Cutting device and method for steel plate processing
By designing the adjustable supporting mechanism and automatic raising the feeding mechanism, the problem of fixing and steel plate wear in the existing laser cutting technology has been solved. Safety and accuracy.
Patent Information
- Application Number
- CN202411082608.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-08-08
AI Technical Summary
In the existing laser cutting technology, the spacing of the bearing parts is fixed, and it cannot adapt to workpieces of different sizes, resulting in the workpiece falling or being difficult to remove, and the steel plate is prone to wear and scratches when placed and adjusted.
The cutting device for the steel plate processing is designed, and the adjustable supporting mechanism is used, including the adjustment mechanism, the lift mechanism, the driver mechanism, and the steel residue treatment mechanism. And the coordination of the hydraulic cylinder and the piston tube realizes the automatic lifting and feeding of the steel plate.
Realize the automatic adjustment of the acceptance of the acceptance of the undertaking part according to the size of the workpiece to avoid the drop of workpieces and difficulty removal, reduce the friction and bumps of steel plates and undertakes, improve the flexibility and safety of processing, and clean up the steel residue through regularly, maintain the cutting area of the cutting area Accuracy.
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Figure CN118595642B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of laser cutting technology, and in particular to a cutting device and method for steel plate processing. Background Art
[0002] Laser cutting uses a high-power density laser beam to irradiate the material to be cut, so that the material is quickly heated to the vaporization temperature, evaporated to form holes, and as the beam moves on the material, the holes continuously form a very narrow cut, completing the cutting of the material.
[0003] The laser cutting process requires the use of supporting parts. The supporting parts support the workpiece, so that the workpiece is at a certain distance from the workbench, and there is a certain gap at the bottom of the workpiece to prevent the laser from damaging the workbench. In order to meet the cutting requirements, the supporting parts are serrated in shape to reduce the contact area with the workpiece. However, the spacing between the current supporting parts is fixed and can only meet the needs of cutting workpieces of a certain size. If the workpiece is cut smaller than the spacing, the workpiece will fall into the gap and be difficult to remove. If the supporting parts are set too densely, not only will the cost be very high, but the amount of steel slag residue on the supporting parts will also increase. It is also difficult to clean small gaps. Because the steel plate has a large area and a heavy weight, it is easy to wear against the supporting parts when placed and adjusted, which will cause scratches on the bottom of the steel plate. Summary of the invention
[0004] The present invention provides a cutting device and method for steel plate processing to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A cutting device for steel plate processing, comprising a supporting and unloading mechanism, and further comprising:
[0007] The adjusting mechanism is installed on the supporting unloading mechanism, and the adjusting mechanism includes two reciprocating screw rods 1, the external thread sleeve of the reciprocating screw rods 1 is provided with a receiving piece 1, and the external sleeves of the two reciprocating screw rods 1 are provided with a plurality of receiving pieces 2, and the plurality of receiving pieces 2 are respectively fixed with two springs 2, and the springs 2 are sleeved on the outside of the reciprocating screw rods 1, and a spring 1 is fixed between the receiving piece 2 and the receiving piece 1;
[0008] A lifting mechanism, wherein the lifting mechanism is installed on the top of the supporting feeding mechanism;
[0009] A driving mechanism 1, wherein the driving mechanism 1 is installed on the top of the supporting unloading mechanism;
[0010] A second driving mechanism, wherein the second driving mechanism is installed on the top of the supporting unloading mechanism;
[0011] A slag processing mechanism, wherein the slag processing mechanism is installed on the top of the supporting feeding mechanism;
[0012] The laser cutting machine body is installed on the top of the supporting blanking mechanism.
[0013] Furthermore, the supporting unloading mechanism includes a workbench, the laser cutting machine body is fixed on the top of the workbench, a movable plate is hinged on the top of the workbench, a cylinder groove is penetrated through the workbench, the inner wall of the cylinder groove is rotatably connected with a hydraulic cylinder, the other end of the hydraulic cylinder is rotatably connected to the bottom of the movable plate, a piston cylinder is fixed on the top of the workbench, the piston cylinder is connected to the hydraulic cylinder through a pipeline, the interior of the piston cylinder is filled with oil, a movable plate three is fixed on the top of the piston of the piston cylinder, a reciprocating screw three is sleeved on the internal thread of the movable plate three, a one-way gear three is installed on the outside of the reciprocating screw three, the reciprocating screw three is rotatably connected to the top of the workbench, a guide rod two is fixed on the top of the workbench, and the guide rod two is sleeved inside the movable plate three.
[0014] Furthermore, the adjustment mechanism also includes a pulley 1 fixed at one end of a reciprocating screw, the external transmission of the two pulleys 1 is connected with a belt 1, the reciprocating screw 1 is rotatably connected to the top of the movable plate, the other end of one of the reciprocating screws 1 is installed with a bevel gear 1, the top of the movable plate is fixed with a mounting frame, the internal rotation of the mounting frame is connected with a rotating shaft, the top of the rotating shaft is installed with a one-way gear 1, the bottom end of the rotating shaft is fixed with a bevel gear 2, and one side of the bevel gear 2 is meshed with the bevel gear 1.
[0015] Furthermore, the lifting mechanism includes two reciprocating screws 2 rotatably connected to the top of the movable plate, a one-way gear 2 is installed on the top of the reciprocating screws 2, a pulley 2 is fixed to the outside of the reciprocating screws 2, the two pulleys 2 are connected to the external transmission by a belt 2, a movable plate 1 is threadedly sleeved on the outside of the reciprocating screws 2, a U-shaped support frame is fixed between the two movable plates 1, a plurality of guide plates are fixed on both sides of the U-shaped support frame, a guide rod 1 is sleeved inside the guide plate, and the guide rod 1 is fixed to the top of the movable plate.
[0016] Furthermore, the driving mechanism 1 includes a motor 1 fixed on the top of the workbench, a gear 1 is fixed to one end of the output shaft of the motor 1, and the gear 1 is meshed with a one-way gear 1 and a one-way gear 2.
[0017] Furthermore, the second driving mechanism comprises a second motor fixed on the top of the workbench, a second gear is fixed to one end of the output shaft of the second motor, and the second gear is meshed with the one-way gear three-phase.
[0018] Furthermore, the slag processing mechanism includes two reciprocating screws four rotatably connected to the top of the workbench, one end of one of the reciprocating screws four is installed with a one-way gear four, the one-way gear four is meshed with gear two, a pulley three is fixed to the outside of the reciprocating screw four, the external transmission of the two pulleys three is connected with a belt three, the external threaded sleeves of the two reciprocating screws four are provided with a movable plate two, and a plurality of scrapers are fixed to the bottom of the movable plate two, and the side of the scraper close to the receiving part is a triangular structure, the purpose of which is to avoid the situation where the scraper cannot enter the receiving part due to the deviation of the cleaning spacing of the receiving part.
[0019] Furthermore, a controller is fixed on one side of the workbench, and the controller is electrically connected to motor one, motor two and the laser cutting machine body.
[0020] A method for using a cutting device for steel plate processing comprises the following steps:
[0021] Step 1, adjusting the receiving spacing: first start the motor 1 to drive the gear 1 to rotate forward, the forward rotation of the gear 1 satisfies the direction of the one-way gear 1 to drive the rotating shaft to rotate, and then the rotating shaft drives the bevel gear 2 to rotate, the bevel gear 2 drives the bevel gear 1 and the reciprocating screw 1 to rotate, one of the reciprocating screws 1 drives the other reciprocating screw 1 to rotate through two pulleys 1 and belt 1, the rotation of the two reciprocating screws 1 makes the receiving part 1 move on the thread, the movement of the receiving part 1 will pull the spring 1, the spring 1 will pull the receiving part 2 to move, and the receiving part 2 will pull the other receiving part 2 to move on the reciprocating screw 1 through the spring 2, adjust the spacing between the receiving parts to meet the conditions for supporting the cut and formed parts, adjust the corresponding spacing according to the size of the workpiece, support the cut parts, avoid the situation where they fall into the gap and are difficult to take out, and avoid the situation where they fall and bump;
[0022] Step 2, anti-wear placement of steel plate: then start motor 1 to drive gear 1 to reverse, and the reverse rotation of gear 1 satisfies the direction of rotation of one-way gear 2 to drive reciprocating screw 2, so reciprocating screw 2 drives pulley 2 to rotate, and pulley 2 drives another reciprocating screw 2 to rotate through belt 2, and the two reciprocating screws 2 rotate at the same time through moving plate 1 to move the U-shaped support frame upward, and move to the top of the U-shaped support frame higher than the height of the receiving part 1 and the receiving part 2. At this time, the moving plate 1 also moves to the top wire tail of the reciprocating screw 2, and then the steel plate is placed on the U-shaped support frame, and the motor 1 is continued to be started to drive gear 1 to reverse, and then the moving plate 1 drives the U-shaped support frame and the steel plate to move downward, and the steel plate falls on the top of the receiving part 1 and multiple receiving parts 2. The U-shaped support frame supports the steel plate to avoid scratches caused by the excessive weight of the steel plate when it is placed on the receiving part and the collision and friction with the receiving part, and it is also convenient to separate the steel plate from the cutting workpiece during the working cutting process, and to facilitate the unloading of the formed workpiece;
[0023] Step 3: Laser cutting: Then set the cutting program through the controller and transmit the cutting program to the laser cutting machine body, which cuts the steel plate through the laser beam;
[0024] Step 4, regional workpiece laser cutting: When executing workpieces of different sizes on different areas of a steel plate at the same time, it is necessary to adjust the spacing according to the sizes of different workpieces. For example, the left side of the steel plate is cut for a large workpiece, and the right side is cut for a small workpiece. When the cutting of the large workpiece is completed, start motor 1 to drive gear 1 to reverse, so that the U-shaped support frame moves up to lift the cut steel plate. After the steel plate is lifted, the cut large workpiece still stays on the top of the receiving part, so lifting it will separate the steel plate from the large workpiece. At this time, start motor 2 to drive gear 2 to rotate forward. The forward rotation of gear 2 satisfies the direction of rotation of the one-way gear 3 to drive the reciprocating screw 3, so the reciprocating screw 3 Rotate and make the movable plate 3 push the piston rod in the piston cylinder to move, and squeeze the internal oil into the hydraulic cylinder through the pipeline. The hydraulic cylinder supports the movable plate to make it rotate around the connection point. The tilt of the movable plate will cause the receiving part and the U-shaped support frame to tilt. The friction force on the top of the U-shaped support frame keeps the steel plate stationary, while the large workpiece slides down along the slope of the receiving part. After sliding down, the reciprocating screw 3 continues to rotate to reset the movable plate 3 moved to the wire tail, and draw back the oil in the hydraulic cylinder to reset the movable plate and other structures. The separated workpieces are separated from the working area by sliding through the principle of gravity, without manual unloading, avoiding damage to labor caused by the receiving part;
[0025] Step 5, accepting spacing adjustment cutting: Then the controller starts the motor 1 to drive the gear 1 to rotate forward, and then rotates the reciprocating screw 1 to move the accepting part 1 and the accepting part 2 to one side, so that the spring 1 and the spring 2 shrink, and the accepting part 1 and the accepting part 2 move and gather at the bottom of the small workpiece area that needs to be processed, so that the spacing becomes smaller, and then the motor 1 drives the gear 1 to reverse, so that the U-shaped support frame drives the steel plate to move down, and the top of the U-shaped support frame is at the same height as the top of the accepting part, supporting one side of the steel plate, and then processing the small workpiece, automatically adjusting the acceptance spacing according to the workpiece size in different areas of the same steel plate, meeting the acceptance of workpieces of different sizes, avoiding the impact caused by the workpiece falling, and flexible use;
[0026] Step 6: Unloading: After processing, the U-shaped support frame moves up to separate the steel plate from the small workpiece, then tilts the movable plate, the small workpiece slides out, and then the steel plate is removed to complete the processing;
[0027] Step 7, cleaning: start motor 1 to drive gear 1 to rotate forward, adjust the spacing of the receiving parts to meet the specified cleaning spacing, start motor 2 to drive gear 2 to rotate reversely, so that gear 2 can drive the one-way gear 4 to drive the reciprocating screw 4 connected to it to rotate, the reciprocating screw 4 rotates through pulley 3 and belt 3 to drive another reciprocating screw 4 to rotate, the reciprocating screw 4 drives the moving plate 2 and the scraper to move, the scraper is inserted into the inner edge of the spacing to contact the receiving part, and the slag produced by cutting on the receiving part is scraped off. The slag formed on the receiving part is cleaned regularly by moving the scraper to avoid excessive accumulation affecting the accuracy of workpiece processing.
[0028] Compared with the prior art, the present invention has the following beneficial effects:
[0029] 1. The installation adjustment mechanism of the present invention adjusts the corresponding spacing according to the size of the workpiece, supports the cut piece, avoids the situation where it falls into the gap and is difficult to take out, and also avoids the situation where it falls and bumps. It can also automatically adjust the receiving spacing according to the size of the workpieces in different areas of the same steel plate to meet the reception of workpieces of different sizes, avoid the impact caused by the workpiece falling, and is flexible to use;
[0030] 2. The present invention installs a lifting mechanism to support the steel plate, so as to avoid scratches caused by the excessive weight of the steel plate and the collision and friction with the receiving part when the steel plate is placed on the receiving part. It is also convenient to separate the steel plate from the cutting workpiece during the cutting process, and to facilitate the unloading of the formed workpiece;
[0031] 3. The mounting support unloading mechanism of the present invention uses the principle of gravity to slide the separated workpieces out of the working area, without the need for manual unloading, thus avoiding damage to the workers caused by the receiving parts;
[0032] 4. The present invention installs a slag processing mechanism to drive the scraper to move and regularly clean the slag formed on the receiving part to avoid excessive accumulation affecting the processing accuracy of the workpiece.
[0033] To sum up, the equipment has a novel design and is easy to operate. The equipment can automatically adjust the receiving spacing according to the size of workpieces in different areas of the same steel plate to meet the needs of workpieces of different sizes and avoid the impact of workpieces falling. It is flexible to use. In addition, the application has a supporting structure to drive the steel plate to move up and down, reduce scratches caused by friction when placed, and facilitate the separation of cut workpieces. The application also facilitates the unloading of workpieces without manual material removal, which is safer and more convenient. The application can also clean the receiving parts in time after processing to maintain the cutting height of the next workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is a schematic diagram of the overall structure of a cutting device for steel plate processing proposed by the present invention.
[0035] Figure 2This is a partial structural schematic diagram of a supporting and unloading mechanism of a cutting device for steel plate processing proposed by the present invention.
[0036] Figure 3 This is a structural schematic diagram of a driving mechanism of a cutting device for steel plate processing proposed by the present invention.
[0037] Figure 4 This is a partial structural schematic diagram of the adjustment mechanism of a cutting device for steel plate processing proposed by the present invention.
[0038] Figure 5 This is a partial structural schematic diagram of a lifting mechanism of a cutting device for steel plate processing proposed by the present invention.
[0039] In the figure: 1. Supporting and unloading mechanism; 11. Workbench; 12. Movable plate; 13. Cylinder groove; 14. Hydraulic cylinder; 15. Piston cylinder; 16. Moving plate three; 17. Reciprocating screw three; 18. One-way gear three; 19. Guide rod two; 2. Adjusting mechanism; 21. Reciprocating screw one; 22. Pulley one; 23. Belt one; 24. Spring two; 25. Attachment one; 26. Spring one; 27. Attachment two; 28. Bevel gear one; 29. One-way gear one; 210. Bevel gear two; 211. Installation Frame; 3. Lifting mechanism; 31. Reciprocating screw rod 2; 32. Pulley 2; 33. Belt 2; 34. One-way gear 2; 35. Moving plate 1; 36. U-shaped support frame; 37. Guide rod 1; 38. Guide plate; 4. Driving mechanism 1; 41. Motor 1; 42. Gear 1; 5. Driving mechanism 2; 51. Motor 2; 52. Gear 2; 6. Slag handling mechanism; 61. Reciprocating screw rod 4; 62. Pulley 3; 63. Belt 3; 64. Moving plate 2; 65. Scraper; 66. One-way gear 4. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0041] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0042] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0043] Example 1: Reference Figure 1-5 : A cutting device for steel plate processing, comprising a supporting blanking mechanism 1, and also comprising:
[0044] The adjusting mechanism 2 is installed on the supporting and unloading mechanism 1. The adjusting mechanism 2 includes two reciprocating screws 21. The external thread sleeve of the reciprocating screw 21 is provided with a receiving piece 25. The external sleeves of the two reciprocating screws 21 are provided with a plurality of receiving pieces 27. The plurality of receiving pieces 27 are respectively fixed with two springs 24. The springs 24 are sleeved on the outside of the reciprocating screw 21. A spring 26 is fixed between the receiving piece 27 and the receiving piece 25.
[0045] A lifting mechanism 3, the lifting mechanism 3 is installed on the top of the supporting unloading mechanism 1;
[0046] A driving mechanism 1 4, which is installed on the top of the supporting unloading mechanism 1;
[0047] The driving mechanism 2 5 is installed on the top of the supporting unloading mechanism 1;
[0048] The slag processing mechanism 6 is installed on the top of the supporting material discharging mechanism 1;
[0049] The laser cutting machine body 7 is installed on the top of the supporting blanking mechanism 1;
[0050] The supporting unloading mechanism 1 includes a workbench 11, a laser cutting machine body 7 is fixed on the top of the workbench 11, a movable plate 12 is hinged on the top of the workbench 11, a cylinder groove 13 is opened through the workbench 11, and a hydraulic cylinder 14 is rotatably connected to the inner wall of the cylinder groove 13, and the other end of the hydraulic cylinder 14 is rotatably connected to the bottom of the movable plate 12, a piston cylinder 15 is fixed on the top of the workbench 11, the piston cylinder 15 is connected to the hydraulic cylinder 14 through a pipeline, the interior of the piston cylinder 15 is filled with oil, a movable plate 3 16 is fixed to the top of the piston of the piston cylinder 15, a reciprocating screw 3 17 is sleeved on the internal thread of the movable plate 3 16, a one-way gear 3 18 is installed on the outside of the reciprocating screw 3 17, and the reciprocating screw 3 17 is rotatably connected to the top of the workbench 11, a guide rod 2 19 is fixed on the top of the workbench 11, and the guide rod 2 19 is sleeved inside the movable plate 3 16;
[0051] The adjustment mechanism 2 also includes a pulley 22 fixed at one end of a reciprocating screw 21, and the external transmission of the two pulleys 22 is connected with a belt 23. The reciprocating screw 21 is rotatably connected to the top of the movable plate 12, and a bevel gear 28 is installed at the other end of one of the reciprocating screws 21. A mounting frame 211 is fixed to the top of the movable plate 12, and the mounting frame 211 is internally rotatably connected with a rotating shaft, and a one-way gear 29 is installed at the top of the rotating shaft, and a bevel gear 210 is fixed to the bottom end of the rotating shaft, and one side of the bevel gear 210 is meshed with the bevel gear 28;
[0052] The lifting mechanism 3 includes two reciprocating screw rods 31 rotatably connected to the top of the movable plate 12, a one-way gear 34 is installed on the top of the reciprocating screw rods 31, a pulley 32 is fixed to the outside of the reciprocating screw rods 31, and a belt 33 is connected to the external transmission of the two pulleys 32, and a movable plate 35 is sleeved on the external thread of the reciprocating screw rods 31, a U-shaped support frame 36 is fixed between the two movable plates 35, and a plurality of guide plates 38 are fixed on both sides of the U-shaped support frame 36, and a guide rod 37 is sleeved inside the guide plate 38, and the guide rod 37 is fixed to the top of the movable plate 12;
[0053] The driving mechanism 14 includes a motor 141 fixed on the top of the workbench 11, and a gear 142 is fixed to one end of the output shaft of the motor 141, and the gear 142 is meshed with the one-way gear 129 and the one-way gear 234;
[0054] The driving mechanism 2 5 comprises a motor 2 51 fixed on the top of the workbench 11, a gear 2 52 is fixed to one end of the output shaft of the motor 2 51, and the gear 2 52 is meshed with the one-way gear 3 18;
[0055] The slag processing mechanism 6 includes two reciprocating screws 4 61 rotatably connected to the top of the workbench 11, one end of one of the reciprocating screws 4 61 is installed with a one-way gear 4 66, the one-way gear 4 66 is meshed with the gear 2 52, a pulley 3 62 is fixed to the outside of the reciprocating screw 4 61, the two pulleys 3 62 are connected to the outside of the belt 3 63, the external thread sleeves of the two reciprocating screws 4 61 are provided with a moving plate 2 64, and a plurality of scrapers 65 are fixed to the bottom of the moving plate 2 64, and the side of the scraper close to the receiving part is a triangular structure, the purpose is to avoid the situation where the scraper cannot enter due to the deviation of the cleaning spacing of the receiving part;
[0056] A controller is fixed on one side of the workbench 11 , and the controller is electrically connected to the motor 1 41 , the motor 2 51 and the laser cutting machine body 7 .
[0057] Example 2: Reference Figure 2-5 : This embodiment provides a method for using a cutting device for steel plate processing based on embodiment 1, comprising the following steps:
[0058] Step 1, adjusting the receiving spacing: first start the motor 141 to drive the gear 142 to rotate forward, the forward rotation of the gear 142 satisfies the direction of the one-way gear 129 to drive the rotating shaft to rotate, and then the rotating shaft drives the bevel gear 210 to rotate, the bevel gear 210 drives the bevel gear 28 and the reciprocating screw 21 to rotate, one of the reciprocating screws 21 drives the other reciprocating screw 21 to rotate through two pulleys 22 and a belt 23, the rotation of the two reciprocating screws 21 causes the receiving part 25 to move on the thread, the movement of the receiving part 25 will pull the spring 126, the spring 126 will pull the receiving part 27 to move, and the receiving part 27 will pull the other receiving part 27 to move on the reciprocating screw 21 through the spring 24, adjust the spacing between the receiving parts to meet the conditions for supporting the cut and formed parts, adjust the corresponding spacing according to the size of the workpiece, support the cut parts, avoid the situation where they fall into the gap and are difficult to take out, and avoid the situation where they fall and bump;
[0059] Step 2, anti-wear placement of steel plates: Then start the motor 1 41 to drive the gear 1 42 to reverse. The reverse rotation of the gear 1 42 satisfies the direction of the one-way gear 2 34 to drive the reciprocating screw 2 31 to rotate, so the reciprocating screw 2 31 drives the pulley 2 32 to rotate, and the pulley 2 32 drives another reciprocating screw 2 31 to rotate through the belt 2 33. The two reciprocating screws 2 31 rotate at the same time through the moving plate 1 35 to move the U-shaped support frame 36 upward until the top of the U-shaped support frame 36 is higher than the height of the receiving piece 1 25 and the receiving piece 2 27. At this time, the moving plate 1 35 is also Move to the top wire tail of the reciprocating screw rod 2 31, then place the steel plate on the U-shaped support frame 36, continue to start the motor 1 41 to drive the gear 1 42 to reverse, and then make the movable plate 1 35 drive the U-shaped support frame 36 and the steel plate to move downward, and drop the steel plate on the top of the receiving part 1 25 and multiple receiving parts 2 27. The U-shaped support frame supports the steel plate to avoid scratches caused by the excessive weight of the steel plate and the collision and friction with the receiving part when the steel plate is placed on the receiving part. It is also convenient to separate the steel plate from the cutting workpiece during the working cutting process, and facilitate the unloading of the formed workpiece;
[0060] Step 3, laser cutting: Then, the cutting program is set through the controller, and the cutting program is transmitted to the laser cutting machine body 7, and the laser cutting machine body 7 cuts the steel plate through the laser beam;
[0061] Step 4, regional workpiece laser cutting: when executing workpieces of different sizes on different areas of a steel plate at the same time, it is necessary to adjust the spacing according to the sizes of different workpieces. For example, a large workpiece is cut on the left side of the steel plate, and a small workpiece is cut on the right side. When the cutting of the large workpiece is completed, start motor 1 41 to drive gear 1 42 to reverse, so that the U-shaped support frame 36 moves up to lift the cut steel plate. After the steel plate is lifted, the cut large workpiece still stays on the top of the receiving part, so lifting it will separate the steel plate from the large workpiece. At this time, start motor 2 51 to drive gear 2 52 to rotate forward. The forward rotation of gear 2 52 satisfies the direction of rotation of the one-way gear 3 18 to drive the reciprocating screw 3 17 to rotate, so the reciprocating screw 3 17 rotates and The movable plate 3 16 pushes the piston rod in the piston tube 15 to move, and the internal oil is squeezed into the hydraulic cylinder 14 through the pipeline. The hydraulic cylinder 14 supports the movable plate 12 to rotate around the connection point. The tilt of the movable plate 12 will cause the receiving part and the U-shaped support frame 36 to tilt. The friction force on the top of the U-shaped support frame 36 keeps the steel plate stationary, while the large workpiece slides down along the slope of the receiving part. After sliding down, the reciprocating screw rod 3 17 continues to rotate to reset the movable plate 3 16 moved to the wire tail, and the oil in the hydraulic cylinder 14 is drawn back to reset the movable plate 12 and other structures. The separated workpieces are separated from the working area by sliding through the principle of gravity, without manual unloading, and avoiding damage to labor caused by the receiving part;
[0062] Step 5, accepting spacing adjustment cutting: then the controller starts the motor 141 to drive the gear 142 to rotate forward, and then rotates the reciprocating screw 121, so that the receiving part 125 and the receiving part 27 move to one side, so that the spring 126 and the spring 24 shrink, and the receiving part 125 and the receiving part 27 move and gather at the bottom of the small workpiece area that needs to be processed, so that the spacing becomes smaller, and then the motor 141 drives the gear 142 to reverse, so that the U-shaped support frame 36 drives the steel plate to move downward, and the top of the U-shaped support frame 36 is at the same height as the top of the receiving part, supporting one side of the steel plate, and then processing the small workpiece, automatically adjusting the acceptance spacing according to the workpiece size of different areas in the same steel plate, meeting the acceptance of workpieces of different sizes, avoiding the impact caused by the workpiece falling, and flexible use;
[0063] Step 6, unloading: After processing, the U-shaped support frame 36 moves up to separate the steel plate from the small workpiece, and then the movable plate 12 is tilted, the small workpiece slides out, and then the steel plate is removed to complete the processing;
[0064] Step seven, cleaning: start motor 1 41 to drive gear 1 42 to rotate forward, adjust the spacing of the receiving parts to meet the specified cleaning spacing, start motor 2 51 to drive gear 2 52 to rotate reversely, so that gear 2 52 can drive the one-way gear 4 66 to drive the reciprocating screw 4 61 connected thereto to rotate, the reciprocating screw 4 61 rotates through pulley 3 62 and belt 3 63 to drive another reciprocating screw 4 61 to rotate, the reciprocating screw 4 61 drives the moving plate 2 64 and the scraper 65 to move, the scraper 65 is inserted into the inner edge of the spacing to contact the receiving part, and the slag produced by cutting on the receiving part is scraped off, and the slag formed on the receiving part is cleaned regularly by moving the scraper to avoid excessive accumulation affecting the accuracy of workpiece processing.
[0065] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A cutting device for steel plate processing, comprising a supporting and unloading mechanism (1), characterized in that Also includes: An adjusting mechanism (2), the adjusting mechanism (2) being mounted on the supporting unloading mechanism (1), the adjusting mechanism (2) comprising two reciprocating screw rods (21), the outer threads of the reciprocating screw rods (21) being sleeved with a receiving member (25), the outer surfaces of the two reciprocating screw rods (21) being sleeved with a plurality of receiving members (27), the plurality of receiving members (27) being respectively fixed with two springs (24), and the springs (24) being sleeved on the outer surfaces of the reciprocating screw rods (21), and a spring (26) being fixed between the receiving member (27) and the receiving member (25); A lifting mechanism (3), wherein the lifting mechanism (3) is installed on the top of the supporting material discharge mechanism (1); A driving mechanism 1 (4), wherein the driving mechanism 1 (4) is mounted on the top of the supporting unloading mechanism (1); A second driving mechanism (5), wherein the second driving mechanism (5) is mounted on the top of the supporting unloading mechanism (1); A slag processing mechanism (6), wherein the slag processing mechanism (6) is installed on the top of the supporting material discharge mechanism (1); A laser cutting machine body (7), wherein the laser cutting machine body (7) is mounted on the top of the supporting blanking mechanism (1); The supporting unloading mechanism (1) comprises a workbench (11), the laser cutting machine body (7) is fixed on the top of the workbench (11), a movable plate (12) is hinged on the top of the workbench (11), a cylinder groove (13) is formed through the workbench (11), the inner wall of the cylinder groove (13) is rotatably connected to a hydraulic cylinder (14), the other end of the hydraulic cylinder (14) is rotatably connected to the bottom of the movable plate (12), a piston cylinder (15) is fixed on the top of the workbench (11), and the piston cylinder (15) is connected to the hydraulic cylinder (11). 4) connected through a pipeline, the interior of the piston cylinder (15) is filled with oil, a movable plate three (16) is fixed to the top of the piston of the piston cylinder (15), a reciprocating screw three (17) is sleeved on the internal thread of the movable plate three (16), a one-way gear three (18) is installed on the outside of the reciprocating screw three (17), the reciprocating screw three (17) is rotatably connected to the top of the workbench (11), a guide rod two (19) is fixed to the top of the workbench (11), and the guide rod two (19) is sleeved inside the movable plate three (16); The lifting mechanism (3) comprises two reciprocating screw rods (31) rotatably connected to the top of the movable plate (12), a one-way gear (34) is installed on the top of the reciprocating screw rods (31), a pulley (32) is fixed to the outside of the reciprocating screw rods (31), and the two pulleys (32) are connected to the outside of the belts (33), a movable plate (35) is threadedly sleeved on the outside of the reciprocating screw rods (31), a U-shaped support frame (36) is fixed between the two movable plates (35), a plurality of guide plates (38) are fixed on both sides of the U-shaped support frame (36), a guide rod (37) is sleeved inside the guide plate (38), and the guide rod (37) is fixed to the top of the movable plate (12); The adjusting mechanism (2) further comprises a pulley (22) fixed at one end of a reciprocating screw (21), the two pulleys (22) being connected to a belt (23) for external transmission, the reciprocating screw (21) being rotatably connected to the top of the movable plate (12), the other end of one of the reciprocating screws (21) being mounted with a bevel gear (28), a mounting frame (211) being fixed to the top of the movable plate (12), the mounting frame (211) being rotatably connected to a rotating shaft, a one-way gear (29) being mounted on the top of the rotating shaft, a bevel gear (210) being fixed to the bottom of the rotating shaft, one side of the bevel gear (210) being meshed with the bevel gear (28); The slag processing mechanism (6) comprises two reciprocating screw rods (4) (61) rotatably connected to the top of the workbench (11), wherein one end of one of the reciprocating screw rods (4) (61) is mounted with a one-way gear (4) (66), the one-way gear (4) (66) is meshed with a gear (2) (52), a pulley (3) (62) is fixed to the outside of the reciprocating screw rod (4) (61), the two pulleys (3) (62) are connected to the outside of the belt rods (3) (63), and the external threads of the two reciprocating screw rods (4) (61) are provided with a movable plate (64), and a plurality of scrapers (65) are fixed to the bottom of the movable plate (64).
2. A cutting device for steel plate processing according to claim 1, characterized in that: The driving mechanism 1 (4) comprises a motor 1 (41) fixed on the top of the workbench (11), a gear 1 (42) being fixed to one end of the output shaft of the motor 1 (41), and the gear 1 (42) being meshed with a one-way gear 1 (29) and a one-way gear 2 (34).
3. A cutting device for steel plate processing according to claim 2, characterized in that: The second driving mechanism (5) comprises a second motor (51) fixed on the top of the workbench (11), a second gear (52) being fixed to one end of the output shaft of the second motor (51), and the second gear (52) is meshed with a third one-way gear (18).
4. A cutting device for steel plate processing according to claim 3, characterized in that: A controller is fixed on one side of the workbench (11), and the controller is electrically connected to motor 1 (41), motor 2 (51) and the laser cutting machine body (7).
5. A method for using a cutting device for steel plate processing, which is applicable to a cutting device for steel plate processing as claimed in any one of claims 1 to 4, characterized in that: The following steps are involved: Step 1: adjusting the receiving spacing: first, start the motor 1 (41) to drive the gear 1 (42) to rotate forward. The forward rotation of the gear 1 (42) satisfies the direction of driving the rotating shaft to rotate. Then the rotating shaft drives the bevel gear 2 (210) to rotate. The bevel gear 2 (210) drives the bevel gear 1 (28) and the reciprocating screw 1 (21) to rotate. One of the reciprocating screws 1 (21) drives the other reciprocating screw 1 (21) to rotate through two pulleys 1 (22) and belt 1 (23). The rotation of the two reciprocating screws 1 (21) causes the receiving member 1 (25) to move on the thread. The movement of the receiving member 1 (25) pulls the spring 1 (26). The spring 1 (26) pulls the receiving member 2 (27) to move. The receiving member 2 (27) pulls the other receiving member 2 (27) to move on the reciprocating screw 1 (21) through the spring 2 (24). The spacing between the receiving members is adjusted to meet the conditions for supporting the cut and formed parts. Step 2: Place the steel plate for anti-wear: Then start the motor 1 (41) to drive the gear 1 (42) to reverse. The reverse rotation of the gear 1 (42) satisfies the direction of the one-way gear 2 (34) to drive the reciprocating screw 2 (31) to rotate. Therefore, the reciprocating screw 2 (31) drives the pulley 2 (32) to rotate. The pulley 2 (32) drives another reciprocating screw 2 (31) to rotate through the belt 2 (33). The two reciprocating screws 2 (31) rotate at the same time through the moving plate 1 (35) to make the U-shaped support frame (36) on. Move until the top of the U-shaped support frame (36) is higher than the height of the receiving member 1 (25) and the receiving member 2 (27), at which time the moving plate 1 (35) also moves to the top thread tail of the reciprocating screw 2 (31), and then place the steel plate on the U-shaped support frame (36), continue to start the motor 1 (41) to drive the gear 1 (42) to reverse, and then make the moving plate 1 (35) drive the U-shaped support frame (36) and the steel plate to move downward, so that the steel plate falls on the top of the receiving member 1 (25) and the plurality of receiving members 2 (27); Step 3: Laser cutting: Then, a cutting program is set through the controller, and the cutting program is transmitted to the laser cutting machine body (7), and the laser cutting machine body (7) cuts the steel plate through a laser beam; Step 4: Regional workpiece laser cutting: When different sizes of workpieces are cut on different areas of a steel plate at the same time, the spacing needs to be adjusted according to the sizes of the workpieces. Specifically, the left side of the steel plate is cut for large workpieces, and the right side is cut for small workpieces. When the cutting of the large workpiece is completed, the motor 1 (41) is started to drive the gear 1 (42) to reverse, so that the U-shaped support frame (36) moves up to lift the cut steel plate. After the steel plate is lifted, the cut large workpiece still stays on the top of the receiving part, so lifting it will separate the steel plate from the large workpiece. At this time, the motor 2 (51) is started to drive the gear 2 (52) to rotate forward. The forward rotation of the gear 2 (52) satisfies the one-way gear 3 (18) to drive the reciprocating screw 3 (17 ) rotates, so the reciprocating screw rod three (17) rotates and causes the movable plate three (16) to push the piston rod in the piston tube (15) to move, squeezing the internal oil into the hydraulic cylinder (14) through the pipeline. The hydraulic cylinder (14) supports the movable plate (12) to rotate around the connection point. The tilt of the movable plate (12) will cause the receiving part and the U-shaped support frame (36) to tilt. The friction force at the top of the U-shaped support frame (36) keeps the steel plate stationary, while the large workpiece slides down along the slope of the receiving part. After sliding down, the reciprocating screw rod three (17) continues to rotate to reset the movable plate three (16) that has moved to the wire tail, and draws back the oil in the hydraulic cylinder (14) to reset the movable plate (12) and other structures. Step 5: Cutting by adjusting the receiving spacing: the controller then starts the motor 1 (41) to drive the gear 1 (42) to rotate forward, and then rotates the reciprocating screw 1 (21) to move the receiving part 1 (25) and the receiving part 2 (27) to one side, so that the spring 1 (26) and the spring 2 (24) contract, and the receiving part 1 (25) and the receiving part 2 (27) move and gather at the bottom of the small workpiece area to be processed, so that the spacing becomes smaller, and then the motor 1 (41) drives the gear 1 (42) to rotate reversely, so that the U-shaped support frame (36) drives the steel plate to move downward, and the top of the U-shaped support frame (36) is at the same height as the top of the receiving part, supporting one side of the steel plate, and then processing the small workpiece; Step 6, unloading: After processing, the U-shaped support frame (36) moves upward to separate the steel plate from the small workpiece, and then the movable plate (12) is tilted to slide the small workpiece out, and then the steel plate is removed to complete the processing; Step 7, cleaning: start motor 1 (41) to drive gear 1 (42) to rotate forward, adjust the receiving member spacing to meet the specified cleaning spacing, start motor 2 (51) to drive gear 2 (52) to rotate reversely, so that gear 2 (52) can drive one-way gear 4 (66) to drive reciprocating screw 4 (61) connected thereto to rotate, reciprocating screw 4 (61) rotates through pulley 3 (62) and belt 3 (63) to drive another reciprocating screw 4 (61) to rotate, reciprocating screw 4 (61) drives moving plate 2 (64) and scraper (65) to move, and scraper (65) is inserted into the inner edge of the spacing to contact the receiving member, and the steel slag produced by cutting on the receiving member is scraped off.
Citation Information
Patent Citations
Cutting device for aluminum veneer machining and cutting technology of cutting device
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