A laminating equipment for producing insulated energy-saving glass

Abstract

The present invention belongs to the technical field of glass production and lamination, and relates to a lamination device for hollow energy-saving glass production, including a base frame, a processing frame, a side frame, a conveying roller, a discharge shaft, a winding mechanism, a pressing mechanism and a supporting mechanism, wherein the top of the base frame is connected to a processing frame, and the two sides of the processing frame are connected to side frames, and the side frames are evenly spaced and rotatably connected to multiple conveying rollers, and the processing frame is provided with a discharge shaft for placing a rolled intermediate film, and the processing frame is provided with a winding mechanism, and the side frames are provided with a pressing mechanism, and the processing frame is provided with a supporting mechanism. After the glass production is completed, in the process of pressing two pieces of glass on the intermediate film, the present invention can fix the upper glass by a vacuum suction cup, and then adjust the position of the lower glass. After the adjustment is completed, only the cylinder operation needs to be controlled to automatically perform the glass pressing and laminating operation, which is more convenient and efficient during operation.

Description

Technical Field

[0001] The invention belongs to the technical field of glass production lamination, and relates to a lamination device for producing hollow energy-saving glass. Background Art

[0002] Insulating glass, also known as laminated glass, is mainly composed of two or more pieces of glass with one or more layers of organic polymer intermediate film sandwiched between them. After special high-temperature pre-pressing and high-temperature and high-pressure process treatment, the glass and the intermediate film are permanently bonded into one composite glass product.

[0003] At present, in the processing of laminated glass, since two layers of glass need to be glued to the two sides of the intermediate film, it is necessary to first place a piece of glass on a flat surface, then place the intermediate film on the lower glass, and then place another piece of glass on the intermediate film from top to bottom, and then squeeze the two pieces of glass for pressing. However, after the intermediate film and the glass are placed, the two pieces of glass need to be repeatedly adjusted to align the two pieces of glass, and then pressed. The whole operation process requires manual operation in sequence, which is cumbersome and inefficient. Summary of the invention

[0004] In view of this, the present invention provides a laminating device for producing hollow energy-saving glass.

[0005] The technical solution of the present invention is: a laminated equipment for producing hollow energy-saving glass, including a base frame, a processing frame, a side frame, a conveying roller, a discharge shaft, a winding mechanism, a pressing mechanism and a supporting mechanism, wherein the top middle of the base frame is connected with a processing frame, both sides of the processing frame are connected with side frames, a plurality of conveying rollers are rotatably connected to the side frames at even intervals, the processing frame is provided with a discharge shaft for placing a rolled intermediate film, the processing frame is provided with a winding mechanism for winding the intermediate film, the side frame is provided with a pressing mechanism for adsorbing and pressing the glass, and the processing frame is provided with a supporting mechanism for supporting the glass.

[0006] As a preferred technical solution of the present invention, the winding mechanism includes a front bracket, a winding roller and a driving motor. The front bracket is connected to the processing frame, and the front bracket is rotatably connected to the winding roller for winding the intermediate film. The driving motor is installed on the bracket, and the output shaft of the driving motor is connected to the winding roller.

[0007] As a preferred technical solution of the present invention, the pressing mechanism includes an electric guide rail, a movable frame, a bonding plate, a vacuum suction cup and a cylinder. The electric guide rail is installed between the side frames on both sides. The movable body of the two electric guide rails is connected with the movable body. Two cylinders are installed on the movable frame. The bonding plate is connected between the telescopic rods of the two cylinders. Two vacuum suction cups are installed on both sides of the bonding plate. The vacuum suction cups can adsorb glass when operated.

[0008] As a preferred technical solution of the present invention, the supporting mechanism includes a sliding frame, a supporting roller and an elastic member. The sliding frames are slidably connected on both sides of the processing frame. A plurality of supporting rollers for supporting the glass are rotatably connected at even intervals between the upper parts of the two sliding frames. An elastic member is connected between the sliding frame and the processing frame.

[0009] As a preferred technical solution of the present invention, it also includes a cutting mechanism, which includes a connecting block, a cutting knife, an elastic member 2 and a supporting pad. Two connecting blocks are connected to both sides of the bonding plate, a cutting knife 1 is slidably connected between the two connecting blocks, an elastic member 2 is connected between the cutting knife 1 and the connecting block, and supporting pads are connected to both sides of the top of the processing frame, and the supporting pads are located directly below the cutting knife 1.

[0010] As a preferred technical solution of the present invention, the cutting mechanism also includes a second cutting knife, and the second cutting knife is connected to both sides of the top of the processing frame. When the bonding plate squeezes the two glasses and sticks them together in the middle, the second cutting knife can cut the left and right sides of the intermediate film.

[0011] As a preferred technical solution of the present invention, it also includes a discharge mechanism, which includes a guide frame, a connecting frame, three elastic members, a supporting plate and a pressure plate, wherein guide frames are connected to both sides of one side frame, a connecting frame is installed between two electric guide rails, the guide frame and the connecting frame are connected to each other, a supporting plate is slidably connected to the guide frame, glass can be placed between the supporting plates on both sides, three elastic members are connected between the supporting plate and the connecting frame, a pressure plate is connected to the movable frame, and the pressure plate can press the glass placed between the supporting plates on both sides.

[0012] As a preferred technical solution of the present invention, it also includes a pushing mechanism, which includes an electric slide rail, a pushing block and four elastic parts. The electric slide rail is installed at the bottom of the connecting frame, and a slider is connected to the moving body of the electric slide rail. The bottom of the slider is slidably connected to the pushing block, and four elastic parts are connected between the pushing block and the slider. A protrusion is provided on the top of the left side frame, and an inclined surface is provided on the protrusion, and the protrusion supports the pushing block.

[0013] Beneficial effects: 1. After the glass is produced, the present invention can fix the upper glass by a vacuum suction cup during the process of pressing two pieces of glass on the intermediate film. When the position of the lower glass is then adjusted, after the adjustment is completed, only the operation of the cylinder needs to be controlled to automatically perform the glass pressing and laminating operation, which is more convenient and more efficient.

[0014] 2. In the process of pressing two pieces of glass together on the intermediate film, the present invention can drive the first and second cutting knives to cut the intermediate film, thereby separating the intermediate film between the two pieces of glass from other intermediate films, without the need for subsequent manual cutting, which effectively saves manpower.

[0015] 3. In the process of adding the lower glass, the present invention can add the lower glass by moving the push block, and the moving trajectory of the push block is fixed. Each time the push block pushes the lower glass to the limit, the lower glass moves just below the upper glass to assist in the alignment operation between the glasses. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0017] Figure 2 It is a schematic structural diagram of the winding mechanism and the pressing mechanism of the present invention.

[0018] Figure 3 It is a structural schematic diagram of the pressing mechanism of the present invention.

[0019] Figure 4 It is a structural schematic diagram of the support mechanism of the present invention.

[0020] Figure 5 This is a schematic diagram of the first structure of the cutting mechanism of the present invention.

[0021] Figure 6 This is a second structural schematic diagram of the cutting mechanism of the present invention.

[0022] Figure 7 It is a schematic diagram of the first structure of the discharge mechanism of the present invention.

[0023] Figure 8 For the present invention Figure 7 Enlarged view of part A in .

[0024] Fig. 9 It is a second structural schematic diagram of the discharge mechanism of the present invention.

[0025] Markings in the figure are: 1-base frame, 2-processing frame, 3-side frame, 31-protrusion, 4-conveying roller, 51-front bracket, 52-winding roller, 53-driving motor, 6-unwinding shaft, 71-electric guide rail, 72-moving frame, 73-laminating plate, 74-vacuum suction cup, 75-cylinder, 81-sliding frame, 82-supporting roller, 83-elastic part one, 91-connecting block, 92-cutting knife one, 93-elastic part two, 94-support pad, 95-cutting knife two, 101-guide frame, 102-connecting frame, 103-elastic part three, 104-supporting plate, 105-pressing plate, 111-electric slide rail, 112-push block, 113-elastic part four, 114-slider, 100-glass, 200-intermediate film. DETAILED DESCRIPTION

[0026] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments, but is not intended to limit the present invention.

[0027] A laminating device for producing hollow energy-saving glass, such as Figure 1-Figure 4 As shown, it includes a base frame 1, a processing frame 2, a side frame 3, a conveying roller 4, a feeding shaft 6, a winding mechanism, a pressing mechanism and a supporting mechanism. The base frame 1 is connected to the processing frame 2 in the middle of the top, and the processing frame 2 is connected to the side frames 3 on both sides. The side frames 3 are evenly spaced and rotatably connected to a plurality of conveying rollers 4. The rear side of the processing frame 2 is provided with a feeding shaft 6 for placing a rolled intermediate film 200. The processing frame 2 is provided with a winding mechanism for winding the intermediate film 200. The side frame 3 is provided with a pressing mechanism for adsorbing and pressing the glass 100. The processing frame 2 is provided with a supporting mechanism for supporting the glass 100.

[0028] like Figure 2 As shown, the winding mechanism includes a front bracket 51, a winding roller 52 and a driving motor 53. The front bracket 51 is connected to the front side of the processing frame 2, and the front bracket 51 is rotatably connected to the winding roller 52 for winding the intermediate film 200. The front bracket 51 is installed with a driving motor 53, and the output shaft of the driving motor 53 is connected to the winding roller 52 so that the driving motor 53 can drive the winding roller 52 to rotate.

[0029] like Figure 2 and Figure 3As shown, the pressing mechanism includes an electric guide rail 71, a moving frame 72, a bonding plate 73, a vacuum suction cup 74 and a cylinder 75. The electric guide rail 71 is installed between the front and rear sides of the side frames 3 on the left and right sides. The moving body of the two electric guide rails 71 is connected with the moving body. Two cylinders 75 are installed on the moving frame 72. The bonding plate 73 is connected between the telescopic rods of the two cylinders 75. Two vacuum suction cups 74 are installed on the front and rear sides of the bonding plate 73. The vacuum suction cups 74 can absorb the glass 100 when in operation, thereby sucking the glass 100.

[0030] like Figure 4 As shown, the supporting mechanism includes a sliding frame 81, a supporting roller 82 and an elastic member 83. The sliding frames 81 are slidably connected to the front and rear sides of the processing frame 2. A plurality of supporting rollers 82 for supporting the glass 100 are rotatably connected between the upper parts of the two sliding frames 81 at even intervals. An elastic member 83 is connected between the sliding frame 81 and the processing frame 2, and the elastic member 83 is a supporting spring.

[0031] In the process of producing glass 100, when two glasses 100 need to be overlapped and laminated, the device can be used. When in use, the rolled organic polymer intermediate film 200 is first sleeved on the unwinding shaft 6, and then one end of the intermediate film 200 can be pulled out and wound on the winding roller 52. At this time, the intermediate film 200 is located between the laminating plate 73 and the processing frame 2. Then, a piece of glass 100 can be placed under the laminating plate 73, and the glass 100 is sucked by the vacuum suction cup 74, and then passed through the conveying roller on the left side frame 3. 4, another piece of glass 100 is transported to the top of the processing frame 2, and the glass 100 is supported by the support roller 82. After the operation is completed, the position of the lower glass 100 is adjusted so that the lower glass 100 is located directly below the upper glass 100, and then the telescopic rod of the cylinder 75 is controlled to move downward to drive the bonding plate 73 to move downward. When the bonding plate 73 moves downward, it drives the glass 100 to move downward. During the process of the glass 100 moving downward, it will contact with the intermediate film 200 and push the intermediate film 200 to move downward, so that the intermediate film 200 is attached to the lower glass 100. 0, at this time, the upper glass 100 presses the intermediate film 200, and the intermediate film 200 presses the lower glass 100, then the laminating plate 73 continues to press the upper glass 100, pressing the two glasses 100 and the intermediate film 200 to move downward, and the elastic member 83 can apply an upward thrust to the sliding frame 81 and the supporting roller 82, thereby pressing the lower glass 100, so that the two glasses 100 are pressed together through the intermediate film 200 to achieve the laminating process. After the process is completed, the intermediate film 200 between the two glasses 100 is placed on the upper glass 100. The intermediate film 200 between the two intermediate films 200 is separated from the other intermediate films 200. After the separation is completed, the driving motor 53 can be operated to drive the winding roller 52 to rotate to wind up the excess intermediate film 200. Then, the vacuum suction cup 74 is controlled to be closed, and the telescopic rod of the cylinder 75 is controlled to retract. After the operation is completed, the laminated glass 100 can be taken out. In this way, the effect of laminating the glass 100 can be achieved. During the operation, only the glass 100 needs to be added to automatically perform the laminating operation, which is more convenient and efficient.

[0032] like Figure 5 and Figure 6As shown, it also includes a cutting mechanism, which includes a connecting block 91, a cutting knife 1 92, an elastic member 2 93, a supporting pad 94 and a cutting knife 2 95. The two connecting blocks 91 are connected to the front and rear sides of the bonding plate 73, and the two connecting blocks 91 are symmetrically distributed. The cutting knife 1 92 is slidably connected between the two connecting blocks 91. The elastic member 2 93 is connected between the cutting knife 1 92 and the connecting block 91. The elastic member 2 93 is a buffer spring. The front and rear sides of the top of the processing frame 2 are connected to supporting pads 94, and the supporting pads 94 are located directly below the cutting knife 1 92. The supporting pads 94 are used to support the cutting knife 1 92 when cutting the intermediate film 200. The cutting knife 2 95 is connected to the left and right sides of the top of the processing frame 2. When the bonding plate 73 squeezes the two glasses 100 and sticks them together in the middle, the cutting knife 2 95 can cut the left and right sides of the intermediate film 200.

[0033] When the bonding plate 73 moves downward, it can drive the two cutting knives 92 to move downward together. When the cutting knives 92 move downward, they can contact the front and rear sides of the intermediate film 200. At this time, the supporting pad 94 can support the cutting knives 92. Then, when the cutting knives 92 move downward, the front and rear positions of the intermediate film 200 can be cut. Then, the bonding plate 73 continues to move downward to squeeze the glass 100 downward. At this time, since the cutting knives 92 are supported by the supporting pad 94 and no longer move, the elastic member 93 is compressed, and the glass 100 can drive the intermediate film 200 to move downward during the downward movement. During the downward movement, the left and right parts of the intermediate film 200 located outside the glass 100 will contact the cutting knives 95 on both sides, so that the left and right sides of the parts of the intermediate film 200 located outside the glass 100 are cut off by the cutting knives 95, so that the intermediate film 200 in the interlayer of the glass 100 is separated from other intermediate films 200, so as to achieve the effect of automatically cutting the intermediate film 200, which is more convenient to operate.

[0034] like Figure 7 and Figure 8 As shown, it also includes a discharge mechanism, which includes a guide frame 101, a connecting frame 102, an elastic member 103, a supporting plate 104 and a pressure plate 105. The left side frame 3 is connected to the guide frame 101 on both sides, and the connecting frame 102 is installed between the left sides of the two electric guide rails 71. The guide frame 101 and the connecting frame 102 are connected to each other. The guide frame 101 is slidably connected with a supporting plate 104, and the glass 100 can be placed between the supporting plates 104 on both sides. An elastic member 103 is connected between the supporting plate 104 and the connecting frame 102, and the elastic member 103 is a pressure spring. The left side of the movable frame 72 is connected to a pressure plate 105, and the pressure plate 105 can press the glass 100 placed between the supporting plates 104 on both sides.

[0035] When placing the glass 100, the glass 100 can also be stacked and placed between the supporting plates 104 on both sides. When placing the glass 100, the weight of the glass 100 will press the supporting plate 104 downward, so that the elastic member 3 103 is compressed, and the pressing plate 105 can press the glass 100 to limit the position of the glass 100. When the glass 100 needs to be sucked by the vacuum suction cup 74, the electric guide rail 71 can be controlled to drive the moving frame 72 to move leftward, so that the bonding plate 73 moves Move to the top of the glass 100 on the supporting plate 104, then control the telescopic rod of the cylinder 75 to extend so that the bonding plate 73 contacts the top glass 100, then control the vacuum suction cup 74 to suck the glass 100, and then control the telescopic rod of the cylinder 75 to retract to drive the bonding plate 73 to move up and lift the glass 100. After lifting, control the electric guide rail 71 to drive the moving frame 72 to move to the right and reset, and repeat this process, so that the glass 100 can be added to the bonding plate 73 more conveniently.

[0036] like Figure 7-Figure 9 As shown, it also includes a pushing mechanism, which includes an electric slide rail 111, a pushing block 112 and an elastic member 113. The electric slide rail 111 is installed at the bottom of the connecting frame 102, and a slider 114 is connected to the moving body of the electric slide rail 111. The bottom of the slider 114 is slidably connected with the pushing block 112, and an elastic member 113 is connected between the pushing block 112 and the slider 114. The elastic member 113 is a reset spring. A protrusion 31 is provided on the left side of the top of the left side frame 3, and an inclined surface is provided on the right side of the protrusion 31. The protrusion 31 supports the pushing block 112, so that the pushing block 112 moves up, and the elastic member 113 is compressed. When the pushing block 112 moves to disengage from the protrusion 31, the pushing block 112 moves down under the action of the elastic member 113. At this time, the pushing block 112 is located on the left side of the glass 100, and then the movement of the pushing block 112 can push the glass 100 to move.

[0037] Initially, the push block 112 is in position against the protrusion 31 of the left side frame 3, and the elastic member 4 113 is in a compressed state. After the glass 100 is added to the position of the conveying roller 4, when the glass 100 needs to be conveyed, the electric slide rail 111 can be controlled to drive the slider 114 to move rightward, and the slider 114 moves rightward to drive the push block 112 to move rightward. When the push block 112 moves rightward to the position of the protrusion 31 of the side frame 3, the push block 112 moves downward under the action of the elastic member 4 113. After the push block 112 moves downward, it is located on the left side of the glass 100. At this time, the push block 112 continues to move and can push the glass 100 0 moves to the right, thereby conveying the glass 100. When the pusher block 112 moves to the rightmost side of the electric slide rail 111, the glass 100 is just conveyed to the bottom of the bonding plate 73, and then the bonding work of the two glasses 100 can be carried out. In this way, there is no need to manually place and align the glass 100, and the operation is more convenient. After the glass 100 is conveyed, the electric slide rail 111 is controlled to drive the slider 114 to move to the left and reset. When the pusher block 112 moves to the left and resets, it will contact the right inclined surface of the protrusion 31, so that the pusher block 112 moves up to the original position, and the elastic member 113 is compressed again.

[0038] Although the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art having benefit of this disclosure will appreciate that various other embodiments can be devised without departing from the scope of the present invention. Accordingly, the scope of the present invention should be limited only by the appended claims.

Claims

1. A laminating equipment for producing hollow energy-saving glass, characterized by: The invention comprises a base frame (1), a processing frame (2), a side frame (3), a conveying roller (4), a discharge shaft (6), a winding mechanism, a pressing mechanism and a supporting mechanism, wherein the base frame (1) is connected to the processing frame (2) at the top middle, the processing frame (2) is connected to the side frames (3) on both sides, the side frames (3) are connected to a plurality of conveying rollers (4) at even intervals and rotatably, the processing frame (2) is provided with a discharge shaft (6) for placing a rolled intermediate film (200), the processing frame (2) is provided with a winding mechanism for winding the intermediate film (200), the side frames (3) are provided with a pressing mechanism for adsorbing the glass (100) and pressing the glass (100), and the processing frame (2) is provided with a supporting mechanism for supporting the glass (100); The winding mechanism comprises a front bracket (51), a winding roller (52) and a driving motor (53); the processing frame (2) is connected to the front bracket (51); the front bracket (51) is rotatably connected to a winding roller (52) for winding the intermediate film (200); the bracket (51) is mounted with a driving motor (53); the output shaft of the driving motor (53) is connected to the winding roller (52); The pressing mechanism comprises an electric guide rail (71), a moving frame (72), a bonding plate (73), a vacuum suction cup (74) and a cylinder (75); the electric guide rail (71) is installed between the side frames (3) on both sides; the moving bodies of the two electric guide rails (71) are connected with the moving frames (72); two cylinders (75) are installed on the moving frames (72); the bonding plate (73) is connected between the telescopic rods of the two cylinders (75); two vacuum suction cups (74) are installed on both sides of the bonding plate (73); the vacuum suction cups (74) can absorb the glass (100) when in operation; The support mechanism comprises a sliding frame (81), a supporting roller (82) and an elastic member (83); both sides of the processing frame (2) are slidably connected to the sliding frames (81); a plurality of supporting rollers (82) for supporting the glass (100) are rotatably connected between the upper parts of the two sliding frames (81) at even intervals; and an elastic member (83) is connected between the sliding frame (81) and the processing frame (2); It also includes a cutting mechanism, the cutting mechanism including a connecting block (91), a cutting knife (92), a second elastic member (93) and a supporting pad (94), the two sides of the bonding plate (73) are connected to two connecting blocks (91), the cutting knife (92) is slidably connected between the two connecting blocks (91), the cutting knife (92) and the connecting block (91) are connected to the second elastic member (93), the top of the processing frame (2) is connected to the supporting pad (94) on both sides, and the supporting pad (94) is located directly below the cutting knife (92); The cutting mechanism also includes a second cutting knife (95), and the second cutting knife (95) is connected to both sides of the top of the processing frame (2). When the bonding plate (73) squeezes the two glasses (100) and sticks them together in the middle, the second cutting knife (95) can cut the left and right sides of the intermediate film (200); It also includes a material discharge mechanism, the material discharge mechanism including a guide frame (101), a connecting frame (102), a third elastic member (103), a supporting plate (104) and a pressing plate (105), wherein one side frame (3) is connected to the guide frame (101) on both sides, a connecting frame (102) is installed between two electric guide rails (71), the guide frame (101) and the connecting frame (102) are connected to each other, a supporting plate (104) is slidably connected to the guide frame (101), the glass (100) can be placed between the supporting plates (104) on both sides, the third elastic member (103) is connected between the supporting plate (104) and the connecting frame (102), and the pressing plate (105) is connected to the movable frame (72), and the pressing plate (105) can press the glass (100) placed between the supporting plates (104) on both sides; The invention also comprises a material pushing mechanism, which comprises an electric slide rail (111), a material pushing block (112) and four elastic members (113); the electric slide rail (111) is installed at the bottom of the connection frame (102); a slider (114) is connected to the moving body of the electric slide rail (111); the bottom of the slider (114) is slidably connected to the material pushing block (112); the elastic member (113) is connected between the material pushing block (112) and the slider (114); a protrusion (31) is arranged at the top of the left side frame (3); an inclined surface is arranged on the protrusion (31); and the protrusion (31) supports the material pushing block (112).

Images