A linear dust reduction device and method for highway construction

By using photoelectric signal detection system and environmental sensors in the road construction dust reduction device, the water output of the water pump is adjusted in real time, and the problem of insufficient spraying of water mist in high-temperature environments is solved, achieving efficient and energy-saving dust reduction effects.

CN118615808BActive Publication Date: 2025-02-25NINGBO HONGZI CONSTR ENG CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202410843708.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-02-25
Estimated Expiration
2044-06-27

AI Technical Summary

Technical Problem

In the high temperature environment of existing road construction dust reduction devices, the sprayed water mist cannot be effectively sprayed within the specified range, resulting in the inability to fully reduce dust. At the same time, efficient dust reduction will cause waste of water and electricity.

Method used

The photoelectric signal strength changes between the photoelectric signal transmitting module and the photoelectric signal receiving module are used to adjust the water outlet of the water pump in real time to ensure that the water mist can be effectively sprayed into the dust concentration detection area, and the water outlet is adjusted according to the ambient temperature and humidity. A small amount of water will complete the dust reduction.

Benefits of technology

It has achieved comprehensive dust reduction in road construction dust areas under high temperature environments, reduced waste of water and electricity, and improved dust reduction efficiency and environmental protection effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118615808B_ABST
    Figure CN118615808B_ABST
Patent Text Reader

Abstract

The invention discloses a linear dust reduction device and method for highway road construction. The invention comprises a mobile cart, a water storage bucket fixedly installed on the upper side of the mobile cart, a water pump connected to the water storage bucket, and a nozzle installed on a water outlet side of the water pump. Through the cooperation of a temperature sensor, a photoelectric signal transmitting module, a photoelectric signal receiving module and a humidity sensor, when the outside temperature is high and the humidity in the air is low, the control system adjusts the water pressure of the water pump to increase the water output of the water pump, and after the water mist is sprayed to a dust concentration detection area, the control system adjusts the water pressure of the water pump to reduce the water output of the water pump, and when the dust concentration in the dust concentration detection area exceeds the standard again, the water output power of the water pump is increased again until the dust concentration in the dust concentration detection area meets the standard, so that the water pump completes the purpose of dust reduction with less water output, and effectively resolves the contradiction between the high energy consumption required for comprehensive dust reduction of dust generated during construction work and the high energy consumption required for water spraying to reduce dust.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of dust reduction during road construction, and in particular to a linear dust reduction device and method for highway road construction. Background Art

[0002] With the continuous acceleration of urbanization, the number of transportation infrastructure construction projects has gradually increased, such as highways, high-speed railways, urban rail transit, etc. However, a large amount of dust pollution will be generated during the construction of these projects, which will have a negative impact on the surrounding environment and human health. Therefore, how to reduce the dust pollution generated during the construction of roadbed projects has become an urgent problem to be solved.

[0003] When in use, the existing environmentally friendly dust reduction devices for road construction mostly use a spray device to spray dust reduction water mist into the atmosphere, and generally a plurality of dust detectors are arranged on the outside of the device, so that the dust detectors can be used to detect the dust in the air after the dust reduction to determine whether the location needs to continue the dust reduction.

[0004] However, in the process of using the existing method, a dust detector is only set to detect whether the dust is completely removed at the spraying position. When the outside weather is at high temperature, the water mist sprayed by the dust reduction device will evaporate quickly in the air, and the water mist cannot be sprayed within the specified range. The water mist will evaporate before reaching the farthest dust reduction area, making it impossible for the water mist to completely remove dust within the specified range.

[0005] In order to achieve comprehensive dust reduction, high-power dust reduction spray devices are often used to perform "exceeding the standard" dust reduction. Although dust reduction can be achieved in the entire area under any circumstances, it also causes a waste of water and electricity (for example, when the temperature is not high or the air is relatively humid, the water mist evaporates less and more slowly during the dust reduction spray process, and dust can be reduced in distant areas without the need for a large spray volume or water supply power).

[0006] In summary, how to effectively resolve the contradiction between the high energy consumption (high water volume, high electricity) required for comprehensive dust suppression generated during construction operations and the high energy consumption (high water volume, high electricity) required for water spraying to suppress dust has become a problem that needs to be solved. Summary of the invention

[0007] In order to solve the above technical problems, the present invention provides a linear dust reduction device for highway road construction, which realizes that during the spraying process, the strength of the photoelectric signal between the photoelectric signal transmitting module and the photoelectric signal receiving module can be used to understand the dust reduction effect at the boundary of the dust area caused by the construction work. The system adjusts the water output of the water pump in real time, so that the device can comprehensively reduce dust in the specified range area during operation, and adjusts the water output during the dust reduction process to achieve the purpose of dust reduction with less water.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a linear dust reduction device for highway road construction, comprising.

[0009] The water spray assembly includes a mobile cart, a water storage barrel fixedly installed on the upper side of the mobile cart, a water pump connected to the water storage barrel, and a nozzle installed on the water outlet side of the water pump, wherein one side of the water storage barrel is connected to a hose, and the water storage barrel is connected to the water pump through the hose.

[0010] External environment detection component: includes a temperature sensor and a humidity sensor fixedly mounted on the mobile cart. The detection direction of the temperature sensor and the humidity sensor is opposite to the spraying direction of the nozzle. This setting is to directly avoid the interference of the nozzle spraying liquid on the detection during the detection, thereby improving the accuracy of the external environment detection.

[0011] Dust concentration detection component: includes a photoelectric signal transmitting module and a photoelectric signal receiving module fixedly installed in a designated area, wherein the photoelectric signal transmitting module and the photoelectric signal receiving module are independently configured with a power module and a wireless transmission module, and the photoelectric signal transmitting module and the photoelectric signal receiving module can be built-in rechargeable batteries, and the photoelectric signal transmitting module and the photoelectric signal receiving module transmit signals to the controller through their respective wireless transmission modules, wherein a dust concentration detection area is formed between the photoelectric signal transmitting module and the photoelectric signal receiving module, wherein the dust concentration detection area is at the boundary of the dust area caused by the construction work.

[0012] Controller: equipped with a temperature monitoring module for analyzing temperature information, a humidity monitoring module for analyzing humidity information, a water output power adjustment module for regulating the water pump power, and a wireless transmission module for receiving wireless signals from the photoelectric signal transmitting module and the photoelectric signal receiving module.

[0013] As a preferred technical solution of the present invention, the dust reduction device also includes a power module, and the power module is a rechargeable battery or a directly connected external 220V power supply.

[0014] As a preferred technical solution of the present invention, the photoelectric signal transmitting module and the photoelectric signal receiving module are independently installed on a column. If the distance between the nozzle and the dust concentration detection area is La, the rated distance of the water pump driving the nozzle to spray is not less than La.

[0015] As a preferred technical solution of the present invention, the mobile cart includes a base plate, moving wheels arranged at four corners of the lower side of the base plate, and a cart handle fixedly connected to the base plate, and the water storage bucket is fixedly installed on the upper side of the base plate.

[0016] As a preferred technical solution of the present invention, a placement plate is fixedly installed on the ring side of the water storage barrel, and the water pump is fixedly installed on the placement plate.

[0017] As a preferred technical solution of the present invention, a feeding port for feeding dust suppression water is arranged on the top of the water storage barrel.

[0018] The present invention provides a method for using a linear dust reduction device for highway construction, comprising the following steps:

[0019] S1. Push the dust suppression device to the designated location where dust suppression is required, install the photoelectric signal transmitting module and the photoelectric signal receiving module at the boundary of the dust area caused by the construction work, and aim the nozzle at the dust concentration detection area.

[0020] S2. The photoelectric signal transmitting module and the photoelectric signal receiving module are powered on and maintained, the photoelectric signal strength emitted by the photoelectric signal transmitting module is φ1, and the photoelectric signal strength received by the photoelectric signal receiving module is φ2. This is the initial detection of the dust concentration detection area when there is no operation.

[0021] S3. Construction work starts, dust appears, the water spray assembly starts, the water pump transports the water in the water storage tank to the water pipe, and then sprays it out from the nozzle to spray water mist on the dusty area of ​​the construction work.

[0022] S4. At the same time, the temperature sensor and humidity sensor start working. The temperature sensor detects that the external environment temperature is W x , the humidity sensor detects the external environment humidity U x , the system presets the standard temperature reference value W 标准 And the standard humidity reference value U 标准 .

[0023] Among them, W 标准 The standard reference value of the external temperature is preset for the control system, such as the commonly used normal temperature standard value of 20℃ or 25℃, U 标准 A standard reference value of the outside humidity is preset for the control system, such as normal air humidity of 50% or 60%.

[0024] Then the temperature difference △W=|W x -W 标准 |, humidity difference △U=|U x -U 标准 |.

[0025] S4. The system controls the real-time water output power of the water spraying component P = P min +△P1+△P2, until the photoelectric signal strength φ received by the photoelectric signal receiving module in real time x Not less than φ2.

[0026] Among them, P minis the minimum water output power, △P1 is the temperature and humidity change power, △P2 is the maximum dust reduction driving power, temperature and humidity change power: to adjust the water output, the water output power needs to be controlled according to the changes in temperature and humidity. Maximum dust reduction driving power: to reduce the amount of dust exceeding the standard at the farthest distance from the target, the water output power part that needs to be controlled. The greater the amount of dust exceeding the standard at the farthest distance from the target, the greater the △P2. The smaller the amount of dust exceeding the standard at the farthest distance from the target, the smaller the △P2.

[0027] S4.1.W x >W 标准 , U x <U 标准 ; Then F(△P1)∝[F(△W)·F(△U)]. When the outside temperature is higher than the reference value and the humidity is lower than the reference value, the temperature difference and humidity difference are both negative factors. The greater the temperature difference and humidity difference, the greater the temperature and humidity change power △P1.

[0028] S4.2.W x >W 标准 , U x >U 标准 ; Then F(△P1)∝[F(△W) / F(△U)]. When the outside temperature is higher than the reference value and the humidity is higher than the reference value, the temperature difference is a negative factor and the humidity difference is a positive factor. The greater the temperature difference and the smaller the humidity difference, the greater the temperature and humidity change power △P1.

[0029] S4.3.W x <W 标准 , U x <U 标准 ; Then F(△P1)∝[F(△U) / F(△W)]. When the outside temperature is lower than the reference value and the humidity is lower than the reference value, the temperature difference is a positive factor and the humidity difference is a negative factor. The smaller the temperature difference and the greater the humidity difference, the greater the temperature and humidity change power △P1.

[0030] S4.4.W x =W 标准 , U x >U 标准 ; Then F(△P1)∝[1 / F(△U)]. When the outside temperature is the same as the reference value, the influence of temperature difference is not considered. When the humidity is higher than the reference value, the humidity difference is a positive factor. The greater the humidity difference, the smaller the temperature and humidity change power △P1.

[0031] S4.5.W x =W 标准 , U x <U 标准; Then F(△P1)∝F(△U). When the outside temperature is the same as the reference value, the influence of temperature difference is not considered. When the humidity is lower than the reference value, the humidity difference is a negative factor. The greater the humidity difference, the greater the temperature and humidity change power △P1.

[0032] S4.6.W x >W 标准 , U x =U 标准 ; Then F(△P1)∝F(△W). When the outside humidity is the same as the reference value, the influence of humidity difference is not considered. When the temperature is higher than the reference value, the temperature difference is a negative factor. The greater the temperature difference, the greater the temperature and humidity change power △P1.

[0033] S4.7.W x <W 标准 , U x =U 标准 ; Then F(△P1)∝[1 / F(△W)]. When the outside humidity is the same as the reference value, the influence of humidity difference is not considered. When the temperature is lower than the reference value, the temperature difference is a positive factor. The greater the temperature difference, the smaller the temperature and humidity change power △P1.

[0034] Among them, F(△P1) is the function parameter value of the temperature and humidity change power △P1, F(△W) is the function parameter value of the temperature difference △W, and F(△U) is the function parameter value of the humidity difference △U.

[0035] S4.8.F(△P2)∝F(△φ), photoelectric signal strength difference △φ=|φ x -φ2|.

[0036] Among them, F(△P2) is the function parameter value of the maximum dust reduction driving power △P2, and F(△φ) is the function parameter value of the photoelectric signal intensity difference △φ.

[0037] The present invention provides a linear dust reduction device for highway construction, which has the following beneficial effects:

[0038] (1) The present invention cooperates with a temperature sensor, a photoelectric signal transmitting module, a photoelectric signal receiving module and a humidity sensor. When the temperature sensor detects that the outside temperature is high and the humidity sensor detects that the humidity in the outside air is low, the control system will adjust the water pressure of the water pump, thereby increasing the water output of the water pump, so that water mist can be sprayed on the dust concentration detection area, thereby avoiding the problem that the water mist cannot be sprayed on the dust concentration detection area due to the high temperature and the rapid evaporation of water vapor. After the water mist is sprayed on the dust concentration detection area, the control system can adjust the water pressure of the water pump to gradually reduce the water output of the water pump. When the dust concentration in the dust concentration detection area exceeds the standard again and it is necessary to increase the water pressure again, the water output power of the water pump is increased again until the dust concentration in the dust concentration detection area meets the standard, so that the water pump can achieve the purpose of dust reduction with less water output, effectively resolving the contradiction between the high energy consumption required for comprehensive dust reduction of dust generated during construction work and the high energy consumption required for water spraying to reduce dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a schematic diagram of the overall structure of the dust reduction range of the present invention.

[0040] Figure 2 It is a schematic diagram of the water storage barrel structure of the present invention.

[0041] In the figure: 1. bottom plate; 2. moving wheel; 3. water storage bucket; 4. water pump; 5. nozzle; 6. placement plate; 7. temperature sensor; 8. humidity sensor; 9. handle; 10. column; 11. photoelectric signal transmitting module; 12. photoelectric signal receiving module; 13. dust concentration detection area. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0043] Embodiment 1: The present invention designs a linear dust reduction device for highway road construction, which mainly includes the following contents:

[0044] Combination Figure 1 , Figure 2 The water spraying assembly includes a mobile cart, which includes a base plate 1, mobile wheels 2 arranged at four corners of the lower side of the base plate 1, and a cart handle 9 fixedly connected to the base plate 1. The water storage barrel 3 is fixedly installed on the upper side of the base plate 1, the water storage barrel 3 is fixedly installed on the upper side of the mobile cart, a water pump 4 connected to the water storage barrel 3, and a nozzle 5 installed on the water outlet side of the water pump 4, wherein a placement plate 6 is fixedly installed on the ring side of the water storage barrel 3, the water pump 4 is fixedly installed on the placement plate 6, and a feeding port for feeding dust suppression water is provided on the top of the water storage barrel 3.

[0045] The external environment detection component includes a temperature sensor 7 and a humidity sensor 8 fixedly mounted on the mobile cart, wherein the detection direction of the temperature sensor 7 and the humidity sensor 8 is opposite to the spraying direction of the nozzle 5 .

[0046] The dust concentration detection component includes a photoelectric signal transmitting module 11 and a photoelectric signal receiving module 12 fixedly installed in a designated area. The photoelectric signal transmitting module 11 and the photoelectric signal receiving module 12 are independently installed on a column 10. Assuming that the distance between the nozzle 5 and the dust concentration detection area 13 is La, the rated distance of the water pump 4 driving the nozzle 5 to spray is not less than La. The photoelectric signal transmitting module 11 and the photoelectric signal receiving module 12 are independently configured with a power supply module and a wireless transmission module. A dust concentration detection area 13 is formed between the photoelectric signal transmitting module 11 and the photoelectric signal receiving module 12, and the dust concentration detection area 13 is located at the boundary of the dust area caused by the construction work.

[0047] The controller is configured with a temperature monitoring module for analyzing temperature information, a humidity monitoring module for analyzing humidity information, a water output power adjustment module for regulating the power of the water pump 4, and a wireless transmission module for receiving wireless signals from the photoelectric signal transmitting module 11 and the photoelectric signal receiving module 12.

[0048] The dust suppression device also includes a power module, which is a rechargeable battery or a directly connected external 220V power supply.

[0049] Embodiment 2: In the present invention, a method for using a linear dust suppression device for highway construction, the specific working principle is as follows:

[0050] First, the pushing device is moved to the position where dust reduction is required, and the column 10 is inserted into the edge of the spraying range. The water mist spraying dust reduction situation in the dust concentration detection area 13 is judged by the intensity of the photoelectric signal transmitted between the photoelectric signal transmitting module 11 and the photoelectric signal receiving module 12. If the photoelectric signal received by the photoelectric signal receiving module 12 is strong, it means that the dust content in the air is low, and the water mist is sprayed into the dust concentration detection area 13.

[0051] If the photoelectric signal received by the photoelectric signal receiving module 12 is weak, it means that the dust content in the air is high, the water mist is not sprayed to the dust concentration detection area 13 or the amount of water sprayed to the dust concentration detection area 13 is insufficient.

[0052] The temperature sensor 7 and the humidity sensor 8 work together. The temperature sensor 7 detects the external temperature and the humidity sensor 8 detects the external humidity. When the temperature sensor 7 detects that the external temperature is greater than W 标准 , the humidity detected by the humidity sensor 8 is less than U 标准The control system will adjust the water output power of the water pump 4 and increase the water pressure of the water pump 4, thereby increasing the water output of the water pump 4 and the water output pressure of the nozzle 5, so that the water mist can be sprayed to the dust concentration detection area 13.

[0053] When the photoelectric signal received by the photoelectric signal receiving module 12 strengthens, the system will control the water pump 4 to gradually reduce the water output until the photoelectric signal received by the photoelectric signal receiving module 12 weakens, and the dust concentration in the dust concentration detection area 13 exceeds the standard again. When the water pressure needs to be increased again, the water output power of the water pump 4 is increased until the dust concentration in the dust concentration detection area 13 meets the standard.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A method for using a linear dust suppression device for highway construction, characterized in that: The highway road construction linear dust suppression device comprises: The water spray assembly comprises a mobile cart, a water storage bucket (3) fixedly mounted on the upper side of the mobile cart, a water pump (4) connected to the water storage bucket (3), and a spray head (5) mounted on the water outlet side of the water pump (4); The external environment detection component comprises a temperature sensor (7) and a humidity sensor (8) fixedly mounted on the mobile cart, wherein the detection direction of the temperature sensor (7) and the humidity sensor (8) is opposite to the spraying direction of the nozzle (5); A dust concentration detection component: comprising a photoelectric signal transmitting module (11) and a photoelectric signal receiving module (12) fixedly installed at a designated area, wherein the photoelectric signal transmitting module (11) and the photoelectric signal receiving module (12) are independently configured with a power supply module and a wireless transmission module, wherein a dust concentration detection area (13) is formed between the photoelectric signal transmitting module (11) and the photoelectric signal receiving module (12), wherein the dust concentration detection area (13) is located at a boundary position of a dust-raising area caused by construction work; The controller is configured with a temperature monitoring module for analyzing temperature information, a humidity monitoring module for analyzing humidity information, a water output power regulating module for regulating the power of the water pump (4), and a wireless transmission module for receiving wireless signals from the photoelectric signal transmitting module (11) and the photoelectric signal receiving module (12); The method for using the linear dust suppression device for highway construction includes the following contents: S1. Push the dust suppression device to the designated location where dust suppression is required, install the photoelectric signal transmitting module (11) and the photoelectric signal receiving module (12) at the boundary of the dust area caused by the construction work, and align the nozzle (5) with the dust concentration detection area (13); S2. The photoelectric signal transmitting module (11) and the photoelectric signal receiving module (12) are powered on and maintained, the photoelectric signal strength emitted by the photoelectric signal transmitting module (11) is φ1, and the photoelectric signal strength received by the photoelectric signal receiving module (12) is φ2; S3. Construction work begins, dust appears, and the water spray component is activated to spray water mist on the dusty area of ​​the construction work; S4. At the same time, the temperature sensor (7) and the humidity sensor (8) start working. The temperature sensor (7) detects that the external environment temperature is W. x , the humidity sensor (8) detects the external environment humidity U x , the system presets the standard temperature reference value W 标准 And the standard humidity reference value U 标准 ; Among them, W 标准 The standard reference value of the external temperature preset by the control system, U 标准 Preset the standard reference value of external humidity for the control system; Then the temperature difference △W=|W x -W 标准 |, humidity difference △U=|U x -U 标准 |; S4. The system controls the real-time water output power of the water spray component P=P min +△P1+△P2, until the photoelectric signal strength φ received in real time by the photoelectric signal receiving module (12) x Not less than φ2; Among them, P min is the minimum water output power, △P1 is the temperature and humidity change power, and △P2 is the maximum dust reduction driving power; S4.1.W x >W 标准 , U x <U 标准 ; then F(△P1) ∝ [F(△W)·F(△U)]; S4.2.W x >W 标准 , U x >U 标准 ; then F(△P1) ∝ [F(△W) / F(△U)]; S4.3.W x <W 标准 ,U x <U 标准 ; then F(△P1) ∝ [F(△U) / F(△W)]; S4.4.W x =W 标准 ,U x >U 标准 ; then F(△P1) ∝ [1 / F(△U)]; S4.5.W x =W 标准 ,U x <U 标准 ; then F(△P1) ∝ F(△U); S4.6.W x >W 标准 , U x =U 标准 ; then F(△P1) ∝ F(△W); S4.7.W x <W 标准 ,U x =U 标准 ; then F(△P1) ∝ [1 / F(△W)]; Among them, F(△P1) is the function parameter value of the temperature and humidity change power △P1, F(△W) is the function parameter value of the temperature difference △W, and F(△U) is the function parameter value of the humidity difference △U; S4.8.F(△P2)∝F(△φ), photoelectric signal strength difference △φ=|φ x -φ2|; Among them, F(△P2) is the function parameter value of the maximum dust reduction driving power △P2, and F(△φ) is the function parameter value of the photoelectric signal intensity difference △φ.

2. The method for using a linear dust suppression device for highway construction according to claim 1, characterized in that: The dust suppression device also includes a power module, which is a rechargeable battery or a directly connected external 220V power supply.

3. The method for using a linear dust suppression device for highway construction according to claim 1, characterized in that: The photoelectric signal transmitting module (11) and the photoelectric signal receiving module (12) are both independently mounted on a column (10); Assuming that the distance between the nozzle (5) and the dust concentration detection area (13) is La, the rated distance of the nozzle (5) driven by the water pump (4) to spray is not less than La.

4. The method for using a linear dust suppression device for highway construction according to claim 1, characterized in that: The mobile cart comprises a base plate (1), moving wheels (2) arranged at four corners of the lower side of the base plate (1), and a cart handle (9) fixedly connected to the base plate (1); the water storage bucket (3) is fixedly mounted on the upper side of the base plate (1).

5. The method for using a linear dust suppression device for highway construction according to claim 1, characterized in that: A placement plate (6) is fixedly mounted on the ring side of the water storage barrel (3), and the water pump (4) is fixedly mounted on the placement plate (6).

6. The method for using a linear dust suppression device for highway construction according to claim 1, characterized in that: The top of the water storage barrel (3) is provided with a feeding port for feeding dust suppression water.

Citation Information

Patent Citations

  • A construction site on-line dust reducing system and a dust reducing method thereof

    CN106094655A

  • Environmental-friendly construction dedusting system with intelligent induction function

    CN107012823A

  • Environment-friendly dust falling device for road construction

    CN117018789A