A light steel keel connection spot welding forming machine
By designing a light steel keel connection spot welding molding machine, the keel clamping component group and uniform spot welding component group are used to solve the problem of uneven spacing between welding points in the prior art, and the uniformity of welding points and the connection strength are improved.
Patent Information
- Application Number
- CN202410981241.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-07-22
AI Technical Summary
Due to the unstable manual operation of existing light steel keel spot welding machines, it is difficult to ensure the uniform spacing of welding points, resulting in uneven connection strength and prone to loosening or fracture.
A light steel keel joint spot welding molding machine is designed, equipped with a keel clamping component group and a uniform spot welding component group. Through the clamping function of the fixed extrusion plate and the moving function of the moving pull ring, the spacing of the welding points is ensured uniformly.
The uniformity of welding points spacing is achieved, the strength and load-bearing capacity of the keel connection are improved, and the stability and durability of the overall structure are enhanced.
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Figure CN118682253B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, in particular to a light steel keel connection spot welding forming machine. Background Art
[0002] Lightweight steel keels are mainly made of high-quality hot-dip galvanized plates rolled through a cold-bending process. They are metal frames used for construction and decoration. This material has the advantages of light weight, high strength, fire resistance, moisture resistance, and easy processing. Therefore, it is widely used in suspended ceilings, partition walls, floor paving and other fields.
[0003] In the prior art, spot welding machines are often used to spot weld the connection positions of light steel keels. During welding, pressure is applied through the upper and lower electrodes, and low voltage and high current are passed instantly, so that the electrode pressure position is partially melted to form fusion. During the welding process, the surface of the weldment is first cleaned, and then the welded sheets are overlapped and assembled, pressed between two columnar copper electrodes, and a clamping force is applied. When a sufficiently large current passes, a large amount of resistance heat is generated at the contact point of the keel, and the hottest metal in the center area is quickly heated to a plastic state to form a lens-shaped liquid molten pool. The voltage is continued to be maintained, the current is disconnected, and a weld point is formed after the metal cools.
[0004] The current light steel keel spot welding forming machine has the following problems: the light steel keel is an important component of the frame, and the strength and uniformity of its connection points are directly related to the stability of the entire structure. The current spot welding machine is handheld by the operator. Due to the limited stability of human hands, it is difficult to ensure that the spacing between each welding point is completely consistent. The uneven spacing of the spot welding positions will directly affect the strength of the keel connection, resulting in insufficient bearing capacity, and it is easy to loosen or break when subjected to external force or load; when the spot welding machine of the prior art is used, the operator needs to use one hand to position the light steel keel during the spot welding process and use the other hand to perform the spot welding operation. The operational stability of using the hand to stabilize the keel to be connected is insufficient, and it is impossible to ensure that the two keels are in close contact, which will reduce the welding quality. Summary of the invention
[0005] In order to overcome the above-mentioned technical problems, the purpose of the present invention is to provide a light steel keel connection spot welding forming machine to solve the problem mentioned in the above-mentioned background technology that the current spot welding machine is manually operated and cannot meet the requirements of ensuring uniform spot welding spacing and spot welding firmness at the keel connection position.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a light steel keel connection spot welding forming machine, comprising a keel component group, the keel component group comprising an L-shaped keel and a vertical keel piece, a keel clamping component group and a uniform spot welding component group are arranged on one side of the keel component group, the keel clamping component group is used to press and position the L-shaped keel and the vertical keel piece, the keel clamping component group comprises a fixed extrusion plate and a movable extrusion plate, the fixed extrusion plate and the movable extrusion plate clamp and contact the L-shaped keel and the vertical keel piece; the uniform spot welding component group is used to uniformly spot weld the L-shaped keel and the vertical keel piece, the uniform spot welding component group comprises a fixed copper electrode head and a movable copper electrode head, the fixed copper electrode head and the movable copper electrode head respectively complete uniform spot welding by contacting the L-shaped keel and the vertical keel piece.
[0007] Preferably: the keel clamping component group includes a fixed upper frame plate and a fixed lower frame plate, a grip plate 1, a movable pull ring 1 and a back plate 1 are arranged between the fixed upper frame plate and the fixed lower frame plate, a fixed connecting rod, a fixed extrusion plate, a movable connecting rod, a movable extrusion plate, a light rod, a limit bolt button and a side guide block are arranged on the top of the fixed upper frame plate, and a bottom frame body, a lower limit plate, an upper limit plate, a vertical rod and a release pull ring are arranged on the bottom of the fixed lower frame plate, the grip plate 1 is connected between the fixed upper frame plate and the fixed lower frame plate, the movable pull ring 1 slides in contact with the fixed upper frame plate and the fixed lower frame plate through a slide groove, a tension spring is connected between the movable pull ring 1 and the back plate 1, the back plate 1 is connected between the fixed upper frame plate and the fixed lower frame plate, the fixed connecting rod is connected to the fixed upper frame plate The top of the movable extrusion plate is connected with the fixed connecting rod, the movable connecting rod is connected to the top of the movable pull ring, the movable connecting rod is connected to one end of the movable extrusion plate, the light rod, the side guide block and the limit bolt button are provided with two groups, and the two groups of light rods, the side guide blocks and the limit bolt buttons are symmetrically distributed on both sides of the movable extrusion plate, the light rod is connected to the movable extrusion plate, the side guide block is in sliding contact with the movable extrusion plate through the slide groove, the side guide block is in sliding contact with the light rod through the through hole, the side guide block is in contact with the side of the vertical keel member, the limit bolt button is connected to the side guide block through a threaded connection, the movable extrusion plate is provided with a groove at the position corresponding to the limit bolt button, and the movable extrusion plate and the limit bolt button are in contact through the groove.
[0008] Preferably: the bottom frame is connected to the bottom of the fixed lower frame plate, the upper limit plate is connected to the bottom of the movable pull ring, the lower limit plate and the upper limit plate are in contact through a tooth structure, the vertical rod is connected between the lower limit plate and the release pull ring, a spring is connected between the lower limit plate and the bottom frame, and the spring is sleeved on the outside of the vertical rod, and the bottom frame slides in contact with the vertical rod through a through hole.
[0009] Preferably: the uniform spot welding component group comprises an upper outer frame plate, a lower outer shell plate is arranged below the upper outer frame plate, an upper movable frame is slidably contacted inside the upper outer frame plate, a grip plate 2 is connected to the bottom of the upper movable frame, a lower movable frame is connected to the bottom of the grip plate 2, a movable pull ring 2 is slidably contacted on the upper movable frame, a back plate 2 is arranged on one side of the movable pull ring 2, a fixed upper rod frame is connected to the top of the upper movable frame, a fixed copper electrode head is connected to the fixed upper rod frame at one end, a movable upper rod frame is connected to the top of the movable pull ring 2, and a movable copper electrode head is connected to the movable upper rod frame at one end of the movable upper rod frame, a nut member is arranged inside the movable upper rod frame, a rifle rod is arranged inside the nut member, a ratchet member, an outer disc, a pawl, a gear member and a rack plate are arranged at one end of the rifle rod, and a push rod member and a disengagement button are arranged on one side of the rack plate.
[0010] Preferably: the upper outer frame plate is connected to the fixed upper frame plate, the lower outer shell plate is connected to the fixed lower frame plate, the lower movable frame slides in contact with the lower outer shell plate through a slide groove, the fixed copper electrode head is in contact with the L-shaped keel, the movable copper electrode head is used to contact with the vertical keel member, the fixed copper electrode head and the movable copper electrode head are both connected to the capacitor through wires, the capacitor is installed inside the lower movable frame, and a battery is connected to the side of the capacitor, and the battery is used to power the capacitor.
[0011] Preferably: one end of the rifle rod is connected to the fixed upper rod frame through a rotating shaft, the other end of the rifle rod is fixedly connected to the ratchet member, the rifle rod slides in contact with the outer disc through a through hole, the outer disc is connected to the upper moving frame through a bearing frame, and the nut member is fixedly connected to the moving upper rod frame through a through hole.
[0012] Preferably: the nut member is connected to the rifle rod through a thread, the ratchet member is in contact with the pawl, the side of the pawl is in contact with a spring, and the spring is connected to the outer disc, the spring is used to squeeze the pawl to make it contact with the ratchet member, the gear member is fixedly connected to the outer disc through a through hole, and the gear member is meshed with the rack plate.
[0013] Preferably: the push rod member slides in contact with the upper outer frame plate through a sliding groove, one end of the push rod member is connected to the disengagement button, the other end of the push rod member contacts the side of the rack plate, the push rod member slides in contact with the upper outer frame plate, the upper movable frame and the movable pull ring 2 through a through hole, a spring is connected between the rack plate and the upper outer frame plate, a tension spring is connected between the movable pull ring 2 and the back plate 2, and the push rod member slides in contact with the upper outer frame plate through the sliding groove.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The light steel keel connection spot welding forming machine is equipped with a keel clamping component group and a uniform spot welding component group, which can adapt to vertical keels of different widths and ensure the accuracy of the spot welding position. Through the sliding adjustment and locking of the side guide block, it can adapt to vertical keels of different sizes and improve the welding quality and efficiency; the spot welding forming machine is designed with the precise clamping function of the dynamic extrusion plate and the fixed extrusion plate to ensure that the L-shaped keel and the vertical keel are in close contact before spot welding, so that the metal structure can be better melted together during welding to form a firm welding point, and improve the mechanical strength and durability of the welding point; the design of the automatic locking structure reduces the burden on the operator, ensures the stability of the clamping, and makes the operation process more convenient and efficient.
[0016] 2. The fixed copper electrode head and the movable copper electrode head can be moved equidistantly by moving the pull ring 2 to ensure uniform spacing of the spot welding positions, improve the connection strength and bearing capacity of the vertical keel and the L-shaped keel, and enhance the stability and durability of the overall structure; through simple adjustment operations, the starting point of the spot welding can be changed, thereby adapting to keels of different sizes and improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 It is a schematic structural diagram of the overall side view of the present invention;
[0019] Figure 3 It is a structural schematic diagram of the keel clamping component group, the uniform spot welding component group and the vertical keel part of the present invention;
[0020] Figure 4 It is a structural schematic diagram of the keel clamping component group and the uniform spot welding component group of the present invention;
[0021] Figure 5 It is a structural schematic diagram of the keel clamping component assembly of the present invention;
[0022] Figure 6 It is a cross-sectional structural schematic diagram of the keel clamping component assembly of the present invention;
[0023] Figure 7 It is a structural schematic diagram of the dynamic extrusion plate part of the present invention;
[0024] Figure 8 For the present invention Figure 6 The structural diagram at A in the middle;
[0025] Fig. 9 It is a cross-sectional structural schematic diagram of the position of the limit bolt button of the present invention;
[0026] Fig.10It is a structural schematic diagram of a partial side view of a keel clamping component group and a uniform spot welding component group of the present invention;
[0027] Fig.11 It is a structural schematic diagram of a uniform spot welding component assembly of the present invention;
[0028] Fig.12 For the present invention Fig.10 The structural diagram at B in the middle;
[0029] Fig.13 It is a cross-sectional structural schematic diagram of a uniform spot welding component assembly of the present invention;
[0030] Fig.14 For the present invention Fig.13 Schematic diagram of the structure at C in the middle;
[0031] Fig.15 It is a structural schematic diagram of the upper outer frame plate and the rack plate of the present invention;
[0032] Fig.16 It is a schematic diagram of the exploded structure of the upper outer frame plate and the rack plate of the present invention.
[0033] In the figure: 01, keel component group; 11, L-shaped keel; 12, vertical keel member; 02, keel clamping component group; 21, fixed upper frame plate; 22, fixed lower frame plate; 23, grip plate 1; 24, movable pull ring 1; 25, back plate 1; 26, fixed connecting rod; 27, fixed extrusion plate; 28, movable connecting rod; 29, movable extrusion plate; 210, light rod member; 211, side guide block; 212, limit bolt button; 213, bottom frame; 214, lower limit plate; 215, upper limit plate; 216, vertical rod; 217, release Put the pull ring; 03, uniform spot welding component group; 31, upper outer frame plate; 32, lower outer shell plate; 33, upper moving frame; 34, grip plate two; 35, back plate two; 36, moving pull ring two; 37, lower moving frame; 38, fixed upper rod frame; 39, fixed copper electrode head; 310, moving upper rod frame; 311, moving copper electrode head; 312, nut piece; 313, rifle rod; 314, ratchet piece; 315, outer disc; 316, pawl; 317, gear piece; 318, rack plate; 319, push rod piece; 320, disengagement button. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figure 1-14An embodiment of the present invention is as follows: a light steel keel connection spot welding forming machine includes a keel component group 01, the keel component group 01 includes an L-shaped keel 11 and a vertical keel member 12, a keel clamping component group 02 and a uniform spot welding component group 03 are arranged on one side of the keel component group 01, the keel clamping component group 02 is used to press and position the L-shaped keel 11 and the vertical keel member 12, the keel clamping component group 02 includes a fixed extrusion plate 27 and a movable extrusion plate 29, the fixed extrusion plate 27 and the movable extrusion plate 29 clamp and contact the L-shaped keel 11 and the vertical keel member 12; the uniform spot welding component group 03 is used to uniformly spot weld the L-shaped keel 11 and the vertical keel member 12, the uniform spot welding component group 03 includes a fixed copper electrode head 39 and a movable copper electrode head 311, the fixed copper electrode head 39 and the movable copper electrode head 311 respectively complete uniform spot welding by contacting the L-shaped keel 11 and the vertical keel member 12.
[0036] The keel clamping component group 02 includes an upper frame plate 21 and a lower frame plate 22, between which a grip plate 23, a movable pull ring 24 and a back plate 25 are arranged, and the top of the upper frame plate 21 is provided with a fixed connecting rod 26, a fixed extrusion plate 27, a movable connecting rod 28, a movable extrusion plate 29, a light rod 210, a limit bolt button 212 and a side guide block 211, and the bottom of the lower frame plate 22 is provided with a bottom frame body 213, a lower limit plate 214, an upper limit plate 215, a vertical rod 216 and a release pull ring 217, the grip plate 23 is connected between the upper frame plate 21 and the lower frame plate 22, and the movable pull ring 24 slides in contact with the upper frame plate 21 and the lower frame plate 22 through a slide groove (such as Figure 5 As shown in the figure, a tension spring is connected between the movable pull ring 24 and the back plate 25, the back plate 25 is connected between the fixed upper frame plate 21 and the fixed lower frame plate 22, the fixed connecting rod 26 is connected to the top of the fixed upper frame plate 21, the fixed extrusion plate 27 is connected to the fixed connecting rod 26, the movable connecting rod 28 is connected to the top of the movable pull ring 24, the movable connecting rod 28 is connected to one end of the movable extrusion plate 29, the light rod 210, the side guide block 211 and the limit bolt button 212 are provided in two groups, and the two groups of light rods 210, the side guide blocks 211 and the limit bolt buttons 212 are provided in two groups. The bolt buttons 212 are symmetrically distributed on both sides of the dynamic extrusion plate 29, the light rod 210 is connected to the dynamic extrusion plate 29, the side guide block 211 is in sliding contact with the dynamic extrusion plate 29 through the slide groove, the side guide block 211 is in sliding contact with the light rod 210 through the through hole, the side guide block 211 is in contact with the side of the vertical keel member 12, the limiting bolt button 212 is connected to the side guide block 211 through a thread, the dynamic extrusion plate 29 is provided with a groove at the position corresponding to the limiting bolt button 212, and the dynamic extrusion plate 29 and the limiting bolt button 212 are in contact through the groove.
[0037] The bottom frame 213 is connected to the bottom of the fixed lower frame plate 22, the upper limit plate 215 is connected to the bottom of the movable pull ring 24, the lower limit plate 214 and the upper limit plate 215 are in contact through a tooth structure, the vertical rod 216 is connected between the lower limit plate 214 and the release pull ring 217, a spring is connected between the lower limit plate 214 and the bottom frame 213, and the spring is sleeved on the outside of the vertical rod 216, and the bottom frame 213 slides in contact with the vertical rod 216 through a through hole.
[0038] The uniform spot welding component group 03 includes an upper outer frame plate 31, a lower outer shell plate 32 is arranged below the upper outer frame plate 31, an upper movable frame 33 is slidably contacted inside the upper outer frame plate 31, a grip plate 2 34 is connected to the bottom of the upper movable frame 33, a lower movable frame 37 is connected to the bottom of the grip plate 2 34, a movable pull ring 2 36 is slidably contacted on the upper movable frame 33, a back plate 2 35 is arranged on one side of the movable pull ring 2 36, a fixed upper rod frame 38 is connected to the top of the upper movable frame 33, and one end of the fixed upper rod frame 38 is connected to a fixed copper electrode The pole head 39 and the top of the movable pull ring 36 are connected to a movable upper rod frame 310, one end of the movable upper rod frame 310 is connected to a movable copper electrode head 311, a nut member 312 is arranged inside the movable upper rod frame 310, a rifle rod 313 is arranged inside the nut member 312, one end of the rifle rod 313 is arranged with a ratchet member 314, an outer disc 315, a pawl 316, a gear member 317 and a rack plate 318, and a push rod member 319 and a disengagement button 320 are arranged on one side of the rack plate 318.
[0039] The upper outer frame plate 31 is connected to the fixed upper frame plate 21, the lower outer shell plate 32 is connected to the fixed lower frame plate 22, the lower movable frame 37 slides in contact with the lower outer shell plate 32 through a slide groove, the fixed copper electrode head 39 is in contact with the L-shaped keel 11, and the moving copper electrode head 311 is used to contact the vertical keel member 12. The fixed copper electrode head 39 and the moving copper electrode head 311 are both connected to the capacitor through wires. The capacitor is installed inside the lower movable frame 37, and a battery is connected to the side of the capacitor. The battery is used to power the capacitor. The battery and capacitor used are both existing technologies. The capacitor is a 2.7V / 3000F Farad capacitor, where the capacitor can power the fixed copper electrode head 39 and the moving copper electrode head 311 for spot welding.
[0040] One end of the rifle rod 313 is connected to the fixed upper rod frame 38 through a rotating shaft, and the other end of the rifle rod 313 is fixedly connected to the ratchet member 314. The rifle rod 313 slides in contact with the outer disc 315 through a through hole. The outer disc 315 is connected to the upper movable frame 33 through a bearing frame, and the nut member 312 is fixedly connected to the movable upper rod frame 310 through a through hole; the outer disc 315 is a variable diameter cylinder (such as Fig.14 As shown), the inner part of the narrower end of the outer disc 315 is in contact with the rifle rod 313 through a through hole, the outer part is connected to the upper moving frame 33 through a bearing frame, and the outer part of the larger end is connected to the gear part 317.
[0041] The nut member 312 is connected to the rifle rod 313 through a thread, the ratchet member 314 is in contact with the pawl 316, the side of the pawl 316 is in contact with a spring, and the spring is connected to the outer disc 315, the spring is used to squeeze the pawl 316 to make it contact with the ratchet member 314, the gear member 317 is fixedly connected to the outer disc 315 through a through hole, and the gear member 317 is meshed with the rack plate 318.
[0042] The push rod 319 slides in contact with the upper outer frame plate 31 through the slide groove, one end of the push rod 319 is connected to the disengagement button 320, and the other end of the push rod 319 contacts the side of the rack plate 318. The push rod 319 slides in contact with the upper outer frame plate 31, the upper movable frame 33 and the movable pull ring 2 36 through the through hole. A spring is connected between the rack plate 318 and the upper outer frame plate 31, and a tension spring is connected between the movable pull ring 2 36 and the back plate 2 35. Fig.15 As shown, both ends of the rack plate 318 contact the upper outer frame plate 31 through the sliding grooves. Fig.14 In the embodiment of the present invention, if the rack plate 318 is pushed by the push rod 319, it will slide to the right in the slide groove of the upper outer frame plate 31. When the push rod 319 does not push the rack plate 318, the spring between the rack plate 318 and the upper outer frame plate 31 will release the stored force to push the rack plate 318, the push rod 319 and the disengagement button 320 back to their original positions. Fig.14 In the position shown in FIG. 1 , the rack plate 318 is restricted in the slide groove of the upper outer frame plate 31 and can only slide left and right.
[0043] Working principle: Before use, by loosening the limit bolt button 212, the side guide block 211 can slide on the light rod 210, so that the vertical keel pieces 12 of different widths can be adaptively adjusted. After adjusting to the appropriate position, the limit bolt button 212 is tightened to complete the locking of the position of the side guide block 211. During use, first place the vertical keel piece 12 and the L-shaped keel 11 to be connected to the specified position according to construction requirements, and then move the spot welding forming machine from the right side of the angle formed by the L-shaped keel 11 and the vertical keel piece 12 from bottom to top, so that the fixed extrusion plate 27 is in contact with the side of the L-shaped keel 11, and the fixed extrusion plate 27 is in a plane position of the spot welding connection, and then pinch the movable pull ring 24 in the keel clamping component group 02, The specific holding method is that the operator's right palm and thumb are in contact with the grip plate 23, and the other four fingers hook the movable pull ring 24, and the movable pull ring 24 is pulled toward the grip plate 23 by hooking the fingers. As the movable pull ring 24 moves, the tension spring between the movable pull ring 24 and the back plate 25 will accumulate force and stretch, and the movable connecting rod 28 on the movable pull ring 24 will drive the movable extrusion plate 29, the light rod 210, the limit bolt button 212 and the side guide block 211 to move toward the vertical keel member 12, and the movable extrusion plate 29 will contact the vertical keel member 12, and the side guide block 211 on the movable extrusion plate 29 will contact the two sides of the vertical keel member 12. The side guide block 211 structure is set to an arc design, and the fixed extrusion plate 27 and the movable extrusion plate 29 are L-shaped. When the keel 11 and the vertical keel member 12 are squeezed, the arc structure contacts the vertical keel member 12, which guides the position of the vertical keel member 12 so that the vertical keel member 12 can slide to the position between the two side guide blocks 211, and then the L-shaped keel 11 and the vertical keel member 12 are squeezed by the fixed squeezing plate 27 and the movable squeezing plate 29, so as to ensure that the L-shaped keel 11 and the vertical keel member 12 are in close contact. At the same time, in the process of the movable pull ring 24 moving toward the grip plate 23, the upper limit plate 215 connected to the bottom of the movable pull ring 24 will also move accordingly. The movement of the upper limit plate 215 will squeeze the lower limit plate 214 downward, and the spring between the lower limit plate 214 and the bottom frame 213 will accumulate force and contract. When the fixed squeezing plate 27 and the movable squeezing plate 29 complete the squeezing of the L The operator can release the grip of the grip plate 23 and the movable pull ring 24 to squeeze the L-shaped keel 11 and the vertical keel 12. The spring will release the stored force to make the lower limit plate 214 and the upper limit plate 215 fit tightly. Release the pulling of the movable pull ring 24. Under the influence of the toothed structure between the lower limit plate 214 and the upper limit plate 215, the movable pull ring 24 and the upper limit plate 215 will be limited. The tension spring between the movable pull ring 24 and the back plate 25 will not release the stored force. This structure is used to ensure that the clamping of the L-shaped keel 11 and the vertical keel 12 by the fixed extrusion plate 27 and the movable extrusion plate 29 can be locked. There is no need for the operator to pull the movable pull ring 24 for a long time, which reduces the burden on the operator. The L-shaped keel 11 and the vertical keel 12 are squeezed.It can make the two metal structures at the spot welding position contact more closely, and in the subsequent spot welding, they can be better melted together to form a firm welding point, thereby improving the mechanical strength and durability of the welding point. After the spot welding is completed, the pull ring 217 can be released by pulling downward to release the contact between the lower limit plate 214 and the upper limit plate 215, and the tension spring between the dynamic pull ring 24 and the back plate 25 will release the stored force, and the fixed extrusion plate 27 and the dynamic extrusion plate 29 will loosen the clamping of the L-shaped keel 11 and the vertical keel member 12. When the L-shaped keel 11 and the vertical keel member 12 are clamped, the movable pull ring 2 36 in the uniform spot welding component group 03 is pulled to move the movable pull ring 2 36 toward the grip plate 2 34. The tension spring between the movable pull ring 2 36 and the back plate 2 35 will accumulate force and stretch. The movement of the movable pull ring 2 36 will drive the movable upper rod frame 310 and the movable copper electrode head 311 to move toward the vertical keel member 12 and the L-shaped keel 11. At this time, the nut member 312 inside the movable upper rod frame 310 will drive the rifle rod 313 to rotate through the thread, and the rifle rod 313 will be, Fig.12 The outer disc 315 is rotated clockwise in the middle, and the clockwise rotation of the rifle rod 313 will not drive the outer disc 315. After the moving copper electrode head 311 contacts the vertical keel 12, the fixed copper electrode head 39 is connected to the moving copper electrode head 311 through the L-shaped keel 11 and the vertical keel 12. The L-shaped keel 11 and the vertical keel 12 between the fixed copper electrode head 39 and the moving copper electrode head 311 will conduct electricity and heat up, and then melt to complete the spot welding. Then release the pull on the moving pull ring 2 36, and the tension spring between the moving pull ring 2 36 and the back plate 2 35 will release the stored force, pulling the moving pull ring 2 36 back to its original position. At this time, the nut 312 will drive the rifle rod 313 through the thread. Fig.12 The outer disc 315 and the gear member 317 are rotated counterclockwise by the ratchet 316. Since the gear member 317 and the rack plate 318 are meshed, the gear member 317 moves on the rack plate 318, causing the upper moving frame 33, the movable pull ring 2 36, and the lower moving frame 37 to rotate counterclockwise. Fig.11The movable pull ring 36 is pulled and released each time, the fixed copper electrode head 39 and the movable copper electrode head 311 will be driven to move to the right at an equal distance. Through this design, the movable pull ring 36 is pulled each time to spot weld the fixed copper electrode head 39 and the movable copper electrode head 311, and the spacing between multiple spot welding positions is maintained consistent. After completing the uniform spot welding, the upper movable frame 33, the movable pull ring 36, and the lower movable frame 37 need to return to their original positions to prepare for spot welding at the next connection position. At this time, by pressing the disengagement button 320, one end of the push rod 319 will push the rack plate 318, and the rack plate 318 will slide in the slide groove of the upper outer frame plate 31, and the spring between the rack plate 318 and the upper outer frame plate 31 will accumulate force and shrink, so that the rack plate 318 will disengage and The gear part 317 is engaged, and the upper movable frame 33, the lower movable frame 37 and the back plate 35 can be moved back to their original positions, so that the fixed copper electrode head 39 and the movable copper electrode head 311 can be returned to the starting position to prepare for the spot welding of the next keel connection position. After adjusting the fixed copper electrode head 39 and the movable copper electrode head 311 to the starting position, release the pressure on the disengagement button 320, and the spring between the rack plate 318 and the upper outer frame plate 31 releases the stored force, which will push the rack plate 318 back to its original position, and the rack plate 318 will re-engage with the gear part 317. Compared with the method of manually controlling the spot welding spacing in the prior art, this device can achieve uniform spacing of the spot welding positions. The uniform spot welding spacing can improve the connection strength of the vertical keel member 12 and the L-shaped keel 11, thereby achieving the purpose of improving the bearing capacity. This light steel keel connection spot welding forming machine realizes adaptive adjustment and precise spot welding of keel members of different widths through a series of innovative designs, thereby improving welding quality and efficiency.
[0044] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A light steel keel connection spot welding forming machine, comprising a keel component group (01), wherein the keel component group (01) comprises an L-shaped keel (11) and a vertical keel member (12), characterized in that: A keel clamping component group (02) and a uniform spot welding component group (03) are provided on one side of the keel component group (01); the keel clamping component group (02) is used to press and position the L-shaped keel (11) and the vertical keel member (12); the keel clamping component group (02) comprises a fixed extrusion plate (27) and a movable extrusion plate (29); the fixed extrusion plate (27) and the movable extrusion plate (29) are used to clamp and contact the L-shaped keel (11) and the vertical keel member (12); The uniform spot welding component group (03) is used to uniformly spot weld the L-shaped keel (11) and the vertical keel member (12), and the uniform spot welding component group (03) comprises a fixed copper electrode head (39) and a moving copper electrode head (311), and the fixed copper electrode head (39) and the moving copper electrode head (311) respectively complete uniform spot welding by contacting the L-shaped keel (11) and the vertical keel member (12); The keel clamping component group (02) comprises an upper fixed frame plate (21) and a lower fixed frame plate (22); a gripping plate (23), a movable pull ring (24) and a back plate (25) are arranged between the upper fixed frame plate (21) and the lower fixed frame plate (22); a fixed connecting rod (26), a fixed extrusion plate (27), a movable connecting rod (28), a movable extrusion plate (29), a light rod (210), a limit bolt button (212) and a side guide block (211) are arranged on the top of the upper fixed frame plate (21); and a bottom frame (214) is arranged on the bottom of the lower fixed frame plate (22). The movable pull ring (24) is connected to the upper frame plate (21) and the lower frame plate (22); a tension spring is connected between the movable pull ring (24) and the back plate (25); the back plate (25) is connected between the upper frame plate (21) and the lower frame plate (22); the movable pull ring (24) is connected to the upper frame plate (21) and the lower frame plate (22); and the movable pull ring (24) is connected to the back plate (25) and the back plate (25) by a tension spring. The fixed extrusion plate (27) is connected to the top of the fixed upper frame plate (21), the fixed extrusion plate (27) is connected to the fixed connecting rod (26), the movable connecting rod (28) is connected to the top of the movable pull ring (24), the movable connecting rod (28) is connected to one end of the movable extrusion plate (29), the light rod (210), the side guide block (211) and the limit bolt button (212) are provided in two groups, and the two groups of light rods (210), the side guide blocks (211) and the limit bolt buttons (212) are symmetrically distributed on both sides of the movable extrusion plate (29), and the light rod (210) The side guide block (211) is connected to the movable extrusion plate (29), the side guide block (211) is in sliding contact with the movable extrusion plate (29) through a sliding groove, the side guide block (211) is in sliding contact with the light rod (210) through a through hole, the side guide block (211) is in contact with the side surface of the vertical keel member (12), the limiting bolt button (212) is connected to the side guide block (211) through a thread, the movable extrusion plate (29) is provided with a groove at a position corresponding to the limiting bolt button (212), and the movable extrusion plate (29) and the limiting bolt button (212) are in contact through the groove.
2. A light steel keel connection spot welding forming machine according to claim 1, characterized in that: The bottom frame (213) is connected to the bottom of the fixed lower frame plate (22), the upper limit plate (215) is connected to the bottom of the movable pull ring (24), the lower limit plate (214) and the upper limit plate (215) are in contact via a toothed structure, the vertical rod (216) is connected between the lower limit plate (214) and the release pull ring (217), a spring is connected between the lower limit plate (214) and the bottom frame (213), and the spring is sleeved on the outside of the vertical rod (216), and the bottom frame (213) is in sliding contact with the vertical rod (216) via a through hole.
3. A light steel keel connection spot welding forming machine according to claim 2, characterized in that: The uniform spot welding component group (03) comprises an upper outer frame plate (31), a lower outer shell plate (32) is arranged below the upper outer frame plate (31), an upper movable frame (33) is slidably contacted inside the upper outer frame plate (31), a grip plate 2 (34) is connected to the bottom of the upper movable frame (33), a lower movable frame (37) is connected to the bottom of the grip plate 2 (34), a movable pull ring 2 (36) is slidably contacted by the upper movable frame (33), a back plate 2 (35) is arranged on one side of the movable pull ring 2 (36), a fixed upper rod frame (38) is connected to the top of the upper movable frame (33), and one end of the fixed upper rod frame (38) is connected to a fixed A copper electrode head (39), the top of the movable pull ring (36) is connected to a movable upper rod frame (310), one end of the movable upper rod frame (310) is connected to a movable copper electrode head (311), a nut member (312) is arranged inside the movable upper rod frame (310), a rifle rod (313) is arranged inside the nut member (312), one end of the rifle rod (313) is arranged with a ratchet member (314), an outer disc (315), a pawl (316), a gear member (317) and a rack plate (318), and one side of the rack plate (318) is arranged with a push rod member (319) and a disengagement button (320).
4. A light steel keel connection spot welding forming machine according to claim 3, characterized in that: The upper outer frame plate (31) is connected to the upper fixed frame plate (21), the lower outer shell plate (32) is connected to the lower fixed frame plate (22), the lower movable frame (37) slides in contact with the lower outer shell plate (32) via a slide groove, the fixed copper electrode head (39) is in contact with the L-shaped keel (11), the movable copper electrode head (311) is used to contact the vertical keel member (12), the fixed copper electrode head (39) and the movable copper electrode head (311) are both connected to a capacitor via wires, the capacitor is installed inside the lower movable frame (37), and a battery is connected to the side of the capacitor, and the battery is used to supply power to the capacitor.
5. A light steel keel connection spot welding forming machine according to claim 4, characterized in that: One end of the rifle rod (313) is connected to the fixed upper rod frame (38) via a rotating shaft, and the other end of the rifle rod (313) is fixedly connected to the ratchet member (314). The rifle rod (313) slidably contacts the outer disc (315) via a through hole. The outer disc (315) is connected to the upper movable frame (33) via a bearing frame. The nut member (312) is fixedly connected to the movable upper rod frame (310) via a through hole.
6. A light steel keel connection spot welding forming machine according to claim 4, characterized in that: The nut member (312) is connected to the rifle rod (313) via a thread, the ratchet member (314) is in contact with the pawl (316), a side surface of the pawl (316) is in contact with a spring, and the spring is connected to the outer disc (315), the spring is used to squeeze the pawl (316) to make it contact with the ratchet member (314), the gear member (317) is fixedly connected to the outer disc (315) via a through hole, and the gear member (317) is meshed with a rack plate (318).
7. A light steel keel connection spot welding forming machine according to claim 4, characterized in that: The push rod (319) slides in contact with the upper outer frame plate (31) through a sliding groove, one end of the push rod (319) is connected to the disengagement button (320), and the other end of the push rod (319) contacts the side of the rack plate (318). The push rod (319) slides in contact with the upper outer frame plate (31), the upper movable frame (33) and the movable pull ring 2 (36) through a through hole, a spring is connected between the rack plate (318) and the upper outer frame plate (31), and a tension spring is connected between the movable pull ring 2 (36) and the back plate 2 (35). The push rod (319) slides in contact with the upper outer frame plate (31) through the sliding groove.
Citation Information
Patent Citations
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CN207593131U
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CN214538959U