Special-shaped bottle separation equipment

By designing the special-shaped bottle separation equipment and using the combination mechanism of pallets and separation belts, the problems of skew and tilt during bottle transportation are solved, and the utilization rate of equipment is improved, and the stable transportation of bottles and efficient operation of equipment is achieved.

CN118651816BActive Publication Date: 2025-02-07HEBEI BOJIA AGRI CO LTD
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Patent Information

Application Number
CN202411146660.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-02-07
Estimated Expiration
2044-08-21

AI Technical Summary

Technical Problem

During the bottle transportation process, due to the different bottle opening positions and center of gravity positions of different bottles, the bottle is prone to skewed and tilted, and the equipment utilization rate is lower than that of the production cycle and the equipment is idle.

Method used

A special-shaped bottle separation equipment is designed, including a rack, pallet and conveyor belt. The pallet is equipped with a separation belt and a clamping space. Through the circulating transportation of the pallet and the clamping mechanism of the separation belt, the bottle is stabilized and separated.

Benefits of technology

It effectively prevents the bottle from skewing or pouring due to inertia during transportation, improves the transportation stability of the bottle, and improves the overall utilization of the equipment through the recycling of pallets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of bottle separation, and proposes special-shaped bottle separation equipment, comprising: a frame, a conveyor belt, which is arranged for cyclic transportation relative to the frame; a plurality of trays, which are spaced and distributed on the conveyor belt, and have a containing chamber, the containing chamber is used for containing bottles, and the trays are driven to slide by the cyclic transportation of the conveyor belt; a separation belt 1, which is arranged for cyclic transportation relative to the frame and is located above the tray; a separation belt 2, which is arranged for cyclic transportation relative to the frame and is located above the tray and on one side of the separation belt 1; a clamping space is formed between the separation belt 1 and the separation belt 2, and the clamping space is used for clamping the bottle cap of the bottle; through the above technical scheme, the problem of the bottles being skewed or tipped over due to inertia when there is a gap between the bottles when transporting bottles on the conveyor belt in the related technology is solved.
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Description

Technical Field

[0001] The invention relates to the technical field of bottle separation, and in particular to equipment for separating special-shaped bottles. Background Art

[0002] Bottles are containers with small mouths, narrow necks and large bellies. They are mostly made of plastic, porcelain or glass and are often used to hold liquid substances (such as water, oil, etc.). Bottled products are easy to store and place, so some powdered products or small granular products (such as tablets and candies) are gradually being packaged in bottles. Bottles are becoming more and more widely used.

[0003] According to different usage environments and different usage habits, in order to better gain the favor of consumers, people have different demands on the shape of bottles. For example, some bottles have handles, some do not, some have handles on the side, some have handles on the top, etc. A large number of special-shaped bottles have appeared, resulting in more and more types of bottle shapes. The increase in bottle types means the diversification of bottle production equipment, which invisibly increases the types and quantity of equipment and increases production costs.

[0004] During the production and processing of bottles, as well as when bottles are used to package corresponding products, bottles of different shapes have different positions of bottle mouths and centers of gravity, so they are often closely arranged during transportation on conveyor belts to avoid being affected by movement inertia and causing the bottles to tilt. However, in different production and processing links, it is sometimes necessary to leave a certain gap between bottled products. In this case, the bottles are still at risk of tipping over due to inertia. At the same time, combined with changes in market consumption peaks and valleys, the production cycles of bottles of different shapes are discontinuous, and equipment will have idle periods, resulting in low overall utilization of various equipment. Therefore, it is necessary to optimize and improve the existing technology. Summary of the invention

[0005] The present invention provides a device for separating special-shaped bottles, which solves the problem in the related art that when a gap is left between bottles during the process of transporting bottles on a conveyor belt, the bottles may tilt or fall due to inertia.

[0006] The technical solution of the present invention is as follows:

[0007] Irregular-shaped bottle separation equipment, including:

[0008] frame,

[0009] A conveyor belt, arranged for cyclic transportation relative to the frame;

[0010] A plurality of trays are spaced apart and distributed on the conveyor belt, and have a containing chamber, wherein the containing chamber is used to contain bottles, and the trays are driven to slide by the circulating transportation of the conveyor belt;

[0011] A separation belt 1, arranged relative to the rack circulation transport, and located above the pallet;

[0012] A second separation belt, arranged relative to the rack for cyclic transportation, is located above the tray and is located on one side of the first separation belt;

[0013] A clamping space is formed between the first and second separation belts where they are close to each other, and the clamping space is used to clamp the bottle cap of the bottle.

[0014] As a further technical feature, it also includes a fixing unit, the fixing unit includes:

[0015] A guide rod is slidably arranged in a direction perpendicular to the side wall of the containing chamber;

[0016] A clamping member, arranged on the guide rod, for squeezing the bottle;

[0017] Spring 1 has one end acting on the clamping piece and the other end acting on the side wall of the containing chamber, and provides a force for the clamping piece to squeeze the bottle.

[0018] As a further technical feature, the number of the fixing units is several and they are distributed in the containing chamber at intervals. The fixing units are formed into a ring around the outer ring of the bottle as a whole, and the upper end of the clamp has an arc-shaped guide plate.

[0019] As a further technical feature, a separation unit is also included, and the separation unit is used to replace the separation belt 1 and the separation belt 2; the separation unit includes:

[0020] A guide frame 1, located above the tray;

[0021] A second guide frame, located above the tray and on one side of the second guide frame;

[0022] A slider 1 is slidably disposed on the guide frame 1,

[0023] The second slider is slidably disposed on the second guide frame,

[0024] A first clamping member is arranged to slide and rotate relative to the first slider;

[0025] The second clamping member is arranged to slide and rotate relative to the second slider, and the second clamping member and the first clamping member are arranged to be staggered in height;

[0026] After the first clamping member and the second clamping member slide and rotate respectively, a clamping space is formed between the first clamping member and the second clamping member, and the clamping space is used to clamp the bottle cap of the bottle. The second clamping member is located below the first clamping member.

[0027] As a further technical feature, it also includes a power unit, the power unit comprising:

[0028] A screw rod 1 is rotatably disposed on the slider 1 and has an external thread;

[0029] A connecting member 1 is slidably disposed on the sliding block 1 and is threadedly connected to the screw rod 1, and the clamping member 1 is rotatably disposed on the connecting member 1;

[0030] The second screw rod is rotatably disposed on the second slider and has an external thread;

[0031] The second connecting member is slidably arranged on the second sliding block and is threadedly connected with the second screw rod. The second clamping member is rotatably arranged on the second connecting member.

[0032] As a further technical feature,

[0033] The first clamping member comprises:

[0034] Two swing members 1 are rotatably arranged on the connecting member 1, and an angle A is formed between the two swing members 1;

[0035] The second clamping member comprises:

[0036] Two swing members 2 are rotatably arranged on the connecting member 2, and an angle B is formed between the two swing members 2;

[0037] The separation unit further comprises:

[0038] Two springs 2, one end of which acts on the connecting member 1, and the other end of which acts on the swinging member 1, the force provided by the first spring 2 is used to move the first swinging member 1 close to the bottle cap of the bottle, and the force provided by the second spring 2 is used to move the second swinging member 1 away from the bottle cap of the bottle;

[0039] Two springs three, one end of which acts on the connecting member two, and the other end of which acts on the clamping member two, the force provided by the first spring three is used to move the first swinging member two close to the bottle cap of the bottle, and the force provided by the second spring three is used to move the second swinging member two away from the bottle cap of the bottle.

[0040] As a further technical feature, it also includes an adjustment unit, the adjustment unit includes:

[0041] An adjusting member 1 is slidably arranged on the connecting member 1, and after sliding, the adjusting member 1 contacts or cancels the contact with the two swinging members 1;

[0042] The second adjusting member is slidably arranged on the second connecting member, and after sliding, the second adjusting member contacts or cancels the contact with the two second swinging members, and after contacting the second swinging member, the second adjusting member pushes the second swinging member to rotate;

[0043] An adjusting link, rotatably disposed on the first connecting member, and detecting the rotation angle of the adjusting link by a built-in angle sensor, wherein the angle sensor is electrically connected to the driving force of the first adjusting member and the second adjusting member;

[0044] A plurality of triggering members are slidably arranged on the swinging member 1. After the triggering members slide, the triggering members contact or cancel the contact with the adjusting connecting rod.

[0045] As a further technical feature, the adjustment unit further includes:

[0046] A spring four has one end acting on the swinging member one and the other end acting on the trigger member, and the force provided by the spring four is used to move the trigger member away from the adjusting connecting rod.

[0047] As a further technical feature, the adjustment unit further includes:

[0048] A locking member, rotatably disposed on the swing member 1;

[0049] After the adjusting link is rotated, the adjusting member 2 contacts the swing member 2 to push the swing member 2 to rotate below the swing member 1, and the swing member 2 contacts the locking member.

[0050] The working principle and beneficial effects of the present invention are:

[0051] In the present invention, the separation equipment specifically includes a frame, a pallet and a conveyor belt; the overall operation process is as follows: the empty bottles are put on the line after inspection and cleaning, and the empty bottles are dried; after the first conveying and sorting by the feeding belt, they are aligned and arranged, and at this time, several pallets are arranged on the conveyor belt in sequence, and the conveyor belt runs continuously, and the pallets are blocked by the intercepting crossbar and stop moving forward; then, a certain number of empty bottles are transferred to the pallet through the manipulator in the prior art, and the pallet moves forward under the drive of the conveyor belt; after filling and bottle cap sealing operations, bottled products are obtained; wherein the equipment involved in the detection, cleaning, drying, intercepting crossbar, manipulator, filling, bottle cap sealing, etc. of the empty bottles can all be the equipment that can realize the function in the prior art; the conveyor belt is composed of multiple sections as a whole, realizing the overall circulation of the pallet; then the pallet continues to move forward with the bottled product to carry out the operation of the subsequent process. In the process, the empty bottles are placed in the holding chamber with the help of the pallet, so as to avoid the empty bottles from tilting and falling due to the influence of the inertia of movement during transportation, and the effective fixation of the empty bottles is realized, and even if the empty bottles are special-shaped bottles, their stability and transportation consistency can be guaranteed.

[0052] At the same time, the conveyor belt is composed of multiple sections. The conveying speeds and spacings of different sections are different. The pallets are used to achieve natural isolation between bottles, leaving gaps between adjacent bottles, which facilitates the speed changes at the overlap of the conveyor belt and improves the transportation stability of empty bottles. BRIEF DESCRIPTION OF THE DRAWINGS

[0053] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.

[0054] Figure 1 It is a schematic diagram of the structure of the present invention as a whole (with separation belt 1 and separation belt 2, but without separation unit);

[0055] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0056] Figure 3 It is a schematic diagram of the structure of the tray and the clamping space (with special-shaped bottles) of the present invention;

[0057] Figure 4 This is a schematic diagram of the structure of the tray (with special-shaped bottles) of the present invention;

[0058] Figure 5 It is a schematic diagram of the structure of the present invention as a whole (without separation belt 1 and separation belt 2, but with separation unit);

[0059] Figure 6 for Figure 5 A partial enlarged view of point B in the middle;

[0060] Figure 7 It is a schematic diagram of the structure of the separation unit of the present invention (partially viewed from bottom to top);

[0061] Figure 8 for Figure 7 A partial enlarged view of point C in the middle;

[0062] Fig. 9 It is a schematic diagram of the structure of the joint of the tray, the separation unit and the adjustment unit (with special-shaped bottles) of the present invention;

[0063] Fig.10 for Fig. 9 A partial enlarged view of point D in the middle;

[0064] In the figure: 1, frame, 2, tray, 21, containing chamber, 3, conveyor belt, 41, separation belt 1, 42, separation belt 2, 43, clamping space, 5, fixing unit, 51, clamping piece, 52, guide rod, 53, spring 1, 54, arc guide plate, 6, separation unit, 61, guide frame 1, 62, guide frame 2, 63, slider 1, 64, slider 2, 65, clamping piece 1, 651, swing piece 1, 66. Clamping part 2, 661. Swinging part 2, 67. Spring 2, 68. Spring 3, 7. Power unit, 71. Screw rod 1, 72. Connecting part 1, 73. Screw rod 2, 74. Connecting part 2, 8. Adjusting unit, 81. Adjusting part 1, 82. Adjusting part 2, 83. Adjusting connecting rod, 84. Triggering part, 85. Spring 4, 86. Locking part, 91. Transmission shaft, 92. Transmission wheel, 93. Support bar. DETAILED DESCRIPTION

[0065] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0066] In order to simplify the drawings, only the parts related to the invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0067] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0068] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0069] Embodiment 1, refer to Figure 1~Figure 4 , which is the first embodiment of the present invention, provides a device for separating special-shaped bottles.

[0070] Irregular-shaped bottle separation equipment, including:

[0071] Rack 1;

[0072] A conveyor belt 3 is arranged for circular transportation relative to the frame 1;

[0073] A plurality of trays 2 are distributed on the conveyor belt 3 at intervals, and each tray has a containing chamber 21 . The containing chamber 21 is used to contain bottles, and the trays 2 are driven to slide by the circulating transportation of the conveyor belt 3 .

[0074] In this embodiment, the separation equipment specifically includes a frame 1, a tray 2 and a conveyor belt 3; the overall operation process is as follows: the empty bottles are put on the line after inspection and cleaning, and the empty bottles are dried; they are transported, sorted and aligned by the feeding belt for the first time, and at this time, several trays 2 are arranged on the conveyor belt 3 in sequence, and the conveyor belt 3 runs continuously, and the tray 2 is blocked by the intercepting cross bar and stops moving forward; then, a certain number of empty bottles are transferred to the tray 2 through a manipulator in the prior art, and the tray 2 moves forward driven by the conveyor belt 3; after filling and bottle cap sealing operations, bottled products are obtained; the equipment involved in the detection, cleaning, drying, intercepting cross bar, manipulator, filling, bottle cap sealing, etc. of the empty bottles can all be the equipment that can realize this function in the prior art; the conveyor belt 3 is composed of multiple sections as a whole to realize the overall circulation of the tray 2; then the tray 2 continues to move forward with the bottled product to carry out the subsequent operations. During the process, the empty bottles are placed in the containing chamber 21 with the help of the tray 2, so as to prevent the empty bottles from tilting and falling due to the inertia of movement during transportation, thereby achieving effective fixation of the empty bottles, and ensuring their stability and transportation consistency even if the empty bottles are special-shaped bottles.

[0075] At the same time, the conveyor belt 3 is composed of multiple sections. The conveying speeds and spacings of different sections are different. The tray 2 is used to achieve natural isolation between bottles, so that gaps are reserved between adjacent bottles, which facilitates the speed change at the overlap of the conveyor belt 3 and improves the transportation stability of empty bottles.

[0076] Example 2, refer to Figure 1~Figure 3 This is the second embodiment of the present invention. Based on the first embodiment, this embodiment further adds a separation belt 1 41 and a separation belt 2 42.

[0077] A separation belt 41 is arranged for circulation relative to the frame 1 and is located above the tray 2;

[0078] The second separation belt 42 is arranged for circular transportation relative to the frame 1, is located above the tray 2, and is located on one side of the first separation belt 41;

[0079] A clamping space 43 is formed between the separation belt 1 41 and the separation belt 2 42 where they are close to each other. The clamping space 43 is used to clamp the bottle cap of the bottle.

[0080] The circulation and transportation directions of the separation belt 1 41 and the separation belt 2 42 are opposite; when in use, the bottled product after capping moves to the starting end of the separation belt 1 41 and the separation belt 2 42, at which time the bottle mouth position of the bottled product is just aligned with the starting position of the clamping space 43, and with the movement of the conveyor belt 3, the bottle cap enters the clamping space 43, the width of the clamping space 43 is slightly smaller than the diameter of the bottle cap, and the separation belt 1 41 and the separation belt 2 42 are elastic, so the bottle cap is squeezed and clamped by the separation belt 1 41 and the separation belt 2 42, and gradually moves with the separation belt 1 41 and the separation belt 2 42, at which time the horizontal height of the conveyor belt 3 gradually decreases, and the tray 2 gradually descends with the conveyor belt 3, and the bottled product is separated from the tray 2, and the transfer of the bottled product is completed. At this time, the tray 2 follows the conveyor belt 3 for recycling, improving the utilization rate of the equipment; at the same time, the transferred bottled product enters the subsequent inspection, labeling, packaging, warehousing and other processes, completing the entire processing flow of the product. The continuity of the bottled product operation is guaranteed.

[0081] The separation belt 1 41 and the separation belt 2 42 drive the corresponding transmission shaft 91 by means of the built-in power source (not shown in the attached figure) on the frame 1, and then the transmission shaft 91 drives the transmission wheel 92, and the two transmission wheels 92 drive the separation belt 1 41 and the separation belt 2 42 respectively. The separation belt 1 41 and the separation belt 2 42 are each surrounded by a support bar 93, and the support bar 93 is used to support the separation belt 1 41 and the separation belt 2 42, so as to provide a clamping force for the bottle cap for the clamping space 43. Figure 2 and Figure 3 There are simple instructions in it.

[0082] Example 3, refer to Figure 1~Figure 4 , which is the third embodiment of the present invention. On the basis of the first embodiment, this embodiment further adds a fixing unit 5. Specifically, the fixing unit 5 includes a clamp 51, a guide rod 52 and a spring 53.

[0083] The guide rod 52 is slidably arranged in a direction perpendicular to the side wall of the containing chamber 21;

[0084] The clamping member 51 is arranged on the guide rod 52 and is used for squeezing the bottle;

[0085] One end of the spring 1 53 acts on the clamp 51 , and the other end acts on the side wall of the containing chamber 21 , and the force provided is used for the clamp 51 to squeeze the bottle.

[0086] There are a plurality of fixing units 5 , which are spaced apart and distributed in the containing chamber 21 . The fixing units 5 surround the outer ring of the bottle and are in a ring shape as a whole. The upper end of the clamping member 51 has an arc-shaped guide plate 54 .

[0087] When the tray 2 is not in use, the spring 1 53 is in a freely extended state; when the manipulator clamps the empty bottle and enters the tray 2, the bottom of the empty bottle is squeezed and contacted with the arc-shaped guide plate 54 at the upper end of the clamp 51, and with the squeezing of the empty bottle, the arc-shaped guide plate 54 brings the clamp 51 to slide in the direction close to the side wall of the containing chamber 21 until the side wall of the empty bottle is squeezed and contacted with the clamp 51; when the clamp 51 slides in the direction close to the side wall of the containing chamber 21, it squeezes the spring 1 53, and the spring 1 53 is forced to shrink and accumulate elastic force; with the help of the accumulated elastic force of the spring 1 53, the clamp 51 is tightly attached to the side wall of the empty bottle; with the help of the fixing unit 5, the empty bottle is fixed, and filling is carried out while preventing the empty bottle from being skewed, and at the same time, the smooth insertion of the empty bottle is guaranteed with the help of the arc-shaped guide plate 54.

[0088] The elastic change of spring 1 53 allows empty bottles of various specifications to be placed in the containing chamber 21, including various special-shaped bottles; the application range of the tray 2 is improved on the basis of ensuring the transportation stability of the tray 2; at the same time, with the help of the elastic change of spring 1 53, the inertial impact caused by the speed change of the tray 2 and the empty bottles during movement is buffered, which helps to improve the transportation stability.

[0089] Embodiment 4, referring to Figure 5~Figure 10 , which is the fourth embodiment of the present invention. On the basis of the first embodiment, this embodiment further realizes the separation operation of various special-shaped bottles; the bottle clamping form is upgraded and optimized, and a separation unit 6, a power unit 7, a second spring 67, a third spring 68 and an adjustment unit 8 are added; it is used to replace the function of clamping the bottle cap realized by the separation belt 1 41 and the separation belt 2 42; wherein the separation unit 6 specifically includes a guide frame 1 61, a guide frame 2 62, a slider 1 63, a slider 2 64, a clamping member 1 65 and clamping member 66, the power unit 7 specifically includes a screw rod 71, a connecting member 72, a screw rod 73 and a connecting member 74, the clamping member 65 specifically includes two mutually hinged swing members 651, the clamping member 66 specifically includes two mutually hinged swing members 661, the adjusting unit 8 specifically includes an adjusting member 81, an adjusting member 82, an adjusting connecting rod 83, a trigger member 84, a trigger member 84 and a locking member 86; the guide frame 61 and the guide frame 62 are arranged on the frame 1.

[0090] The separation unit 6 is used to replace the separation belt 1 41 and the separation belt 2 42; the separation unit 6 includes: a guide frame 1 61, located above the tray 2; a guide frame 2 62, located above the tray 2 and located on one side of the guide frame 2 62; a slider 1 63, slidably set on the guide frame 1 61, a slider 2 64, slidably set on the guide frame 2 62, a clamping member 1 65, slidably and rotatably set relative to the slider 1 63; a clamping member 2 66, slidably and rotatably set relative to the slider 2 64, and the clamping member 2 66 and the clamping member 1 65 are arranged in a height-staggered manner; after the clamping member 1 65 and the clamping member 2 66 slide and rotate respectively, a clamping space is formed between the clamping member 1 65 and the clamping member 2 66, and the clamping space is used to clamp the bottle cap of the bottle, and the clamping member 2 66 is located below the clamping member 1 65.

[0091] The power unit 7 includes: a screw rod 71, which is rotatably set on the slider 63 and has an external thread; a connecting piece 72, which is slidably set on the slider 63 and is threadedly connected to the screw rod 71, and the clamping piece 65 is rotatably set on the connecting piece 72; a screw rod 73, which is rotatably set on the slider 64 and has an external thread; a connecting piece 74, which is slidably set on the slider 64 and is threadedly connected to the screw rod 73, and the clamping piece 66 is rotatably set on the connecting piece 74.

[0092] The clamping member 1 65 includes: two swinging members 1 651, which are rotatably disposed on the connecting member 1 72, and an angle A is formed between the two swinging members 1 651; the clamping member 2 66 includes: two swinging members 2 661, which are rotatably disposed on the connecting member 2 74, and an angle B is formed between the two swinging members 2 661;

[0093] The separation unit 6 also includes: two springs 2 67, one end of which acts on the connecting member 1 72, and the other end of which acts on the swinging member 1 651, the force provided by the first spring 2 67 is used to move the first swinging member 1 651 close to the bottle cap of the bottle, and the force provided by the second spring 2 67 is used to move the second swinging member 1 651 away from the bottle cap of the bottle; two springs 3 68, one end of which acts on the connecting member 2 74, and the other end of which acts on the clamping member 2 66, the force provided by the first spring 3 68 is used to move the first swinging member 2 661 close to the bottle cap of the bottle, and the force provided by the second spring 3 68 is used to move the second swinging member 2 661 away from the bottle cap of the bottle.

[0094] The adjusting unit 8 comprises: an adjusting member 81 which is slidably arranged on the connecting member 72, and the adjusting member 81 contacts or cancels the contact with the two swing members 651 after sliding; an adjusting member 82 which is slidably arranged on the connecting member 74, and the adjusting member 82 contacts or cancels the contact with the two swing members 661 after sliding, and the adjusting member 82 contacts the swing members 661 to push the swing members 661 to rotate;

[0095] The adjusting link 83 is rotatably arranged on the connecting member 1 72, and the rotation angle of the adjusting link 83 is detected by a built-in angle sensor, and the angle sensor is electrically connected to the driving force of the adjusting member 1 81 and the adjusting member 2 82;

[0096] A plurality of trigger members 84 are slidably disposed on the swing member 651 . After the trigger members 84 slide, the trigger members 84 abut against or cancel the abutment with the adjusting connecting rod 83 .

[0097] The adjustment unit 8 also includes: a spring four 85, one end of which acts on the swing member one 651, and the other end acts on the trigger member 84, and the force provided by the spring four 85 is used to move the trigger member 84 away from the adjustment connecting rod 83.

[0098] The adjusting unit 8 also includes: a locking member 86, which is rotatably arranged on the swing member 1 651; after the adjusting link 83 rotates, the swing member 2 661 is pushed to rotate below the swing member 1 651 by means of the contact between the adjusting member 2 82 and the swing member 2 661, and the swing member 2 661 contacts the locking member 86.

[0099] Since the shapes of empty bottles are various and there are many kinds of special-shaped bottles, when empty bottles of one shape are processed and replaced with empty bottles of other shapes, the entire production line needs to be stopped, adjusted, and maintained, resulting in low production efficiency and low equipment utilization. When the separation device is used, the clamping space 43 is in a long strip shape as a whole and has two ports, one end located above the conveyor belt and the tray 2 is the starting point, and the other end away from the tray 2 is the end point. The bottled products coming out of the end point enter the subsequent inspection, packaging, warehousing and other processes.

[0100] Driven by the conveyor belt 3 and the tray 2, the special-shaped bottle moves to the starting point of the clamping space. At this time, the movement directions of the slider 1 63, the slider 2 64 and the tray 2 are consistent. Looking at the moving direction of the bottled product, at this time, the slider 1 63 with the clamping piece 1 65 and the connecting piece 1 72 is located in front of the bottled product, and the slider 2 64 with the clamping piece 2 66 and the connecting piece 2 74 is located behind the bottled product. The slider 1 63 and the slider 2 64 are integrally surrounded to form a directional space, and the initial positions of the clamping piece 1 65 and the clamping piece 2 66 are respectively located at the two diagonals of the directional space.

[0101] Then, the built-in power source on the frame 1 drives the screw rod 1 71 and the screw rod 2 73 to start rotating at the same time, the screw rod 1 71 drives the connecting piece 1 72 to start sliding, and the connecting piece 1 72 drives the two swinging pieces 1 651 and the two springs 2 67 to slide in the same direction. There is an angle A between the two swinging pieces 1 651, and the maximum angle A is 120°±10°. When the angle A is at the maximum, the two swinging pieces 1 651 start to rotate in the same direction; the two swinging pieces 1 651 are respectively A1 and B1, and A1 is initially in contact with the bottled product. The moving directions are perpendicular to each other, B1 is located on the side of A1 close to the bottle cap, and the angle A between A1 and B1 is at the maximum state; with the movement of the swing member 651, B1 is squeezed into contact with the bottle cap, and under the squeezing action of the bottle cap, B1 rotates in the direction away from the bottle cap, and A1 rotates in the direction close to the bottle cap driven by B1, until both A1 and B1 are squeezed into contact with the bottle cap, at which time the screw rod 71 stops rotating; and a slot is provided on the swing member 651, which is just clamped at the lower end of the bottle cap.

[0102] When each swinging member 651 rotates, it will drive the corresponding spring 2 67 to deform. When A1 swings close to the bottle cap, the corresponding first spring 2 67 stretches and accumulates elastic force; when B1 swings away from the bottle cap, the corresponding second spring 2 67 shortens and accumulates elastic force.

[0103] When the screw rod 2 73 rotates, it drives the connecting piece 2 74 to slide on the slider 2 64. The connecting piece 2 74 drives the two swinging pieces 2 661 and the two springs 3 68 to slide in the same direction. The sliding directions of the connecting piece 2 74 and the connecting piece 1 72 are opposite. The two swinging pieces 2 661 are A2 and B2 respectively. The initial state of A2 is parallel to A1, and the initial state of B2 is parallel to B1. There is an angle B between the two swinging pieces 2 661. The maximum angle B is 120°±10°. When the angle B is at the maximum, the two swinging pieces 2 661 start to rotate in the same direction. B2 is squeezed and contacted with the bottle cap. B2 rotates in the direction away from the bottle cap, and when the angle B is at the maximum, B2 will drive A2 to rotate at the same time, and A2 gradually approaches the bottle cap; until A2 and B2 are squeezed and contacted with the bottle cap, at this time, the screw 2 73 stops rotating; and A2 is located below A1, and B2 is located below B1; with the help of the swing member 2 661, the swing member 1 651 is supported, and at the same time, the two swing members 2 661 and the two swing members 1 651 as a whole complete the clamping and fixing of the bottle cap in a diamond state. As the tray 2 continues to move forward, the bottled product is separated from the tray 2, completing the transfer of the bottled product and the recycling of the tray 2.

[0104] When each swinging member 2 661 rotates, it will drive the corresponding spring 3 68 to deform. When A2 swings close to the bottle cap, the corresponding first spring 3 68 stretches and accumulates elastic force; when B2 swings away from the bottle cap, the corresponding second spring 3 68 shortens and accumulates elastic force.

[0105] When the bottled product moves along the guide frame 1 61 to the next process position, there is another corresponding conveyor belt 3 under the bottled product to receive the bottled product; the guide frame 1 61 and the guide frame 2 62 are respectively in an oblong shape as a whole. When approaching the arc-shaped end turning position of the guide frame 1 61 and the guide frame 2 62, the screw rod 1 71 and the screw rod 2 73 rotate in the opposite direction respectively, the swing member 1 651 and the swing member 2 661 separate from the bottle cap, the first spring 2 67 shortens and releases the accumulated elastic force, the second spring 2 67 extends and releases the accumulated elastic force, and A1 and B1 return to their initial state; the first spring 3 68 shortens and releases the accumulated elastic force, the second spring 3 68 extends and releases the accumulated elastic force, and A2 and B2 return to their initial state; as the slider 1 63 changes direction along the arc-shaped end of the guide frame 1 61, and the slider 2 64 changes direction along the arc-shaped end of the guide frame 2 62, the bottled product is released from fixation and the transfer is completed. The slider 1 63 and the slider 2 64 are put into circulation again, thereby reducing the equipment cost.

[0106] In actual use, the mouths of special-shaped bottles vary in size. When the bottle caps are squeezed and contacted with A1 and B1, the bottle caps will squeeze the corresponding triggering member 84, and the triggering member 84 will slide in the direction away from the bottle cap and gradually approach the adjusting connecting rod 83, and come into squeeze contact with the adjusting connecting rod 83; with the help of the squeezing of the bottle cap, the triggering member 84 pushes the adjusting connecting rod 83 to rotate in the direction away from the bottle cap, and with the help of the built-in angle detector, the rotation angle of the adjusting connecting rod 83 can be detected and converted into a corresponding electrical signal and transmitted to the built-in power source on the slider 1 63 and the built-in power source on the slider 2 64. The built-in power source on the slider 1 63 outputs power according to the received electrical signal to push the adjusting member 1 81 to slide a certain distance and then stop sliding, and the built-in power source on the slider 2 64 outputs power according to the received electrical signal to push the adjusting member 1 81 to slide a certain distance and then stop sliding. After sliding for a distance, it stops sliding; the adjusting member 1 81 squeezes the two swing members 1 651 closer to each other, and the adjusting member 2 squeezes the two swing members 2 661 closer to each other, until the two swing members 1 651 and the two swing members 2 661 are all squeezed and contacted with the bottle cap, and the bottled product is clamped and fixed at this time; at the same time, when the two swing members 2 661 are close to each other, the swing member 2 661 is squeezed and contacted with the locking member 86 on the swing member 1 651, and the locking member 86 is rotated unidirectionally with the help of the ratchet structure in the prior art; the two swing members 2 661 are prevented from moving away from each other, resulting in the bottle cap being clamped loosely and the bottled product falling off; with the help of the adjusting unit 8, the separation unit 6 can clamp and fix different types of bottled products, expand the application range of the separation equipment, reduce the types of equipment, and improve the overall utilization rate of the equipment.

[0107] When the trigger member 84 slides in the direction away from the bottle cap, the pulling spring four 85 stretches and accumulates elastic force. When the bottled product is separated from the tray 2 and transferred to another corresponding conveyor belt 3 in the subsequent sequence, as the screw rod 1 71 and the screw rod 2 73 rotate in the opposite direction, the clamping and fixation of the bottled product is released, and the spring four 85 shortens to release the accumulated elastic force and returns to the initial state; waiting to be put into the next clamping and transfer again.

[0108] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. Special-shaped bottle separation equipment, characterized in that: include: Rack(1); A conveyor belt (3) is arranged for circulation relative to the frame (1); A plurality of trays (2) are distributed on the conveyor belt (3) at intervals from each other and have a containing chamber (21). The containing chamber (21) is used to contain bottles, and the trays (2) are driven to slide by the circulating transport of the conveyor belt (3); It also includes a separation unit (6), wherein the separation unit (6) includes: A guide frame 1 (61), located above the tray (2); A second guide frame (62) is located above the tray (2) and on one side of the second guide frame (62); A slider (63) is slidably disposed on the guide frame (61). The second slider (64) is slidably disposed on the second guide frame (62). A clamping member 1 (65) is slidably and rotatably arranged relative to the sliding block 1 (63); The second clamping member (66) is slidably and rotatably arranged relative to the second slider (64), and the second clamping member (66) and the first clamping member (65) are arranged in a height-staggered manner; After the clamping member 1 (65) and the clamping member 2 (66) slide and rotate respectively, a clamping space is formed between the clamping member 1 (65) and the clamping member 2 (66), and the clamping space is used to clamp the bottle cap of the bottle, and the clamping member 2 (66) is located below the clamping member 1 (65); The device further comprises a power unit (7), the power unit (7) comprising a connecting member 1 (72) and a connecting member 2 (74), the connecting member 1 (72) being slidably disposed on the sliding block 1 (63), the connecting member 2 (74) being slidably disposed on the sliding block 2 (64), the clamping member 1 (65) being rotatably disposed on the connecting member 1 (72), and the clamping member 2 (66) being rotatably disposed on the connecting member 2 (74); The clamping member 1 (65) includes two swinging members 1 (651), and the two swinging members 1 (651) are rotatably arranged on the connecting member 1 (72); the clamping member 2 (66) includes two swinging members 2 (661), and the two swinging members 2 (661) are rotatably arranged on the connecting member 2 (74); It also includes an adjustment unit (8), wherein the adjustment unit (8) includes: An adjusting member 1 (81) is slidably disposed on the connecting member 1 (72), and after sliding, the adjusting member 1 (81) contacts or cancels the contact with the two swinging members 1 (651); The second adjusting member (82) is slidably disposed on the second connecting member (74), and after sliding, the second adjusting member (82) contacts or cancels the contact with the two second swinging members (661), and after contacting the second swinging member (661), the second adjusting member (82) pushes the second swinging member (661) to rotate; an adjusting link (83) rotatably disposed on the first connecting member (72), wherein the angle of rotation of the adjusting link (83) is detected by a built-in angle sensor, wherein the angle sensor is electrically connected to the driving force of the first adjusting member (81) and the second adjusting member (82); A plurality of trigger members (84) are slidably disposed on the first swing member (651); after the trigger members (84) slide, the trigger members (84) come into contact with or cancel the contact with the adjustment connecting rod (83); The regulating unit (8) further comprises: A spring four (85) has one end acting on the swinging member one (651) and the other end acting on the trigger member (84), wherein the force provided by the spring four (85) is used to move the trigger member (84) away from the adjusting connecting rod (83).

2. The special-shaped bottle separation equipment according to claim 1, characterized in that: It also includes a fixing unit (5), wherein the fixing unit (5) includes: A guide rod (52) is slidably arranged in a direction perpendicular to the side wall of the containing chamber (21); A clamping member (51) disposed on the guide rod (52) and used for squeezing the bottle; A spring (53) has one end acting on the clamp (51) and the other end acting on the side wall of the containing chamber (21), and provides a force for the clamp (51) to squeeze the bottle.

3. The special-shaped bottle separation equipment according to claim 2, characterized in that: The number of the fixing units (5) is several and they are spaced apart and distributed in the containing chamber (21). The fixing units (5) are formed in a ring shape around the outer ring of the bottle. The upper end of the clamping member (51) has an arc-shaped guide plate (54).

4. The special-shaped bottle separation equipment according to claim 1, characterized in that: The power unit (7) further comprises: A screw rod (71) is rotatably disposed on the slider (63) and has an external thread; The connecting piece 1 (72) is threadedly connected to the screw rod 1 (71); A second screw rod (73) is rotatably disposed on the second slider (64) and has an external thread; The second connecting member (74) is threadedly connected to the second screw rod (73).

5. The special-shaped bottle separation device according to claim 4, characterized in that: There is an angle A between the two swinging members (651); An angle B is formed between the two second swinging members (661); The separation unit (6) further comprises: Two springs (67), one end of which acts on the connecting member (72) and the other end of which acts on the swinging member (651), wherein the force provided by the first spring (67) is used to move the first swinging member (651) closer to the bottle cap of the bottle, and the force provided by the second spring (67) is used to move the second swinging member (651) away from the bottle cap of the bottle; Two springs three (68), one end of which acts on the connecting member two (74), and the other end of which acts on the clamping member two (66), the force provided by the first spring three (68) is used to move the first swinging member two (661) close to the bottle cap of the bottle, and the force provided by the second spring three (68) is used to move the second swinging member two (661) away from the bottle cap of the bottle.

6. The device for separating irregular-shaped bottles according to claim 5, characterized in that: The regulating unit (8) further comprises: A locking member (86) rotatably disposed on the first swing member (651); After the adjusting link (83) rotates, the adjusting member (82) contacts the swing member (661) to push the swing member (661) to rotate below the swing member (651), and the swing member (661) contacts the locking member (86).

Citation Information

Patent Citations

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    CN215363600U

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