Automatic processing equipment for aluminum foil ground sheet

Abstract

The application discloses an aluminum foil ground sheet automatic processing equipment, and relates to the technical field of aluminum foil ground sheet processing, which comprises a rack, a first feeding system, a winding conveying system, an incoming line conveying system, an edge fitting system, a second feeding system and a material collecting system are sequentially arranged on the rack, a winding platform is further arranged on the top of the winding conveying system, a pressing platform is arranged at one end of the winding platform close to the material collecting system, the incoming line conveying system and the edge fitting system are located above the top of the winding platform, and the second feeding system is located above the pressing platform; the first feeding system, the winding conveying system, the incoming line conveying system, the second feeding system, the edge fitting system and the material collecting system are matched with each other to automatically produce the aluminum foil ground sheet.

Description

Technical Field

[0001] This invention relates to the field of aluminum foil floor mat processing technology, and more specifically to automated aluminum foil floor mat processing equipment. Background Technology

[0002] Double-layer self-insulating aluminum foil heating floor mats are a type of underfloor heating system that combines aluminum foil, heating wires, and insulation materials. They are characterized by moisture resistance, water resistance, heat insulation, and rapid heat conduction. In underfloor heating systems, aluminum foil floor mats effectively improve thermal efficiency and result in more even indoor temperature distribution. Simultaneously, the aluminum foil material also provides some electromagnetic shielding, protecting the heating wire structure and extending its lifespan.

[0003] like Figure 12 As shown, the double-layer self-insulating aluminum foil heating floor mat mainly consists of an upper aluminum foil layer 200, a lower aluminum foil layer 100, and heating wires 300 (the fiberglass aluminum foil raw materials used in the upper aluminum foil layer 200 and the lower aluminum foil layer 100 have an adhesive layer). The heating wires 300 are arranged in an S-shape between the upper aluminum foil layer 200 and the lower aluminum foil layer 100, and are bonded and fixed by the adhesive layer on the bonding surface of the two. In order to further improve the heat preservation effect, the product also has outwardly extending aluminum foil portions on both sides of the upper aluminum foil layer 200. These extended aluminum foil portions also have an adhesive layer at the bottom, and aluminum foil tape 400 needs to be covered on their surface for cutting and wiring during installation.

[0004] The traditional production process of the aforementioned double-layer self-insulating aluminum foil heating floor mat is as follows: lay out the lower aluminum foil layer 100 - tear off the release paper - wrap the heating wire 300 - lay out the upper aluminum foil layer 200 - tear off the release paper - bond it with the lower aluminum foil layer 100 and the heating wire 300 - bond the side aluminum foil tape 400 - roll it up. The entire process is entirely manual, resulting in low overall production efficiency. Furthermore, during manual operation, the bonding positions of the upper aluminum foil layer 200 and the lower aluminum foil layer 100 are prone to misalignment, leading to low bonding accuracy and further affecting the side bonding of the aluminum foil tape 400, resulting in poor product quality. Summary of the Invention

[0005] The purpose of this invention is to provide an automated processing equipment for aluminum foil floor mats. By setting up a first feeding system, a winding conveyor system, an infeed conveyor system, a second feeding system, an edge bonding system, and a receiving system, the equipment can automatically produce aluminum foil floor mats, replacing manual production and solving the problems of low processing efficiency and low bonding accuracy.

[0006] The objective of this invention can be achieved through the following technical solutions: An automated processing equipment for aluminum foil floor mats includes a frame on which a first feeding system, a winding conveyor system, an infeed conveyor system, an edge bonding system, a second feeding system, and a take-up system are sequentially arranged. The winding conveyor system is also equipped with a winding platform on top of the winding platform. A pressing platform is located at the end of the winding platform near the take-up system. The infeed conveyor system and the edge bonding system are located above the winding platform, and the second feeding system is located above the pressing platform. Aluminum foil floor mats are produced automatically through the coordinated operation of the first feeding system, the winding conveyor system, the infeed conveyor system, the second feeding system, the edge bonding system, and the receiving system.

[0007] As a further aspect of the present invention: the first feeding system includes a first mounting base, on which a rotating shaft 1 and a rotating shaft 2 are rotatably mounted. A recycling roll 1 is mounted on the rotating shaft 1, and a feeding roll 1 is mounted on the rotating shaft 2. One end of the rotating shaft 1 is connected to a drive motor 1 mounted on the top of the first mounting base.

[0008] As a further embodiment of the present invention: the first feeding system further includes a fixed base, a transmission guide roller 1 connected to the top of the fixed base, an adjustment component 1 rotatably disposed at the bottom of the fixed base, and a second mounting base fixedly mounted on the frame, two transmission guide rollers 2 mounted on the second mounting base, a guide seat disposed on the frame inside the second mounting base, two transmission guide rollers 3 and a cooperating roller mounted on the guide seat, and a parallel roller rotatably disposed on the frame at the bottom of the transmission guide rollers 3.

[0009] As a further aspect of the present invention: the adjustment assembly includes an adjustment frame rotatably mounted on a fixed base, the adjustment frame rotatably mounted on one end of the fixed base and having an adjustment gear thereon, an adjustment cylinder being installed in the first mounting base, the telescopic rod of the adjustment cylinder being meshed with the adjustment gear, and an adjustment roller being rotatably mounted at the bottom of the adjustment frame rotatably mounted.

[0010] As a further aspect of the present invention: the winding conveying system includes two mounting frames, with a driving roller and a driven roller respectively rotatably mounted at both ends of the mounting frames. Both ends of the driving roller are equipped with driving wheels, and both ends of the driven roller are equipped with driven wheels. The driving wheels and driven rollers on the same side are connected by a transmission belt. Multiple connecting rods are arranged between the two transmission belts. The multiple connecting rods are equally spaced, and a semi-circular disc is provided at one end of each connecting rod. The semi-circular discs on both sides are staggered.

[0011] As a further embodiment of the present invention: the infeed conveying system includes an infeed frame and a support frame. A first conductor group is provided on the infeed frame, an electric slide rail assembly is installed on the support frame, a sliding seat is installed on the electric slide rail assembly, an infeed block and an outfeed section are provided on one side of the sliding seat, an infeed port is provided in the middle of the infeed block, and two staggered outfeed wheels are provided in the outfeed section.

[0012] As a further embodiment of the present invention: the second feeding system includes a fixed frame and a fixed base two. A third mounting base is installed on the fixed frame. A rotating shaft three and a rotating shaft four are rotatably arranged on the third mounting base. A recycling roll two is installed on the rotating shaft three, and a feeding roll two is installed on the rotating shaft four. The rotating shaft three is connected to a drive motor three installed on the top of the third mounting base. A transmission guide roller four is rotatably arranged on the top of the fixed base two, and an adjustment component two is arranged at the bottom of the fixed base two. The adjustment component two has the same structure as the adjustment component one. A bottom guide roller is arranged at the bottom of the adjustment component two, and a mounting base two is arranged on the inner end of the adjustment component two. Two transmission guide rollers five are installed on the mounting base two.

[0013] As a further aspect of the present invention: the edge bonding system includes brackets connected to both ends of the frame, with bases supported on the two brackets respectively. A rotating shaft five and a rotating shaft six are rotatably mounted on the support bases. A feeding roll three is mounted on the rotating shaft five, and a recycling roll three is mounted on the rotating shaft six. The rotating shaft five is connected to a drive motor four mounted on the back of the top of the support base. A guide base is also provided on the brackets, and a guide roller is rotatably mounted between the two guide bases. Guide wheels are mounted at both ends of the guide roller. The support base is also provided with a guide wheel assembly one and a guide wheel assembly two. A movable guide wheel that can be flexibly adjusted is provided in the middle of the guide wheel assembly two.

[0014] As a further aspect of the present invention: the material receiving system includes two transmission bases 1, a transmission base 2 is provided on the top of the transmission base 1, a transmission shaft 1 is rotatably arranged between the two transmission bases 1, a transmission shaft 2 is rotatably arranged between the two transmission bases 2, and a transmission motor is provided on the outside of one of the transmission bases 1, the output shaft of the transmission motor is connected to the transmission shaft 1.

[0015] As a further embodiment of the present invention: the receiving system further includes a support base and a receiving base. A guide shaft is rotatably provided on the top of the support base, and an adjustment frame II is rotatably provided on the bottom of the support base. A receiving motor is installed on the receiving base, and a receiving roller is rotatably connected to the receiving base. The receiving roller is connected to the drive shaft of the receiving motor.

[0016] The beneficial effects of this invention are: 1. This invention employs a coordinated system comprising a first feeding system, a winding conveyor system, an infeed conveyor system, a second feeding system, an edge bonding system, and a receiving system to automate the production of aluminum foil floor mats. This improves production efficiency while enhancing the bonding precision of the upper and lower aluminum foil layers, further improving product quality. The winding and infeed conveyor systems work together to simultaneously convey and wind the heating wire around the lower aluminum foil layer, shortening the winding time and increasing processing efficiency. Furthermore, the automated machining replaces manual labor, enabling continuous and uninterrupted processing, further saving time. The automated machining also ensures the bonding precision of the upper and lower aluminum foil layers, improving product quality. Additionally, the recycling of waste materials from each stage optimizes the production environment.

[0017] 2. The present invention sets an adjusting roller that can be actively driven to extend and retract the adjusting cylinder, thereby driving the adjusting gear to rotate and thus adjusting its position. The tension of the roll-up release paper is controlled by the change in the position of the adjusting roller, ensuring that the release paper is fully unrolled.

[0018] 3. This invention improves the processing efficiency of heating wire placement by moving the lower aluminum foil layer while winding the heating wire, and also makes the winding precision higher, the heating wire distribution more uniform, and improves the uniformity of product heating. Attached Figure Description

[0019] The invention will now be further described with reference to the accompanying drawings.

[0020] Figure 1 This is a schematic diagram of the overall structure of the invention. Figure 1 ; Figure 2 This is a schematic diagram of the overall structure of the invention. Figure 2 ; Figure 3 This is a schematic diagram of the overall back structure of the present invention; Figure 4 This is a schematic diagram of the first feeding system of the present invention. Figure 1 ; Figure 5 This is a schematic diagram of the first feeding system of the present invention. Figure 2 ; Figure 6 This is a schematic diagram of the winding conveying system of the present invention; Figure 7 This is a schematic diagram of the combined structure of the winding conveying system and the winding platform of the present invention; Figure 8 This is a schematic diagram of the infeed conveyor system of the present invention; Figure 9 This is a schematic diagram of the combined structure of the second feeding system and the edge bonding system of the present invention. Figure 1 ; Figure 10This is a schematic diagram of the combined structure of the second feeding system and the edge bonding system of the present invention. Figure 2 ; Figure 11 This is a schematic diagram of the material receiving system of the present invention; Figure 12 This is a schematic diagram of the aluminum foil floor mat structure in the prior art; Figure 13 yes Figure 4 A magnified structural diagram of region A in the middle.

[0021] In the diagram: 1. Frame; 2. First feeding system; 21. First mounting base; 22. Rotating shaft one; 23. Rotating shaft two; 24. Drive motor one; 25. Recycle roll one; 26. Feed roll one; 27. Drive guide roller one; 28. Adjustment assembly one; 281. Adjustment frame one; 282. Adjustment gear; 283. Adjustment cylinder; 284. Adjustment roller one; 29. ​​Fixed base one; 210. Second mounting base; 211. Drive guide roller two; 212. Guide seat; 213. Drive guide roller three; 214. Matching roller; 215. Parallel roller 3. Winding Conveying System; 31. Mounting Frame; 32. Drive Roller; 33. Drive Motor II; 34. Drive Wheel; 35. Driven Roller; 36. Driven Wheel; 37. Transmission Belt; 38. Connecting Rod; 39. Half-Moon Disc; 4. Inlet Conveying System; 41. Inlet Frame; 42. First Conductor Group; 43. Support Frame; 44. Electric Slide Rail Assembly; 45. Sliding Seat; 46. Second Conductor Group; 47. Inlet Block; 48. Inlet Port; 49. Outlet Section; 410. Outlet Wheel; 5. Second Feeding System; 51. Fixing Frame; 52. ... 53. Mounting base; 54. Drive motor 3; 55. Rotating shaft 3; 56. Recycle roll 2; 57. Rotating shaft 4; 58. Feed roll 2; 59. Fixed base 2; 50. Drive guide roller 4; 510. Adjustment assembly 2; 511. Bottom guide roller; 512. Mounting base 2; 513. Drive guide roller 5; 6. Edge bonding system; 61. Support base; 62. Rotating shaft 5; 63. Rotating shaft 6; 64. Feed roll 3; 65. Recycle roll 3; 66. Drive motor 4; 67. Guide base; 68. Guide roller; 69. Guide wheel; 61 0. Guide wheel assembly one; 611. Guide wheel assembly two; 612. Movable guide wheel; 7. Receiving system; 71. Transmission base one; 72. Transmission motor; 73. Transmission base two; 74. Transmission shaft one; 75. Transmission shaft two; 76. Support base; 77. Guide shaft; 78. Adjusting frame two; 79. Adjusting roller two; 710. Receiving base; 711. Receiving motor; 712. Receiving roller; 8. Winding platform; 9. Pressing platform; 100. Lower aluminum foil layer; 200. Upper aluminum foil layer; 300. Heating wire; 400. Aluminum foil tape. Detailed Implementation

[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] like Figures 1-13 As shown, this is an automated aluminum foil floor mat processing equipment. By setting up a first feeding system 2, a winding conveyor system 3, an infeed conveyor system 4, a second feeding system 5, an edge bonding system 6, and a receiving system 7, it can automatically produce aluminum foil floor mats, improve production efficiency, and improve the bonding accuracy of the upper aluminum foil layer 200 and the lower aluminum foil layer 100, thereby further improving product quality.

[0024] like Figures 1-3 As shown, the aforementioned automated processing equipment includes a frame 1 installed on the production line. On the frame 1, a first feeding system 2, a winding conveyor system 3, an infeed conveyor system 4, an edge bonding system 6, a second feeding system 5, and a receiving system 7 are sequentially arranged. The winding conveyor system 3 is also equipped with a winding platform 8 on top for winding operations. A pressing platform 9 is installed at the end of the winding platform 8 near the receiving system 7 to press and arrange the bonded products. The infeed conveyor system 4 and the edge bonding system 6 are located above the winding platform 8, and the second feeding system 5 is located above the pressing platform 9. The systems cooperate with each other to achieve automated production of products.

[0025] The first feeding system 2 is used to convey the lower aluminum foil layer 100 and to peel off and recycle the release paper on the back of the lower aluminum foil layer 100. The lower aluminum foil layer 100, with the release paper removed, is conveyed by the winding conveyor system 3 with its back facing upwards, moving along the processing direction (from the feeding side to the receiving side). When passing under the infeed conveyor system 4, the heating wire 300 is wound in an S-shape. Then, the second feeding system 5 conveys the upper aluminum foil layer 200 and peels off and recycles the release paper on the back of the upper aluminum foil layer 200. Since the upper aluminum foil layer 200 extends outwards on both sides, it is used in conjunction with the edge bonding system 6 to apply aluminum foil tape 400. The aluminum foil layer 100 is laminated, and finally, the laminated product is wound up by the receiving system 7. The lower aluminum foil layer 100 is conveyed and the heating wire 300 is wound simultaneously through the winding conveyor system 3 and the infeed conveyor system 4, which shortens the time of the heating wire 300 winding section, improves processing efficiency, and the entire processing is automated instead of manual, realizing continuous and uninterrupted processing, which further saves processing time. The automated mechanical processing ensures the lamination accuracy of the upper aluminum foil layer 200 and the lower aluminum foil layer 100, improves product quality, and further optimizes the production environment by recycling the waste anti-stick paper from each section.

[0026] like Figure 4 and Figure 5 As shown, the first feeding system 2 mentioned above includes a first mounting base 21 disposed on the feeding side of the frame 1. A rotating shaft 22 and a rotating shaft 23 are rotatably mounted on the first mounting base 21. The rotating shaft 22 and the rotating shaft 23 are distributed vertically, with the rotating shaft 22 located on the upper side. A recycling roll 25 is mounted on the rotating shaft 22, and a feeding roll 26 is mounted on the rotating shaft 23. One end of the rotating shaft 22 is connected to a drive motor 24 mounted on the top of the first mounting base 21. The drive motor 24 drives the rotating shaft 22 to rotate, thereby driving the recycling roll 25. Further, such as Figure 4 , Figure 5 and Figure 13 As shown, a fixed base 29 is connected to the side of the first mounting base 21 near the winding conveying system 3. A mounting rod is connected to the top of the fixed base 29, and a transmission guide roller 27 is rotatably mounted on the mounting rod. An adjusting assembly 28 is rotatably mounted at the bottom of the fixed base 29. The adjusting assembly 28 includes an adjusting frame 281 rotatably mounted on the fixed base 29. An adjusting gear 282 is provided at one end of the adjusting frame 281 inside the fixed base 29. An adjusting cylinder 283 is installed in the first mounting base 21. The telescopic rod of the adjusting cylinder 283 extends out of the fixed base 29 and meshes with the adjusting gear 282. An adjusting roller 284 is rotatably mounted at the bottom of the adjusting frame 281. The adjusting assembly 28 is further fixed on the frame 1 inside the adjusting assembly 28. A second mounting base 210 is installed, on which two vertically distributed transmission guide rollers 211 are mounted. A guide seat 212 is provided on the frame 1 inside the second mounting base 210. Two vertically distributed transmission guide rollers 213 are provided on the side of the guide seat 212 near the transmission guide rollers 211. A parallel roller 215 is rotatably mounted on the frame 1 at the bottom of the transmission guide rollers 213. Furthermore, a mating roller 214 is provided on the side of the guide seat 212 away from the transmission guide rollers 211, and a position adjustment mechanism is provided at both ends of the mating roller 214. The position adjustment mechanism includes adjusting screws threaded to both ends of the guide seat 212. The bottom of the two adjusting screws presses against the mating roller 214. A spring is provided at the bottom of the mating roller 214 to provide elastic reset.

[0027] The lower aluminum foil layer 100 in feed roll 1 26 is pulled horizontally and reversed by parallel roller 215. It then moves vertically upward through two drive guide rollers 3 213. The backing paper is peeled off and passes around the lower drive guide roller 3 213, through two drive guide rollers 211, through the middle, and then through adjusting roller 1 284 to adjust the tension. It then passes around drive guide roller 1 27 and is wound up in take-up roll 1 25. During operation, drive motor 1 24 is started simultaneously for active winding. The lower aluminum foil layer 100 after peeling off the backing paper passes around the upper drive guide roller 3 213 and is guided by mating roller 214 to move forward along the processing direction and lay flat on the winding platform 8.

[0028] The adjusting roller 284 can extend and retract by actively driving the adjusting cylinder 283, which in turn drives the adjusting gear 282 to rotate, thereby adjusting its position. The tension of the rewinding anti-stick paper is controlled by the change in the position of the adjusting roller 284, ensuring that the anti-stick paper is fully unwound.

[0029] Further, such as Figure 7 and Figure 6 As shown, the aforementioned winding conveying system 3 includes two mounting frames 31 mounted on the frame 1. A drive roller 32 and a driven roller 35 are rotatably mounted at both ends of the two mounting frames 31. Both ends of the drive roller 32 are equipped with drive wheels 34, and both ends of the driven roller 35 are equipped with driven wheels 36. The drive wheels 34 and driven rollers 35 on the same side are connected by a transmission belt 37. A second drive motor 33 is mounted on the drive roller 32 closest to it, and its output shaft is connected to the drive roller 32, driving it to rotate. Multiple connecting rods 38 are arranged between the two transmission belts 37 at equal intervals. A semi-circular disc 39 is provided at one end of each connecting rod 38, and the semi-circular discs 39 on both sides are staggered. See details [link to documentation]. Figure 6 As shown; Furthermore, a winding platform 8 is provided above the winding conveyor system 3. The winding platform 8 and the crescent discs 39 on both sides cooperate to perform the winding S-shaped winding operation.

[0030] like Figure 8 As shown, the above-mentioned wire feeding system 4 is set above the winding conveying system 3 to perform wire feeding operation. The wire feeding system 4 includes wire feeding frames 41 set at both ends of the winding conveying system 3. A first wire group 42 is set on the wire feeding frame 41. By setting the first wire group 42 at both ends, it is convenient to feed the heating wire 300 from both sides of the equipment. When one end is used up, the other end can be used in time, which improves the efficiency of changing the heating wire 300. The first wire group 42 is composed of two wire wheels. The heating wire 300 is guided by the wire groove formed in the middle of the two wire wheels. Furthermore, a support frame 43 is provided on the frame 1, and an electric slide rail assembly 44 is installed on the support frame 43. A sliding seat 45 is installed on the electric slide rail assembly 44. A connecting plate is provided on the side of the sliding seat 45 near the first wire group 42. A wire base is installed on the connecting plate. A second wire group 46 is provided on the top of the wire base. An inlet block 47 is connected to the bottom of the wire base. An outlet section 49 is connected to the bottom of the inlet block 47. The second wire group 46 is also composed of two wire wheels, which reverse and guide the heating wire 300 introduced from the first wire group 42. An inlet port 48 is provided in the middle of the inlet block 47. Two staggered outlet wheels 410 are provided in the outlet section 49. The two outlet wheels 410 are arranged parallel to the electric slide rail assembly 44 to guide the winding of the heating wire 300.

[0031] The electric slide rail assembly 44 is existing technology, which drives the screw to rotate via a motor, thereby moving the sliding seat 45. It will not be described in detail here.

[0032] When the infeed conveyor system 4 is working, the heating wire 300 is guided by the reversal of the first conductor group 42 and the second conductor group 46, passes vertically through the infeed port 48, and is led out between the two outfeed wheels 410. With the movement of the crescent disc 39 in the winding conveyor system 3, the outfeed wheels 410 wind the heating wire 300 horizontally in an S-shape onto the lower aluminum foil layer 100 and adhere it.

[0033] During the winding process, the semi-circular disk 39 moves laterally, and the electric slide rail assembly 44 drives the wire outlet 49 to move longitudinally. The heating wire 300 is wound around the moving semi-circular disk 39 through the two wire outlet wheels 410 of the wire outlet 49, forming an S-shaped heating wire 300 structure on the lower aluminum foil layer 100. By moving the lower aluminum foil layer 100 while winding the heating wire 300, the processing efficiency of the heating wire 300 placement is improved, and the winding accuracy is higher, the distribution of the heating wire 300 is more uniform, and the uniformity of the product's heating is improved.

[0034] Further, such as Figure 9 and Figure 10The aforementioned second feeding system 5 includes a fixed frame 51 mounted on the frame 1. A third mounting base 52 is provided on the fixed frame 51 near the receiving system 7. A third rotating shaft 54 ​​and a fourth rotating shaft 56 are rotatably mounted on the third mounting base 52, wherein the third rotating shaft 54 ​​and the fourth rotating shaft 56 are vertically distributed, with the third rotating shaft 54 ​​located on the upper side. A second recycling roll 55 is mounted on the third rotating shaft 54, and a second feeding roll 57 is mounted on the fourth rotating shaft 56. The third rotating shaft 54 ​​is connected to a third drive motor 53 mounted on the top of the third mounting base 52. Next, the drive motor 3 53 drives the recovery roll 2 55 to move actively. A fixed base 2 58 is set on the side of the third mounting base 52 near the winding conveyor system 3. A transmission guide roller 4 59 is rotatably set on the top of the fixed base 2 58, and an adjustment component 2 510 is set at the bottom of the fixed base 2 58. The adjustment component 2 510 has the same structure as the adjustment component 1 28. The adjustment cylinder 283 in the adjustment component 2 510 is set in the third mounting base 52 to realize the position adjustment of the adjustment roller 1 284 in the adjustment component 2 510. Furthermore, a bottom guide roller 511 is provided at the bottom of the adjustment component 2 510, and a mounting base 2 512 is provided on the inner end of the adjustment component 2 510. Two transmission guide rollers 513 are installed on the mounting base 2 512, and the two transmission guide rollers 513 are distributed vertically in coordination.

[0035] The aforementioned edge bonding system 6 includes brackets connected to both ends of the frame 1. Bases 61 are supported on the two brackets respectively. A pivot 62 and a pivot 63 are rotatably mounted on each of the two support bases 61. The pivot 62 is connected to a drive motor 66 mounted on the back of the top of the support base 61. A feeding roll 64 is mounted on the pivot 62, and a recycling roll 65 is mounted on the pivot 63. A guide base 67 is also provided on the bracket near the side of the second feeding system 5. The two guide bases 67 are rotatably connected. Guide roller 68, with guide wheels 69 at both ends. Further, guide wheel assembly 1 610 and guide wheel assembly 2 611 are provided on the side of the support base 61 near the second feeding system 5, with guide wheel assembly 2 611 located on the upper side. A movable guide wheel 612 that can be flexibly adjusted is provided in the middle of guide wheel assembly 2 611. Guide wheel assembly 1 610 consists of two vertically distributed guide wheels, and guide wheel assembly 2 611 consists of two horizontally distributed guide wheels. The movable guide wheel 612 can be adjusted flexibly by hand, including but not limited to.

[0036] When the upper aluminum foil layer 100 is wound with the heating wire 300 and conveyed to the pressing platform 9, the upper aluminum foil layer 200 is simultaneously pulled, passing around the bottom guide roller 511. The release paper on the back is peeled off. The release paper is wound up by the rewind roll 255 through the transmission guide roller 4 59, the adjusting roller 1 284 in the adjusting assembly 2 510, and the two transmission guide rollers 513. The upper aluminum foil layer 200 with the release paper removed is redirected by the guide roller 68 along the reverse direction of the conveying and is conveyed along the direction of the lower aluminum foil layer 100. As the upper aluminum foil layer 200 extends to both sides, the aluminum foil tapes 400 on both sides are pulled synchronously. When the aluminum foil tapes 400 move to the guide roller assembly 610, the back release paper is peeled off. The release paper is guided and wound onto the take-up roll 65 by the guide roller assembly 611 and the movable guide roller 612. The aluminum foil tapes 400 with the release paper removed adhere to the outwardly extending part of the upper aluminum foil layer 200 and move together with the multiple horizontal guide rollers set on the pressing platform 9.

[0037] Further, the aforementioned horizontal guide rollers, such as Figure 2 As shown, it is set on top of the pressing platform 9 and cooperates with the pressing platform 9 to press the product. A set of horizontal guide rollers is set directly below the guide roller 68 to bond the upper aluminum foil layer 200 with the lower aluminum foil layer 100 of the wound heating wire 300. Multiple sets of horizontal guide rollers are also set on the side away from the guide roller 68 to perform full pressing.

[0038] Further, such as Figure 11 As shown, the above-mentioned receiving system 7 includes a transmission base 71 on the frame 1 near the second feeding system 5. There are two sets of transmission bases 71, located at both ends of the frame 1. A transmission base 73 is provided on the top of the transmission base 71. A transmission shaft 74 is rotatably arranged between the two transmission bases 71, and a transmission shaft 75 is rotatably arranged between the two transmission bases 73. A transmission motor 72 is provided on the outside of one of the transmission bases 71. The output shaft of the transmission motor 72 is connected to the transmission shaft 74. The product after processing is guided by the transmission shaft 75 of the transmission shaft 74 through the cooperation of the transmission shaft 74 and the transmission shaft 75. The transmission base 2 73 includes a fixed motion frame and a motion plate. A motion cylinder is installed on the motion frame. The telescopic rod of the motion cylinder passes through the motion frame and connects to the top of the motion plate. The transmission shaft 2 75 is rotatably connected to the two motion plates. When it is necessary to adjust the distance between the transmission shaft 1 74 and the transmission shaft 2 75 to accommodate different models of aluminum foil floor mats, the motion cylinder is activated, which drives the two motion plates to move synchronously, thereby adjusting the position of the transmission shaft 2 75. This allows for the adjustment of the distance between the transmission shaft 1 74 and the transmission shaft 2 75, flexibly adjusting the degree of pressing while adapting to the processing of different models of products.

[0039] Furthermore, a support base 76 is provided on the frame 1 at the outer end of the transmission base 71. A guide shaft 77 is rotatably provided on the top of the support base 76, and an adjustment frame 78 is rotatably provided on the bottom of the support base 76. An adjustment roller 79 is provided on the adjustment frame 78. The tension of the product winding is adjusted by the weight of the adjustment roller 79. Furthermore, a take-up base 710 is also provided on the frame 1. A take-up motor 711 is installed on the take-up base 710, and a take-up roller 712 is rotatably connected to the take-up base 710. The take-up roller 712 is connected to the drive shaft of the take-up motor 711. The take-up motor 711 drives the take-up roller 712 to wind up the processed product.

[0040] When this equipment is working, firstly, the lower aluminum foil layer 100 is manually pulled from the feeding roll 1 26 through the horizontal guide roller above the winding conveyor system 3 and the pressing platform 9 and wound onto the receiving roller 712 of the receiving system 7. During the pulling of the lower aluminum foil layer 100, the back anti-stick paper is peeled off and wound onto the recycling roll 1 25. Simultaneously, the upper aluminum foil layer 200 on the feeding roll 2 57 and the aluminum foil tape 400 on the feeding roll 3 64 are manually pulled together and guided to the receiving roller 712 of the receiving system 7. Then, the heating wire 300 is led out from the output wheel 410. During processing, the take-up motor 711 is started, driving the laminated product to move. The lower aluminum foil layer 100 in the feed roll 26 is pulled horizontally, passing through the parallel roller 215 for reversal, and vertically upwards through two drive guide rollers 213. The backing paper is peeled off, wraps around the lower drive guide roller 213, passes through two drive guide rollers 211, passes through the middle, and then passes through the adjusting roller 284 to adjust the tension. It then passes around the drive guide roller 27 and is wound into the take-up roll 25. Simultaneously, the drive motor 24 is started to rewind the backing paper. The lower aluminum foil layer 100, after the backing paper is peeled off, wraps around the upper drive guide roller 213 and passes through the mating roller 21. Guided by 4, the heating wire 300 moves forward along the processing direction and is laid flat on the winding platform 8. After being guided by the reversal of the first conductor group 42 and the second conductor group 46, the heating wire 300 passes vertically through the inlet 48 and is led out between the two outlet wheels 410. The drive motor 33 is started simultaneously to drive the semi-circular disk 39 in the winding conveyor system 3 to move. The semi-circular disk 39 moves laterally, and the electric slide rail assembly 44 drives the outlet part 49 to move longitudinally back and forth. The heating wire 300 is wound on the moving semi-circular disk 39 through the two outlet wheels 410 of the outlet part 49. The outlet wheels 410 wind the heating wire 300 horizontally in an S-shape on the lower aluminum foil layer 100 and it is adhered. When the upper aluminum foil layer 100 is wound with the heating wire 300 and conveyed to the pressing platform 9, the upper aluminum foil layer 200, which is simultaneously pulled during operation, passes around the bottom guide roller 511. The release paper on the back is peeled off. The release paper is wound up by the rewind roll 255 through the transmission guide roller 4 59, the adjusting roller 1 284 in the adjusting component 2 510, and the two transmission guide rollers 513. At the same time, the drive motor 3 53 is started to rewind the release paper. The upper aluminum foil layer 200 with the release paper removed moves in the opposite direction of the conveying, is redirected by the guide roller 68, and moves in the conveying direction of the lower aluminum foil layer 100. Since the upper aluminum foil layer 200 extends to both sides, the aluminum foil adhesive on both sides is removed during operation. When the aluminum foil tape 400 is synchronously pulled, it moves to the guide wheel assembly 610 and the back release paper is peeled off. The release paper is guided by the guide wheel assembly 611 and the movable guide wheel 612 and wound onto the take-up roll 65. The drive motor 66 is started simultaneously to rewind the release paper. The aluminum foil tape 400 with the release paper removed is bonded to the outward extension of the upper aluminum foil layer 200. As the horizontal guide roller reverses direction, it is bonded to the lower aluminum foil layer 100 with the heating wire 300 wound around it. The bonded product passes between the drive shaft 74 and the drive shaft 75, passes around the guide shaft 77 and the adjusting roller 79 and is wound onto the take-up roller 712 to complete the processing.

[0041] In the description of this invention, it should be understood that the terms "upper," "lower," "left," and "right," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or a specific orientational structure and operation. Therefore, they should not be construed as limitations on the invention. Furthermore, "first" and "second" are only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "multiple" means two or more.

[0042] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0043] The foregoing has provided a detailed description of one embodiment of the present invention, but this description is merely a preferred embodiment and should not be construed as limiting the scope of the invention. All equivalent variations and modifications made within the scope of the claims of this invention should still fall within the patent coverage of this invention.

Claims

1. An automated processing equipment for aluminum foil floor mats, characterized in that, The machine includes a frame (1), on which a first feeding system (2), a winding conveyor system (3), an inlet conveyor system (4), an edge bonding system (6), a second feeding system (5), and a receiving system (7) are arranged in sequence. The winding conveyor system (3) is also equipped with a winding platform (8) on top. A pressing platform (9) is arranged at the end of the winding platform (8) near the receiving system (7). The inlet conveyor system (4) and the edge bonding system (6) are located above the winding platform (8), and the second feeding system (5) is located above the pressing platform (9). Aluminum foil floor mats are produced automatically through the cooperation of the first feeding system (2), the winding conveyor system (3), the infeed conveyor system (4), the second feeding system (5), the edge bonding system (6), and the receiving system (7). The winding conveying system (3) includes two mounting frames (31). The mounting frames (31) are respectively equipped with a drive roller (32) and a driven roller (35) at both ends. The drive roller (32) is equipped with a drive wheel (34) at both ends, and the driven roller (35) is equipped with a driven wheel (36) at both ends. The drive wheel (34) and the driven wheel (36) on the same side are connected by a transmission belt (37). Multiple connecting rods (38) are provided between the two transmission belts (37). The multiple connecting rods (38) are equally spaced. One end of the connecting rod (38) is provided with a crescent disc (39), and the crescent discs (39) on both sides are staggered. The incoming line conveying system (4) includes an incoming line frame (41) and a support frame (43). The incoming line frame (41) is provided with a first conductor group (42). The support frame (43) is equipped with an electric slide rail assembly (44). The electric slide rail assembly (44) is equipped with a sliding seat (45). The sliding seat (45) is provided with an incoming line block (47) and an outgoing line section (49) on one side. The incoming line block (47) is provided with an inlet (48) in the middle. The outgoing line section (49) is provided with two staggered outgoing line wheels (410).

2. The automated aluminum foil floor mat processing equipment according to claim 1, characterized in that, The first feeding system (2) includes a first mounting base (21), on which a first rotating shaft (22) and a second rotating shaft (23) are rotatably mounted. A first recycling roll (25) is mounted on the first rotating shaft (22), and a first feeding roll (26) is mounted on the second rotating shaft (23). One end of the first rotating shaft (22) is connected to a first drive motor (24) mounted on the top of the first mounting base (21).

3. The automated aluminum foil floor mat processing equipment according to claim 2, characterized in that, The first feeding system (2) also includes a fixed base (29), the top of which is connected to a transmission guide roller (27), and the bottom of the fixed base (29) is rotatably provided with an adjustment component (28). A second mounting base (210) is fixedly installed on the frame (1). Two transmission guide rollers (211) are installed on the second mounting base (210). A guide seat (212) is provided on the frame (1) inside the second mounting base (210). Two transmission guide rollers (213) and a matching roller (214) are installed on the guide seat (212). A parallel roller (215) is rotatably provided on the frame (1) at the bottom of the transmission guide rollers (213).

4. The automated aluminum foil floor mat processing equipment according to claim 3, characterized in that, The adjustment assembly (28) includes an adjustment frame (281) rotatably mounted on a fixed base (29). The adjustment frame (281) is located at one end inside the fixed base (29) and is provided with an adjustment gear (282). An adjustment cylinder (283) is installed in the first mounting base (21). The telescopic rod of the adjustment cylinder (283) is meshed with the adjustment gear (282). An adjustment roller (284) is rotatably provided at the bottom of the adjustment frame (281).

5. The automated aluminum foil floor mat processing equipment according to claim 3, characterized in that, The second feeding system (5) includes a fixed frame (51), on which a third mounting base (52) is mounted. A third rotating shaft (54) and a fourth rotating shaft (56) are rotatably mounted on the third mounting base (52). A second recycling roll (55) is mounted on the third rotating shaft (54), and a second feeding roll (57) is mounted on the fourth rotating shaft (56). The third rotating shaft (54) is connected to a third drive motor (53) mounted on the top of the third mounting base (52). The third mounting base (52) is located near the winding conveyor system (3). A fixed base two (58) is provided on the side. A transmission guide roller four (59) is rotatably provided on the top of the fixed base two (58). An adjustment component two (510) is provided at the bottom of the fixed base two (58). The adjustment component two (510) has the same structure as the adjustment component one (28). A bottom guide roller (511) is provided at the bottom of the adjustment component two (510). An installation base two (512) is provided on the fixed frame at the inner end of the adjustment component two (510). Two transmission guide rollers five (513) are installed on the installation base two (512).

6. The automated aluminum foil floor mat processing equipment according to claim 1, characterized in that, The edge bonding system (6) includes brackets connected to both ends of the frame (1). Support bases (61) are respectively provided on the two brackets. Rotary shaft five (62) and rotating shaft six (63) are rotatably provided on the support bases (61). Feed roll three (64) is installed on rotating shaft five (62), and recycling roll three (65) is installed on rotating shaft six (63). Rotary shaft five (62) is connected to drive motor four (66) installed on the back of the top of the support base (61). Guide bases (67) are also provided on the brackets. Guide rollers (68) are rotatably provided between the two guide bases (67). Guide wheels (69) are provided at both ends of the guide rollers (68). The support base (61) is also provided with guide wheel assembly one (610) and guide wheel assembly two (611). A movable guide wheel (612) that can be flexibly adjusted is provided in the middle of guide wheel assembly two (611).

7. The automated aluminum foil floor mat processing equipment according to claim 1, characterized in that, The material receiving system (7) includes two transmission bases (71), a transmission base (73) is provided on the top of the transmission base (71), a transmission shaft (74) is rotatably provided between the two transmission bases (71), a transmission shaft (75) is rotatably provided between the two transmission bases (73), and a transmission motor (72) is provided on the outside of one of the transmission bases (71), the output shaft of the transmission motor (72) is connected to the transmission shaft (74).

8. The automated aluminum foil floor mat processing equipment according to claim 1, characterized in that, The receiving system (7) also includes a support base (76) and a receiving base (710). A guide shaft (77) is rotatably provided on the top of the support base (76), and an adjustment frame (78) is rotatably provided on the bottom of the support base (76). A receiving motor (711) is installed on the receiving base (710), and a receiving roller (712) is rotatably connected to the receiving base (710). The receiving roller (712) is connected to the drive shaft of the receiving motor (711).

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