Equipment for making recycled concrete aggregate from construction solid waste and manufacturing method thereof

By designing multi-functional recycled concrete equipment, including crushing buckets, crushing treatment components and grinding tanks, the equipment lacks capacity when dealing with high-density waste, improving production efficiency and aggregate quality, and improving concrete performance.

CN118635247BActive Publication Date: 2024-12-17CHINA RAILWAY HUALIAN CONSTR ENG CO LTD
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Patent Information

Application Number
CN202410656548.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2024-12-17
Estimated Expiration
2044-05-24

AI Technical Summary

Technical Problem

When existing recycled concrete aggregate equipment deals with large amounts of or high-density construction solid waste, the crushing and screening capacity is insufficient, resulting in low production efficiency, affecting the quality and particle size distribution of recycled aggregates, and thus affecting the performance of concrete.

Method used

A equipment including crushing bucket, pressure cap, crushing treatment components, electromagnetic control valves, grinding tanks and mixing tanks was designed. The crushing bucket was initially crushed, the crushing treatment components were screened for metal materials, and the grinding tanks were finely processed. The electromagnet control valve controls the discharge, and the mixture tank is filled with pure material to improve the treatment effect.

Benefits of technology

It improves the crushing, screening and grinding capabilities of the equipment, improves production efficiency, improves the quality and particle size distribution of recycled aggregates, and thus improves the performance of recycled concrete.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of recycled concrete production, and in particular to a device for producing recycled concrete aggregate from construction solid waste and a method for producing the same. Technical problem: Recycled concrete aggregate equipment is usually processed by a single screening structure, so that impurities such as steel bars are mixed into its concrete blocks. When processing a large amount or high-density construction solid waste, the crushing, screening and other capabilities of the equipment may not be sufficient to meet production needs, resulting in low production efficiency, which will affect the quality and particle size distribution of the recycled aggregate, and further affect the performance of the recycled concrete. Technical solution: A device for producing recycled concrete aggregate from construction solid waste and a method for producing the same include a crushing bucket, a pressure cover, a crushing processing component, an electromagnetic control valve, a pressure component, a grinding tank, a transmission pipe, a mixing tank and a pure material filling component; through the grinding tank, which is located around the periphery of the pressure component and distributed around it, it can be used for refining and grinding aggregate operations, and can be used for preparing recycled concrete.
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Description

Technical Field

[0001] The invention relates to the technical field of recycled concrete production, and in particular to a device for producing recycled concrete aggregate from building solid waste and a production method thereof. Background Art

[0002] Solid construction waste mainly includes abandoned concrete blocks, abandoned asphalt concrete blocks, mortar, concrete and broken bricks scattered during the construction process, as well as masonry and concrete fragments produced by grooving, reinforced concrete pile heads cut by piling, metal, bamboo and wood, waste generated by decoration, various packaging materials and other wastes. These wastes can be transformed into materials or products with reuse value through a series of processing and treatment. The process of making recycled concrete aggregates from solid construction waste is an important link in resource recycling. Recycled concrete refers to the process of crushing, cleaning and grading abandoned concrete blocks, mixing them with grading in a certain proportion, partially or completely replacing natural aggregates such as sand and gravel (mainly coarse aggregates), and then adding cement, New concrete made of water, etc. This concrete uses recycling technology to process and reuse discarded concrete or building fragments. It is an environmentally friendly and sustainable building material. The existing recycled concrete aggregate equipment is usually processed by a single screening structure during the manufacturing process, so that the concrete blocks are mixed with impurities such as steel bars. When processing large amounts or high-density construction solid waste, the crushing and screening capabilities of the equipment may not be sufficient to meet production needs, resulting in low production efficiency, which will affect the quality and particle size distribution of the recycled aggregate, and thus affect the performance of the recycled concrete; therefore, we proposed a device for making recycled concrete aggregate from construction solid waste and a method for making it, in order to solve the above-mentioned problems. Summary of the invention

[0003] In order to overcome the problem, recycled concrete aggregate equipment is usually processed by a single screening structure, which causes the concrete blocks to be mixed with impurities such as steel bars. When processing large amounts or high-density construction solid waste, the crushing and screening capabilities of the equipment may not be sufficient to meet production needs, resulting in low production efficiency, which will affect the quality and particle size distribution of the recycled aggregate, and thus affect the performance of the recycled concrete.

[0004] The technical solution of the present invention is: a device for making recycled concrete aggregate from construction solid waste, comprising a crushing bucket, a pressure-bearing cover, a crushing and processing component, an electromagnetic control valve, a pressure-bearing component, a grinding tank, a transmission pipe, a mixing tank and a pure material filling component; a crushing bucket for initially crushing the construction solid waste is provided above the pressure-bearing component, a pressure-bearing cover for carrying the crushing and processing component is correspondingly provided on the crushing bucket, a crushing and processing component for crushing and metal material screening is provided at the center of the pressure-bearing cover, three groups of grinding tanks for refining and grinding aggregate operations are arranged around the periphery of the pressure-bearing component, an electromagnetic control valve for controlling discharge is provided between the crushing bucket and the pressure-bearing component, three groups of transmission pipes connected to the grinding tank are circumferentially fixed on the outer end of the electromagnetic control valve, a mixing tank for mixing recycled concrete is provided at the lower outer side of the grinding tank, and a pure material filling component for adding a single pure material for feeding control is circumferentially fixed at the upper end edge of the mixing tank.

[0005] Preferably, through the crushing bucket, which is located above the pressure-bearing component, the construction solid waste can be initially crushed, and through the pressure-bearing cover corresponding to the crushing bucket, it can be used to carry the crushing processing component, through the crushing processing component, which is located in the center of the pressure-bearing cover, crushing processing and metal material screening can be carried out, through the grinding tank, which is located around the periphery of the pressure-bearing component and can be used for refining and grinding aggregate operations, through the electromagnetic control valve, which is located between the crushing bucket and the pressure-bearing component, the discharge can be controlled, through the mixing tank, which is located below the outer side of the grinding tank, it can be used to mix recycled concrete, and through the pure material filling component, which is located at the annular fixed box at the upper edge of the mixing tank, it can be used to fill a single pure material for feeding control, thereby improving the overall processing effect.

[0006] Preferably, an annular hanging plate is provided at the upper edge of the crushing bucket, a distance meter is provided inside the annular hanging plate, a rotating rod is provided inside the crushing bucket, a curved frame is provided in an annular manner on the outer end of the rotating rod, a first driving motor is provided at the lower end of the rotating rod, the first driving motor drives the rotating rod to drive the curved frame to rotate, a mounting sleeve for connecting the pressure cover is provided on one side of the annular hanging plate, the mounting sleeve is connected to the annular hanging plate through the mounting sleeve, and the distance meter connection is observed and measured.

[0007] Preferably, a plurality of motor groups are linearly arranged at the center of one end of the curved frame away from the rotating rod, a first rotating shaft is arranged at both ends of the motor group, a crushing frame is circumferentially fixed at the outer end of the first rotating shaft, the motor group drives the first rotating shaft to drive the crushing frame to rotate, a plurality of dampers are linearly arranged at the outer end of the curved frame, a distribution rod is arranged at the upper end of the damper, a collision column is arranged inside the distribution rod, and with external impact, the distribution rod is protected by the damper for shock absorption.

[0008] Preferably, a hydraulic sleeve is provided at one end of the pressure cover, and a hydraulic cylinder is provided at the lower end of the hydraulic sleeve. The hydraulic cylinder drives the hydraulic sleeve to drive the pressure cover to rise and fall. A bogie is provided at the center of the hydraulic sleeve, and a rotating ring is provided between the bogie and the hydraulic sleeve. A first driver is provided at the upper end of the bogie. The first driver drives the bogie to drive the pressure cover to rotate along the inside of the rotating ring. A positioning frame installed with the crushing bucket is symmetrically provided at the outer end edge of the pressure cover. A protective sleeve is provided on the top of the pressure cover, and a reinforcement frame is provided at the top center of the protective sleeve. The first driver drives the bogie to drive the pressure cover to rotate along the inside of the rotating ring to increase the adjustment flexibility.

[0009] Preferably, the crushing processing component includes a rotating disk, a second drive motor, a crushing drill bit, a connecting shaft, a swing frame, a magnetic rod, a magnetic electric controller and a second drive. A plurality of crushing drill bits are arranged in an annular array at the bottom of the rotating disk. The second drive motor drives the rotating disk to drive the crushing drill bits to rotate. A connecting shaft passing through a pressure cover is arranged in an annular direction on the outer periphery of the rotating disk. A swing frame is arranged at the lower end of the connecting shaft. The second drive drives the connecting shaft to drive the swing frame to swing. A plurality of magnetic rods are arranged linearly at the bottom of the swing frame. A magnetic electric controller is arranged in the center of the magnetic rod. The magnetic controller drives the magnetic rod to adsorb, and then the hydraulic cylinder drives the hydraulic sleeve to drive the pressure cover to lift.

[0010] Preferably, a valve port is annularly provided at the outer end of the electromagnetic control valve, and the pressure-bearing component includes a pressure plate, a protective ring and a support frame. A protective ring is sleeved on the outer side of the lower end of the pressure plate, and support frames are evenly distributed on the bottom of the pressure plate. The protective ring can reduce the impact of the external environment and increase the protection performance.

[0011] Preferably, a plurality of shock-absorbing frames are circumferentially arranged on the outer side of the bottom of the grinding tank, a feeding pipe is arranged on the outer side of the lower end of the grinding tank, a feeding control box is arranged at the end of the feeding pipe away from the grinding tank, a meter is arranged inside the feeding control box, a first material discharge pipe is arranged at the lower end of the feeding control box, a telescopic sleeve is arranged inside the grinding tank, grinding balls are circumferentially arranged on the inner side of the telescopic sleeve, a movable groove is opened at the bottom of the grinding tank, a sealing rubber sleeve is arranged between the movable groove and the telescopic sleeve, a telescopic cylinder is arranged at the lower end of the telescopic sleeve, the telescopic cylinder drives the telescopic sleeve to move up and down along the movable groove, a cover plate is integrally formed on the top of the grinding tank, a liquid adding pipe is arranged near the edge of the cover plate, and the top of the cover plate is provided with a sealing rubber sleeve. The upper sleeve is provided with a sealing sleeve connected with the transmission pipe, the top of the liquid adding pipe is provided with a docking sleeve, the bottom of the cover plate is provided with a liquid flow port corresponding to the liquid adding pipe, the center of the cover plate is provided with a steering rod, a crushing blade is fixedly provided on the steering rod near the cover plate, the middle fixed sleeve of the steering rod is provided with a reinforcement ring sleeve, the outer end sleeve of the reinforcement ring sleeve is provided with a screen barrel, the screen barrel is provided with a screen groove in a ring direction, the bottom of the steering rod is provided with a grinding block, the outer end of the grinding block is provided with a collision ball block in a ring direction, and the top of the steering rod is provided with a third drive motor, the third drive motor drives the steering rod to drive the crushing blade, the reinforcement ring sleeve and the grinding block to rotate, and the crushing operation can be performed through the crushing blade.

[0012] Preferably, a support foot is provided in an annular manner at the edge of the lower end of the mixing and dispensing tank, a second discharge pipe is provided in an annular manner at the bottom of the mixing and dispensing tank, a valve is provided inside the second discharge pipe, a second rotating shaft is provided in the center of the mixing and dispensing tank, a fourth driving motor is provided on the top of the second rotating shaft, an extension rod is provided in an annular manner at the outer end of the second rotating shaft, the fourth driving motor drives the second rotating shaft to drive the extension rod to rotate, corrugated plates are provided on both sides of the extension rod, two groups of clamping columns are linearly provided on the extension rod, a cross frame is provided on the top of the clamping column, a third rotating shaft is passed through both ends of the cross frame, a balance plate is provided at the lower end of the third rotating shaft, a crushing rod is provided in an annular array at the bottom of the balance plate, a shock-absorbing ring is provided between the third rotating shaft and the balance plate, and the fifth driving motor drives the third rotating shaft to drive the balance plate to rotate, and shock protection can be provided through the shock-absorbing ring.

[0013] Preferably, the pure material filling assembly includes a docking ring plate, a solution box, a filling pipe, a display glass, a delivery pipe and a connecting valve. A solution box is provided at the upper end of the docking ring plate, a display glass is provided on the top of the solution box, a filling pipe is provided at the outer end of the solution box, a delivery pipe is provided at one end of the solution box facing the preparation and mixing tank, and a connecting valve is provided on the top of the delivery pipe. Switch control can be performed through the connecting valve.

[0014] According to another aspect of the present invention, there is provided an apparatus for producing recycled concrete aggregate from construction solid waste and a method for producing the same, comprising the following steps:

[0015] S1. First, put the large pieces of materials into the crushing bucket and into the crushing space in sequence. Before putting them in, the first driving motor drives the rotating rod to drive the curved frame to rotate, and the materials are separated by the dividing rod. The first driver drives the bogie to drive the pressure cover to rotate along the inside of the rotating ring. The hydraulic cylinder drives the hydraulic sleeve to drive the pressure cover to lift and lower, so that the rotating disk enters the crushing bucket, and is connected with the annular hanging plate through the installation sleeve. The distance meter is observed and measured. The second driving motor drives the rotating disk to drive the crushing drill to rotate, and the crushing process is continuously carried out;

[0016] S2. As the material is separated from the steel bar-like metal material during crushing, the second driver drives the connecting shaft to drive the swing frame to swing, the magnetic suction controller drives the magnetic suction rod to adsorb, and then the hydraulic cylinder drives the hydraulic sleeve to drive the pressure cover to lift, and the first driver drives the bogie to drive the pressure cover to rotate and swing along the inside of the rotating ring, so that the metal parts are adsorbed and transported in sequence;

[0017] S3, as the material is crushed, the motor group drives the first rotating shaft to drive the crushing frame to rotate, and cooperates with the upper structure to crush the inside into small pieces, which enter the grinding tank through the electromagnetic control valve and the transmission pipe. At the same time, appropriate softening solution is added through the liquid adding pipe. The third driving motor drives the steering rod to drive the crushing blade, the reinforcement ring sleeve and the grinding block to rotate. While the material is crushed by the crushing blade, the entry efficiency is accelerated. The telescopic cylinder drives the telescopic sleeve to rise upward along the movable groove, and the material enters the telescopic sleeve. The grinding block and the grinding ball grind the material. After a period of time, the telescopic cylinder drives the telescopic sleeve to descend along the movable groove. The material adhering to the telescopic sleeve is removed through the sealing rubber sleeve position. The synchronous material is screened through the screen barrel and enters the conveying pipe from the screen slot;

[0018] S4, the pure material pipe is connected to the filling pipe and enters the solution box, and is controlled by the connecting valve to be discharged from the conveying pipe. The discharge material is controlled by the metering device to enter the blending tank from the first discharge pipe. The fourth drive motor drives the second shaft to drive the extension rod to rotate. The fifth drive motor drives the third shaft to drive the balance plate to rotate, and finally the material is discharged through the valve on the second discharge pipe.

[0019] Beneficial effects of the present invention:

[0020] 1. According to the previous recycled concrete aggregate equipment, it is usually processed by a single screening structure, so that the concrete blocks are doped with impurities such as steel bars. When processing a large amount or high-density construction solid waste, the crushing and screening capabilities of the equipment may not be sufficient to meet the production needs, resulting in low production efficiency, which will affect the quality and particle size distribution of the recycled aggregate, and then affect the performance of the recycled concrete. The difference is that through the crushing bucket, located above the pressure-bearing component, the construction solid waste can be initially crushed. Through the pressure-bearing cover corresponding to the crushing bucket, it can be used to carry the crushing processing component. Through the crushing processing component, located in the center of the pressure cover, crushing processing and metal material screening can be performed. Through the grinding tank, located around the periphery of the pressure-bearing component, it can be used for refining and grinding aggregate operations. Through the electromagnetic control valve, located between the crushing bucket and the pressure-bearing component, the discharge can be controlled. Through the mixing tank, located below the outer side of the grinding tank, it can be used to mix recycled concrete. Through the pure material filling component, located at the upper edge of the mixing tank, the annular fixed box can be used to fill a single pure material for feeding control, thereby improving the overall processing effect.

[0021] 2. When crushing, put the large pieces of material into the crushing bucket in turn and enter the crushing space. Before putting them in, the first drive motor drives the rotating rod to drive the curved frame to rotate, and the dividing rod separates the materials to avoid blockage. The first drive drives the bogie to drive the pressure cover to rotate along the inside of the rotating ring to increase the adjustment flexibility. The hydraulic cylinder drives the hydraulic sleeve to drive the pressure cover to lift and lower, maintain smooth control, and make its rotating disk enter the crushing bucket. The second drive motor drives the rotating disk to drive the crushing drill bit to rotate for continuous crushing, forming an upper and lower processing crushing. As the crushing occurs, the material is separated from the steel bar metal material, and the magnetic suction controller drives the magnetic suction rod for adsorption. Then the hydraulic cylinder drives the hydraulic sleeve to drive the pressure cover to lift, and the metal parts are adsorbed and transported in turn to increase the separation control performance.

[0022] 3. When grinding, the material is crushed by the crushing blade, and the entry efficiency is accelerated. The telescopic cylinder drives the telescopic sleeve to rise upward along the movable groove, and the material enters the telescopic sleeve. The grinding block and the grinding ball grind the material to increase the grinding effect. After a period of time, the telescopic cylinder drives the telescopic sleeve to descend along the movable groove, and the material adhering to the telescopic sleeve is removed through the sealing rubber sleeve position to increase the cleaning effect. The material is simultaneously screened through the screening barrel to improve the screening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the equipment for regenerating concrete aggregates of the present invention;

[0024] Figure 2 A schematic diagram of a crushing bucket of a device for regenerating concrete aggregates according to the present invention;

[0025] Figure 3 It is a schematic diagram of a curved frame of the equipment for regenerating concrete aggregates of the present invention;

[0026] Figure 4 It is a schematic diagram of the crushing and processing components of the equipment for recycled concrete aggregate of the present invention;

[0027] Figure 5 It is a schematic diagram of a grinding tank of the equipment for recycled concrete aggregate of the present invention;

[0028] Figure 6 It is a schematic diagram of the explosion of the grinding tank of the equipment for regenerating concrete aggregate of the present invention;

[0029] Figure 7 A schematic diagram of a turning rod of a device for recycling concrete aggregates according to the present invention;

[0030] Figure 8 It is a schematic diagram of a mixing tank for mixing recycled concrete aggregates of the present invention;

[0031] Fig. 9It is a schematic diagram of the pure material filling assembly of the equipment for recycled concrete aggregate of the present invention.

[0032] Description of the accompanying drawings: 1. crushing bucket; 2. pressure cover; 3. crushing processing assembly; 4. electromagnetic control valve; 5. pressure assembly; 6. grinding tank; 7. transmission pipe; 8. blending tank; 9. pure material filling assembly; 101. annular hanging plate; 102. distance meter; 103. first driving motor; 104. crushing space; 105. rotating rod; 106. curved frame; 107. motor group; 108. first rotating shaft; 109. crushing frame; 110. damper; 111. distribution rod; 1 12. Collision column; 113. Mounting sleeve; 201. Hydraulic sleeve; 202. First driver; 203. Positioning frame; 204. Sheath; 205. Reinforcement frame; 206. Hydraulic cylinder; 301. Rotating plate; 302. Second drive motor; 303. Crushing drill bit; 304. Connecting shaft; 305. Swinging frame; 306. Magnetic rod; 307. Magnetic electric controller; 308. Second driver; 401. Valve port; 501. Pressure plate; 502. Protection ring; 503. Support frame; 601, docking sleeve; 602, liquid adding pipe; 603, sealing sleeve; 604, third driving motor; 605, feeding pipe; 606, material control box; 607, metering device; 608, first discharge pipe; 609, shock absorber frame; 610, telescopic cylinder; 611, telescopic sleeve; 612, grinding ball; 613, sieve barrel; 614, sieve slot; 615, cover plate; 616, liquid flow port; 617, steering rod; 618, crushing blade; 619, reinforcement ring; 620, grinding block; 621 , collision ball block; 801, fourth drive motor; 802, support foot; 803, second discharge pipe; 804, second rotating shaft; 805, extension rod; 806, crushing plug rod; 807, corrugated plate; 808, clamping column; 809, cross frame; 810, third rotating shaft; 811, fifth drive motor; 812, shock-absorbing ring; 813, balance plate; 901, docking ring plate; 902, solution box; 903, filling pipe; 904, display glass; 905, delivery pipe; 906, connecting valve. DETAILED DESCRIPTION

[0033] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0034] See also Figure 1-3The present invention provides an embodiment: a device for making recycled concrete aggregate from construction solid waste, comprising a crushing bucket 1, a pressure cover 2, a crushing processing component 3, an electromagnetic control valve 4, a pressure component 5, a grinding tank 6, a transmission pipe 7, a mixing tank 8 and a pure material filling component 9; a crushing bucket 1 for initially crushing the construction solid waste is provided above the pressure component 5, a pressure cover 2 for carrying the crushing processing component 3 is correspondingly provided on the crushing bucket 1, a crushing processing component 3 for crushing and metal material screening is provided at the center of the pressure cover 2, three groups of grinding tanks 6 for refining and grinding aggregate operations are arranged around the periphery of the pressure component 5, an electromagnetic control valve 4 for controlling discharge is provided between the crushing bucket 1 and the pressure component 5, three groups of transmission pipes 7 connected to the grinding tank 6 are circumferentially fixed on the outer end of the electromagnetic control valve 4, a mixing tank 8 for mixing recycled concrete is provided at the lower outer side of the grinding tank 6, and a pure material filling component 9 for adding a single pure material for feeding control is circumferentially fixed at the upper edge of the mixing tank 8.

[0035] See also Figure 2-4 In this embodiment, an annular hanging plate 101 is circumferentially provided at the upper edge of the crushing bucket 1, a distance meter 102 is provided inside the annular hanging plate 101, a rotating rod 105 is provided inside the crushing bucket 1, a curved frame 106 is circumferentially provided at the outer end of the rotating rod 105, a first driving motor 103 is provided at the lower end of the rotating rod 105, the first driving motor 103 drives the rotating rod 105 to drive the curved frame 106 to rotate, and a mounting sleeve 113 for connecting the pressure cover 2 is provided on one side of the annular hanging plate 101, which is connected to the annular hanging plate 101 through the mounting sleeve 113, and the distance meter 102 is connected to the pressure cover 2. It was then determined that a plurality of motor groups 107 were linearly arranged at the center of one end of the curved frame 106 away from the rotating rod 105, a first rotating shaft 108 was arranged at both ends of the motor group 107, a crushing frame 109 was circumferentially fixedly arranged at the outer end of the first rotating shaft 108, the motor group 107 drove the first rotating shaft 108 to drive the crushing frame 109 to rotate, a plurality of dampers 110 were linearly arranged at the outer end of the curved frame 106, a distribution rod 111 was arranged at the upper end of the damper 110, a collision column 112 was arranged inside the distribution rod 111, and with external impact, the distribution rod 111 was protected from shock by the damper 110.

[0036] See also Figure 3-5In this embodiment, a hydraulic sleeve 201 is provided at one end of the pressure-bearing cover 2, and a hydraulic cylinder 206 is provided at the lower end of the hydraulic sleeve 201. The hydraulic cylinder 206 drives the hydraulic sleeve 201 to drive the pressure-bearing cover 2 to lift and lower. A bogie is provided at the center of the hydraulic sleeve 201, and a rotating ring is provided between the bogie and the hydraulic sleeve 201. A first driver 202 is provided at the upper end of the bogie. The first driver 202 drives the bogie to drive the pressure-bearing cover 2 to rotate along the inside of the rotating ring. A positioning frame 203 installed with the crushing bucket 1 is symmetrically provided at the outer end edge of the pressure-bearing cover 2. A protective sleeve 204 is provided on the top of the pressure-bearing cover 2. A reinforcement frame 205 is provided at the top center of the protective sleeve 204. The first driver 202 is used to drive the bogie to drive the pressure-bearing cover 2 to rotate along the inside of the rotating ring to increase the adjustment flexibility. The crushing processing component 3 includes a rotating disk 301, a first Two driving motors 302, a crushing drill bit 303, a connecting shaft 304, a swing frame 305, a magnetic rod 306, a magnetic electric controller 307 and a second driver 308. The bottom circumferential array of the rotating disk 301 is provided with a plurality of crushing drill bits 303. The second driving motor 302 drives the rotating disk 301 to drive the crushing drill bits 303 to rotate. The outer periphery of the rotating disk 301 is circumferentially provided with a connecting shaft 304 that penetrates the pressure cover 2. The lower end of the connecting shaft 304 is provided with a swing frame 305. The second driver 308 drives the connecting shaft 304 to drive the swing frame 305 to swing. The bottom of the swing frame 305 is linearly provided with a plurality of magnetic rods 306. The center of the magnetic rod 306 is provided with a magnetic electric controller 307. The magnetic controller drives the magnetic rod 306 to adsorb. Then the hydraulic cylinder 206 drives the hydraulic sleeve 201 to drive the pressure cover 2 to lift.

[0037] See also Figure 4-7In this embodiment, a valve port 401 is circumferentially provided at the outer end of the electromagnetic control valve 4, and the pressure-bearing component 5 includes a pressure-bearing plate 501, a protection ring 502 and a support frame 503. The outer side of the lower end of the pressure-bearing plate 501 is sleeved with a protection ring 502, and the bottom of the pressure-bearing plate 501 is evenly provided with support frames 503. The protection ring 502 reduces the impact of the external environment and increases the protection performance. A plurality of shock-absorbing frames 609 are circumferentially provided at the outer side of the bottom of the grinding tank 6, and a feed pipe 605 is provided at the outer side of the lower end of the grinding tank 6. The feed pipe 605 A material control box 606 is provided at one end away from the grinding tank 6, a metering device 607 is provided inside the material control box 606, a first material discharge pipe 608 is provided at the lower end of the material control box 606, a telescopic sleeve 611 is provided inside the grinding tank 6, a grinding ball 612 is provided in an annular direction on the inner side of the telescopic sleeve 611, a movable groove is provided at the bottom of the grinding tank 6, a sealing rubber sleeve is provided between the movable groove and the telescopic sleeve 611, a telescopic cylinder 610 is provided at the lower end of the telescopic sleeve 611, and the telescopic cylinder 610 drives the telescopic sleeve 611 to move up and down along the movable groove The top of the grinding tank 6 is integrally formed with a cover plate 615, a liquid adding pipe 602 is provided near the edge of the cover plate 615, a sealing sleeve 603 connected to the transmission pipe 7 is sleeved on the top of the cover plate 615, a docking sleeve 601 is provided on the top of the liquid adding pipe 602, a liquid flow port 616 corresponding to the liquid adding pipe 602 is provided at the bottom of the cover plate 615, a steering rod 617 is provided at the center of the cover plate 615, a crushing blade 618 is fixedly provided on the steering rod 617 near the position of the cover plate 615, and a fixing The fixed sleeve is provided with a reinforcement ring sleeve 619, the outer end sleeve of the reinforcement ring sleeve 619 is provided with a screen barrel 613, the screen barrel 613 is circumferentially provided with a screen groove 614, the bottom of the turning rod 617 is provided with a grinding block 620, the outer end of the grinding block 620 is circumferentially provided with a collision ball block 621, and the top of the turning rod 617 is provided with a third driving motor 604, the third driving motor 604 drives the turning rod 617 to drive the crushing blade 618, the reinforcement ring sleeve 619 and the grinding block 620 to rotate, and the crushing operation can be performed through the crushing blade 618.

[0038] See also Figure 6-9In this embodiment, a support leg 802 is circumferentially provided at the edge of the lower end of the mixing tank 8, a second discharge pipe 803 is circumferentially provided at the bottom of the mixing tank 8, a valve is provided inside the second discharge pipe 803, a second rotating shaft 804 is provided at the center of the mixing tank 8, a fourth driving motor 801 is provided at the top of the second rotating shaft 804, an extension rod 805 is circumferentially provided at the outer end of the second rotating shaft 804, the fourth driving motor 801 drives the second rotating shaft 804 to drive the extension rod 805 to rotate, corrugated plates 807 are provided on both sides of the extension rod 805, two groups of clamping columns 808 are linearly provided on the extension rod 805, a cross frame 809 is provided on the top of the clamping column 808, a third rotating shaft 810 is passed through both ends of the cross frame 809, a balancing plate 813 is provided at the lower end of the third rotating shaft 810, and a balancing plate 813 is provided at the lower end of the balancing plate 813. A crushing rod 806 is provided in the bottom annular array, a shock-absorbing ring 812 is provided between the third rotating shaft 810 and the balance plate 813, and the fifth driving motor 811 drives the third rotating shaft 810 to drive the balance plate 813 to rotate. The shock-absorbing ring 812 can be used for shock protection. The pure material filling component 9 includes a docking ring plate 901, a solution box 902, a filling pipe 903, a display glass 904, a delivery pipe 905 and a connecting valve 906. The upper end of the docking ring plate 901 is provided with a solution box 902, the top of the solution box 902 is provided with a display glass 904, the outer end of the solution box 902 is provided with a filling pipe 903, and the end of the solution box 902 facing the deployment mixing tank 8 is provided with a delivery pipe 905, and the top of the delivery pipe 905 is provided with a connecting valve 906, and the switch control can be performed through the connecting valve 906.

[0039] According to another aspect of the present invention, there is provided an apparatus for producing recycled concrete aggregate from construction solid waste and a method for producing the same, comprising the following steps:

[0040] S1. First, the bulk materials are sequentially put into the crushing bucket 1 and enter the crushing space 104. Before the materials are put in, the first driving motor 103 drives the rotating rod 105 to drive the curved frame 106 to rotate, and the materials are separated by the dividing rod 111. The first driver 202 drives the bogie to drive the pressure cover 2 to rotate along the inside of the rotating ring. The hydraulic cylinder 206 drives the hydraulic sleeve 201 to drive the pressure cover 2 to move up and down, so that the rotating disk 301 enters the crushing bucket 1, and is connected with the annular hanging plate 101 through the installation sleeve 113. The distance meter 102 is observed to be connected and measured, and the second driving motor 302 drives the rotating disk 301 to drive the crushing drill 303 to rotate, and the crushing process is continuously performed;

[0041] S2. As the material is separated from the steel bar-like metal material during crushing, the second driver 308 drives the connecting shaft 304 to drive the swing frame 305 to swing, and the magnetic suction controller drives the magnetic suction rod 306 to adsorb. Then the hydraulic cylinder 206 drives the hydraulic sleeve 201 to drive the pressure cover 2 to lift, and the first driver 202 drives the bogie to drive the pressure cover 2 to rotate and swing along the inside of the rotating ring, so that the metal parts are adsorbed and transported in sequence;

[0042] S3, as the material is crushed, the motor group 107 drives the first rotating shaft 108 to drive the crushing frame 109 to rotate, and cooperates with the upper structure to crush the inside into small pieces, which enter the grinding tank 6 through the electromagnetic control valve 4 and the transmission pipe 7. At the same time, appropriate softening solution is added through the liquid adding pipe 602. The third driving motor 604 drives the steering rod 617 to drive the crushing blade 618, the reinforcement ring sleeve 619 and the grinding block 620 to rotate. At the same time, the material is crushed by the crushing blade 618, and the entry efficiency is accelerated. The telescopic cylinder 610 drives the telescopic sleeve 611 to rise upward along the movable groove, and the material enters the telescopic sleeve 611. The grinding block 620 and the grinding ball 612 grind the material. After a period of time, the telescopic cylinder 610 drives the telescopic sleeve 611 to descend along the movable groove. The material adhering to the telescopic sleeve 611 is removed through the sealing rubber sleeve position. The synchronous material passes through the screening barrel 613 for screening and enters the conveying pipe 605 through the screening slot 614;

[0043] S4, the pure material pipe is connected to the filling pipe 903, enters the solution box 902, and is controlled by the connecting valve 906 to be discharged from the delivery pipe 905. The discharged material is controlled by the metering device 607 to enter the blending tank 8 through the first discharge pipe 608. The fourth drive motor 801 drives the second rotating shaft 804 to drive the extension rod 805 to rotate. The fifth drive motor 811 drives the third rotating shaft 810 to drive the balance plate 813 to rotate, and finally the material is discharged through the valve on the second discharge pipe 803.

[0044] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.

Claims

1. A device for producing recycled concrete aggregate from construction solid waste, comprising a crushing bucket (1); characterized in that: The device also comprises a pressure-bearing cover (2), a crushing and processing component (3), an electromagnetic control valve (4), a pressure-bearing component (5), a grinding tank (6), a transmission pipe (7), a mixing tank (8) and a pure material filling component (9); a crushing bucket (1) for initially crushing construction solid waste is arranged above the pressure-bearing component (5); a pressure-bearing cover (2) for carrying the crushing and processing component (3) is arranged on the crushing bucket (1); a crushing and processing component (3) for crushing and metal material screening is arranged at the center of the pressure-bearing cover (2); three groups of grinding tanks (6) for refining and grinding aggregate are arranged around the periphery of the pressure-bearing component (5); an electromagnetic control valve (4) for controlling the discharge of materials is arranged between the crushing bucket (1) and the pressure-bearing component (5) The outer end of the electromagnetic control valve (4) is circumferentially fixed with three groups of transmission pipes (7) connected to the grinding tank (6); the outer side of the grinding tank (6) is provided with a mixing tank (8) for mixing recycled concrete; the upper edge of the mixing tank (8) is circumferentially fixed with a pure material filling assembly (9) for filling a single pure material for feeding control; the upper edge of the crushing bucket (1) is circumferentially provided with a circumferential hanging plate (101); the inner part of the circumferential hanging plate (101) is provided with a distance meter (102); the inner part of the crushing bucket (1) is provided with a rotating rod (105); the outer end of the rotating rod (105) is circumferentially provided with a curved frame (106); the lower end of the rotating rod (105) is provided with a first driving motor (103); the first driving motor (103) drives The rotating rod (105) drives the curved frame (106) to rotate, and a mounting sleeve (113) for connecting the pressure cover (2) is provided on one side of the annular hanging plate (101); a plurality of motor groups (107) are linearly arranged at the center of one end of the curved frame (106) away from the rotating rod (105), a first rotating shaft (108) is provided at both ends of the motor group (107), a crushing frame (109) is fixedly arranged at the outer end of the first rotating shaft (108), the motor group (107) drives the first rotating shaft (108) to drive the crushing frame (109) to rotate, and a plurality of dampers (110) are linearly arranged at the outer end of the curved frame (106), a distribution rod (111) is provided at the upper end of the damper (110), and a collision column (111) is provided inside the distribution rod (111). 12); a hydraulic sleeve (201) is provided at one end of the pressure cover (2); a hydraulic cylinder (206) is provided at the lower end of the hydraulic sleeve (201); the hydraulic cylinder (206) drives the hydraulic sleeve (201) to drive the pressure cover (2) to move up and down; a bogie is provided at the center of the hydraulic sleeve (201); a rotating ring is provided between the bogie and the hydraulic sleeve (201); a first driver (202) is provided at the upper end of the bogie; the first driver (202) drives the bogie to drive the pressure cover (2) to rotate along the inside of the rotating ring; a positioning frame (203) mounted with the crushing bucket (1) is symmetrically provided at the outer edge of the pressure cover (2); a protective sleeve (204) is provided at the top of the pressure cover (2); a reinforcing frame (205) is provided at the center of the top of the protective sleeve (204);The crushing processing component (3) comprises a rotating disk (301), a second driving motor (302), a crushing drill bit (303), a connecting shaft (304), a swing frame (305), a magnetic attraction rod (306), a magnetic attraction electric controller (307) and a second driver (308). A plurality of crushing drill bits (303) are arranged in an annular array at the bottom of the rotating disk (301). The second driving motor (302) drives the rotating disk (301) to rotate the crushing drill bits (303). A connecting shaft (304) penetrating a pressure cover (2) is arranged in an annular direction at the outer periphery of the rotating disk (301). A swing frame (305) is arranged at the lower end of the connecting shaft (304). The second driver (308) drives the connecting shaft (304) to swing. The frame (305) is swung for operation, a plurality of groups of magnetic rods (306) are linearly arranged at the bottom of the swing frame (305), and a magnetic electric controller (307) is arranged at the center of the magnetic rods (306); a plurality of groups of shock-absorbing frames (609) are circumferentially arranged on the outer side of the bottom of the grinding tank (6), a feeding pipe (605) is arranged on the outer side of the lower end of the grinding tank (6), a feeding control box (606) is arranged at one end of the feeding pipe (605) away from the grinding tank (6), a meter (607) is arranged inside the feeding control box (606), a first discharge pipe (608) is arranged at the lower end of the feeding control box (606), a telescopic sleeve (611) is arranged inside the grinding tank (6), a grinding ball (612) is circumferentially arranged on the inner side of the telescopic sleeve (611), and the grinding tank (6) A movable groove is provided at the bottom, a sealing rubber sleeve is provided between the movable groove and the telescopic sleeve (611), a telescopic cylinder (610) is provided at the lower end of the telescopic sleeve (611), and the telescopic cylinder (610) drives the telescopic sleeve (611) to move up and down along the movable groove, a cover plate (615) is integrally formed on the top of the grinding tank (6), a liquid adding pipe (602) is provided near the edge of the cover plate (615), a sealing sleeve (603) connected to the transmission pipe (7) is sleeved on the top of the cover plate (615), a docking sleeve (601) is provided on the top of the liquid adding pipe (602), a liquid flow port (616) corresponding to the liquid adding pipe (602) is provided at the bottom of the cover plate (615), and a steering rod (616) is provided at the center of the cover plate (615) 617), a crushing blade (618) is fixedly provided on the steering rod (617) near the cover plate (615) in an annular direction, a reinforcement ring sleeve (619) is fixedly provided on the middle part of the steering rod (617), a sieve barrel (613) is provided on the outer end of the reinforcement ring sleeve (619), a sieve slot (614) is provided in an annular direction on the sieve barrel (613), a grinding block (620) is provided at the bottom of the steering rod (617), a collision ball block (621) is provided in an annular direction on the outer end of the grinding block (620), and a third driving motor (604) is provided on the top of the steering rod (617), and the third driving motor (604) drives the steering rod (617) to drive the crushing blade (618), the reinforcement ring sleeve (619) and the grinding block (620) to rotate. ; 2. The device for producing recycled concrete aggregate from construction solid waste according to claim 1, characterized in that: The outer end of the electromagnetic control valve (4) is provided with a valve port (401) in an annular direction. The pressure-bearing component (5) comprises a pressure-bearing plate (501), a protection ring (502) and a support frame (503). The protection ring (502) is sleeved on the outer side of the lower end of the pressure-bearing plate (501), and the support frames (503) are evenly distributed on the bottom of the pressure-bearing plate (501).

3. The device for producing recycled concrete aggregate from construction solid waste according to claim 2, characterized in that: A support leg (802) is provided in a circumferential direction at the lower edge of the mixing tank (8), a second discharge pipe (803) is provided in a circumferential direction at the bottom of the mixing tank (8), a valve is provided inside the second discharge pipe (803), a second rotating shaft (804) is provided at the center of the mixing tank (8), a fourth driving motor (801) is provided at the top of the second rotating shaft (804), an extension rod (805) is provided in a circumferential direction at the outer end of the second rotating shaft (804), the fourth driving motor (801) drives the second rotating shaft (804) to drive the extension rod (805) to rotate, and both sides of the extension rod (805) are provided with The corrugated plate (807) and the extension rod (805) are linearly provided with two groups of clamping columns (808), the top of the clamping column (808) is provided with a cross frame (809), the two ends of the cross frame (809) are penetrated with a third rotating shaft (810), the lower end of the third rotating shaft (810) is provided with a balance plate (813), the bottom of the balance plate (813) is provided with a crushing plug rod (806) in an annular array, a shock absorbing ring (812) is provided between the third rotating shaft (810) and the balance plate (813), and a fifth driving motor (811) drives the third rotating shaft (810) to drive the balance plate (813) to rotate.

4. The device for producing recycled concrete aggregate from construction solid waste according to claim 3, characterized in that: The pure material filling assembly (9) comprises a docking ring plate (901), a solution box (902), a filling pipe (903), a display glass (904), a delivery pipe (905) and a connecting valve (906). The upper end of the docking ring plate (901) is provided with a solution box (902), the top of the solution box (902) is provided with a display glass (904), the outer end of the solution box (902) is provided with a filling pipe (903), the end of the solution box (902) facing the mixing tank (8) is provided with a delivery pipe (905), and the top of the delivery pipe (905) is provided with a connecting valve (906).

5. A method for producing recycled concrete aggregate from construction solid waste, comprising the device for producing recycled concrete aggregate from construction solid waste as claimed in any one of claims 4, characterized in that: The following steps are involved: S1, firstly, the bulk materials are sequentially put into the crushing bucket (1) and enter the crushing space (104). Before the materials are put into the crushing bucket, the first driving motor (103) drives the rotating rod (105) to drive the curved frame (106) to rotate, and the materials are separated by the dividing rod (111). The first driver (202) drives the bogie to drive the pressure cover (2) to rotate along the inside of the rotating ring, and the hydraulic cylinder (206) drives the hydraulic sleeve (201) to drive the pressure cover (2) to rise and fall. The mounting sleeve (113) is connected to the annular hanging plate (101), and the distance meter is observed to connect and measure, so that the rotating disk (301) enters the crushing bucket (1), and the second driving motor (302) drives the rotating disk (301) to drive the crushing drill (303) to rotate, so as to continuously crush the materials; S2. As the material is separated from the steel bar-like metal material during crushing, the second driver (308) drives the connecting shaft (304) to drive the swing frame (305) to swing, the magnetic suction controller drives the magnetic suction rod (306) to absorb, and then the hydraulic cylinder (206) drives the hydraulic sleeve (201) to drive the pressure cover (2) to lift. The first driver (202) drives the bogie to drive the pressure cover (2) to rotate and swing along the inside of the rotating ring, so as to suck and transport the metal parts in sequence; S3, as the crushing process is progressing, the motor group (107) drives the first rotating shaft (108) to drive the crushing frame (109) to rotate, and cooperates with the upper structure to crush the inside into small pieces, which enter the grinding tank (6) through the electromagnetic control valve (4) and the transmission pipe (7). At the same time, appropriate softening solution is added through the liquid adding pipe (602). The third driving motor (604) drives the steering rod (617) to drive the crushing blade (618), the reinforcement ring (619) and the grinding block (620) to rotate, and the material passes through the crushing blade (618). ) while crushing, the entry efficiency is accelerated, the telescopic cylinder (610) drives the telescopic sleeve (611) to rise along the movable groove, the material enters the telescopic sleeve (611), the grinding block (620) and the grinding ball (612) grind the material, after a period of time, the telescopic cylinder (610) drives the telescopic sleeve (611) to descend along the movable groove, the material adhering to the telescopic sleeve (611) is removed through the sealing rubber sleeve position, the synchronous material passes through the screening barrel (613) for screening, and enters the feed pipe (605) through the screening groove (614); S4, the pure material pipe is connected to the filling pipe (903), enters the solution box (902), and is controlled by the connecting valve (906) to be discharged from the delivery pipe (905). The discharge material is controlled by the metering device (607) to enter the blending tank (8) through the first discharge pipe (608). The fourth drive motor (801) drives the second rotating shaft (804) to drive the extension rod (805) to rotate. The fifth drive motor (811) drives the third rotating shaft (810) to drive the balance plate (813) to rotate, and finally the material is discharged through the valve on the second discharge pipe (803).

Citation Information

Cited By

  • Recycled fine aggregate production equipment

    CN119747004A