A plush toy fabric cutting device

Abstract

This application discloses a plush toy fabric cutting device, relating to the field of toy production equipment technology. It includes: a base, a moving component, a drive motor, a drive screw, a stabilizing slide bar, a cutting mechanism, a sliding block, a rotary motor, a placement plate, a fixing mechanism, a detection mechanism, a main body, a contact plate, and a detection sensor. The fixing mechanism limits and fixes the fabric. During fabric movement, the lower toothed end of the contact plate in the detection mechanism contacts the plush fabric. The detection sensor detects the direction of the plush fabric's pile based on the force applied. When the pile direction is incorrect, the rotary motor is controlled to rotate the placement plate, correcting the pile direction of the fabric. This ensures that the fabric is cut correctly with the correct pile direction, preventing errors during cutting. This solves the problem of cutting errors due to pile direction in existing cutting devices for long-pile plush fabrics, ensuring that cutting errors are not caused by the pile direction.

Description

Technical Field

[0001] This application relates to the field of toy production equipment technology, and in particular to a plush toy fabric cutting device. Background Technology

[0002] Plush toys are a type of toy made primarily of plush fabric, cotton, and other textile materials, stuffed with various fillings. In the production of plush toys, fabric cutting is an important step, which can be done through hot cutting, cold cutting, laser cutting, and hand cutting.

[0003] Existing cutting devices typically use machines for continuous cutting. However, in the cutting of certain special fabrics, such as velvet with particularly long or curly pile, the pile direction needs to be controlled. During continuous cutting, the pile direction may be incorrect, leading to cutting errors.

[0004] Therefore, we need a plush toy fabric cutting device to solve the problem of cutting errors caused by the pile direction when cutting long plush fabric with existing cutting devices, so that long plush fabric can be cut without errors caused by the pile direction. Summary of the Invention

[0005] The purpose of this application is to solve the problem of cutting errors caused by the nap direction when cutting plush fabrics using existing cutting devices. In order to solve the above problem, this application provides a plush toy fabric cutting device that can prevent cutting errors caused by the nap direction when cutting plush fabrics.

[0006] To achieve the above objectives, the embodiments of this application adopt the following technical solutions:

[0007] A plush toy fabric cutting device includes: a base with a sliding groove; a moving assembly at both ends of the base, comprising: a drive motor connected to both ends of the base; a drive screw connected between the drive motors; and multiple stabilizing slides symmetrically arranged on both sides of the drive screw. A cutting mechanism is also provided on the base, located at the right end of the base.

[0008] A sliding block is disposed within a sliding groove and cooperates with a drive screw and a stabilizing slide rod. A rotary motor is connected to the sliding block. A placement plate is connected to the rotary motor. A fixing mechanism is disposed on both sides of the placement plate and is used to fix the fabric to the placement plate. A detection mechanism is disposed at the right end of the placement plate and includes: a main body, which is shaped like an inverted C; a contact plate, which is connected within the main body and has a toothed lower end for contacting the fabric pile; and a detection sensor, which is disposed at the right end of the contact plate and is used to detect the force exerted by the contact plate when it contacts the fabric pile.

[0009] In the above technical solution, the embodiment of this application uses a fixing mechanism to limit and fix the fabric. During the movement of the fabric, the toothed contact plate at the lower end of the detection mechanism contacts the fabric pile. The detection sensor detects the pile direction of the fabric pile according to the force. When the pile direction is incorrect, the rotary motor is controlled to rotate the placement plate to correct the pile direction of the fabric, so that the pile direction of the fabric is correct during cutting and no errors occur.

[0010] Furthermore, according to an embodiment of this application, the fixing mechanism includes: a housing, a clamping plate, and a second drive motor.

[0011] Furthermore, according to an embodiment of this application, the housing is L-shaped and disposed on the side of the placement plate, the second drive motor is disposed inside the housing, and the clamping plate is connected to the second drive motor.

[0012] Furthermore, according to an embodiment of this application, the upper end and side of the pressing plate are provided with movable rods, and multiple movable rods are provided. The movable rods are used to cooperate with the second drive motor to control the movement of the pressing plate in the up, down, left, and right positions.

[0013] Furthermore, according to an embodiment of this application, the lower end of the pressing plate is provided with teeth, and the teeth are used to press the fabric.

[0014] Furthermore, according to an embodiment of this application, the sliding groove is a T-groove.

[0015] Furthermore, according to an embodiment of this application, the upper end face of the rotary motor and the upper end face of the base are flush.

[0016] Furthermore, according to an embodiment of this application, the detection sensor is a pressure sensor.

[0017] Furthermore, according to an embodiment of this application, a rotating groove is provided on the main body, which is used to rotate the placement plate when the detection sensor detects that the fabric nap direction is incorrect.

[0018] This application also discloses a method for using a plush toy fabric cutting device, including:

[0019] Place the fabric onto the placement board.

[0020] The fixing mechanism limits and fixes the fabric.

[0021] The movement component controls the movement of the moving block toward the cutting mechanism;

[0022] The detection process involves the contact plate contacting the fabric fibers, and the detection sensor detecting the direction of the fibers.

[0023] Adjustment: When the detection sensor detects that the fabric nap direction is incorrect, the rotary motor controls the placement plate to rotate and correct the fabric nap direction.

[0024] After cutting and adjustment, the placement plate is moved to the cutting mechanism to cut the fabric.

[0025] Compared with the prior art, this application uses a fixing mechanism to limit and fix the fabric. During the movement of the fabric, the toothed lower end of the contact plate in the detection mechanism contacts the fabric pile. The detection sensor detects the pile direction of the fabric pile according to the force. When the pile direction is incorrect, the rotary motor is controlled to rotate the placement plate to correct the pile direction of the fabric. This ensures that the pile direction is correct during the cutting of the fabric and prevents errors. This solves the problem of cutting errors caused by the pile direction when cutting long-pile fabrics in existing cutting devices, and can prevent cutting errors caused by the pile direction when cutting long-pile fabrics. Attached Figure Description

[0026] The present application will be further described below with reference to the accompanying drawings and embodiments.

[0027] Figure 1 This is a schematic diagram of a plush toy cutting device.

[0028] Figure 2 This is a front sectional view of a plush toy cutting device.

[0029] Figure 3 This is a left view of a plush toy cutting device.

[0030] Figure 4 This is a top view of a plush toy cutting device.

[0031] Figure 5 This is a left sectional view of the fixing mechanism in a plush toy cutting device.

[0032] Figure 6 This is a front sectional view of the fixing mechanism in a plush toy cutting device.

[0033] Figure 7 This is a schematic diagram of a plush toy cutting device with an added combing mechanism.

[0034] Figure 8This is the main sectional view of the organizational structure.

[0035] Figure 9 This is a left sectional view of the combing mechanism.

[0036] Figure 10 This is a schematic diagram of a plush toy cutting device with added auxiliary pressing parts.

[0037] Figure 11 This is the main sectional view of the auxiliary pressing part.

[0038] In the attached diagram

[0039] 1. Fixing mechanism 11, clamping plate 111, moving rod

[0040] 12. Drive motor 2. Placement plate 3. Detection mechanism

[0041] 31. Contact plate; 32. Detection sensor; 4. Base

[0042] 5. Cutting mechanism; 6. Moving component; 61. Drive screw

[0043] 62. Stabilizing slide bar; 63. Drive motor; 7. Rotary motor

[0044] 8. Sliding block; 9. Combing mechanism; 91. Matrix 1

[0045] 92. Air outlet; 93. Arc-shaped comb teeth; 10. Auxiliary pressing parts.

[0046] 101. Arc-shaped hook part; 102. Receiving part; 103. Flat pressing part

[0047] 104. Base 2 Detailed Implementation

[0048] To make the objectives, technical solutions, and advantages of the present invention clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0049] In the description of this invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "a," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0050] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0051] For purposes of simplicity and illustration, the principles of the embodiments are described primarily by way of example. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring these embodiments. Furthermore, all embodiments can be used in combination with each other.

[0052] Example 1: As Figure 1-6 As shown, a plush toy cutting device includes:

[0053] A base 4 is provided with a sliding groove; a moving assembly 6 is provided at both ends of the base 4, and the moving assembly 6 includes: a drive motor 63 connected to both ends of the base 4; a drive screw 61 connected between the drive motors 63; and multiple stabilizing slide rods 62 connected between the drive motors 63, symmetrically arranged on both sides of the drive screw 61. A cutting mechanism 5 is provided on the base 4, and the cutting mechanism 5 is located at the right end of the base 4.

[0054] Sliding block 8 is set in the sliding groove and cooperates with the drive screw 61 and the stabilizing slide rod 62; rotary motor 7 is connected to the sliding block 8; placement plate 2 is connected to the rotary motor 7; fixing mechanism 1 is set on both sides of the placement plate 2 and is used to fix the fabric on the placement plate 2.

[0055] The detection mechanism 3 is located at the right end of the placement plate 2. The detection mechanism 3 includes: a main body, which is shaped like an inverted C; a contact plate 31, which is connected and disposed inside the main body, with a toothed lower end for contacting the fabric pile; and a detection sensor 32, which is located at the right end of the contact plate 31 and is used to detect the force applied when the contact plate 31 contacts the fabric pile.

[0056] The fixing mechanism 1 includes: a housing, a pressure plate 11, and a second drive motor 12. The housing is L-shaped and is located on the side of the placement plate 2. The second drive motor 12 is located inside the housing. The pressure plate 11 is connected to the second drive motor 12. The upper end and the side of the pressure plate 11 are provided with multiple moving rods 111. The moving rods 111 are used to cooperate with the second drive motor 12 to control the movement of the pressure plate 11 in the up, down, left and right positions.

[0057] Driven by the second drive motor 12, the pressing plate 11 first descends via the moving rod 111 to press the fabric downwards, and then stretches outwards via the moving rod 111 to limit and fix the fabric, so that its position does not move in the front, back, left and right. This makes the detection mechanism 3 more accurate in detecting the pile direction of the fabric, and further solves the problem of cutting errors caused by the pile direction when cutting long-pile fabrics by existing cutting devices. It can better prevent cutting errors caused by the pile direction when cutting long-pile fabrics.

[0058] The lower end of the pressing plate 11 is provided with teeth. The teeth are used to press the fabric. The teeth reduce the contact area between the lower end of the pressing plate 11 and the fabric, making the pressing more secure.

[0059] The sliding groove is a T-shaped groove, and the upper end face of the rotary motor 7 is flush with the upper end face of the base 4, so that the fabric can be corrected at any time when the nap direction is detected to be incorrect, without interfering with the movement of the groove base 4 and the moving component 6 on the sliding block 8, making the correction of the fabric nap direction faster and more accurate.

[0060] The detection sensor 32 is a pressure sensor, and a rotating groove is provided on the main body. The rotating groove is used to place the plate 2 to rotate when the detection sensor 32 detects that the fabric is not in the correct direction.

[0061] The fabric is fixed by the fixing mechanism 1. During the movement of the fabric, the lower tooth of the contact plate 31 in the detection mechanism 3 contacts the fabric pile. The detection sensor 32 detects the pile direction of the fabric pile according to the force. When the pile direction is incorrect, the rotary motor 7 is controlled to rotate the placement plate 2 to correct the pile direction of the fabric. This ensures that the pile direction is correct when the fabric is cut and there will be no error. This solves the problem of cutting errors caused by the pile direction when cutting long-pile fabrics in existing cutting devices. It can prevent cutting errors caused by the pile direction when cutting long-pile fabrics.

[0062] Example 2: Figure 7-9 As shown, based on Embodiment 1, this embodiment makes further improvements to the base 4:

[0063] The combing mechanism 9 is located at the right end of the detection mechanism 3. The transport mechanism includes:

[0064] Matrix 91, which is an inverted C-shaped arrangement on base 4;

[0065] Air outlet 92 is located at the lower end of the base 91 and is tilted to the left.

[0066] The arc-shaped comb teeth 93 are located at the lower end of the base 91 and at the right end of the air outlet 92, and the arc-shaped comb teeth 93 are bent to the left.

[0067] By using the combing mechanism 9 set on the base 4, after the fabric passes through the detection mechanism 3 to correct the nap direction, the air blower 92 blows air onto the fabric to perform preliminary combing of the fabric's nap. Subsequently, the arc-shaped comb teeth 93 perform secondary combing of the fabric's nap, making the nap direction more uniform. It can also comb longer and more curved naps to make them uniform, reducing the impact of the nap direction on cutting errors. This further solves the problem of cutting errors caused by the nap direction when cutting long-pile fabrics in existing cutting devices, and can better prevent cutting errors caused by the nap direction when cutting long-pile fabrics.

[0068] Example 3: Figure 10-11 As shown, based on Embodiment 2, this embodiment makes further improvements to the cutting device:

[0069] Auxiliary pressing component 10, two auxiliary pressing components 10 are provided and symmetrically arranged on the left end of the cutting device. Each auxiliary pressing component 10 includes:

[0070] Substrate 2 104 is connected and disposed at the left end of the cutting device;

[0071] Flattening part 103 is provided below the left end of the base 104;

[0072] The receiving part 102 is connected to the right end of the flat pressing part 103. The receiving part 102 is positioned with the left side higher than the right side. An arc-shaped hook part 101 is provided at the left end of the receiving part 102.

[0073] By using the auxiliary pressing part 10 set at the left end of the cutting device, the fabric is guided by the arc-shaped hook part 101, the guiding part 102 guides the fabric, and the flat pressing part 103 flattens the fabric and transports it to the cutting mechanism 5. This avoids the up and down movement of the fabric and further stabilizes and flattens the fabric pile after combing, reducing the impact of the up and down undulation of the fabric pile direction on the fabric cutting. This further solves the problem of cutting errors caused by the pile direction when cutting long-pile fabrics by existing cutting devices, and can better prevent cutting errors caused by the pile direction when cutting long-pile fabrics.

[0074] Example 4: Figure 1-11 As shown, based on Embodiment 3, this embodiment also provides a method for using the plush toy cutting device, including:

[0075] Place the fabric onto placement plate 2;

[0076] The fixing mechanism 1 limits and fixes the fabric.

[0077] The moving component 6 controls the moving block to move towards the cutting mechanism 5;

[0078] The detection process involves contact plate 31 contacting the fabric fibers, and detection sensor 32 detecting the direction of the fibers.

[0079] Adjustment: When the detection sensor 32 detects that the fabric nap direction is incorrect, the rotary motor 7 controls the placement plate 2 to rotate to correct the fabric nap direction.

[0080] Combing: the air blower 92 combs the fabric fibers to the left initially, and the curved hook 101 combs the fibers a second time.

[0081] Flattening: The auxiliary pressing component 10 flattens the combed fabric to prevent it from shifting vertically.

[0082] After cutting and adjustment, the placement plate 2 is moved to the cutting mechanism 5 to cut the fabric.

[0083] Although the illustrative specific embodiments of this application have been described above to enable those skilled in the art to understand this application, this application is not limited to the scope of the specific embodiments. For those skilled in the art, all applications utilizing the concept of this application are protected as long as various variations are within the spirit and scope of this application as defined and determined by the appended claims.

Claims

1. A plush toy fabric cutting device, comprising: A base, wherein a sliding groove is provided on the base; A movable component, wherein the movable component is disposed at both ends of the base, the movable component comprising: A drive motor is provided, which is connected to both ends of the base; A drive screw, which is connected and disposed between the drive motors; A stabilizing slide bar is connected and disposed between the drive motors. Multiple stabilizing slide bars are provided and are symmetrically disposed on both sides of the drive screw. A cutting mechanism is disposed on the base, and the cutting mechanism is disposed at the right end of the base; The feature is that it further includes a sliding block, which is disposed in the sliding groove, and the sliding block cooperates with the driving screw and the stabilizing slide rod; A rotary motor, wherein the rotary motor is connected and disposed on the sliding block; A placement plate, which is connected and mounted on the rotary motor; A fixing mechanism is provided on both sides of the placement plate, and the fixing mechanism is used to fix the fabric to the placement plate; The testing mechanism, located at the right end of the placement plate, comprises: The main body is designed in an inverted C-shape. A contact plate is connected and disposed within the main body. The lower end of the contact plate is toothed and is used to contact the fabric pile. A detection sensor is disposed at the right end of the contact plate and is used to detect the force exerted on the contact plate when it contacts the fabric pile. The sorting mechanism is located at the right end of the testing mechanism. The sorting mechanism includes: Matrix 1, which is an inverted C-shaped arrangement on the base; Air outlet, the air outlet is set at the lower end of the base, the air outlet is tilted to the left; The curved comb teeth are located at the lower end of the base and on the right side of the air outlet, and the curved comb teeth bend to the left.

2. The plush toy fabric cutting device according to claim 1, characterized in that, The fixing mechanism includes: a housing, a pressure plate, and a second drive motor.

3. The plush toy fabric cutting device according to claim 2, characterized in that, The housing is L-shaped and located on the side of the placement plate. The second drive motor is located inside the housing, and the clamping plate is connected to the second drive motor.

4. The plush toy fabric cutting device according to claim 3, characterized in that, The upper end and side of the pressing plate are provided with movable rods, and multiple movable rods are provided. The movable rods are used to cooperate with the second drive motor to control the movement of the pressing plate in the up, down, left and right positions.

5. The plush toy fabric cutting device according to claim 2, characterized in that, The lower end of the pressing plate is provided with teeth, which are used to press the fabric.

6. The plush toy fabric cutting device according to claim 1, characterized in that, The sliding groove is a T-shaped groove.

7. The plush toy fabric cutting device according to claim 1, characterized in that, The upper surface of the rotary motor is flush with the upper surface of the base.

8. The plush toy fabric cutting device according to claim 1, characterized in that, The detection sensor is a pressure sensor.

9. A plush toy fabric cutting device according to claim 1, characterized in that, The main body is provided with a rotating groove.

10. A method of using a plush toy fabric cutting device, characterized in that, The plush toy fabric cutting device described in any one of claims 1-9, wherein the method of using the plush toy fabric cutting device includes: Placement: Move the fabric onto the placement plate; The fixing mechanism limits and fixes the fabric. The moving component controls the sliding block to move toward the cutting mechanism; The detection sensor detects the direction of the fabric fibers by contacting the contact plate with the fabric fibers. Adjustment: When the detection sensor detects that the fabric nap direction is incorrect, the rotary motor controls the placement plate to rotate to correct the fabric nap direction; After cutting and adjustment, the placement plate moves to the cutting mechanism to cut the fabric.

Images