A glaze spraying method and device for ceramic production process
By designing a ceramic glaze spray device, using a motor-driven load-bearing rod for circulating glaze spray, and automatic cleaning is achieved when the glass plate is opened and closed, the problem of low cleaning efficiency in the existing technology is solved, and the work efficiency and cleaning efficiency are improved .
Patent Information
- Application Number
- CN202410770853.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-06-14
AI Technical Summary
During the working process of existing ceramic glaze spraying equipment, glaze slurry or impurities are easily adhered to the glass plate, resulting in low cleaning efficiency and requires manual wiping.
A ceramic glaze spray device was designed, which drives the bearing rod to rotate horizontally on the horizontal plate through the motor body in the motor case, so that the ceramic glaze spray machine can perform glaze spraying operations reciprocatingly, and realize automatic operation during the opening and closing of the glass plate. Clean, replace manual wiping.
It improves the working efficiency of the ceramic glaze sprayer and the cleaning efficiency of the glass plate, and reduces the time and labor intensity of manual operation.
Smart Images

Figure CN118456614B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic production, and in particular to a glaze spraying method and device for a ceramic production process. Background Art
[0002] Ceramics is a general term for pottery and porcelain. Any object made of two different types of clay, pottery clay and porcelain clay, through a process of batching, molding, drying, and firing can be called ceramics. Utensils fired from pottery are called pottery, and utensils fired from porcelain clay are called porcelain. The main raw materials of ceramics are silicate minerals (such as clay, quartz, etc.) taken from nature, so they belong to the category of "silicate industry" together with industries such as glass, cement, enamel, and refractory materials.
[0003] Spray glaze is a ceramic surface treatment process. Spray glaze uses a special ceramic inkjet printing nozzle to spray functional ink and glaze directly onto the surface of the tile, presenting a special decorative effect with a strong three-dimensional sense, forming a gorgeous glaze layer, such as various three-dimensional particles, concave and convex textures, etc. When using ceramic spray glaze equipment, it is usually a single loading and unloading, and the work efficiency is low; ceramic spray glaze equipment is usually equipped with glass. When the ceramic spray glaze equipment is working, glaze slurry or impurities are easily adhered to the glass. At present, the glass on the ceramic spray glaze equipment is usually wiped manually, but manual wiping has the problem of low efficiency.
[0004] Therefore, we propose a glaze spraying method and device for ceramic production technology. Summary of the invention
[0005] The main purpose of the present invention is to provide a glaze spraying method and device for a ceramic production process. The motor body in the motor box can drive the load-bearing rotating rod to rotate horizontally on the upper end surface of the horizontal plate through the rotating shaft, so that the ceramic glaze spraying machine can perform glaze spraying operations reciprocatingly, thereby improving the working efficiency of the ceramic glaze spraying machine. In the process of opening and closing the second glass plate and the first glass plate, the purpose of cleaning the first glass plate and the second glass plate is also achieved, which can replace the traditional manual wiping operation, thereby improving the cleaning efficiency of the glass plate, and can effectively solve the problems in the background technology.
[0006] To achieve the above purpose, the technical solution adopted by the present invention is:
[0007] A glaze spraying device for a ceramic production process comprises a ceramic glaze spraying machine, a support frame and an assembly plate, wherein the bottom end of the ceramic glaze spraying machine is fixedly connected to the support frame, one end of the ceramic glaze spraying machine is provided with an assembly groove for installing the assembly plate, a spraying cavity is provided inside the ceramic glaze spraying machine, a collecting groove connected to the spraying cavity is provided on the inner wall of the bottom end of the ceramic glaze spraying machine, a glaze spraying mechanism is provided on the upper part of the spraying cavity, a bearing rotating rod for installing the object-carrying mechanism is provided on the lower part of the spraying cavity, a cross plate for installing the bearing rotating rod is clamped on the inner wall of the top end of the collecting groove, a motor box is provided at the center of the cross plate, and the top end of the motor box is connected to the bearing rotating rod through a rotating shaft;
[0008] The loading mechanism comprises a loading seat and a loading tray, wherein the bottom end of the loading tray is clamped with the top end of the loading seat, and a ceramic piece is placed on the upper end surface of the loading tray;
[0009] The assembly plate is a vertically arranged rectangular plate-shaped structure, a groove is provided on the side of the assembly plate away from the ceramic glaze spraying machine, a first glass plate is fixedly inlaid on the upper part of the groove close to the ceramic glaze spraying machine, a second glass plate is slidably connected to the lower part of the side of the assembly plate away from the ceramic glaze spraying machine, the first glass plate and the second glass plate are relatively parallelly arranged, both ends of the assembly plate away from the ceramic glaze spraying machine are provided with a shell, a slideway for the movement of the slider is provided in the shell, the upper parts of both ends of the second glass plate are fixedly connected to the slider, the slider is connected to the slider through an extrusion plate, and a folding airbag is fixedly connected to the upper end surface of the slider;
[0010] A first cleaning group for cleaning the outer side of the second glass plate is fixedly connected to the center of the side of the housing away from the ceramic glaze spraying machine, and a second cleaning group for cleaning the inner side of the second glass plate is provided at the lower part of the side of the first glass plate away from the ceramic glaze spraying machine;
[0011] A scraper for cleaning the outer side of the first glass plate is fixedly installed on the top of the second glass plate, and both ends of the lower part of the second glass plate close to the spray chamber are fixedly connected to a push rod, and a third cleaning cotton for cleaning the inner side of the first glass plate is fixedly connected to the top of the push rod, and the third cleaning cotton is arranged relatively parallel to the first glass plate and the second glass plate;
[0012] A slot is provided at the center of the bottom end of the second glass plate for the bearing rotating rod to pass through;
[0013] A glaze spraying machine box is installed at the center of the top of the ceramic glaze spraying machine, the bottom of the glaze spraying machine box is connected to the top of the glaze spraying mechanism, a protection mechanism is provided on the outside of the glaze spraying machine box, and cooling mechanisms are provided on the upper parts of both sides of the ceramic glaze spraying machine. The cooling mechanisms are relatively provided in two groups, and the glaze spraying machine box is located between the two groups of cooling mechanisms;
[0014] The cooling mechanism includes an air duct, a cover body, a folding air bag, an extrusion plate, a slide plate, a top plate, a baffle and an air outlet box;
[0015] The protection mechanism comprises a metal buckle cover and a heat conducting sheet.
[0016] By adopting the above technical scheme, the motor body in the motor box can drive the supporting rotating rod to rotate horizontally on the upper end surface of the cross plate through the rotating shaft, so that the ceramic glaze spraying machine can perform glaze spraying operation reciprocatingly. When the loading tray with ceramic parts to be glazed placed on one end of the supporting rotating rod is rotated into the spray chamber through the rotating shaft, the glaze spraying tube at the bottom end of the glaze spraying mechanism can spray glaze on the ceramic parts, and ceramic parts to be glazed are also placed on the loading tray at the other end of the supporting rotating rod. When the ceramic parts in the spray chamber are sprayed with glaze, the motor body rotates them out of the spray chamber through the rotating shaft, and at the same time, the loading tray at the other end of the supporting rotating rod is rotated into the spray chamber for glaze spraying. The loading tray rotated out of the spray chamber is removed from one end of the supporting rotating rod, and then a new set of loading trays with ceramic parts to be glazed are assembled, thereby improving the working efficiency of the ceramic glaze spraying machine.
[0017] Specifically, both sides of the ceramic glaze spraying machine close to one end of the assembly groove are provided with mounting grooves compatible with the assembly plate, and both ends of the upper part of the assembly plate close to one side of the ceramic glaze spraying machine are provided with clamping plates compatible with the mounting grooves. The clamping plates are located in the mounting grooves, and the clamping plates are fixedly connected to the upper parts of both sides of the ceramic glaze spraying machine by first bolts.
[0018] Specifically, the motor body is fixedly installed inside the motor box, the lower part of the motor box is located in the collecting tank, the bottom end of the rotating shaft passes through the motor box and is connected to the output shaft at the top of the motor body, the load-bearing rotating rod is a horizontally arranged rectangular plate structure, and the end of the rotating shaft away from the motor box is fixedly inserted in the center of the lower end surface of the load-bearing rotating rod, and the upper end surfaces of both ends of the load-bearing rotating rod are installed with loading mechanisms.
[0019] Specifically, a movable groove for moving the extrusion plate is provided on the side of the shell away from the first cleaning group, the top of the folding airbag passes through the top plate and is fixedly connected to the bottom of the air outlet box, one end of the top plate is fixedly connected to the upper parts of both sides of the ceramic glaze spraying machine, and the top plate is fixedly connected to a vertically arranged baffle at one end away from the ceramic glaze spraying machine, and the slide plate and the folding airbag are both located between the baffle and the ceramic glaze spraying machine.
[0020] Specifically, the slide plate is slidably connected to the ceramic glaze spraying machine and the baffle respectively, the folding airbag is located between the ceramic glaze spraying machine and the baffle, the folding airbag is connected to the air outlet box, and the air outlet box is provided with an air outlet near one end of the air duct.
[0021] Specifically, both ends of the air duct are fixedly connected with a cover body, the air duct is fixedly connected to the top of the ceramic glaze spraying machine through a mounting frame, the air duct is communicated with the cover body, the air duct is located between the air outlet box and the glaze spraying machine chassis, a metal buckle cover is fixedly fastened to the outside of the glaze spraying machine chassis, and the metal buckle cover is vertically connected to a plurality of relatively parallel heat conducting plates close to one side of the air duct.
[0022] Specifically, the first cleaning group includes a first clip strip and a first cleaning cotton, both ends of the first clip strip are fixedly connected to one side of the housing, the first cleaning cotton is fixedly attached to the center of the first clip strip near the second glass plate, and one side of the first cleaning cotton is in contact with one side of the second glass plate;
[0023] The second cleaning group includes a second clamping strip and a second cleaning cotton. Both ends of the second clamping strip are fixedly clamped with the inner walls of both ends of the groove. The second clamping strip is fixedly connected to the side away from the first glass plate with the second cleaning cotton in contact with one side of the second glass plate.
[0024] By adopting the above technical solution, after the ceramic glaze spraying machine is used, the electric cylinder can drive the slider to move downward through the piston rod, and the slider can drive the second glass plate to move downward until the card slot at the bottom end of the second glass plate is buckled on the bearing rotating rod. In the process of opening and closing the second glass plate and the first glass plate, the purpose of cleaning the first glass plate and the second glass plate is also achieved, which can improve the cleaning efficiency of the glass plate;
[0025] When the second glass plate moves downward, the second cleaning group located at the lower part of the first glass plate close to the second glass plate can clean the inner side of the second glass plate, and the first cleaning group can clean the outer side of the second glass plate at the same time; when the second glass plate moves downward, it will also drive the push rod and the third cleaning cotton to move downward, and the third cleaning cotton can clean the inner side of the first glass plate, and the scraper at the top of the second glass plate can clean the outer side of the second glass plate at the same time. Through the cooperation of the above structure, the traditional manual wiping operation can be replaced.
[0026] Specifically, an electric cylinder is fixedly connected to the inner wall of the bottom end of the shell, the top end of the electric cylinder is connected to a slider via a piston rod, and the top end of the slider is fixedly engaged with an end of the extrusion plate away from the slide plate.
[0027] A glaze spraying method for ceramic production technology comprises the following steps:
[0028] S1. According to the size of the ceramic piece to be glazed, select the corresponding loading plate, then install two sets of loading plates at both ends of the load-bearing rotating rod, and place the ceramic pieces to be glazed at the center of the upper end surface of the loading plate. The motor body in the motor box can drive the load-bearing rotating rod to rotate horizontally on the end surface of the horizontal plate through the rotating shaft;
[0029] S2, when the loading tray with the ceramic pieces to be glazed placed at one end of the bearing rotating rod is rotated into the spraying chamber through the rotating shaft, the glaze spraying tube at the bottom end of the glaze spraying mechanism can spray glaze on the ceramic pieces, and the ceramic pieces to be glazed are also placed on the loading tray at the other end of the bearing rotating rod. When the glazing of the ceramic pieces in the spraying chamber is completed, the motor body rotates it out of the spraying chamber through the rotating shaft, and at the same time, the loading tray at the other end of the bearing rotating rod is rotated into the spraying chamber for glazing. The loading tray rotated out of the spraying chamber is removed from one end of the bearing rotating rod, and then a new set of loading trays with the ceramic pieces to be glazed are assembled, and the above operation is repeated in a cycle;
[0030] S3. When the ceramic glaze spraying machine is used up, the electric cylinder can drive the slider to move downward through the piston rod, and the slider can drive the second glass plate to move downward until the slot at the bottom end of the second glass plate is buckled on the bearing rotating rod;
[0031] When the second glass plate moves downward, the second cleaning group located at the lower part of the first glass plate near the second glass plate can clean the inner side of the second glass plate, and the first cleaning group can clean the outer side of the second glass plate;
[0032] When the second glass plate moves downward, it will also drive the top rod and the third cleaning cotton to move downward, and the third cleaning cotton can clean the inside of the first glass plate, while the scraper at the top of the second glass plate can clean the outside of the second glass plate;
[0033] S4. The electric cylinder can drive the slider to reciprocate up and down through the piston rod. The slider can also drive the extrusion plate to reciprocate up and down. When the extrusion plate moves upward, it can drive the slide plate to move upward. The slide plate can apply pressure to the folding airbag. The airflow in the folding airbag is blown into the cover through the air outlet of the air outlet box, and blown onto the heat conducting plates at both ends of the metal buckle cover through the air duct and the cover at the other end;
[0034] When the extrusion plate moves downward, the slide plate moves downward, and the slide plate can pull the folding airbag downward. The airflow enters the air outlet box through the air outlet, and enters the folding airbag through the air outlet box, so that the folding airbag is unfolded and filled with air.
[0035] Beneficial effects of the present invention:
[0036] (1) The present invention discloses a glaze spraying method and device for a ceramic production process. The motor body in the motor box can drive the supporting rotating rod to rotate horizontally on the upper end surface of the horizontal plate through the rotating shaft, so that the ceramic glaze spraying machine can perform glaze spraying operation repeatedly. When a loading tray with ceramic parts to be glazed placed on one end of the supporting rotating rod is rotated into the spraying chamber through the rotating shaft, the glaze spraying tube at the bottom end of the glaze spraying mechanism can spray glaze on the ceramic parts. Ceramic parts to be glazed are also placed on the loading tray at the other end of the supporting rotating rod. When the ceramic parts in the spraying chamber are sprayed with glaze, the motor body rotates them out of the spraying chamber through the rotating shaft, and the loading tray at the other end of the supporting rotating rod is rotated into the spraying chamber for glaze spraying. The loading tray rotated out of the spraying chamber is removed from one end of the supporting rotating rod, and then a new set of loading trays with ceramic parts to be glazed is installed, thereby improving the working efficiency of the ceramic glaze spraying machine.
[0037] (2) A glaze spraying method and device for a ceramic production process according to the present invention, after the ceramic glaze spraying machine is used, the electric cylinder can drive the slider to move downward through the piston rod, and the slider can drive the second glass plate to move downward until the slot at the bottom of the second glass plate is buckled on the bearing rotating rod. In the process of opening and closing the second glass plate and the first glass plate, the first glass plate and the second glass plate can also be cleaned, thereby improving the cleaning efficiency of the glass plates;
[0038] When the second glass plate moves downward, the second cleaning group located at the lower part of the first glass plate near the second glass plate can clean the inner side of the second glass plate, and the first cleaning group can clean the outer side of the second glass plate at the same time; when the second glass plate moves downward, it will also drive the push rod and the third cleaning cotton to move downward, and the third cleaning cotton can clean the inner side of the first glass plate, and the scraper at the top of the second glass plate can clean the outer side of the second glass plate at the same time. Through the cooperation of the above structure, the traditional manual wiping operation can be replaced;
[0039] At the same time, when the electric cylinder can drive the slider to make up and down reciprocating motion through the piston rod, the slider can also drive the extrusion plate to make up and down reciprocating motion, thereby making full use of the kinetic energy of the electric cylinder and improving the practicality of the device;
[0040] When the extrusion plate moves upward, it can drive the skateboard to move upward. The skateboard can apply pressure to the folding airbag. The airflow in the folding airbag is blown into the cover through the air outlet of the air outlet box, and blows onto the heat conductive plates at both ends of the metal buckle cover through the air duct and the cover at the other end, which can improve the heat dissipation efficiency of the glaze spraying chassis, thereby facilitating the heat dissipation of the ceramic glaze spraying machine; when the extrusion plate moves downward, the skateboard moves downward, and the skateboard can pull the folding airbag downward, and the airflow enters the air outlet box through the air outlet, and then enters the folding airbag through the air outlet, so that the folding airbag is unfolded and filled with air, thereby forming a circulating heat dissipation system on the outside of the ceramic glaze spraying machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0042] Figure 1 It is a structural schematic diagram of the present invention;
[0043] Figure 2 For the present invention Figure 1 Enlarged view of point A in the middle;
[0044] Figure 3 is a three-dimensional diagram of a first glass plate of the present invention;
[0045] Figure 4 For the present invention Figure 3 Enlarged view of point B in the middle;
[0046] Figure 5 A three-dimensional diagram of the object carrier of the present invention;
[0047] Figure 6 is a three-dimensional diagram of the air duct of the present invention;
[0048] Figure 7 A three-dimensional diagram of an extruded plate of the present invention;
[0049] Figure 8 It is a schematic diagram of the internal structure of the housing of the present invention;
[0050] In the figure: 1, ceramic glaze spraying machine; 2, support frame; 3, assembly plate; 4, glaze spraying machine box; 5, protection mechanism; 6, cooling mechanism; 7, air duct; 8, cover; 9, folding airbag; 10, extrusion plate; 11, shell; 12, slideway; 13, groove; 14, first glass plate; 15, second glass plate; 16, bearing rotating rod; 17, first cleaning group; 18, scraper; 19, air outlet box; 20, top plate; 21, baffle; 22, first card strip; 23, first cleaning cotton; 24, gold The components are buckle cover; 25, heat conducting plate; 26, second cleaning group; 27, spray chamber; 28, movable slot; 29, loading mechanism; 30, second clamping strip; 31, second cleaning cotton; 32, horizontal plate; 33, loading seat; 34, loading plate; 35, ceramic part; 36, assembly slot; 37, installation slot; 38, motor box; 39, rotating shaft; 40, clamping slot; 41, slider; 42, slide plate; 43, ejector rod; 44, third cleaning cotton; 45, electric cylinder; 46, piston rod; 47, collecting tank. DETAILED DESCRIPTION
[0051] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0052] As an embodiment of the present invention, Figure 1-Figure 8 As shown, a glaze spraying device of a ceramic production process described in the present invention comprises a ceramic glaze spraying machine 1, a support frame 2 and an assembly plate 3, wherein the bottom end of the ceramic glaze spraying machine 1 is fixedly connected to the support frame 2, one end of the ceramic glaze spraying machine 1 is provided with an assembly groove 36 for installing the assembly plate 3, a spraying cavity 27 is provided inside the ceramic glaze spraying machine 1, a collecting groove 47 connected to the spraying cavity 27 is provided on the inner wall of the bottom end of the ceramic glaze spraying machine 1, a glaze spraying mechanism is provided on the upper part of the spraying cavity 27, a bearing rotating rod 16 for installing a carrying mechanism 29 is provided on the lower part of the spraying cavity 27, a cross plate 32 for installing the bearing rotating rod 16 is clamped on the inner wall of the top end of the collecting groove 47, a motor box 38 is provided at the center of the cross plate 32, and the top end of the motor box 38 is connected to the bearing rotating rod 16 through a rotating shaft 39;
[0053] The loading mechanism 29 includes a loading seat 33 and a loading tray 34. The bottom end of the loading tray 34 is clamped with the top end of the loading seat 33. A ceramic piece 35 is placed on the upper end surface of the loading tray 34.
[0054] The assembly plate 3 is a vertically arranged rectangular plate-shaped structure, a groove 13 is provided on the side of the assembly plate 3 away from the ceramic glaze spraying machine 1, a first glass plate 14 is fixedly inlaid on the upper part of the groove 13 close to the ceramic glaze spraying machine 1, a second glass plate 15 is slidably connected to the lower part of the side of the assembly plate 3 away from the ceramic glaze spraying machine 1, the first glass plate 14 and the second glass plate 15 are relatively parallel, both ends of the assembly plate 3 away from the ceramic glaze spraying machine 1 are provided with a shell 11, a slideway 12 for a slider 41 to move is provided in the shell 11, the upper parts of both ends of the second glass plate 15 are fixedly connected to the slider 41, the slider 41 is connected to the slide plate 42 through the extrusion plate 10, and the upper end surface of the slide plate 42 is fixedly connected to the folding airbag 9;
[0055] A first cleaning group 17 for cleaning the outer side of the second glass plate 15 is fixedly connected to the center of the side of the housing 11 away from the ceramic glazing machine 1, and a second cleaning group 26 for cleaning the inner side of the second glass plate 15 is provided at the lower part of the side of the first glass plate 14 away from the ceramic glazing machine 1;
[0056] A scraper 18 for cleaning the outside of the first glass plate 14 is fixedly installed on the top of the second glass plate 15, and both ends of the lower part of the second glass plate 15 close to the spray chamber 27 are fixedly connected to a push rod 43, and a third cleaning cotton 44 for cleaning the inside of the first glass plate 14 is fixedly connected to the top of the push rod 43, and the third cleaning cotton 44 is arranged relatively parallel to the first glass plate 14 and the second glass plate 15;
[0057] A slot 40 is provided at the center of the bottom end of the second glass plate 15 for the support rod 16 to pass through;
[0058] A glaze spraying machine box 4 is installed at the center of the top of the ceramic glaze spraying machine 1, and the bottom of the glaze spraying machine box 4 is connected to the top of the glaze spraying mechanism. A protection mechanism 5 is provided on the outside of the glaze spraying machine box 4. Cooling mechanisms 6 are provided on the upper parts of both sides of the ceramic glaze spraying machine 1. Two groups of cooling mechanisms 6 are arranged opposite to each other, and the glaze spraying machine box 4 is located between the two groups of cooling mechanisms 6.
[0059] The cooling mechanism 6 includes an air duct 7, a cover body 8, a folding air bag 9, an extrusion plate 10, a slide plate 42, a top plate 20, a baffle 21 and an air outlet box 19;
[0060] The protection mechanism 5 includes a metal buckle cover 24 and a heat conducting sheet 25 .
[0061] The present invention also includes, Figure 5 , Figure 6As shown, both sides of the ceramic glaze spraying machine 1 near one end of the assembly groove 36 are provided with mounting grooves 37 adapted to the assembly plate 3, and both ends of the upper part of one side of the assembly plate 3 near the ceramic glaze spraying machine 1 are provided with clamping plates adapted to the mounting groove 37, and the clamping plates are located in the mounting groove 37, and the clamping plates are fixedly connected to the upper parts of both sides of the ceramic glaze spraying machine 1 by first bolts.
[0062] The present invention also includes that a motor body is fixedly installed inside the motor box 38, the lower part of the motor box 38 is located in the collecting tank 47, the bottom end of the rotating shaft 39 passes through the motor box 38 and is connected to the output shaft at the top of the motor body, the supporting rotating rod 16 is a horizontally arranged rectangular plate structure, and the rotating shaft 39 is fixedly inserted in the center of the lower end surface of the supporting rotating rod 16 at one end away from the motor box 38, and the upper end surfaces of both ends of the supporting rotating rod 16 are installed with a carrying mechanism 29.
[0063] When using, Figure 3 , Figure 4 As shown, according to the size of the ceramic parts 35 that need to be glazed, the corresponding loading tray 34 is selected, and then two sets of loading trays 34 are respectively installed on the two ends of the supporting rotating rod 16, and the ceramic parts 35 that need to be glazed are placed at the center position of the upper end surface of the loading tray 34. The motor body in the motor box 38 can drive the supporting rotating rod 16 to rotate horizontally on the upper end surface of the cross plate 32 through the rotating shaft 39.
[0064] The present invention also includes, Figure 3 As shown, a movable groove 28 for the extrusion plate 10 to move is provided on the side of the shell 11 away from the first cleaning group 17, the top of the folded airbag 9 passes through the top plate 20 and is fixedly connected to the bottom end of the air outlet box 19, one end of the top plate 20 is fixedly connected to the upper parts of both sides of the ceramic glaze spraying machine 1, and the end of the top plate 20 away from the ceramic glaze spraying machine 1 is fixedly connected with a vertically arranged baffle 21, and the slide plate 42 and the folded airbag 9 are both located between the baffle 21 and the ceramic glaze spraying machine 1.
[0065] The present invention also includes, Figure 1 , Figure 2 and Figure 3 As shown, the slide plate 42 is slidably connected to the ceramic glaze spraying machine 1 and the baffle 21 respectively, the folded airbag 9 is located between the ceramic glaze spraying machine 1 and the baffle 21, the folded airbag 9 is connected to the air outlet box 19, and the air outlet box 19 is provided with an air outlet near one end of the air duct 7;
[0066] When in use, when the extrusion plate 10 moves upward, it can drive the slide plate 42 to move upward. The slide plate 42 can squeeze and apply pressure to the folding airbag 9. The airflow in the folding airbag 9 is blown into the cover body 8 through the air outlet of the air outlet box 19, and blows onto the heat conductive plate 25 at both ends of the metal buckle cover 24 through the air duct 7 and the cover body 8 at the other end.
[0067] The present invention also includes that both ends of the air duct 7 are fixedly connected with a cover body 8, the air duct 7 is fixedly connected to the top of the ceramic glaze spraying machine 1 through a mounting frame, the air duct 7 is communicated with the cover body 8, the air duct 7 is located between the air outlet box 19 and the glaze spraying machine chassis 4, and a metal buckle cover 24 is fixedly buckled on the outside of the glaze spraying machine chassis 4, and the metal buckle cover 24 is vertically connected to a side of the air duct 7 close to a plurality of relatively parallel heat conducting plates 25.
[0068] The present invention also includes, Figure 2 , Figure 3 As shown, the first cleaning group 17 includes a first clamping strip 22 and a first cleaning cotton 23. Both ends of the first clamping strip 22 are fixedly connected to one side of the housing 11. The first cleaning cotton 23 is fixedly attached to the center of the first clamping strip 22 close to the second glass plate 15. One side of the first cleaning cotton 23 is in contact with one side of the second glass plate 15.
[0069] The second cleaning group 26 includes a second clamping strip 30 and a second cleaning cotton 31. Both ends of the second clamping strip 30 are fixedly clamped with the inner walls of the groove 13. The second clamping strip 30 is fixedly connected to the side away from the first glass plate 14 with the second cleaning cotton 31 in contact with the side of the second glass plate 15.
[0070] When in use, the electric cylinder 45 can drive the slider 41 to move downward through the piston rod 46, and the slider 41 can drive the second glass plate 15 to move downward until the slot 40 at the bottom end of the second glass plate 15 is buckled on the bearing rotating rod 16; when the second glass plate 15 moves downward, the second cleaning group 26 located at the lower part of the first glass plate 14 close to the second glass plate 15 can clean the inner side of the second glass plate 15, and the first cleaning group 17 can clean the outer side of the second glass plate 15; when the second glass plate 15 moves downward, it will also drive the push rod 43 and the third cleaning cotton 44 to move downward, the third cleaning cotton 44 can clean the inner side of the first glass plate 14, and the scraper 18 at the top of the second glass plate 15 can clean the outer side of the second glass plate 15.
[0071] The present invention also includes that an electric cylinder 45 is fixedly connected to the inner wall of the bottom end of the shell 11, the top end of the electric cylinder 45 is connected to the slider 41 through a piston rod 46, and the top end of the slider 41 is fixedly engaged with the end of the extrusion plate 10 away from the slide plate 42.
[0072] A glaze spraying method for ceramic production technology comprises the following steps:
[0073] S1. According to the size of the ceramic piece 35 to be glazed, a corresponding loading plate 34 is selected, and then two sets of loading plates 34 are respectively installed at both ends of the bearing rotating rod 16, and the ceramic pieces 35 to be glazed are respectively placed at the center position of the upper end surface of the loading plate 34. The motor body in the motor box 38 can drive the bearing rotating rod 16 to rotate horizontally on the upper end surface of the horizontal plate 32 through the rotating shaft 39;
[0074] S2, when the loading tray 34 with the ceramic pieces 35 to be glazed placed at one end of the carrying rotating rod 16 is rotated into the spraying chamber 27 through the rotating shaft 39, the glaze spraying tube at the bottom end of the glaze spraying mechanism can spray glaze on the ceramic pieces 35, and the ceramic pieces 35 to be glazed are also placed on the loading tray 34 at the other end of the carrying rotating rod 16. When the glaze spraying of the ceramic pieces 35 in the spraying chamber 27 is completed, the motor body rotates it out of the spraying chamber 27 through the rotating shaft 39, and at the same time, the loading tray 34 at the other end of the carrying rotating rod 16 is rotated into the spraying chamber 27 for glazing. The loading tray 34 rotated out of the spraying chamber 27 is removed from one end of the carrying rotating rod 16, and then a new set of loading trays 34 with the ceramic pieces 35 to be glazed is assembled, and the above operation is repeated in a cycle;
[0075] S3. After the ceramic glaze spraying machine 1 is used, the electric cylinder 45 can drive the slider 41 to move downward through the piston rod 46, and the slider 41 can drive the second glass plate 15 to move downward until the slot 40 at the bottom end of the second glass plate 15 is buckled on the bearing rotating rod 16;
[0076] When the second glass plate 15 moves downward, the second cleaning group 26 located at the lower part of the first glass plate 14 near the second glass plate 15 can clean the inner side of the second glass plate 15, and the first cleaning group 17 can clean the outer side of the second glass plate 15;
[0077] When the second glass plate 15 moves downward, the push rod 43 and the third cleaning cotton 44 will also move downward, and the third cleaning cotton 44 can clean the inside of the first glass plate 14, while the scraper 18 at the top of the second glass plate 15 can clean the outside of the second glass plate 15;
[0078] S4, the electric cylinder 45 can drive the slider 41 to make reciprocating motion up and down through the piston rod 46, and the slider 41 can also drive the extrusion plate 10 to make reciprocating motion up and down. When the extrusion plate 10 moves upward, it can drive the slide plate 42 to move upward. The slide plate 42 can apply pressure to the folding airbag 9. The airflow in the folding airbag 9 is blown into the cover body 8 through the air outlet of the air outlet box 19, and blown onto the heat conducting plates 25 at both ends of the metal buckle cover 24 through the air duct 7 and the cover body 8 at the other end;
[0079] When the extrusion plate 10 moves downward, the slide plate 42 moves downward, and the slide plate 42 can pull the folding airbag 9 downward. The airflow enters the air outlet box 19 through the air outlet, and enters the folding airbag 9 through the air outlet box 19, so that the folding airbag 9 is unfolded and the folding airbag 9 is filled with air.
[0080] When the present invention is in use, the corresponding loading tray 34 is selected according to the size of the ceramic piece 35 to be glazed, and then two sets of loading trays 34 are respectively installed at the two ends of the bearing rotating rod 16, and the ceramic pieces 35 to be glazed are respectively placed at the center position of the upper end surface of the loading tray 34. The motor body in the motor box 38 can drive the bearing rotating rod 16 to rotate horizontally on the upper end surface of the horizontal plate 32 through the rotating shaft 39, so that the ceramic glaze spraying machine 1 can perform the glaze spraying operation reciprocatingly, thereby improving the working efficiency of the ceramic glaze spraying machine 1;
[0081] When the loading tray 34 with the ceramic pieces 35 to be glazed placed at one end of the carrying rotating rod 16 is rotated into the spraying chamber 27 through the rotating shaft 39, the glaze spraying tube at the bottom end of the glaze spraying mechanism can spray glaze on the ceramic pieces 35, and the ceramic pieces 35 to be glazed are also placed on the loading tray 34 at the other end of the carrying rotating rod 16. When the glaze spraying of the ceramic pieces 35 in the spraying chamber 27 is completed, the motor body rotates it out of the spraying chamber 27 through the rotating shaft 39, and at the same time, the loading tray 34 at the other end of the carrying rotating rod 16 is rotated into the spraying chamber 27 for glazing. The loading tray 34 rotated out of the spraying chamber 27 is removed from one end of the carrying rotating rod 16, and then a new set of loading trays 34 with the ceramic pieces 35 to be glazed is assembled, and the above operation is repeated in a cycle.
[0082] The electric cylinder 45 can drive the slider 41 to make up and down reciprocating motion through the piston rod 46, and the slider 41 can also drive the extrusion plate 10 to make up and down reciprocating motion. When the extrusion plate 10 moves upward, it can drive the slide plate 42 to move upward. The slide plate 42 can apply pressure to the folding airbag 9. The airflow in the folding airbag 9 is blown into the cover body 8 through the air outlet of the air outlet box 19, and blows on the heat conducting plates 25 at both ends of the metal buckle cover 24 through the air duct 7 and the cover body 8 at the other end; when the extrusion plate 10 moves downward, the slide plate 42 moves downward, and the slide plate 42 can pull the folding airbag 9 downward, and the airflow enters the air outlet box 19 through the air outlet, and enters the folding airbag 9 through the air outlet box 19, so that the folding airbag 9 is unfolded and filled with air.
[0083] When the ceramic glaze spraying machine 1 is used up, the electric cylinder 45 can drive the slider 41 to move downward through the piston rod 46, and the slider 41 can drive the second glass plate 15 to move downward until the slot 40 at the bottom end of the second glass plate 15 is buckled on the bearing rotating rod 16; when the second glass plate 15 moves downward, the second cleaning group 26 located at the lower part of the first glass plate 14 close to the second glass plate 15 can clean the inside of the second glass plate 15, and the first cleaning group 17 can clean the outside of the second glass plate 15; when the second glass plate 15 moves downward, it will also drive the push rod 43 and the third cleaning cotton 44 to move downward, and the third cleaning cotton 44 can clean the inside of the first glass plate 14, and the scraper 18 at the top of the second glass plate 15 can clean the outside of the second glass plate 15.
[0084] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A glaze spraying device for a ceramic production process, characterized in that: The invention comprises a ceramic glaze spraying machine (1), a support frame (2) and an assembly plate (3), wherein the bottom end of the ceramic glaze spraying machine (1) is fixedly connected to the support frame (2), one end of the ceramic glaze spraying machine (1) is provided with an assembly groove (36) for mounting the assembly plate (3), a spraying chamber (27) is provided inside the ceramic glaze spraying machine (1), a collecting groove (47) connected to the spraying chamber (27) is provided on the inner wall of the bottom end of the ceramic glaze spraying machine (1), a glaze spraying mechanism is provided on the upper part of the spraying chamber (27), a bearing rotating rod (16) for mounting a carrying mechanism (29) is provided on the lower part of the spraying chamber (27), a cross plate (32) for mounting the bearing rotating rod (16) is clamped on the inner wall of the top end of the collecting groove (47), a motor box (38) is provided at the center of the cross plate (32), and the top end of the motor box (38) is connected to the bearing rotating rod (16) via a rotating shaft (39); The object carrying mechanism (29) comprises an object carrying seat (33) and an object carrying plate (34), wherein the bottom end of the object carrying plate (34) is clamped with the top end of the object carrying seat (33), and a ceramic piece (35) is placed on the upper end surface of the object carrying plate (34); The assembly plate (3) is a vertically arranged rectangular plate-shaped structure. A groove (13) is provided on the side of the assembly plate (3) away from the ceramic glaze spraying machine (1). A first glass plate (14) is fixedly embedded in the upper part of the groove (13) on the side close to the ceramic glaze spraying machine (1). A second glass plate (15) is slidably connected to the lower part of the side of the assembly plate (3) away from the ceramic glaze spraying machine (1). The first glass plate (14) and the second glass plate (15) are arranged relatively parallel. Both ends of the assembly plate (3) away from the ceramic glaze spraying machine (1) are provided with a shell (11). A slideway (12) for the slider (41) to move is provided in the shell (11). The upper parts of both ends of the second glass plate (15) are fixedly connected to the slider (41). The slider (41) is connected to the slide plate (42) via an extrusion plate (10). The upper end surface of the slide plate (42) is fixedly connected to a folding airbag (9). A first cleaning group (17) for cleaning the outer side of the second glass plate (15) is fixedly connected to the center of the side of the housing (11) away from the ceramic glaze spraying machine (1), and a second cleaning group (26) for cleaning the inner side of the second glass plate (15) is provided at the lower part of the side of the first glass plate (14) away from the ceramic glaze spraying machine (1); A scraper (18) for cleaning the outside of the first glass plate (14) is fixedly mounted on the top of the second glass plate (15); both ends of the lower portion of the second glass plate (15) close to the spray chamber (27) are fixedly connected to push rods (43); a third cleaning cotton (44) for cleaning the inside of the first glass plate (14) is fixedly connected to the top of the push rod (43); the third cleaning cotton (44) is arranged relatively parallel to the first glass plate (14) and the second glass plate (15); A slot (40) is provided at the center of the bottom end of the second glass plate (15) for the support rotating rod (16) to pass through; A glaze spraying machine box (4) is installed at the center of the top of the ceramic glaze spraying machine (1), the bottom of the glaze spraying machine box (4) is connected to the top of the glaze spraying mechanism, a protection mechanism (5) is provided on the outside of the glaze spraying machine box (4), and cooling mechanisms (6) are provided on the upper parts of both sides of the ceramic glaze spraying machine (1), and two groups of cooling mechanisms (6) are arranged opposite to each other, and the glaze spraying machine box (4) is located between the two groups of cooling mechanisms (6); The cooling mechanism (6) comprises an air duct (7), a cover body (8), a folding air bag (9), an extrusion plate (10), a slide plate (42), a top plate (20), a baffle (21) and an air outlet box (19); The protection mechanism (5) comprises a metal buckle cover (24) and a heat conducting sheet (25); A moving groove (28) for the extrusion plate (10) to move is provided on a side of the housing (11) away from the first cleaning group (17); the top end of the folding airbag (9) passes through the top plate (20) and is fixedly connected to the bottom end of the air outlet box (19); one end of the top plate (20) is fixedly connected to the upper parts of both sides of the ceramic glaze spraying machine (1); a vertically arranged baffle (21) is fixedly connected to the end of the top plate (20) away from the ceramic glaze spraying machine (1); and the slide plate (42) and the folding airbag (9) are both located between the baffle (21) and the ceramic glaze spraying machine (1); The slide plate (42) is slidably connected to the ceramic glaze spraying machine (1) and the baffle (21), respectively; the folding air bag (9) is located between the ceramic glaze spraying machine (1) and the baffle (21); the folding air bag (9) is connected to the air outlet box (19); and the air outlet box (19) is provided with an air outlet at one end close to the air duct (7); Both ends of the air duct (7) are fixedly connected to a cover body (8); the air duct (7) is fixedly connected to the top of the ceramic glaze spraying machine (1) via a mounting frame; the air duct (7) is in communication with the cover body (8); the air duct (7) is located between the air outlet box (19) and the glaze spraying machine box (4); a metal buckle cover (24) is fixedly buckled on the outside of the glaze spraying machine box (4); and a plurality of relatively parallel heat conducting plates (25) are vertically connected to the metal buckle cover (24) near one side of the air duct (7); The first cleaning group (17) comprises a first clamping strip (22) and a first cleaning cotton (23), both ends of the first clamping strip (22) being fixedly connected to one side of the housing (11), the first cleaning cotton (23) being fixedly attached to the center of one side of the first clamping strip (22) close to the second glass plate (15), and one side of the first cleaning cotton (23) being in contact with one side of the second glass plate (15); The second cleaning group (26) comprises a second clamping strip (30) and a second cleaning cotton (31), wherein both ends of the second clamping strip (30) are fixedly clamped to the inner walls at both ends of the groove (13), and the side of the second clamping strip (30) away from the first glass plate (14) is fixedly connected to the second cleaning cotton (31) in contact with one side of the second glass plate (15); An electric cylinder (45) is fixedly connected to the inner wall of the bottom end of the housing (11); the top end of the electric cylinder (45) is connected to the slider (41) via a piston rod (46); the top end of the slider (41) is fixedly engaged with an end of the extrusion plate (10) away from the slide plate (42); The electric cylinder (45) can drive the slider (41) to move downwards via the piston rod (46), and the slider (41) can drive the second glass plate (15) to move downwards until the slot (40) at the bottom end of the second glass plate (15) is buckled onto the bearing rotating rod (16); When the second glass plate (15) moves downward, the second cleaning group (26) located at the lower part of the first glass plate (14) close to the second glass plate (15) can clean the inside of the second glass plate (15), while the first cleaning group (17) can clean the outside of the second glass plate (15); The electric cylinder (45) can drive the slider (41) to make up-and-down reciprocating motion via the piston rod (46), and the slider (41) can also drive the extrusion plate (10) to make up-and-down reciprocating motion. When the extrusion plate (10) moves upward, it can drive the slide plate (42) to move upward. The slide plate (42) can apply pressure to the folding airbag (9). The airflow in the folding airbag (9) is blown into the cover body (8) through the air outlet of the air outlet box (19), and blown onto the heat conducting plates (25) at both ends of the metal buckle cover (24) through the air duct (7) and the cover body (8) at the other end.
2. A glaze spraying device for a ceramic production process according to claim 1, characterized in that: Both sides of the ceramic glaze spraying machine (1) close to one end of the assembly groove (36) are provided with mounting grooves (37) adapted to the mounting plate (3), and both ends of the upper part of one side of the assembly plate (3) close to the ceramic glaze spraying machine (1) are provided with clamping plates adapted to the mounting grooves (37), the clamping plates are located in the mounting grooves (37), and the clamping plates are fixedly connected to the upper parts of both sides of the ceramic glaze spraying machine (1) via first bolts.
3. A glaze spraying device for a ceramic production process according to claim 1, characterized in that: The motor box (38) has a motor body fixedly mounted inside. The lower portion of the motor box (38) is located in the collecting tank (47). The bottom end of the rotating shaft (39) passes through the motor box (38) and is connected to the output shaft at the top end of the motor body. The bearing rotating rod (16) is a horizontally arranged rectangular plate-shaped structure. The end of the rotating shaft (39) away from the motor box (38) is fixedly inserted in the middle of the lower end surface of the bearing rotating rod (16). The upper end surfaces of both ends of the bearing rotating rod (16) are both installed with a carrying mechanism (29).
4. A glaze spraying method for a glaze spraying device in a ceramic production process according to any one of claims 1 to 3, characterized in that: The steps include: S1. According to the size of the ceramic piece (35) to be glazed, a corresponding loading plate (34) is selected, and then two sets of loading plates (34) are respectively installed at both ends of the carrying rotating rod (16), and the ceramic pieces (35) to be glazed are respectively placed at the center position of the upper end surface of the loading plate (34), and the motor body in the motor box (38) can drive the carrying rotating rod (16) to rotate horizontally on the upper end surface of the horizontal plate (32) through the rotating shaft (39); S2, when the loading tray (34) on which the ceramic piece (35) to be glazed is placed at one end of the carrying rotating rod (16) is rotated into the spraying chamber (27) through the rotating shaft (39), the glazing tube at the bottom end of the glazing mechanism can spray glaze on the ceramic piece (35), and the ceramic piece (35) to be glazed is also placed on the loading tray (34) at the other end of the carrying rotating rod (16). When the ceramic piece (35) located in the spraying chamber (27) is sprayed with glaze, the motor body rotates it out of the spraying chamber (27) through the rotating shaft (39), and at the same time, the loading tray (34) at the other end of the carrying rotating rod (16) is rotated into the spraying chamber (27) to perform the glazing operation, and the loading tray (34) rotated out of the spraying chamber (27) is removed from one end of the carrying rotating rod (16), and then a new set of loading trays (34) on which the ceramic piece (35) to be glazed is placed is assembled, and the above operation is repeated in a cycle; S3. When the ceramic glaze spraying machine (1) is used, the electric cylinder (45) can drive the slider (41) to move downward through the piston rod (46), and the slider (41) can drive the second glass plate (15) to move downward until the slot (40) at the bottom end of the second glass plate (15) is buckled onto the bearing rotating rod (16); When the second glass plate (15) moves downward, the second cleaning group (26) located at the lower part of the first glass plate (14) close to the second glass plate (15) can clean the inside of the second glass plate (15), while the first cleaning group (17) can clean the outside of the second glass plate (15); When the second glass plate (15) moves downward, it also drives the push rod (43) and the third cleaning cotton (44) to move downward, and the third cleaning cotton (44) can clean the inside of the first glass plate (14), while the scraper (18) at the top of the second glass plate (15) can clean the outside of the second glass plate (15); S4, the electric cylinder (45) can drive the slider (41) to make up-and-down reciprocating motion through the piston rod (46), and the slider (41) can also drive the extrusion plate (10) to make up-and-down reciprocating motion. When the extrusion plate (10) moves upward, it can drive the slide plate (42) to move upward. The slide plate (42) can apply pressure to the folding airbag (9). The airflow in the folding airbag (9) is blown into the cover body (8) through the air outlet of the air outlet box (19), and blown onto the heat conducting plates (25) at both ends of the metal buckle cover (24) through the air duct (7) and the cover body (8) at the other end; When the squeezing plate (10) moves downward, the slide plate (42) moves downward, and the slide plate (42) can pull the folding airbag (9) downward, so that the airflow enters the air outlet box (19) through the air outlet, and enters the folding airbag (9) through the air outlet box (19), thereby causing the folding airbag (9) to unfold and the folding airbag (9) to be filled with air.
Citation Information
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