Automobile wiring harness tester

By adopting a detachable motherboard box and movable terminal block structure in the automotive wiring harness tester, the problems of component damage and data loss during detection of traditional testers are solved, and the automatic protection and batch testing functions in abnormal situations are realized, which improves the Equipment safety and efficiency.

CN118707397BActive Publication Date: 2025-01-14JIANGSU SOARWHALE GREEN TECH
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Patent Information

Application Number
CN202410782674.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-01-14
Estimated Expiration
2044-06-18

AI Technical Summary

Technical Problem

When traditional wire harness testers detect too many samples, severe circuit load or short circuit, they are prone to damage the main control chip and hard disk, and cannot protect important components in time in serious accidents, resulting in loss of detection data.

Method used

A car wiring harness tester was designed, adopting a detachable motherboard box and movable terminal block structure. The motor drives the turntable to rotate to disconnect the terminal, stop the work of the internal components of the motherboard box in time, and automatically pops up the motherboard box when the temperature is too high. To avoid damage, it supports a variety of wiring methods and wiring harness regulars for easy inspection.

Benefits of technology

It realizes the timely stopping the motherboard box when the circuit is abnormal, avoiding chip motherboard damage, automatically protecting detection data, reducing the risk of equipment damage, and optimizing the use of internal space, supporting batch testing and a variety of wiring methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of automobile wiring harness testing technology, and specifically relates to an automobile wiring harness tester, including a tester, a standard cable, a spring terminal block, a mainboard box, a wiring harness organizer, and a wire to be tested, wherein the standard cable and the spring terminal block are used in conjunction with the tester and are used to test the wire to be tested, the wiring harness organizer is used in conjunction with the tester and is used to organize and store the wire to be tested, the mainboard box is detachably assembled inside the tester, and a chip, a hard disk, and a radiator are assembled inside the mainboard box, the two sides of the mainboard box are symmetrically slidably assembled with an unlocking slide through a guide shell, the outer walls of the two sides of one end of the mainboard box are symmetrically rotated and installed with a turntable, and the two sides of the mainboard box are symmetrically slidably assembled with a pop-up push plate through a straight rail groove. The present invention is simple to operate and supports a variety of wiring methods, the unique movable mainboard box can prevent the chip mainboard from being damaged, and the use of the wiring harness organizer also facilitates the detection work.
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Description

Technical Field

[0001] The invention belongs to the technical field of circuit testing, and in particular relates to an automobile wiring harness tester. Background Art

[0002] The wiring harness test is to test the wiring components and insulating wrapping materials that connect various electrical devices in the circuit to find out possible problems. Generally, it is necessary to measure the conductivity, insulation, withstand voltage, and resistance of the wiring harness. The instrument used to complete the wiring harness test is the wiring harness tester.

[0003] Problems with existing technologies:

[0004] Traditional wiring harness testers are mostly composed of an integrated structure. When the instrument has too many test samples, serious circuit load, or its own circuit short circuit, it will cause certain damage to the main control chip, control circuit, and information hard disk. And because the important components such as the chip motherboard are fixed, it is impossible to stop working in time when a failure occurs, and the damage to important components cannot be controlled in time. In addition, especially in the event of special serious accidents, it is impossible to protect important components in time, so that important test data cannot be saved. Summary of the invention

[0005] The purpose of the present invention is to provide an automobile wiring harness tester, which is easy to operate and supports multiple wiring modes. The unique movable mainboard box can prevent the chip mainboard from being damaged, and the use of the wiring harness regulating piece also facilitates the detection work.

[0006] The technical solution adopted by the present invention is as follows:

[0007] An automobile wiring harness tester comprises a tester, a standard cable, a spring terminal block, a mainboard box, a wiring harness organizer and a wire to be tested. The standard cable and the spring terminal block are used in conjunction with the tester and are used to test the wire to be tested. The wiring harness organizer is used in conjunction with the tester and is used to organize and store the wire to be tested. The mainboard box is detachably assembled inside the tester and a chip, a hard disk and a radiator are assembled inside the mainboard box.

[0008] The motor drives the turntable to rotate. According to the shape of the convex ring guide groove, the active wiring board will move away from the mainboard box, and the wiring terminal will be disconnected from the corresponding wiring port, and the operation of the chip and hard disk inside the mainboard box will be stopped urgently.

[0009] When the temperature inside the tester is too high, the motor drives the turntable to rotate, and the movable card block first leaves the card block mouth, and then the block will also move away from the push plate, and finally the mainboard box will leave the tester under the push of the push plates on both sides;

[0010] Place each wire to be tested in the wire trough accordingly, pull the wire to be tested, and when the corresponding positioning block is pushed into the positioning hole, the pulled-out length of the wire to be tested is fixed, and pressing the corresponding push rod will reset it.

[0011] A power switch is provided at a corner of the front of the tester, an LED display screen is embedded at one end of the front of the tester, wiring harness test interfaces are installed at both ends of the front outer wall of the tester, indicator lights, read and learn storage buttons, mode and setting multiplexing buttons, up keys and down keys are fixedly provided on the front of the tester, a power socket for connecting a power supply is provided on the back of the tester, and an internal device for detection is provided inside the tester.

[0012] The interior of the tester is integrally provided with a motherboard box for installing the motherboard box, the outer walls on both sides of one end of the motherboard box are integrally provided with side shells, the outer walls on both sides of the other end of the motherboard box are provided with arm straight grooves, the middle parts of the outer walls on both sides of the motherboard box are fixedly provided with guide shells, and the outer wall of the motherboard box is provided with a straight rail groove penetrating through one side of the side shell.

[0013] The mainboard box can be detachably installed inside the mainboard box, and a wiring port is provided at one end of the mainboard box. The internal movable assembly of the tester is provided with an active wiring board, and wiring terminals are installed at the side walls of the active wiring board and at the positions corresponding to the corresponding wiring ports. The wiring terminals are electrically connected to the corresponding power switch, wiring harness test interface, LED display, indicator light, read and learn storage buttons, mode and setting multiplexing buttons, up button, down button and internal equipment through wiring.

[0014] Block openings are provided on both sides of the outer wall of the mainboard box and at positions corresponding to the side shells, and straight slide grooves are provided on both sides of the outer wall of the mainboard box and at the same height as the straight rail grooves. End conductors are fixedly connected at both ends of the movable wiring board, and one end of the end conductor is slidably embedded in the interior of the corresponding arm straight groove.

[0015] The two sides of the mainboard box are symmetrically slidably assembled with unlocking slides through the guide shell, and a spring is connected between the side wall of the unlocking slide and the side wall of the guide shell, and oblique guide grooves are penetrated on both sides of the top and bottom of one end of the unlocking slide, and movable clamping blocks are symmetrically slidably assembled inside the two side shells, and both ends of the movable clamping block are fixedly connected with end rods that movably penetrate the oblique guide grooves.

[0016] Turntables are symmetrically mounted on the outer walls of both sides of one end of the mainboard box, and convex ring guide grooves are fixedly mounted on the inner sides of the two turntables. The other end of the end conductor is slidably embedded in the corresponding convex ring guide grooves. A second bevel gear is fixedly mounted on the outer wall of the turntable, and a side rod is fixedly connected to the edge of the outer wall of the turntable, and a spherical end is integrally fixedly mounted on the end of the side rod. Motors are fixedly mounted inside the tester and on both sides of the mainboard box, and a first bevel gear meshing with the second bevel gear is fixedly mounted on the end of the output shaft of the motor.

[0017] The two sides of the mainboard box are symmetrically slidably assembled with pop-up push plates through straight rail grooves, and two springs are connected between the side walls of the pop-up push plates and the side walls of the side shells. The inner branch ends of the pop-up push plates pass through the straight rail grooves and are inserted into the corresponding straight slide grooves; the inner walls on both sides of the tester are movably assembled with unlocking frames through spring telescopic tubes, and the side walls at one end of the unlocking frame are provided with blocks for blocking the pop-up push plates.

[0018] The surface of the wire harness tidying piece is provided with wire grooves for placing the wires to be tested at equal intervals, and end groove body one and end groove body two are fixedly provided at both ends of the wire groove, guide rods are fixedly welded at equal intervals inside the wire harness tidying piece, and movable groove blocks for clamping the wires to be tested are assembled inside the wire groove through the sliding of the guide rods, a spring four is connected between the side wall of the movable groove block and one side wall of the end groove body, and a wire pressing plate for pressing the wire to be tested into the top of the movable groove block is movably assembled above the wire harness tidying piece.

[0019] A positioning hole is provided at the bottom of the guide rod near the end slot body one, and a positioning block for temporarily pushing into the positioning hole is slidably installed at the bottom of the movable slot block through spring three, a push rod is movably inserted into the end of the guide rod near the end slot body one, and a spring five is connected between the inner wall of the push rod end and the outer wall of the end slot body one.

[0020] The technical effects achieved by the present invention are:

[0021] (1) The present invention is simple to operate. Through simple button settings, test mode selection, sample learning, and batch testing can be easily achieved, and the test results can be displayed through an LCD screen and sound and light alarms. The product can support four wiring methods, provide 64-pin standard wiring, and can also be freely wired through loose wires or spring terminal blocks. It also supports customized wiring terminals, which is convenient for batch testing.

[0022] (2) The unique mainboard box and active wiring board structure of the present invention changes the integrated structure of the traditional tester, and can stop the operation of the internal components of the mainboard box in time when the circuit is abnormal, thereby avoiding damage to the internal chip and mainboard as much as possible and ensuring the safety of the test data.

[0023] (3) The present invention can automatically and safely eject the mainboard box from the interior of the tester when an extreme accident occurs, thereby preventing it from being damaged as much as possible, greatly reducing the possibility of equipment damage, and further ensuring the safety of test data. The structure used to control the disconnection and ejection of the mainboard box is the same and compact, thereby optimizing the use space inside the device.

[0024] (4) The design of the wire harness organizer of the present invention is to facilitate the test personnel to organize a plurality of wires to be tested, to avoid the situation where multiple wires to be tested need to be re-tested during testing, and to facilitate the overall work of the personnel, thus facilitating the testing work of the personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a combined product integration diagram of an automobile wiring harness tester provided by an embodiment of the present invention;

[0026] Figure 2 is a rear perspective view of a tester provided by an embodiment of the present invention;

[0027] Figure 3 is a cross-sectional view of the internal structure of a tester provided by an embodiment of the present invention;

[0028] Figure 4 It is an assembly and disassembly diagram of a mainboard box and an active wiring board provided by an embodiment of the present invention;

[0029] Figure 5 is a combined disassembly diagram of a mainboard box and a mainboard case provided by an embodiment of the present invention;

[0030] Figure 6 is a disassembled diagram of the unlocking slide and the unlocking frame provided by an embodiment of the present invention;

[0031] Figure 7 is a disassembled side view of the unlocking slide and the unlocking frame provided by an embodiment of the present invention;

[0032] Figure 8 is a cross-sectional structural diagram of a wire harness tidying member provided by an embodiment of the present invention;

[0033] Fig. 9 yes Figure 8 The local enlarged structure diagram at A in the middle;

[0034] Fig.10 yes Figure 8 A local enlarged structural diagram of point B in the middle.

[0035] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0036] 1. Tester; 101. Power switch; 102. Harness test interface; 103. LED display; 104. Indicator light; 105. Read and learn storage button; 106. Mode and setting multiplexing button; 107. Up button; 108. Down button; 109. Power socket; 110. Internal equipment; 111. Mainboard box; 112. Side shell; 113. Arm straight slot; 114. Guide shell; 115. Straight rail slot; 2. Standard cable; 3. Spring terminal block; 4. Mainboard box; 401. Wiring port; 402. Block port; 403. Straight slide slot; 5. Active wiring board; 501. Wiring terminal; 502. Terminal conductor; 6. Motor; 601. Bevel gear one ;7. Unlocking slide;701. Spring 1;702. Oblique guide groove;8. Active clamping block;9. Turntable;901. Convex ring guide groove;902. Bevel gear 2;903. Side rod;904. Spherical end;10. Pop-up push plate;1001. Spring 2;11. Unlocking frame;1101. Spring telescopic tube;1102. Block;12. Wire harness tidying piece;1201. End slot body 1;1202. End slot body 2;1203. Wire pressing plate;1204. Guide rod;1205. Active slot block;1206. Positioning block;1207. Spring 3;1208. Spring 4;1209. Positioning hole;1210. Push rod;1211. Spring 5;13. Wire to be tested. DETAILED DESCRIPTION

[0037] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention, and does not strictly limit the scope of protection of the specific claims of the present invention.

[0038] like Figure 1-10 As shown, an automobile wiring harness tester includes a tester 1, a standard cable 2, a spring terminal block 3, a mainboard box 4, a wiring harness organizer 12 and a wire to be tested 13. The standard cable 2 and the spring terminal block 3 are used in conjunction with the tester 1 to test the wire to be tested 13. The wiring harness organizer 12 is used in conjunction with the tester 1 to organize and store the wire to be tested 13. The mainboard box 4 is detachably assembled inside the tester 1 and is assembled with a chip, a hard disk and a radiator.

[0039] See attached Figure 1 , Figure 2 and Figure 3A temperature sensor is installed inside the tester 1, a power switch 101 is set at a corner of the front of the tester 1, an LED display screen 103 is embedded at one end of the front of the tester 1, and wiring harness test interfaces 102 are installed at both ends of the front outer wall of the tester 1. An indicator light 104, a read and learn storage button 105, a mode and setting multiplexing button 106, an up button 107 and a down button 108 are fixedly set on the front of the tester 1. A power socket 109 for connecting a power supply is set on the back of the tester 1, and an internal device 110 mainly used to complete various detection tasks is set inside the tester 1.

[0040] According to the above structure, the internal device 110 includes a current source, a measuring module and a switch module, and the mainboard box 4 includes a chip of a control circuit, a hard disk for storing data and a heat sink;

[0041] The operating instructions of the tester 1 are as follows: first, plug the power adapter into the power socket 109 at the back of the instrument, turn on the power switch 101 on the front panel, and the indicator light 104 on the panel lights up. The tester 1 enters the test state before shutdown. When the wiring harness to be tested is not connected, the LED display screen 103 displays the wrong test port. When the wiring harness to be tested is connected to the wiring harness test interface 102 of the instrument panel through the spring terminal block 3 or the standard flat cable 2, the LED display screen 103 of the correct wire material displays the correct wire material, and the wrong wire material displays the wrong port number, and the indicator light 104 on the panel displays;

[0042] Next, the working mechanism of this automotive harness tester is to repeat the test continuously. Only when the harness is detected to be the same as the learning sample harness, it will be displayed correctly. After removing the test harness, it will return to the display error port;

[0043] Among them, read and learn the storage button 105 function:

[0044] 1: Short press to read the stored sample data, press the up key 107 and the down key 108 to select a group, and finally short press to confirm the selection and return to the test state;

[0045] 2. In the point test mode, long press to enter the learning and storage of sample data, press the up and down keys to select the group, and finally short press to confirm and return to the test state. The LED display 103 will display PASS at the same time;

[0046] Mode and setting multiplex button 106 functions:

[0047] 1: Short press to switch to test mode;

[0048] 2. Long press to enter parameter setting, press up and down to select setting parameters, save and return to test state after setting;

[0049] Furthermore, the control circuit outputs current, and the current reaches the measurement module through the cable to be tested. The measurement module detects the cable voltage and current through the high-frequency ADC, thereby quickly detecting the on-off status between the two ends of the 64 cables. This product is easy to operate. Through simple button settings, you can easily achieve test mode selection, sample learning, and batch testing, and display the test results through an LCD screen and sound and light alarms; the product can support four wiring methods, providing a 64-pin standard cable 2, and can also be freely wired through loose wires or spring terminal blocks 3. It also supports customized wiring terminals for easy batch testing.

[0050] Embodiment 1:

[0051] See attached Figure 4 and Figure 5 The interior of the tester 1 is integrally provided with a mainboard box 111 for installing the mainboard box 4, the outer walls on both sides of one end of the mainboard box 111 are integrally provided with side shells 112, the outer walls on both sides of the other end of the mainboard box 111 are provided with arm straight grooves 113, the middle parts of the outer walls on both sides of the mainboard box 111 are fixedly provided with guide shells 114, and the outer wall of the mainboard box 111 and one side of the side shell 112 are penetrated by a straight rail groove 115.

[0052] See attached Figure 3 and Figure 4 The mainboard box 4 is detachably installed inside the mainboard box 111, and a wiring port 401 is provided at one end of the mainboard box 4. An active wiring board 5 is movably assembled inside the tester 1, and wiring terminals 501 are installed at the side walls of the active wiring board 5 and at positions corresponding to the corresponding wiring ports 401. The wiring terminals 501 are electrically connected to the corresponding power switch 101, harness test interface 102, LED display screen 103, indicator light 104, read and learn storage button 105, mode and setting multiplexing button 106, up button 107, down button 108 and internal equipment instrument 110 through wiring.

[0053] See attached Figure 4 and Figure 5 Block openings 402 are provided on both sides of the outer wall of the mainboard box 4 and at positions corresponding to the side shell 112, and straight slide grooves 403 are provided on both sides of the outer wall of the mainboard box 4 and at the same height as the straight rail groove 115. The two ends of the movable wiring board 5 are fixedly connected with end conductors 502, and one end of the end conductor 502 is slidably embedded in the corresponding arm straight groove 113.

[0054] See attached Figure 4 and Figure 6The two sides of the mainboard box 111 are symmetrically slidably assembled with unlocking slides 7 through the guide shell 114, and a spring 701 is connected between the side wall of the unlocking slide 7 and the side wall of the guide shell 114. Both sides of the top and bottom of one end of the unlocking slide 7 are penetrated with oblique guide grooves 702. The insides of the two side shells 112 are symmetrically slidably assembled with active clamping blocks 8, and both ends of the active clamping block 8 are fixedly connected with end rods that movably penetrate the oblique guide grooves 702.

[0055] See attached Figure 6 and Figure 7 , turntables 9 are symmetrically mounted on the outer walls of both sides of one end of the mainboard box 111, convex ring guide grooves 901 are fixedly arranged on the inner sides of the two turntables 9, and the other end of the end conductor 502 is slidably embedded in the corresponding convex ring guide grooves 901, and a bevel gear 2 902 is fixedly mounted on the outer wall of the turntable 9, and a side rod 903 is fixedly connected to the edge of the outer wall of the turntable 9, and a spherical end 904 is fixedly arranged at the end of the side rod 903; motors 6 are fixedly mounted inside the tester 1 and on both sides of the mainboard box 111, and a bevel gear 1 601 meshing with the bevel gear 2 902 is fixedly mounted at the end of the output shaft of the motor 6.

[0056] According to the above structure, when the tester 1 has a short circuit, a line overload or an overtemperature, in order to protect the important data information inside the mainboard box 4, the control circuit will control the motor 6 to work, and the turntable 9 will be driven to rotate through the engagement of the bevel gear 1 601 and the bevel gear 2 902. Since the other end of the end conductor 502 is slidably embedded in the corresponding convex ring guide groove 901, according to the shape of the convex ring guide groove 901, the active wiring board 5 at this time will move away from the mainboard box 4, and the wiring terminal 501 will be disconnected from the corresponding wiring port 401, and the operation of the chip and hard disk inside the mainboard box 4 will be stopped urgently, thereby avoiding damage to the internal parts or circuits; in the above process, the unique structure of the mainboard box 4 and the active wiring board 5 changes the internal integrated structure of the traditional tester 1, and can stop the operation of the internal components of the mainboard box 4 in time when the circuit is abnormal, so as to avoid damage to the internal chip and motherboard as much as possible, and ensure the safety of the detection data.

[0057] See attached Figure 6 and Figure 7 The two sides of the mainboard box 111 are symmetrically slidably assembled with pop-up push plates 10 through straight rail grooves 115, and a spring 1001 is connected between the side wall of the pop-up push plate 10 and the side wall of the side shell 112, and the inner branch end of the pop-up push plate 10 passes through the straight rail groove 115 and is inserted into the corresponding straight slide groove 403; the inner walls on both sides of the tester 1 are movably assembled with an unlocking frame 11 through a spring telescopic tube 1101, and the side wall at one end of the unlocking frame 11 is provided with a block 1102 for blocking the pop-up push plate 10.

[0058] According to the above structure, when the temperature sensor detects that the internal temperature of the tester 1 is too high, in order to avoid the influence of electrical fire on important data, the turntable 9 is also driven to rotate by the motor 6, but the angle of the turntable 9 is greater than the above, and the movable wiring board 5 will continue to move after being separated from the main board box 4 until it moves to the limit distance. At this time, the side rod 903 will squeeze one end of the unlocking slide 7 and make it slide, and according to the direction of the inclined guide groove 702, the active card block 8 will be separated from the inside of the card block mouth 402 and move to the inside of the side shell 112 and squeeze the spring inside it; then, the turntable 9 continues to rotate so that the spherical end 904 is in contact and squeezed with the unlocking frame 11, and the spring expansion tube 1101 will shrink accordingly, and the stopper 1102 that originally blocked the push plate 10 will also move away from the push plate 10. At this time, the push plate 10 will move quickly under the elastic force of the second spring 1001 in the stretched state, and finally the mainboard box 4 will leave the inside of the tester 1 under the push of the push plates 10 on both sides, achieving the effect of safe pop-up. The above process can automatically and safely pop out the mainboard box 4 from the inside of the tester 1 when an extreme accident occurs, so as to avoid damage as much as possible, greatly reduce the possibility of equipment damage, and further ensure the safety of test data. The structure used to control the disconnection and pop-up of the mainboard box 4 is the same, the structure is compact, and the use space inside the equipment is optimized.

[0059] The working principle of the present invention is as follows: when the tester 1 is short-circuited, the line is overloaded or the temperature is too high, in order to protect the important data information inside the mainboard box 4, the control circuit will control the motor 6 to work, and the turntable 9 is driven to rotate through the meshing of the bevel gear 1 601 and the bevel gear 2 902. Since the other end of the end conductor 502 is slidably embedded in the corresponding convex ring guide groove 901, according to the shape of the convex ring guide groove 901, the active wiring board 5 will move away from the mainboard box 4 at this time, and the wiring terminal 501 is disconnected from the corresponding wiring port 401, and the operation of the chip and hard disk inside the mainboard box 4 will be stopped urgently, thereby avoiding damage to the internal parts or circuits;

[0060] When the temperature sensor detects that the temperature inside the tester 1 is too high, in order to avoid the influence of electrical fire on important data, the turntable 9 is also driven to rotate by the motor 6, but the angle of the turntable 9 is greater than the above. After the movable terminal block 5 is separated from the main board box 4, it will continue to move until it moves to the limit distance. At this time, the side rod 903 will squeeze one end of the unlocking slide 7 and make it slide, and according to the direction of the inclined guide groove 702, the active card block 8 will move to the inside of the side shell 112 and squeeze the spring inside it; then, the turntable 9 continues to rotate to cause the spherical end 904 to contact and squeeze the unlocking frame 11, and the spring expansion tube 1101 will shrink accordingly, and the block 1102 that originally blocked the push plate 10 will also move away from the push plate 10. At this time, the push plate 10 moves rapidly under the elastic force of the second spring 1001 in the tension state, and finally the main board box 4 will leave the inside of the tester 1 under the push of the push plates 10 on both sides, achieving a safe ejection effect.

[0061] Embodiment 2:

[0062] See attached Figure 8 , Fig. 9 and Fig.10 The surface of the wire harness regularizer 12 is equidistantly provided with wire grooves for placing the wire to be tested 13, and the two ends of the wire groove are respectively fixedly provided with an end groove body 1201 and an end groove body 2 1202, the interior of the wire harness regularizer 12 is equidistantly fixedly welded with guide rods 1204, and the interior of the wire groove is slidably assembled with a movable groove block 1205 for clamping the wire to be tested 13 through the guide rod 1204, a spring 4 1208 is connected between the side wall of the movable groove block 1205 and the side wall of the end groove body 1201, and a wire pressing plate 1203 for pressing the wire to be tested 13 into the top of the movable groove block 1205 is movably assembled on the top of the wire harness regularizer 12.

[0063] See attached Figure 8 , Fig. 9 and Fig.10 A positioning hole 1209 is provided at the bottom of the guide rod 1204 near the end slot body 1201, and a positioning block 1206 for temporarily pushing into the positioning hole 1209 is slidably installed at the bottom of the movable slot block 1205 through a spring three 1207. A push rod 1210 is movably inserted into the end of the guide rod 1204 near the end slot body 1201, and a spring five 1211 is connected between the inner wall of the end of the push rod 1210 and the outer wall of the end slot body 1201.

[0064] According to the above structure, when it is necessary to detect multiple wires 13 to be tested, each wire 13 to be tested is first placed in the wire slot, and then the middle of each wire 13 to be tested is pressed into the top of the active slot block 1205 through the wire pressing plate 1203. At this time, the active slot block 1205 will be in a fixed connection with the corresponding wire 13 to be tested. When it is necessary to test a certain wire 13 to be tested separately, the wire 13 to be tested is pulled, and the corresponding active slot block 1205 will move along the guide rod 1204 toward the end slot body 1201 and squeeze the spring 4 1208, and the corresponding positioning block 120 6 is pushed into the positioning hole 1209, the pulled-out length of the wire 13 to be tested is fixed, and when the wire 13 to be tested needs to be reset, it is only necessary to press the corresponding push rod 1210, and the push rod 1210 will push the positioning block 1206 out of the positioning hole 1209, and then the wire 13 to be tested will be reset under the elastic force of the spring four 1208; in the above process, the design of the wire harness organizer 12 is convenient for the test personnel to organize a plurality of wires to be tested 13, avoid the situation of re-inspection of multiple wires to be tested 13 during detection, and is convenient for the overall personnel, facilitating the detection work of the staff.

[0065] The working principle of the present invention is as follows: when it is necessary to test a plurality of wires 13 to be tested, each wire 13 to be tested is first placed in a corresponding wire slot, and then the middle of each wire 13 to be tested is pressed into the top of the active slot block 1205 by the wire pressing plate 1203. At this time, the active slot block 1205 is in a fixed connection state with the corresponding wire 13 to be tested. When it is necessary to test a certain wire 13 to be tested separately, the wire 13 to be tested is pulled, and the corresponding active slot block 1205 is Move along the guide rod 1204 toward the end slot body 1201 and squeeze the spring four 1208. When the corresponding positioning block 1206 is pushed into the positioning hole 1209, the pulled-out length of the wire 13 to be tested is fixed. When the wire 13 to be tested needs to be reset, just press the corresponding push rod 1210. The push rod 1210 will push the positioning block 1206 out of the positioning hole 1209, and then the wire 13 to be tested will be reset under the elastic force of the spring four 1208.

[0066] The above is only a preferred embodiment of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be considered as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the art unless otherwise specified and limited.

Claims

1. A wire harness tester, comprising a tester (1), a standard cable (2), a spring terminal block (3), a mainboard box (4), a wire harness tidying piece (12) and a wire to be tested (13), characterized in that: The standard flat cable (2) and the spring terminal block (3) are used in conjunction with the tester (1) to test the wires to be tested (13); the wire harness organizer (12) is used in conjunction with the tester (1) to organize and store the wires to be tested (13); the mainboard box (4) is detachably assembled inside the tester (1) and a chip, a hard disk and a heat sink are assembled inside the mainboard box (4); The tester (1) is provided with a mainboard box (111) for mounting a mainboard box (4) in an integrated manner inside, the outer walls of both sides of one end of the mainboard box (111) are provided with side shells (112) in an integrated manner, the outer walls of both sides of the other end of the mainboard box (111) are provided with arm straight grooves (113), the middle parts of the outer walls of both sides of the mainboard box (111) are fixed with guide shells (114), and the outer wall of the mainboard box (111) is provided with a straight rail groove (115) penetratingly formed on one side of the side shell (112); The mainboard box (4) is detachably mounted inside the mainboard box (111); one end of the mainboard box (4) is provided with a wiring port (401); an active wiring board (5) is movably assembled inside the tester (1); and wiring terminals (501) are installed at the side walls of the active wiring board (5) and at positions corresponding to the corresponding wiring ports (401); the wiring terminals (501) are electrically connected to the corresponding power switch (101), the wiring harness test interface (102), the LED display (103), the indicator light (104), the read and learn storage button (105), the mode and setting multiplexing button (106), the up button (107), the down button (108) and the internal equipment instrument (110) through a flat cable; Block openings (402) are provided on both sides of the outer wall of the mainboard box (4) and at positions corresponding to the side shells (112); straight slide grooves (403) are provided on both sides of the outer wall of the mainboard box (4) and at the same height as the straight rail grooves (115); end conductors (502) are fixedly connected through both ends of the movable wiring board (5), and one end of the end conductor (502) is slidably embedded in the corresponding arm straight groove (113); The two sides of the mainboard box (111) are symmetrically slidably assembled with unlocking slides (7) through the guide shell (114), and a spring (701) is connected between the side wall of the unlocking slide (7) and the side wall of the guide shell (114), and both sides of the top and bottom of one end of the unlocking slide (7) are penetrated with oblique guide grooves (702), and the insides of the two side shells (112) are symmetrically slidably assembled with movable clamping blocks (8), and both ends of the movable clamping blocks (8) are fixedly connected with end rods that movably penetrate the oblique guide grooves (702); A turntable (9) is symmetrically mounted on the outer walls of both sides of one end of the mainboard box (111), the inner sides of the two turntables (9) are fixedly provided with a convex ring guide groove (901), the other end of the end conductor (502) is slidably embedded in the corresponding convex ring guide groove (901), a second bevel gear (902) is fixedly mounted on the outer wall of the turntable (9), a side rod (903) is fixedly connected to the edge of the outer wall of the turntable (9), and a spherical end (904) is fixedly provided at the end of the side rod (903); A motor (6) is fixedly installed inside the tester (1) and on both sides of the mainboard box (111), and a bevel gear 1 (601) meshing with a bevel gear 2 (902) is fixedly installed at the end of the output shaft of the motor (6); The two sides of the mainboard box (111) are symmetrically slidably assembled with a pop-up push plate (10) through a straight rail groove (115), and a spring 2 (1001) is connected between the side wall of the pop-up push plate (10) and the side wall of the side shell (112), and the inner side branch end of the pop-up push plate (10) passes through the straight rail groove (115) and is inserted into the corresponding straight slide groove (403); The inner walls on both sides of the tester (1) are movably assembled with an unlocking frame (11) via a spring telescopic tube (1101), and a side wall at one end of the unlocking frame (11) is provided with a stopper (1102) for blocking the pop-up push plate (10); The motor (6) drives the rotating disk (9) to rotate, and according to the shape of the convex ring guide groove (901), the movable wiring board (5) moves in a direction away from the mainboard box (4), the wiring terminal (501) is disconnected from the corresponding wiring port (401), and the operation of the chip and the hard disk inside the mainboard box (4) is urgently stopped; When the temperature inside the tester (1) is too high, the motor (6) is also used to drive the turntable (9) to rotate, and the movable block (8) first leaves the block opening (402), and then the stopper (1102) also moves away from the push plate (10), and finally the mainboard box (4) leaves the tester (1) under the push of the push plates (10) on both sides; After the movable wiring board (5) is separated from the mainboard box (4), it continues to move to the limit distance, the side rod (903) squeezes one end of the unlocking slide (7) and makes it slide, and according to the direction of the inclined guide groove (702), the movable clamping block (8) is separated from the inside of the clamping block opening (402) and moves to the inside of the side shell (112) and squeezes the spring inside thereof; the turntable (9) continues to rotate so that the spherical end (904) and the unlocking frame (11) are in contact and squeezed, the spring telescopic tube (1101) contracts, the block (1102) moves away from the push plate (10), and the push plate (10) moves under the elastic force of the second spring (1001) in the stretched state, and the mainboard box (4) leaves the inside of the tester (1) under the push of the push plates (10) on both sides; Each of the wires to be tested (13) is placed in the wire trough accordingly, and the wire to be tested (13) is pulled. When the corresponding positioning block (1206) is pushed into the positioning hole (1209), the pulled-out length of the wire to be tested (13) is fixed, and the corresponding push rod (1210) is pressed to reset it.

2. A wire harness tester according to claim 1, characterized in that: A power switch (101) is provided at one corner of the front face of the tester (1); an LED display screen (103) is embedded at one end of the front face of the tester (1); harness test interfaces (102) are installed at both ends of the front outer wall of the tester (1); an indicator light (104), a read and learn storage button (105), a mode and setting multiplexing button (106), an up button (107), and a down button (108) are fixedly provided on the front face of the tester (1); a power socket (109) for connecting to a power source is provided on the back face of the tester (1); and an internal device (110) for detection is provided inside the tester (1).

3. A wire harness tester according to claim 1, characterized in that: The surface of the wire harness tidying piece (12) is provided with wire grooves for placing the wire to be tested (13) at equal intervals, and end groove body 1 (1201) and end groove body 2 (1202) are fixedly provided at both ends of the wire groove, respectively; guide rods (1204) are fixedly welded at equal intervals inside the wire harness tidying piece (12), and movable groove blocks (1205) for clamping the wire to be tested (13) are slidably assembled inside the wire groove through the guide rods (1204); a spring 4 (1208) is connected between the side wall of the movable groove block (1205) and the side wall of the end groove body 1 (1201); and a wire pressing plate (1203) for pressing the wire to be tested (13) into the top of the movable groove block (1205) is movably assembled on the top of the wire harness tidying piece (12).

4. A wire harness tester according to claim 3, characterized in that: A positioning hole (1209) is provided at the bottom of the guide rod (1204) near the end slot body one (1201); a positioning block (1206) for temporarily pushing into the positioning hole (1209) is slidably installed at the bottom of the movable slot block (1205) through a spring three (1207); a push rod (1210) is movably inserted at the end of the guide rod (1204) near the end slot body one (1201), and a spring five (1211) is connected between the inner wall of the end of the push rod (1210) and the outer wall of the end slot body one (1201).

Citation Information

Patent Citations

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