Figure 4 A partial enlarged schematic diagram of D in the middle.

[0032] Figure 7 yes Figure 4 Top view of the .

[0033] Figure 8 yes Figure 7 A partial enlarged schematic diagram of E in the figure.

[0034] Fig. 9 yes Figure 7 A partial enlarged schematic diagram of F in the middle.

[0035] Fig.10 It is a front view of the supporting platform.

[0036] Fig.11 yes Fig.10 Top view of the .

[0037] Fig.12 It is a front view of the clamping aluminum plate of the present invention.

[0038] Fig.13 yes Fig.12 Top view of the .

[0039] Fig.14 It is a front view of the arc-shaped clamping platform of the present invention when it is raised.

[0040] Fig.15 yes Fig.14Top view of the .

[0041] Fig.16 It is the control logic block diagram of the present invention.

[0042] In the figure: support platform 1, table plate 1.1, connecting plate 1.2, support plate 1.3, arc plate 1.4, circular sleeve 1.5, support frame 1.6, latch 1.7, support leg 1.8, arc clamping table 2, arc bracket 2.1, arc top plate 2.1.1, arc bottom plate 2.1.2, arc vertical plate 2.1.3, beam 2.2, shell 2.3, sprocket 2.4, chain 2.5, drive motor 2.6, driving gear 2.7, driven gear 2.8, track rod 2.9, fixed rod 2.10, lifting device 3, hydraulic cylinder 3.1, large rectangular sleeve 3.2, small rectangular Sleeve 3.3, cutting device 4, box body 4.1, protective shell 4.2, cutting motor 4.3, circular blade 4.4, support wheel assembly 4.5, support wheel 4.5.1, L-shaped plate 4.5.2, vertical shaft 4.5.3, limiting wheel 4.6, transmission rod 4.7, short rod 4.8, first regulator 5, first base plate 5.1, slide plate 5.2, first long hole 5.3, limiting plate 5.4, second regulator 6, second base plate 6.1, L-shaped plate 6.2, second long hole 6.3, bolt 7, contact sensor 8, PLC controller 9, extension rod 10, diamond contact block 11. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] like Figure 1-Figure 16 As shown, a shearing device for the side cover plate of an electrolytic cell includes a supporting platform 1, an arc-shaped clamping platform 2, a lifting device 3, and a cutting device 4. The arc-shaped clamping platform 2 is placed above the supporting platform 1, the fixed end of the lifting device 3 is fixedly placed in the middle of the supporting platform 1, and the movable end of the lifting device 3 is fixedly placed at the bottom of the arc-shaped clamping platform 2; the cutting device 4 is slidably connected along the outer wall of the arc-shaped clamping platform 2.

[0045] The lifting device 3 can drive the arc-shaped clamping platform 2 to rise and fall above the supporting platform 1. The supporting platform 1 is used to place the aluminum plate. The descending arc-shaped clamping platform 2 clamps the aluminum plate on the top of the supporting platform 1. The cutting device 4 cuts the aluminum plate along the arc of the arc-shaped clamping platform 2 to complete the process of processing the aluminum plate into a side cover plate.

[0046] The support platform 1 includes two horizontally arranged table plates 1.1, and the bottom of the table plates 1.1 is fixed with a support leg 1.8; the adjacent sides of the two table plates 1.1 are the inner sides, and the sides of the two table plates 1.1 that are away from each other are the outer sides; the fixed end of the lifting device 3 is placed between the two table plates 1.1 and is fixed to the inner side of the table plates 1.1; one end of the two table plates 1.1 is an arc shape extending to the outer side of the table plates 1.1, and the arc-shaped ends of the two table plates 1.1 are symmetrically arranged, and the other end of the two table plates 1.1 is fixed with a A connecting plate 1.2 is provided, which fixes the two table plates 1.1 together and also allows a space to be maintained between the two table plates 1.1; a plurality of supporting plates 1.3 are fixed to the arc-shaped ends of the two table plates 1.1, an arc-shaped plate 1.4 is fixed between the tops of the plurality of supporting plates 1.3, a circular sleeve 1.5 is fixed to the supporting plate 1.3, a supporting frame 1.6 is horizontally provided on one side of the arc-shaped end of the table plate 1.1, a latch 1.7 is provided on the supporting frame 1.6, and the latch 1.7 is inserted into the top of the circular sleeve 1.5;

[0047] The support frame 1.6 is inserted and pulled out of the circular sleeve 1.5 through the pin 1.7 to achieve disassembly and assembly. After the support frame 1.6 is installed, it is in a horizontal state and flush with the top of the table 1.1. The pin 1.7 and the support frame 1.6 are vertical. An aluminum plate is placed on the table 1.1. The arc-shaped end of the table 1.1 makes the aluminum plate suspended in the air. The aluminum plate can be supported by adding the support frame 1.6.

[0048] Two first regulators 5 are fixed on the top of the connecting plate 1.2 corresponding to a table 1.1. The first regulator 5 includes a first bottom plate 5.1 and a slide plate 5.2. The middle of the first bottom plate 5.1 is concave along the length direction and is provided with a first long hole 5.3. The slide plate 5.2 is slidably placed in the concave middle of the first bottom plate 5.1. A limit plate 5.4 is vertically fixed at the end of the slide plate 5.2. Bolts 7 are inserted through the slide plate 5.2 and the first long hole 5.3. The ends of the bolts 7 are screwed with nuts.

[0049] The sliding direction of the slide plate 5.2 is toward the table plate 1.1. The slide plate 5.2 slides on the first bottom plate 5.1 to change its position, driving the bolt 7 to slide in the first long hole 5.3. The slide plate 5.2 is fastened to the first bottom plate 5.1 through the locking nut of the bolt 7. The purpose is to adjust the distance from the limit plate 5.4 to the table plate 1.1. When placing the aluminum plate, the end edge of the aluminum plate can directly determine the bottom edge position of the aluminum plate by abutting against the limit plate 5.4, thereby playing a limiting role.

[0050] A second regulator 6 is fixed between the inner sides of the two platform plates 1.1. The second regulator 6 comprises a second bottom plate 6.1 and an L-shaped plate 6.2. A second long hole 6.3 is provided on the second bottom plate 6.1 along the length direction. Two L-shaped plates 6.2 are symmetrically provided above the second long hole 6.3. Bolts 7 are passed through the bottom of the L-shaped plate 6.2 and the second long hole 6.3. The ends of the bolts 7 are screwed with nuts.

[0051] The sliding direction of the L-shaped plate 6.2 is toward the table plate 1.1. The L-shaped plate 6.2 slides on the second bottom plate 6.1 to change its position, driving the bolt 7 to slide in the second long hole 6.3. The L-shaped plate 6.2 is fastened to the second bottom plate 6.1 through the locking nut of the bolt 7. The purpose is to adjust the distance from the L-shaped plate 6.2 to the table plate 1.1. When placing the aluminum plate, the side edge of the aluminum plate can directly determine the position of one side of the aluminum plate by abutting against the limit plate 5.4, thereby playing a limiting role.

[0052] The L-shaped plate 6.2 and the limiting plate 5.4 are horizontally and vertically in the direction of limiting the aluminum plate.

[0053] The lifting device 3 includes a hydraulic cylinder 3.1, a large rectangular sleeve 3.2 and a small rectangular sleeve 3.3. The hydraulic cylinder 3.1 is placed in the large rectangular sleeve 3.2. The top of the small rectangular sleeve 3.3 is closed, and the bottom is slidably inserted into the top of the large rectangular sleeve 3.2. The telescopic end of the hydraulic cylinder 3.1 is fixed to the small rectangular sleeve 3.3. The large rectangular sleeve 3.2 is the fixed end of the lifting device 3, and the small rectangular sleeve 3.3 is the movable end of the lifting device 3. The lifting and lowering of the telescopic end of the hydraulic cylinder 3.1 drives the small rectangular sleeve 3.3 to rise and fall at the top of the large rectangular sleeve 3.2.

[0054] The arc-shaped clamping table 2 includes two arc-shaped brackets 2.1 symmetrically arranged, the ends of the two arc-shaped brackets 2.1 are fixed, each arc-shaped bracket 2.1 includes an arc-shaped top plate 2.1.1 and an arc-shaped bottom plate 2.1.2 arranged up and down, and an arc-shaped vertical plate 2.1.3 fixed between the arc-shaped top plate 2.1.1 and the arc-shaped bottom plate 2.1.2, and the middle part of the arc-shaped vertical plate 2.1.3 can be hollowed out along the arc direction to reduce weight, and a reinforcing rib plate can be fixed to improve strength;

[0055] A plurality of beams 2.2 are fixed between the arc-shaped vertical plates 2.1.3 of the two arc-shaped brackets 2.1, and the bottom of the beams 2.2 is the bottom of the arc-shaped clamping platform 2. The plurality of beams 2.2, preferably three beams, can be fixed on both sides and the top of the small rectangular sleeve 3.3 respectively;

[0056] A housing 2.3 is fixed on the top of the arc-shaped top plate 2.1.1. A plurality of sprockets 2.4 rotatably connected to the arc-shaped top plate 2.1.1 are arranged in the housing 2.3 along the arc direction of the arc-shaped top plate 2.1.1. Chains 2.5 are wound around the plurality of sprockets 2.4. A portion of the plurality of sprockets 2.4 is arranged inside the chain 2.5 to make the chain 2.5 wound in a ring shape. Another portion of the sprockets 2.4 is arranged outside the chain 2.5 and horizontally supports the chain 2.5 to make the chain 2.5 tight and not loose. One of the outer sprockets 2.4 can also be arranged to be movable by a lead screw to adjust the tension of the chain 2.5. This is a conventional technology and is not described in detail in this application and is not illustrated in the accompanying drawings.

[0057] A driving motor 2.6 is fixed to any one of the beams 2.2, a driving gear 2.7 is fixed to the output shaft of the driving motor 2.6, a driven gear 2.8 is fixed to the axle of any one of the sprocket wheels 2.4, the driving gear 2.7 meshes with the driven gear 2.8, the output shaft of the driving motor 2.6 is arranged downward, a window can be provided on the side wall of the box body 4.1 corresponding to the driving gear 2.7 to facilitate the meshing of the driving gear 2.7 with the driven gear 2.8, and the driven gear 2.8 is below the corresponding sprocket wheel 2.4;

[0058] Two track rods 2.9 are provided on the outer side wall of the arc-shaped vertical plate 2.1.3. The cross-section of the track rod 2.9 is circular. The lower track rod 2.9 is fixed to the arc-shaped bottom plate 2.1.2, and the upper track rod 2.9 is fixed to the arc-shaped vertical plate 2.1.3 by a "𠃍"-shaped fixing rod 2.10. The track rod 2.9 is the outer wall of the arc-shaped clamping table 2.

[0059] The cutting device 4 comprises a box body 4.1, a protective shell 4.2, a cutting motor 4.3, a circular blade 4.4, and a supporting wheel assembly 4.5. The bottom of the box body 4.1 is fixed to the top of the protective shell 4.2, the bottom of the protective shell 4.2 is open, the cutting motor 4.3 is fixed to the box body 4.1, the output end of the cutting motor 4.3 passes through one side of the protective shell 4.2 and is fixed to the circular blade 4.4, the bottom of the circular blade 4.4 extends from the bottom opening of the protective shell 4.2 for cutting, and the bottom of the extended circular blade 4.4 is lower than the bottom of the table 1.1;

[0060] The top and side of the box body 4.1 are open, and two pairs of horizontally arranged limiting wheels 4.6 are symmetrically provided in the shell body 2.3. The wheel axles of the limiting wheels 4.6 are rotatably connected to the inner wall of the shell body 2.3. The upper track rod 2.9 passes through the opening of the shell body 2.3, and between the two pairs of limiting wheels 4.6, the wheel surfaces of the limiting wheels 4.6 are in rolling contact with the upper track rod 2.9; the two pairs of horizontal limiting wheels 4.6 clamp the upper track rod 2.9 and can roll along the upper track rod 2.9. The clamping can also make the box body 4.1 structure connected to the upper track rod 2.9. The side opening of the box body 4.1 allows the track rod 2.9 to pass through, and the top opening of the box body 4.1 allows the fixing rod 2.10 to pass through without interference when the box body 4.1 moves on the upper track rod 2.9.

[0061] There are multiple support wheel assemblies 4.5, preferably two, and the support wheel assembly 4.5 includes a support wheel 4.5.1, a convex plate 4.5.2, and a vertical shaft 4.5.3. The support wheel 4.5.1 is vertically placed at the bottom of the convex plate 4.5.2, and the wheel axle of the support wheel 4.5.1 is rotatably connected to the inner wall of the convex plate 4.5.2. The wheel surface of the support wheel 4.5.1 is in rolling contact with the track rod 2.9 below. One end of the vertical shaft 4.5.3 is fixed to the bottom of the convex plate 4.5.2, and the vertical shaft 4.5.3 is rotatably connected to the other side of the protective shell 4.2; the support wheel 4.5.1 Rolling on the track rod 2.9 below can be used to support the downward weight of the cutting device 4. Since the track rod 2.9 is arc-shaped, the moving trajectory of the cutting device 4 on the track rod 2.9 is also arc-shaped. If the two support wheel assemblies 4.5 are fixed side by side, when the cutting device 4 moves in an arc, the support wheel 4.5.1 cannot adapt well, thereby playing a role of hindering interference. The support wheel assembly 4.5 can be adjusted with the rotation relationship between the vertical axis 4.5.3 and the protective shell 4.2, and the support wheel 4.5.1 has good adaptability, so that it moves smoothly.

[0062] Two pairs of horizontal limiting wheels 4.6 clamp the upper track rod 2.9 to connect the cutting device 4 to the track rod 2.9 in the horizontal direction, and the supporting wheel assembly 4.5 rests on the lower track rod 2.9, thereby providing upward support to the cutting device 4 and stabilizing the cutting device 4 in a horizontal state.

[0063] A transmission rod 4.7 is fixed to the top of the box body 4.1, and the side of the transmission rod 4.7 is fixed to the chain 2.5 through a short rod 4.8. The movement of the chain 2.5 can drive the cutting device 4 to move on the track rod 2.9 through the short rod 4.8 and the transmission rod 4.7.

[0064] It also includes a contact sensor 8 and a PLC controller 9. The contact sensors 8 are fixed at both ends of the arc-shaped top plate 2.1.1. An extension rod 10 is horizontally fixed on the top of the transmission rod 4.7. A diamond-shaped contact block 11 is fixed at the end of the extension rod 10. The diamond-shaped contact block 11 is in active contact with the contact of the contact sensor 8. The signal output end of the contact sensor 8 is connected to the signal input end of the PLC controller 9. The PLC controller 9 is electrically connected to the drive motor 2.6.

[0065] As the cutting device 4 moves on the track rod 2.9, the diamond contact block 11 is driven to make active contact with the contacts of the two contact sensors 8 respectively. After sensing, the contact sensor 8 sends a signal to the PLC controller 9 to control the drive motor 2.6 to stop, and the chain 2.5 to stop moving, causing the cutting device 4 to stop moving; when cutting, the cutting device 4 moves and contacts the contact sensor 8 at one end. After the cutting device 4 stops, the cutting is completed. After stopping, the drive motor 2.6 can be started again to reverse, and the cutting device 4 resets and moves, and contacts the contact sensor 8 at the other end. After the cutting device 4 stops, the reset action is completed and waits for the next cutting.

[0066] Working principle: After placing the aluminum plate, the hydraulic cylinder 3.1 of the lifting device 3 drives the small rectangular sleeve 3.3 to rise in the large rectangular sleeve 3.2, and the arc clamping table 2 is raised above the supporting platform 1. A single aluminum plate is placed on the table 1.1 of a supporting platform 1, so that one aluminum plate can be cut, or double aluminum plates can be placed on the table 1.1 of two supporting platforms 1 at the same time, and two aluminum plates can be cut at the same time, thereby improving efficiency;

[0067] When placing the aluminum plate, the bottom edge and the side edge of the aluminum plate can be clearly positioned by pressing against the limit plate 5.4 of the first adjuster 5 and the L-shaped plate 6.2 of the second adjuster 6. After placing the aluminum plate, the arc-shaped clamping platform 2 is lowered, and the bottom of the arc-shaped bracket 2.1 of the arc-shaped clamping platform 2 presses the aluminum plate onto the platform 1.1 to achieve the effect of clamping and tightening;

[0068] The driving motor 2.6 is started, driving the driving gear 2.7 to drive the driven gear 2.8 to rotate, and then driving a sprocket 2.4 to rotate, so that the chain 2.5 rotates as a whole. The chain 2.5 drives the cutting device 4 to move in an arc on the track rod 2.9 through the short rod 4.8 and the transmission rod 4.7. The cutting motor 4.3 drives the circular blade 4.4 to rotate at a high speed, and the cutting device 4 cuts the aluminum plate in an arc.

[0069] When the present application is used: 1. The table plate 1.1 of the support platform 1 and the extended and detachable support frame 1.6 meet the requirements for placing the aluminum plate; 2. The arc-shaped clamping table 2 descends to clamp the aluminum plate on the support platform 1, which plays a stabilizing role. The cutting device 4 cuts along the arc of the arc-shaped bracket 2.1 of the arc-shaped clamping table 2. When the arc is determined, drawing lines can be avoided, which saves time, improves accuracy, and improves efficiency; 3. Machine cutting is relatively stable, avoiding the risk of crooked or damaged cutting; 4. During the entire operation process, there is no need for manual drawing of lines. One person can operate two aluminum plates at the same time, which is highly efficient.

[0070] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A shearing device for a side cover plate of an electrolytic cell, characterized in that: It includes a supporting platform, an arc-shaped clamping platform, a lifting device, and a cutting device. The arc-shaped clamping platform is placed above the supporting platform, the fixed end of the lifting device is fixedly placed in the middle of the supporting platform, and the movable end of the lifting device is fixedly placed at the bottom of the arc-shaped clamping platform; The support platform includes two horizontally arranged table plates, and legs are fixed to the bottom of the table plates; the adjacent sides of the two table plates are inner sides, and the sides of the two table plates that are far away from each other are outer sides; the fixed end of the lifting device is placed between the two table plates and is fixed to the inner side of the table plates; one end of the two table plates is an arc shape extending to the outer side of the table plates, and the arc-shaped ends of the two table plates are symmetrically arranged, and a connecting plate is fixed to the other end of the two table plates; a plurality of support plates are fixed to the arc-shaped ends of the two table plates, an arc plate is fixed between the tops of the plurality of support plates, a circular sleeve is fixed to the support plate, and a support frame is horizontally provided on one side of the arc-shaped end of the table plate, and a latch is provided on the support frame, and the latch is inserted into the top of the circular sleeve; Two first adjusters are fixed on the top of the connecting plate corresponding to one of the platform plates, the first adjusters include a first bottom plate and a slide plate, the middle of the first bottom plate is concave along the length direction and is provided with a first long hole, the slide plate is slidably placed in the concave middle of the first bottom plate, a limit plate is vertically fixed to the end of the slide plate, bolts are inserted through the slide plate and the first long hole, and nuts are screwed to the ends of the bolts; A second adjuster is fixed between the inner sides of the two table plates, and the second adjuster includes a second bottom plate and an L-shaped plate. A second long hole is provided on the second bottom plate along the length direction, and two L-shaped plates are symmetrically provided above the second long hole. Bolts are penetrated through the bottom of the L-shaped plate and the second long hole, and nuts are screwed to the ends of the bolts. The lifting device comprises a hydraulic cylinder, a large rectangular sleeve and a small rectangular sleeve, wherein the hydraulic cylinder is placed in the large rectangular sleeve, the top end of the small rectangular sleeve is closed, and the bottom end is slidably inserted into the top end of the large rectangular sleeve, the telescopic end of the hydraulic cylinder is fixed to the small rectangular sleeve, the large rectangular sleeve is the fixed end of the lifting device, and the small rectangular sleeve is the movable end of the lifting device; The arc-shaped clamping platform includes two arc-shaped brackets arranged symmetrically, the ends of the two arc-shaped brackets are fixed, and each arc-shaped bracket includes an arc-shaped top plate and an arc-shaped bottom plate arranged up and down, and an arc-shaped vertical plate fixed between the arc-shaped top plate and the arc-shaped bottom plate; Two track rods are provided on the outer side wall of the arc-shaped vertical plate, the lower track rod is fixed to the arc-shaped bottom plate, and the upper track rod is fixed to the arc-shaped vertical plate through a "𠃍"-shaped fixing rod; A plurality of beams are fixed between the arc-shaped vertical plates of the two arc-shaped brackets, and the bottom of the beams is the bottom of the arc-shaped clamping platform; A shell is fixed on the top of the arc-shaped top plate, and a plurality of sprockets rotatably connected to the arc-shaped top plate are arranged in the shell along the curvature direction of the arc-shaped top plate, and chains are wound around the plurality of sprockets. A driving motor is fixed on any one of the beams, and a driving gear is fixed on the output shaft of the driving motor. A driven gear is fixed on the wheel shaft of any one of the sprockets, and the driving gear meshes with the driven gear. The cutting device is slidably connected along the track rod.

2. The electrolytic cell side cover plate shearing device according to claim 1, characterized in that: The cutting device comprises a box body, a protective shell, a cutting motor, a circular blade, and a supporting wheel assembly. The bottom of the box body is fixed to the top of the protective shell, the bottom of the protective shell is open, the cutting motor is fixed to the box body, and the output end of the cutting motor passes through one side of the protective shell and is fixed to the circular blade. The top and side of the box body are open, and two pairs of horizontally arranged limiting wheels are symmetrically arranged in the shell, the wheel axles of the limiting wheels are rotatably connected to the inner wall of the shell, the upper track rod passes through the opening of the shell, and between the two pairs of limiting wheels, the wheel surfaces of the limiting wheels are in rolling contact with the upper track rod; There are multiple support wheel assemblies, and the support wheel assembly includes a support wheel, a bevel plate, and a vertical shaft. The support wheel is vertically placed at the bottom of the bevel plate, the wheel axle of the support wheel is rotatably connected to the inner wall of the bevel plate, the wheel surface of the support wheel is in rolling contact with the track rod below, one end of the vertical shaft is fixed to the bottom of the bevel plate, and the vertical shaft is rotatably connected to the other side of the protective shell; A transmission rod is fixed on the top of the box body, and the side of the transmission rod is fixed to the chain through a short rod.

3. The electrolytic cell side cover plate shearing device according to claim 2, characterized in that: It also includes a contact sensor and a PLC controller. The contact sensors are fixed at both ends of the arc-shaped top plate, an extension rod is horizontally fixed on the top of the transmission rod, a diamond-shaped contact block is fixed at the end of the extension rod, the diamond-shaped contact block is in active contact with the contact of the contact sensor, the signal output end of the contact sensor is connected to the signal input end of the PLC controller, and the PLC controller is electrically connected to the drive motor.