A flange automatic welding robot
Automatic installation and replacement of nozzles is achieved through rotating chassis and meshing gear structures. Combined with the design of glass baffle and fixing frame, the problems of nozzle wear, spark splash and motor vibration during welding are solved, and production efficiency and equipment stability are improved.
Patent Information
- Application Number
- CN202410644267.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-05-23
AI Technical Summary
The existing flange automatic welding robots have nozzle wear, spark splash and motor vibration during welding, resulting in low production efficiency and unstable equipment, affecting welding continuity and quality.
A flange automatic welding robot is designed, using a rotating chassis and meshing gear structure to realize the automatic installation and replacement of nozzles, using glass baffles to prevent sparks from splashing, and stabilizing the motor output through the fixed frame to avoid motor position deviation.
It realizes rapid replacement of nozzles and continuity of welding process, reduces equipment wear, improves production efficiency and equipment stability, avoids downtime, and ensures welding quality.
Smart Images

Figure CN118527889B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of welding equipment, and more specifically, particularly relates to an automatic flange welding robot. Background Art
[0002] The flange automatic welding robot is a robot system specially designed for automatic welding of flanges. It can achieve efficient, accurate and safe welding, improve production efficiency and welding quality. These robots have precise control systems, can adapt to flanges of various shapes, sizes and materials, and perform a variety of welding methods. Through automated welding, the flange automatic welding robot can reduce labor costs and production cycles, improve consistency and quality stability, and is suitable for the needs of flange welding in various industrial fields.
[0003] At present, the existing welding robot (such as patent number: CN109175824B) discloses a flange automatic welding robot, which belongs to the field of welding equipment technology, including a material storage mechanism, a material transfer mechanism, a limit mechanism and a welding mechanism, the material transfer mechanism includes a mounting plate, a lifting assembly, a feeding assembly and a clamping assembly, the clamping assembly includes a driving component and two clamping components, the two clamping components have the same structure and both include a supporting plate and a rotating member, and the supporting plate is an L-shaped structure. The present invention can flip the flange 180 degrees through the rotating member to complete the flipping operation of the flange, without the need for the worker to manually flip the operation, and can realize the automatic feeding operation of the flange through the material storage mechanism and the material transfer mechanism, and can automatically rotate the flange through the rotating assembly, so that the notch on the flange can face the welding machine, which is convenient for the welding machine to perform welding operations by dropping the notch of the flange.
[0004] However, during the implementation of the above technical solution, it was found that there were at least the following technical problems:
[0005] 1. During the welding process, the welding robot will heat the welding wire to a molten state, and then use the nozzle to align the welding wire with the weld of the workpiece to be welded to fill it. At this time, the nozzle may gradually wear out due to contact with the workpiece, high temperature and corrosion. Therefore, we need to replace the nozzle frequently. When the nozzle needs to be replaced, the staff needs to shut down the welding robot. After the welding robot cools down, the nozzle of the welding robot can be replaced. This will increase the downtime of the production line, affect the continuity of welding, and reduce production efficiency.
[0006] 2. When the flange automatic welding robot is performing welding work, some sparks often fly. These sparks are usually molten metal particles. These metal particles may adhere to the rotating mechanism of the flange automatic welding robot when flying. After the particles cool down, they will be fixed on the rotating mechanism to form bulges, which reduces the surface smoothness of the rotating mechanism, affects the rotation flexibility and stability of the rotating parts, and causes unstable operation or jamming.
[0007] 3. Vibration may occur during the welding process of the flange automatic welding robot. The motor inside the welding robot may be displaced due to the vibration during welding, thereby reducing the output efficiency of the motor.
[0008] Therefore, in view of this, the existing structure and defects are studied and improved, and a flange automatic welding robot is provided to achieve a more practical purpose. Summary of the invention
[0009] In order to solve the above technical problems, the present invention provides a flange automatic welding robot to solve the above problems.
[0010] A flange automatic welding robot comprises a device body, wherein the lower surface of the device body is fixedly connected with a rotating shaft, and the lower surface of the rotating shaft is fixedly connected with a base, a nozzle is threadedly sleeved at the front end position of the device body, a fixed block is fixedly connected with the rear surface of the base, and the fixed block is an internal hollow structure, a slot is penetrated through the upper surface of the fixed block, a rotating disk is arranged inside the slot, the rotating disk is rotatably connected to the inner wall of the fixed block, four holes symmetrical about the center point of the rotating disk are penetrated through the upper surface of the rotating disk, the rotating disk is rotatably connected with a rotating chassis through the four holes, the upper surface of each rotating chassis is movably connected with a nozzle, and the four nozzles are movably sleeved with a limiting column 1, the lower surface of each limiting column 1 is fixedly connected to the upper surface of the corresponding rotating chassis, two limiting rods parallel to each other are arranged at both ends of each limiting column 1, the left and right ends of each nozzle are fixedly connected with the limiting blocks, and the two limiting rods at the same end are arranged inside the limiting blocks, and each limiting block located at the upper end of the rotating chassis is located between the two corresponding limiting rods.
[0011] Preferably, the lower surfaces of the four rotating chassis are fixedly connected to support columns, and each of the support columns is fixedly connected to a rotating bevel gear, a rotating column is arranged at the lower end of the rotating disk, and the upper surface of the rotating column is fixedly connected to the lower surfaces of the four support columns.
[0012] Preferably, a short rod is fixedly connected to the upper surface of the rotating column, and a rotating bevel gear is fixedly connected to the upper surface of the short rod, and the rotating bevel gear is vertically meshed with meshing bevel gears facing the direction of the four supporting columns.
[0013] Preferably, each of the meshing bevel gears is fixedly connected to a connecting rod in a direction away from the short rod, and each of the connecting rods is also fixedly connected to a meshing bevel gear on a side away from the short rod, and each of the meshing bevel gears is vertically meshed with a corresponding rotating bevel gear, and four support blocks corresponding to the positions of the connecting rods are fixedly connected to the upper surface of the rotating column, and each of the support blocks is penetrated by a hole three corresponding to the position of the connecting rod, and each of the connecting rods is rotationally connected to the corresponding support block through hole three.
[0014] Preferably, a slot hole 1 is penetrated through the upper surface of the rotating column, and a fixing frame 2 is fixedly connected to the lower surface of the rotating column, a motor 2 is fixedly connected inside the fixing frame 2, and an output port of the motor 2 passes through the slot hole 1 and is fixedly connected to the lower surface of the short rod.
[0015] Preferably, the fixed frame 2 is fixedly connected with a meshing gear, and the right end of the meshing gear is meshingly connected with a meshing threaded rod, the front and rear ends of the meshing threaded rod are rotatably connected to the inner wall of the fixed block, and the lower surface of the fixed frame 2 is rotatably connected to the inner wall of the fixed block.
[0016] Preferably, a hole 1 is penetrated through the rear surface of the fixed block, and a fixed frame 1 is fixedly connected to the front surface of the fixed block, a motor 1 is fixedly connected to the front surface of the fixed frame 1, and an output port of the motor 1 passes through the hole 1 and is rotatably connected to the rear surface of the meshing threaded rod.
[0017] Preferably, a groove is provided on the upper surface of the base, and a lifting frame is arranged inside the groove, a glass baffle is fixedly connected inside the lifting frame, two long grooves are provided on the lower surface of the lifting frame, and the lifting frame is movably connected to two limit columns 2 through the long grooves, and the lower surface of each of the limit columns 2 is fixedly connected to the inner wall of the base.
[0018] Preferably, two gear bars parallel to each other are fixedly connected to the front surface of the lifting frame, and each of the gear bars is meshed with a rotating gear, a long rod is arranged inside the groove, both ends of the long rod are rotatably connected to the inner wall of the base, and the long rod is fixedly connected to the two rotating gears.
[0019] Preferably, a hole four is penetrated through the right surface of the base, and a fixing frame three is fixedly connected to the right surface of the base, a motor three is fixedly connected to the right surface of the fixing frame three, and an output port of the motor three is fixedly connected to the right surface of the long rod through the hole four.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] In the present invention, a rotating chassis is provided and a moving path of the welding robot is set by programming. The welding head of the automatic flange welding robot can be accurately moved to a position directly above the rotating chassis, and the welding head of the automatic flange welding robot contacts the upper surface of the corresponding nozzle. At this time, motor 2 is started, and motor 2 drives the short rod and the corresponding rotating bevel gear to rotate, and the rotating bevel gear drives the corresponding four meshing bevel gears to rotate. At this time, the connecting rod drives all the meshing bevel gears to rotate synchronously. Since the rotating bevel gear is meshed with the meshing bevel gear, the four rotating bevel gears fixedly connected to the support column drive the rotating chassis to rotate synchronously. At this time, the nozzle on the rotating chassis also starts to rotate synchronously, and the nozzle in contact with the welding head of the automatic flange welding robot will continuously be threadedly engaged with the welding head of the automatic flange welding robot due to rotation, and finally be installed on the welding head of the automatic flange welding robot, so as to achieve the purpose of automatically installing the nozzle and facilitate the process of installing the nozzle.
[0022] In the present invention, a rotating disk is provided, and when the nozzle needs to be replaced, the old nozzle on the welding head is aligned with a rotating chassis without a nozzle, and the motor 2 is controlled to output in reverse. At this time, since the limit blocks at both ends of the old nozzle are supported by four limit rods, the rotating chassis drives the old nozzle to rotate in the opposite direction, so that the old nozzle directly detaches from the welding head of the flange automatic welding robot. At this time, motor 1 is started, and motor 1 drives the meshing threaded rod to rotate, and the meshing gear will rotate synchronously with the meshing threaded rod. At this time, the meshing gear drives the rotating disk to rotate through the fixed frame 1, and when the new nozzle of the rotating chassis is aligned with the welding head of the flange automatic welding robot, the motor 2 is restarted, so that the new nozzle is re-threaded on the welding head of the flange automatic welding robot, so as to achieve the purpose of automatically replacing the nozzle, so that there is no need for cooling and waiting during the replacement process, thereby avoiding increasing the downtime of the production line, affecting the continuity of welding, and improving production efficiency.
[0023] In the present invention, a glass baffle is provided. When welding is to be carried out, motor three is started. At this time, the long rod and two rotating gears of motor three rotate. Since the two gear bars on the lifting frame are meshed with the rotating gear, when the rotating gear rotates, the lifting frame will drive the glass baffle to rise until it rises to a suitable distance, and then motor three is turned off. At this time, the glass baffle will not affect the visual sensor of the flange automatic welding robot, but will also block the sparks flying during welding, thereby avoiding the metal particles from adhering to the rotating mechanism to form bulges, reducing the surface smoothness of the rotating mechanism, affecting the rotation flexibility and stability of the rotating parts, and allowing the rotating shaft to rotate stably.
[0024] In the present invention, a fixing frame three is provided, the fixing frame three is stably fixed on the base, and the motor three is fixedly connected to the fixing frame three. When the device body is welded, the base is driven to vibrate. Since the motor three is stably fixed on the fixing frame three, the motor three will not shift in position. The fixing frame three provides a stable output environment for the output of the motor three, and provides stability for the output of the motor three.
[0025] In the present invention, a support block is provided, and the support block is rotatably connected to the connecting rod, so that the meshing bevel gears at both ends of the connecting rod have a more stable transmission effect when meshing and transmitting the rotating bevel gear, avoiding the problems of poor meshing, tooth skipping, sliding, or intermittent transmission of the meshing bevel gears during transmission, and improving the meshing transmission effect between the bevel gears.
[0026] In the present invention, by providing the two limit columns, when the motor three drives the lifting frame and the glass baffle to rise, at this time, the two limit columns two are both inside the lifting frame, and the lifting frame can only move along the limit columns two when lifting, so that the lifting frame is more stable when rising, avoiding the position deviation of the lifting frame when rising, and improving the stability of the lifting frame when rising. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 It is a schematic diagram of the structure of the fixed block of the present invention;
[0029] Figure 3 It is a schematic diagram of the internal structure of the fixed block of the present invention;
[0030] Figure 4 It is a schematic diagram of the structure of the rotating disk of the present invention;
[0031] Figure 5 It is a schematic diagram of the structure of the rotating chassis of the present invention;
[0032] Figure 6 It is a schematic diagram of the structure of the rotating column of the present invention;
[0033] Figure 7 It is a schematic diagram of the structure of the meshing threaded rod and the meshing gear of the present invention;
[0034] Figure 8 It is a schematic diagram of the base structure of the present invention;
[0035] Fig. 9 It is a schematic diagram of the internal structure of the base groove of the present invention;
[0036] Fig.10 It is a schematic diagram of the lifting frame and glass baffle structure of the present invention.
[0037] In the figure, the corresponding relationship between the names of the components and the numbers of the drawings is as follows: 1. device body; 2. rotating shaft; 3. base; 4. nozzle; 5. fixed block; 6. rotating disk; 7. motor 1; 8. fixed frame 1; 9. hole 1; 10. slot hole; 11. rotating column; 12. meshing threaded rod; 13. meshing gear; 14. fixed frame 2; 15. rotating chassis; 16. limit rod; 17. limit block; 18. hole 2; 19. limit column 1; 20. Support block; 21. Support column; 22. Rotating bevel gear; 23. Motor 2; 24. Short rod; 25. Hole 3; 26. Connecting rod; 27. Engaging bevel gear; 28. Slot 1; 29. Groove; 30. Long rod; 31. Motor 3; 32. Fixed frame 3; 33. Rotating gear; 34. Lifting frame; 35. Glass baffle; 36. Hole 4; 37. Long slot; 38. Limit column 2; 39. Gear bar. DETAILED DESCRIPTION
[0038] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0039] See also Figure 1-Figure 8The present invention provides a flange automatic welding robot, comprising a device body 1, a rotating shaft 2 is fixedly connected to the lower surface of the device body 1, and a base 3 is fixedly connected to the lower surface of the rotating shaft 2, a nozzle 4 is threadedly sleeved at the front end of the device body 1, a fixed block 5 is fixedly connected to the rear surface of the base 3, and the fixed block 5 is an internal hollow structure, a slot 10 is penetrated through the upper surface of the fixed block 5, a rotating disk 6 is arranged inside the slot 10, and the rotating disk 6 is rotatably connected to the inner wall of the fixed block 5, and four holes 18 symmetrical about the center point of the rotating disk 6 are penetrated through the upper surface of the rotating disk 6, and the rotating disk 6 rotates through the four holes 18 A rotating chassis 15 is connected, the upper surface of each rotating chassis 15 is movably connected to the nozzle 4, and the four nozzles 4 are movably sleeved with a limiting column 19, the lower surface of each limiting column 19 is fixedly connected to the upper surface of the corresponding rotating chassis 15, and two limiting rods 16 parallel to each other are arranged at both ends of each limiting column 19, the left and right ends of each nozzle 4 are fixedly connected to a limiting block 17, and the insides of the two limiting rods 16 at the same end are provided with a limiting block 17, and each limiting block 17 located at the upper end of the rotating chassis 15 is located between the two corresponding limiting rods 16, and the lower surfaces of the four rotating chassis 15 are fixedly connected There are support columns 21, and each support column 21 is fixedly connected with a rotating bevel gear 22. A rotating column 11 is arranged at the lower end of the rotating disk 6, and the upper surface of the rotating column 11 is fixedly connected with the lower surfaces of the four support columns 21. By programming and setting a moving path of the welding robot, the welding head of the flange automatic welding robot can be accurately moved to a position just above a rotating chassis 15, and the welding head of the flange automatic welding robot contacts the upper surface of the corresponding nozzle 4. At this time, the motor 23 is started, and the motor 23 drives the short rod 24 and the corresponding rotating bevel gear 22 to rotate, and the rotating bevel gear 22 drives the corresponding four meshing The meshing bevel gear 27 rotates, and the connecting rod 26 drives all the meshing bevel gears 27 to rotate synchronously. Since the rotating bevel gear 22 meshes with the meshing bevel gear 27, the four rotating bevel gears 22 fixedly connected to the support column 21 drive the rotating chassis 15 to rotate synchronously. At this time, the nozzle 4 on the rotating chassis 15 also starts to rotate synchronously. The nozzle 4 in contact with the welding head of the flange automatic welding robot will continuously be threadedly engaged with the welding head of the flange automatic welding robot due to the rotation, and finally installed on the welding head of the flange automatic welding robot, so as to achieve the purpose of automatically installing the nozzle 4 and make the process of installing the nozzle 4 convenient.
[0040] A short rod 24 is fixedly connected to the upper surface of the rotating column 11, and the upper surface of the short rod 24 is fixedly connected to the rotating bevel gear 22. The rotating bevel gear 22 is vertically meshed with meshing bevel gears 27 facing the four support columns 21. When the nozzle 4 needs to be replaced, the old nozzle on the welding head is aligned with a rotating chassis 15 without a nozzle 4, and the control motor 23 is reversely output. At this time, since the limit blocks 17 at both ends of the old nozzle are supported by the four limit rods 16, the rotating chassis 15 drives the old nozzle to rotate in the opposite direction, so that the old nozzle is directly separated from the welding head of the flange automatic welding robot. At this time, the welding head of the automatic flange welding robot is started. Motor 1 7, motor 1 7 drives the meshing threaded rod 12 to rotate, and the meshing gear 13 will rotate synchronously with the meshing threaded rod 12. At this time, the meshing gear 13 drives the rotating disk 6 to rotate through the fixed frame 1 8. When the new nozzle of the rotating chassis 15 is aligned with the welding head of the flange automatic welding robot, the motor 2 23 is restarted to make the new nozzle re-threaded on the welding head of the flange automatic welding robot, so as to achieve the purpose of automatically replacing the nozzle 4, so that there is no need for cooling and waiting during the replacement process, which avoids increasing the downtime of the production line, affecting the continuity of welding, and improving production efficiency.
[0041] Each meshing bevel gear 27 is fixedly connected to a connecting rod 26 in a direction away from the short rod 24, and a side of each connecting rod 26 away from the short rod 24 is also fixedly connected to the meshing bevel gear 27, and each meshing bevel gear 27 is vertically meshed with the corresponding rotating bevel gear 22, and four support blocks 20 corresponding to the positions of the connecting rods 26 are fixedly connected to the upper surface of the rotating column 11, and each support block 20 is penetrated by a hole three 25 corresponding to the position of the connecting rod 26, and each connecting rod 26 is rotationally connected to the corresponding support block 20 through the hole three 25, and the support block 20 is rotationally connected to the connecting rod 26, so that the meshing bevel gears 27 at both ends of the connecting rod 26 have a more stable transmission effect when meshing and transmitting the rotating bevel gear 22, thereby avoiding the problems of poor meshing, tooth skipping, sliding, or intermittent transmission of the meshing bevel gears 27 during transmission, and improving the meshing transmission effect between the bevel gears.
[0042] A slot 28 is provided through the upper surface of the rotating column 11, and a fixed frame 2 14 is fixedly connected to the lower surface of the rotating column 11, a motor 23 is fixedly connected to the interior of the fixed frame 14, and the output port of the motor 23 is fixedly connected to the lower surface of the short rod 24 through the slot 28, the fixed frame 14 is fixedly connected to the meshing gear 13, and the right end of the meshing gear 13 is meshingly connected to the meshing threaded rod 12, the front and rear ends of the meshing threaded rod 12 are rotatably connected to the inner wall of the fixed block 5, and the lower surface of the fixed frame 2 14 is rotatably connected to the inner wall of the fixed block 5, a hole 9 is provided through the rear surface of the fixed block 5, and a fixed frame 8 is fixedly connected to the front surface of the fixed block 5, and a motor 7 is fixedly connected to the front surface of the fixed frame 8, and the output port of the motor 7 passes through the hole 9 and the meshing gear 13. The rear surface of the threaded rod 12 is rotatably connected, and a groove 29 is provided on the upper surface of the base 3, and a lifting frame 34 is arranged inside the groove 29, and a glass baffle 35 is fixedly connected inside the lifting frame 34, and two long grooves 37 are provided on the lower surface of the lifting frame 34, and the lifting frame 34 is movably connected to two limiting columns 38 through the long grooves 37, and the lower surface of each limiting column 38 is fixedly connected to the inner wall of the base 3. When the motor 31 drives the lifting frame 34 and the glass baffle 35 to rise, the two limiting columns 38 are both inside the lifting frame 34. The lifting frame 34 can only move along the limiting columns 38 when lifting, so that the lifting frame 34 is more stable when rising, avoiding the position displacement of the lifting frame 34 when rising, and improving the stability of the lifting frame 34 when rising.
[0043] The front surface of the lifting frame 34 is fixedly connected with two parallel gear bars 39, and each gear bar 39 is meshed with a rotating gear 33. A long rod 30 is arranged inside the groove 29. Both ends of the long rod 30 are rotatably connected to the inner wall of the base 3, and the long rod 30 is fixedly connected to the two rotating gears 33. When welding work is to be performed, the motor three 31 is started. At this time, the long rod 30 and the two rotating gears 33 driven by the motor three 31 rotate. Since the two gear bars 39 on the lifting frame 34 are meshed with the rotating gear 33, when the rotating gear 33 rotates, the lifting frame 34 will drive the glass baffle 35 to rise. When it rises to a suitable distance, the motor three 31 is turned off. At this time, the glass baffle 35 will not affect the visual sensor of the flange automatic welding robot, but will also block the sparks splashed during welding, thereby avoiding the metal particles from adhering to the rotating mechanism to form bulges, reducing the surface smoothness of the rotating mechanism, affecting the rotation flexibility and stability of the rotating parts, so that the rotating shaft 2 can rotate stably.
[0044] A hole four 36 is formed through the right surface of the base 3, and a fixing frame three 32 is fixedly connected to the right surface of the base 3, and a motor three 31 is fixedly connected to the right surface of the fixing frame three 32. The output port of the motor three 31 passes through the hole four 36 and is fixedly connected to the right surface of the long rod 30. The fixing frame three 32 is stably fixed on the base 3, and the motor three 31 is fixedly connected to the fixing frame three 32. When the device body 1 is welded, the base 3 is driven to vibrate. Since the motor three 31 is stably fixed on the fixing frame three 32, the motor three 31 will not shift in position. The fixing frame three 32 provides a stable output environment for the motor three 31, and provides stability for the motor three 31 during output.
[0045] Working principle:
[0046] The first step is to set a moving path of the welding robot through programming. The welding head of the flange automatic welding robot can accurately move to a position directly above a rotating chassis 15, and the welding head of the flange automatic welding robot contacts the upper surface of the corresponding nozzle 4. At this time, start motor 23, and motor 23 drives the short rod 24 and the corresponding rotating bevel gear 22 to rotate the new nozzle. The rotating bevel gear 22 drives the corresponding four meshing bevel gears 27 to rotate. At this time, the connecting rod 26 drives all the meshing bevel gears 27 to rotate synchronously. Since the rotating bevel gear 22 is meshed with the meshing bevel gear 27, the four rotating bevel gears 22 fixedly connected to the support column 21 drive the rotating chassis 15 to rotate synchronously. At this time, the nozzle 4 on the rotating chassis 15 also starts to rotate synchronously, and the nozzle 4 in contact with the welding head of the flange automatic welding robot will be continuously threaded with the welding head of the flange automatic welding robot due to rotation, and finally installed on the welding head of the flange automatic welding robot, so as to achieve the purpose of automatically installing the nozzle 4, making the process of installing the nozzle 4 convenient.
[0047] In the second step, when the nozzle 4 needs to be replaced, the old nozzle on the welding head is aligned with a rotating chassis 15 without a nozzle 4, and the motor 2 23 is controlled to output in reverse. At this time, since the limit blocks 17 at both ends of the old nozzle are supported by four limit rods 16, the rotating chassis 15 drives the old nozzle to rotate in the opposite direction, so that the old nozzle is directly separated from the welding head of the flange automatic welding robot. At this time, the motor 17 is started, and the motor 17 drives the meshing threaded rod 12 to rotate, and the meshing gear 13 will rotate synchronously with the meshing threaded rod 12. At this time, the meshing gear 13 drives the rotating disk 6 to rotate through the fixed frame 18. When the new nozzle of the rotating chassis 15 is aligned with the welding head of the flange automatic welding robot, the motor 2 23 is restarted, so that the new nozzle is re-threaded on the welding head of the flange automatic welding robot, so as to achieve the purpose of automatically replacing the nozzle 4, so that no cooling and waiting are required during the replacement process, thereby avoiding increasing the downtime of the production line, affecting the continuity of welding, and improving production efficiency.
[0048] The third step, when welding is to be carried out, start the motor three 31, at this time, the long rod 30 and the two rotating gears 33 driven by the motor three 31 rotate, because the two gear bars 39 on the lifting frame 34 are meshed with the rotating gear 33, therefore, when the rotating gear 33 rotates, the lifting frame 34 will drive the glass baffle 35 to rise, until it rises to a suitable distance, and then turn off the motor three 31. At this time, the glass baffle 35 will not affect the visual sensor of the flange automatic welding robot, but will also block the sparks flying during welding, avoiding the metal particles from adhering to the rotating mechanism to form bulges, reducing the surface smoothness of the rotating mechanism, affecting the rotation flexibility and stability of the rotating parts, so that the rotating shaft 2 can rotate stably, the fixed frame three 32 is stably fixed on the base 3, and the motor three 31 is fixedly connected to the fixed frame three 32. When the device body 1 is welding, it drives the base 3 to vibrate. The motor three 31 is stable It is fixed on the fixed frame three 32, so the motor three 31 will not be positionally shifted. The fixed frame three 32 provides a stable output environment for the output of the motor three 31, and provides stability for the motor three 31 during output. The support block 20 is rotatably connected to the connecting rod 26, so that the meshing bevel gears 27 at both ends of the connecting rod 26 have a more stable transmission effect when meshing and transmitting the rotating bevel gear 22, avoiding the meshing bevel gear 27 from having poor meshing, tooth jumping, sliding, or intermittent transmission during transmission, and improving the meshing transmission effect between the bevel gears. When the motor three 31 drives the lifting frame 34 and the glass baffle 35 to rise, at this time, the two limit columns 2 38 are both inside the lifting frame 34, and the lifting frame 34 can only move along the limit columns 2 38 during lifting, making the lifting frame 34 more stable when rising, avoiding the lifting frame 34 from having positional shift when rising, and improving the stability of the lifting frame 34 when rising.
[0049] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A flange automatic welding robot, comprising a device body (1), characterized in that: The lower surface of the device body (1) is fixedly connected to a rotating shaft (2), and the lower surface of the rotating shaft (2) is fixedly connected to a base (3), the front end of the device body (1) is threadedly sleeved with a nozzle (4), the rear surface of the base (3) is fixedly connected to a fixed block (5), and the fixed block (5) is an internal hollow structure, and a slot (10) is opened through the upper surface of the fixed block (5), and a rotating disk (6) is arranged inside the slot (10), and the rotating disk (6) and the fixed block ( 5), the inner wall of the rotating disk (6) is rotatably connected, the upper surface of the rotating disk (6) is penetrated by four holes (18) symmetrical about the center point of the rotating disk (6), the rotating disk (6) is rotatably connected to the rotating chassis (15) through the four holes (18), the upper surface of each rotating chassis (15) is movably connected to the nozzle (4), and the four nozzles (4) are movably sleeved on the limiting column (19), and the lower surface of each limiting column (19) is fixedly connected to the upper surface of the corresponding rotating chassis (15); Wherein, two mutually parallel limiting rods (16) are provided at both ends of each limiting column (19), the left and right ends of each nozzle (4) are fixedly connected to the limiting blocks (17), and the two limiting rods (16) located at the same end are provided with limiting blocks (17) inside, and each limiting block (17) located at the upper end of the rotating chassis (15) is located between the two corresponding limiting rods (16), the lower surfaces of the four rotating chassis (15) are fixedly connected to the support columns (21), and each of the support columns (21) is fixedly connected to the rotating bevel gear (22), the lower end of the rotating disk (6) is provided with a rotating column (11), and the upper surface of the rotating column (11) is aligned with the four support columns (21) ), the upper surface of the rotating column (11) is fixedly connected to a short rod (24), and the upper surface of the short rod (24) is fixedly connected to a rotating bevel gear (22), and the rotating bevel gear (22) is vertically meshed with a meshing bevel gear (27) in the direction facing the four supporting columns (21), and each meshing bevel gear (27) is fixedly connected to a connecting rod (26) in the direction away from the short rod (24), and each connecting rod (26) is also fixedly connected to the meshing bevel gear (27) on a side away from the short rod (24), and each meshing bevel gear (27) is vertically meshed with the corresponding rotating bevel gear (22), and the upper surface of the rotating column (11) is fixedly connected to four connecting rods (26) The support block (20) corresponds to the position of the support block (20), and each support block (20) is provided with a hole three (25) corresponding to the position of the connecting rod (26), and each connecting rod (26) is rotatably connected to the corresponding support block (20) through the hole three (25), the upper surface of the rotating column (11) is provided with a slot hole one (28), and the lower surface of the rotating column (11) is fixedly connected to a fixing frame two (14), the interior of the fixing frame two (14) is fixedly connected to a motor two (23), and the output port of the motor two (23) is fixedly connected to the lower surface of the short rod (24) through the slot hole one (28), and the fixing frame two (14) is fixedly connected to a meshing gear (13), and the meshing gear (13 ) is meshed with an engaging threaded rod (12) at the right end position, the front and rear ends of the engaging threaded rod (12) are both rotatably connected to the inner wall of the fixed block (5), and the lower surface of the fixed frame 2 (14) is rotatably connected to the inner wall of the fixed block (5), the upper surface of the base (3) is provided with a groove (29), and the interior of the groove (29) is provided with a lifting frame (34), the interior of the lifting frame (34) is fixedly connected to a glass baffle (35), the lower surface of the lifting frame (34) is provided with two long grooves (37), and the lifting frame (34) is movably connected to two limiting columns 2 (38) through the long grooves (37), and the lower surface of each limiting column 2 (38) is fixedly connected to the inner wall of the base (3).
2. A flange automatic welding robot as claimed in claim 1, characterized in that: A hole (9) is formed through the rear surface of the fixing block (5), and a fixing frame (8) is fixedly connected to the front surface of the fixing block (5); The front surface of the fixing frame (8) is fixedly connected to the motor (7), and the output port of the motor (7) passes through the hole (9) and is rotatably connected to the rear surface of the meshing threaded rod (12).
3. The flange automatic welding robot according to claim 2, characterized in that: Two gear bars (39) parallel to each other are fixedly connected to the front surface of the lifting frame (34), and each of the gear bars (39) is meshedly connected to a rotating gear (33); A long rod (30) is provided inside the groove (29), both ends of the long rod (30) are rotatably connected to the inner wall of the base (3), and the long rod (30) is fixedly connected to two rotating gears (33).
4. The flange automatic welding robot according to claim 3, characterized in that: A hole four (36) is formed through the right surface of the base (3), and a fixing frame three (32) is fixedly connected to the right surface of the base (3), and a motor three (31) is fixedly connected to the right surface of the fixing frame three (32); The output port of the motor three (31) passes through the hole four (36) and is fixedly connected to the right surface of the long rod (30).
