A multifunctional optoelectronic composite cable production system and method for underground construction
By designing multi -functional photoelectric composite cable production systems, the problem of improper material management, single production process and insufficient quality detection in the production process of photoelectric composite cables in existing technology, and realized the significant improvement of the quality of photoelectric composite cable products.
Patent Information
- Application Number
- CN202410730475.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-06-06
AI Technical Summary
When the existing cable production system produces high-demand optoelectronic composite cables, there are problems such as improper material management, single production process and insufficient quality inspection, resulting in a decline in the quality of the finished optoelectronic composite cables.
A multifunctional photoelectric composite cable production system is designed, including the management terminal of photoelectric composite cable materials, cable production line terminals, and photoelectric composite cable quality detection terminals. This system uses material warehousing modules, production materials management modules, wire twisting modules, insulation extruded modules, extrusion modules, molding modules, packaging modules, packaging detection modules, shape detection modules, and safety detection modules to achieve photoelectric composite cable materials Fine management, orderly production process, and multi -dimensional quality testing.
Through systematic material management, refined production process, and multi -dimensional quality testing, the quality of the composite of the optoelectronic composite cable is significantly improved, and the reliability and anti -interference ability of the product are ensured.
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Figure CN118748105B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable production, and in particular to a multifunctional optoelectronic composite cable production system and method for underground buildings. Background Art
[0002] The multifunctional optoelectronic composite cable production system for underground construction is a production line system specially designed for manufacturing composite cables that integrate the functions of optical fiber and cable. This multifunctional optoelectronic composite cable is widely used in underground construction, such as subways, tunnels, underground pipe galleries and other places where power and communication signals need to be transmitted simultaneously. Its advantage is that it can integrate multiple functions, reduce the complexity of laying cables and optical fibers separately, improve construction efficiency, reduce costs, and provide higher reliability and anti-interference capabilities.
[0003] Now many cable production systems have been developed. After a lot of searching and reference, we found that the cable production systems in the prior art include those disclosed in publication numbers CN116153588A, CN114334271A, CN116504459A, EP1557846A4, US20100218369A1, and JP2015095341A. These cable production systems generally include: a transport terminal and a production line terminal; the transport terminal is used to transport the cable materials to the production line terminal; the production line terminal is used to produce corresponding finished cables according to the cable materials. Since the production mode of the above cable production system is single, if it is used to produce optoelectronic composite cables with higher production requirements, it is not conducive to meeting the production requirements of optoelectronic composite cables, resulting in the defect of reduced quality of the finished optoelectronic composite cables. Summary of the invention
[0004] The purpose of the present invention is to address the deficiencies of the above-mentioned cable production system and to provide a multifunctional optoelectronic composite cable production system for underground buildings.
[0005] The present invention adopts the following technical solution:
[0006] A multifunctional optoelectronic composite cable production system for underground construction, comprising an optoelectronic composite cable material management terminal, a cable production line terminal and an optoelectronic composite cable quality detection terminal; the optoelectronic composite cable material management terminal is used to manage and transport corresponding cable materials according to the composition information and production list information of the optoelectronic composite cable; the cable production line terminal is used to receive the corresponding cable materials and complete the production of the optoelectronic composite cable; the optoelectronic composite cable quality detection terminal is used to perform quality detection on the produced optoelectronic composite cable and generate quality inspection report information;
[0007] The optoelectronic composite cable material management terminal includes a material storage module, a material information acquisition module and a retrieval and transportation module; the material storage module is used to store production materials of various cables; the material information acquisition module is used to obtain the composition information and production list information of the optoelectronic composite cable from the factory manager; the retrieval and transportation module is used to retrieve and transport the corresponding cable materials to the cable production line terminal according to the composition information and production list information of the optoelectronic composite cable.
[0008] Optionally, the cable production line terminal includes a production material management module, a wire twisting module, an insulation extrusion module, an extrusion module, a molding module and a packaging module; the production material management module is used to receive and manage the cable materials from the retrieval and transportation module; the wire twisting module is used to twist the metal wires in the cable material into wire cores; the insulation extrusion module is used to extrude the insulation layer according to the cable material and wrap it to the outside of the wire core; the extrusion module is used to extrude the outer sheath layer according to the cable material and press it to the outside of the insulation layer; the molding module is used to clean up the residual material and perform label printing on the wire core wrapped with the insulation layer and the outer protective layer; the packaging module is used to package the molded optoelectronic composite cable for easy storage and transportation.
[0009] Optionally, the optoelectronic composite cable quality inspection terminal includes a packaging inspection module, an appearance inspection module and a safety inspection module; the packaging inspection module is used to inspect the outer packaging of the packaged optoelectronic composite cable and generate packaging inspection information; the appearance inspection module is used to inspect the appearance of the optoelectronic composite cable and generate appearance inspection information; the safety inspection module is used to perform safety testing on the optoelectronic composite cable and generate safety inspection information.
[0010] Optionally, the packaging inspection module includes an outer packaging image acquisition submodule, a packaging defect recognition submodule, a packaging inspection score calculation submodule and a packaging inspection information generation submodule; the outer packaging image acquisition submodule is used to acquire the outer packaging image of the corresponding packaged optoelectronic composite cable; the packaging defect recognition submodule is used to identify outer packaging defects based on the outer packaging image and generate outer packaging defect information; the packaging inspection score calculation submodule is used to calculate the corresponding packaging inspection score based on the outer packaging image and the outer packaging defect information; the packaging inspection information generation submodule is used to generate corresponding packaging inspection information based on the packaging inspection score.
[0011] Optionally, the appearance detection module includes a cable image acquisition submodule, an appearance defect recognition submodule, an appearance detection score calculation submodule and an appearance detection information generation submodule; the cable image acquisition submodule is used to acquire the appearance image of the optoelectronic composite cable; the appearance defect recognition submodule is used to identify appearance defects based on the appearance image and generate appearance defect information; the appearance detection score calculation submodule is used to calculate a corresponding appearance detection score based on the appearance image and the appearance defect information; and the appearance detection information generation submodule is used to generate corresponding appearance detection information based on the appearance detection score.
[0012] Optionally, the safety detection module includes a sampling submodule, a safety testing submodule, a safety detection score calculation submodule and a safety detection information generation submodule; the sampling submodule is used to cut and sample the optoelectronic composite cable; the safety testing submodule is used to perform safety tests on the samples and generate corresponding safety test information; the safety detection score calculation submodule is used to calculate the corresponding safety detection score based on the safety test information; and the safety detection information generation submodule is used to generate corresponding safety detection information based on the safety detection score.
[0013] A method for producing a multifunctional optoelectronic composite cable for underground construction is applied to a multifunctional optoelectronic composite cable production system for underground construction as described above. The multifunctional optoelectronic composite cable production method comprises:
[0014] S1, manage and transport corresponding cable materials according to the composition information and production list information of the optoelectronic composite cable;
[0015] S2, receiving the corresponding cable materials and completing the production of optoelectronic composite cables;
[0016] S3, conduct quality inspection on the produced optoelectronic composite cables and generate quality inspection report information.
[0017] The beneficial effects achieved by the present invention are:
[0018] 1. The setting of the photoelectric composite cable material management terminal, cable production line terminal and photoelectric composite cable quality inspection terminal optimizes the production process of the photoelectric composite cable through the three-in-one working mode of material management, cable production and quality inspection, improves the material management quality, cable production quality and quality inspection effect, and is conducive to improving the quality of the finished product of the photoelectric composite cable;
[0019] 2. The setting of material storage module, material information acquisition module and retrieval and transportation module is conducive to improving the management quality of optoelectronic composite cable materials and the accuracy of material selection through on-demand storage and retrieval, thus improving the quality of finished optoelectronic composite cables;
[0020] 3. The setting of production material management module, conductor twisting module, insulation extrusion module, extrusion module, molding module and packaging module is conducive to improving the quality of finished products of optoelectronic composite cables through an orderly and complete production process;
[0021] 4. The setting of packaging detection module, appearance detection module and safety detection module can control the quality of optoelectronic composite cables through multi-dimensional detection, which is beneficial to improve the protection degree of optoelectronic composite cables during transportation, thereby improving the quality of finished products of optoelectronic composite cables;
[0022] 5. The setting of the outer packaging image acquisition submodule, the packaging defect recognition submodule, the packaging detection score calculation submodule and the packaging detection information generation submodule cooperates with the packaging detection scoring algorithm to calculate the corresponding packaging detection score through the outer packaging image and the outer packaging defect information, which is conducive to improving the accuracy of the packaging detection score and the packaging detection process, thereby helping to improve the quality of the finished product of the optoelectronic composite cable;
[0023] 6. The cable image acquisition submodule, the shape defect recognition submodule, the shape detection score calculation submodule and the shape detection information generation submodule are configured in conjunction with the shape detection scoring algorithm to calculate the corresponding shape detection score through the shape image and shape defect information, which is beneficial to improving the accuracy of the shape detection score and the shape detection process, thereby improving the quality of the finished product of the optoelectronic composite cable;
[0024] 7. The settings of the sampling submodule, the safety test submodule, the safety detection score calculation submodule and the safety detection information generation submodule, as well as the settings of the breakdown score value calculation unit, the temperature score value calculation unit, the optical signal score value calculation unit and the safety detection score integration unit are coordinated with the breakdown score value algorithm, the temperature score value algorithm, the optical signal score value algorithm and the safety detection score integration algorithm. By simultaneously calculating the breakdown score value, the temperature score value and the optical signal score value and then integrating them into the safety detection score, it is beneficial to improve the accuracy of the safety detection score and the safety detection process, thereby helping to further improve the quality of the finished product of the optoelectronic composite cable.
[0025] To further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are only for reference and description and are not intended to limit the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 It is a structural schematic diagram of the appearance detection module in the present invention;
[0028] Figure 3 It is a structural schematic diagram of the safety detection module in the present invention;
[0029] Figure 4 A schematic diagram of a method flow of a method for producing a multifunctional optoelectronic composite cable for underground construction in the present invention;
[0030] Figure 5 It is a structural diagram of the safety detection score calculation submodule in the present invention. DETAILED DESCRIPTION
[0031] The following is an explanation of the embodiments of the present invention through specific embodiments. Those skilled in the art can understand the advantages and effects of the present invention from the contents disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and the details in this specification can also be modified and changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. In addition, the drawings of the present invention are only simple schematic illustrations and are not depicted according to actual dimensions. It is stated in advance. The following embodiments will further explain the relevant technical contents of the present invention in detail, but the disclosed contents are not intended to limit the scope of protection of the present invention.
[0032] Embodiment 1: This embodiment provides a multifunctional optoelectronic composite cable production system for underground buildings. Figure 1 As shown, a multifunctional optoelectronic composite cable production system for underground construction includes an optoelectronic composite cable material management terminal, a cable production line terminal and an optoelectronic composite cable quality detection terminal; the optoelectronic composite cable material management terminal is used to manage and transport corresponding cable materials according to the composition information and production list information of the optoelectronic composite cable; the cable production line terminal is used to receive the corresponding cable materials and complete the production of the optoelectronic composite cable; the optoelectronic composite cable quality detection terminal is used to perform quality detection on the produced optoelectronic composite cable and generate quality inspection report information;
[0033] The optoelectronic composite cable material management terminal includes a material storage module, a material information acquisition module and a retrieval and transportation module; the material storage module is used to store production materials of various cables; the material information acquisition module is used to obtain the composition information and production list information of the optoelectronic composite cable from the factory manager; the retrieval and transportation module is used to retrieve and transport the corresponding cable materials to the cable production line terminal according to the composition information and production list information of the optoelectronic composite cable.
[0034] Optionally, the cable production line terminal includes a production material management module, a wire twisting module, an insulation extrusion module, an extrusion module, a molding module and a packaging module; the production material management module is used to receive and manage the cable materials from the retrieval and transportation module; the wire twisting module is used to twist the metal wires in the cable material into wire cores; the insulation extrusion module is used to extrude the insulation layer according to the cable material and wrap it to the outside of the wire core; the extrusion module is used to extrude the outer sheath layer according to the cable material and press it to the outside of the insulation layer; the molding module is used to clean up the residual material and perform label printing on the wire core wrapped with the insulation layer and the outer protective layer; the packaging module is used to package the molded optoelectronic composite cable for easy storage and transportation.
[0035] Optionally, the optoelectronic composite cable quality inspection terminal includes a packaging inspection module, an appearance inspection module and a safety inspection module; the packaging inspection module is used to inspect the outer packaging of the packaged optoelectronic composite cable and generate packaging inspection information; the appearance inspection module is used to inspect the appearance of the optoelectronic composite cable and generate appearance inspection information; the safety inspection module is used to perform safety testing on the optoelectronic composite cable and generate safety inspection information.
[0036] Optionally, the packaging inspection module includes an outer packaging image acquisition submodule, a packaging defect recognition submodule, a packaging inspection score calculation submodule and a packaging inspection information generation submodule; the outer packaging image acquisition submodule is used to acquire the outer packaging image of the corresponding packaged optoelectronic composite cable; the packaging defect recognition submodule is used to identify outer packaging defects based on the outer packaging image and generate outer packaging defect information; the packaging inspection score calculation submodule is used to calculate the corresponding packaging inspection score based on the outer packaging image and the outer packaging defect information; the packaging inspection information generation submodule is used to generate corresponding packaging inspection information based on the packaging inspection score.
[0037] Specifically, when the packaging inspection score calculation submodule is working, the following formula is satisfied:
[0038]
[0039] Where P represents the packaging inspection score; k 1 and k 2 They represent the conversion coefficients of the rating values, which are set by the administrator based on experience. Generally, k 1 and k 21.2 and 1.5 respectively; the outer packaging of the photoelectric composite cable includes a winding seat, a circular flat plate and a winding wrapping layer; the winding seat is in the shape of a hollow cylinder, the photoelectric composite cable is wound on the outside of the winding seat, two parallel circular flat plates are respectively fixed to the circular openings at both ends of the winding seat, the rolled photoelectric composite cable is located between the two circular flat plates, the outer diameter of the circular flat plate is larger than the outer diameter of the winding seat, and the diameter of the circle formed by the rolled photoelectric composite cable is smaller than the outer diameter of the circular flat plate, so that it can be rolled through the two circular flat plates during transportation; the winding wrapping layer covers the surface of the rolled photoelectric composite cable, which plays a role in packaging and protection. S a represents the area of the ath notch on the winding wrapping layer; A represents the total number of notches on the winding wrapping layer; L b represents the length of the bth scratch on the winding wrapping layer; B represents the total number of scratches on the winding wrapping layer; S c represents the area of the cth notch on the side of the annular plate; C represents the total number of notches on the side of the annular plate; f(gap) represents the selection function based on the notch situation of the circular edge of the annular plate; gap = 0 means that the number of notches on the circular edge of the two annular plates is 0; gap = 1 means that the number of notches on the circular edge of the two annular plates is greater than or equal to 1; MAX represents the maximum multiple value, which is set by the administrator based on experience; when P ≥ p ref When P <p ref When the packaging detection information generating submodule generates packaging detection information for indicating that the outer packaging of the optoelectronic composite cable meets the standards; ref represents the packaging score threshold, which is set by the administrator based on experience; it is important to know that when f(gap)=MAX, P≥p ref .
[0040] Optional, combined Figure 2 As shown, the appearance detection module includes a cable image acquisition submodule, an appearance defect recognition submodule, an appearance detection score calculation submodule and an appearance detection information generation submodule; the cable image acquisition submodule is used to acquire the appearance image of the optoelectronic composite cable; the appearance defect recognition submodule is used to identify appearance defects according to the appearance image and generate appearance defect information; the appearance detection score calculation submodule is used to calculate the corresponding appearance detection score according to the appearance image and the appearance defect information; the appearance detection information generation submodule is used to generate corresponding appearance detection information according to the appearance detection score.
[0041] When the shape detection score calculation submodule is working, the following formula is satisfied:
[0042]
[0043] Where W represents the appearance detection score; β 1 and β 2 They represent the diameter difference conversion coefficient and defect score conversion coefficient respectively, which are set by the administrator based on experience. The longer the total length of the optoelectronic composite cable is, the smaller the diameter difference conversion coefficient and defect score conversion coefficient are. For example, if the total length of the optoelectronic composite cable is 50m, the diameter difference conversion coefficient and defect score conversion coefficient are 1 and 2 respectively; De represents the measured diameter value of the e-th detection point on the optoelectronic composite cable; the detection point is pre-set by the administrator on the optoelectronic composite cable; E represents the total number of detection points on the optoelectronic composite cable; the longer the total length of the optoelectronic composite cable is, the more detection points are preset; D ref Indicates the reference diameter of the same type of optical-electric composite cable; g(kind f ) represents a value selection function based on the type of the fth defect in the outermost layer of the optoelectronic composite cable; F represents the total number of defects in the outermost layer of the optoelectronic composite cable; kind f Indicates the type of the fth defect on the outermost layer of the optical-electric composite cable; kind f =1 means the defect type is stain type; kind f =2 means the defect type is scratch type; kind f =3 indicates that the defect type is a notch type; L f It indicates the length value of the f-th scratch defect on the outermost layer of the optical fiber composite cable; S f It indicates the area value of the f-th defect of the outermost layer of the optical fiber composite cable, which is a notch type defect. ref When W <w ref When the appearance detection information generating submodule generates appearance detection information for indicating that the appearance of the optoelectronic composite cable meets the standard; ref Indicates the appearance score threshold, which is set by the administrator based on experience.
[0044] Optional, combined Figure 3 As shown, the safety detection module includes a sampling submodule, a safety test submodule, a safety detection score calculation submodule and a safety detection information generation submodule; the sampling submodule is used to cut and sample the optoelectronic composite cable; the safety test submodule is used to perform safety tests on the samples and generate corresponding safety test information; the safety detection score calculation submodule is used to calculate the corresponding safety detection score according to the safety test information; the safety detection information generation submodule is used to generate corresponding safety detection information according to the safety detection score.
[0045] A method for producing a multifunctional optoelectronic composite cable for underground construction, applied to a multifunctional optoelectronic composite cable production system for underground construction as described above, combined with Figure 4 As shown, the multifunctional optoelectronic composite cable production method comprises:
[0046] S1, manage and transport corresponding cable materials according to the composition information and production list information of the optoelectronic composite cable;
[0047] S2, receiving the corresponding cable materials and completing the production of optoelectronic composite cables;
[0048] S3, conduct quality inspection on the produced optoelectronic composite cables and generate quality inspection report information.
[0049] To sum up, the above settings optimize the production process of optoelectronic composite cables and improve the material management quality, cable production quality and quality inspection effect through the three-in-one working mode of material management, cable production and quality inspection; the on-demand access method is conducive to improving the management quality of optoelectronic composite cable materials and improving the accuracy of material selection; the optoelectronic composite cables are quality controlled through multi-dimensional inspection, which is conducive to improving the protection of optoelectronic composite cables during transportation; the corresponding packaging inspection score is calculated through the outer packaging image and the outer packaging defect information, which is conducive to improving the accuracy of the packaging inspection score and the packaging inspection process; the corresponding appearance inspection score is calculated through the appearance image and the appearance defect information, which is conducive to improving the accuracy of the appearance inspection score and the appearance inspection process, thereby improving the quality of the finished product of the optoelectronic composite cable.
[0050] Embodiment 2: This embodiment includes all the contents of embodiment 1, and provides a multifunctional optoelectronic composite cable production system for underground buildings, combined with Figure 5 As shown, the safety detection score calculation submodule includes a breakdown score value calculation unit, a temperature score value calculation unit, an optical signal score value calculation unit and a safety detection score integration unit; the breakdown score value calculation unit is used to calculate the corresponding breakdown score value according to the breakdown condition of the optoelectronic composite cable in the high-voltage test; the temperature score value calculation unit is used to calculate the corresponding temperature score value according to the temperature condition of each temperature measuring point of the optoelectronic composite cable in the high-voltage test; the optical signal score value calculation unit is used to calculate the corresponding optical signal score value according to the optical signal change condition of the optoelectronic composite cable in the high-voltage test; the safety detection score integration unit is used to integrate the breakdown score value, the temperature score value and the optical signal score value into a safety detection score.
[0051] When the breakdown score value calculation unit calculates, the following formula is satisfied:
[0052]
[0053] Among them, point 1 Indicates the breakdown score value; N k Indicates the total number of breakdowns during the high voltage test; T tIndicates the total test time of the high voltage test; M i Indicates the position level of the i-th breakdown position during the high-voltage test; the breakdown position is recorded by the observer; the position level is pre-set by the observer; specifically, the observer first sets a reference position, which may be but is not limited to the midpoint of the optoelectronic composite cable, and the closer the breakdown position is to the reference position, the higher the position level; I indicates the total number of breakdown positions that occur during the high-voltage test of the optoelectronic composite cable; L c Indicates the total length of the optical-electric composite cable;
[0054] When the temperature score value calculation unit calculates, the following formula is satisfied:
[0055]
[0056] Among them, point 2 Indicates the temperature rating value; N w Indicates the total number of temperature detection points during the high-voltage test. The location and total number of temperature detection points are set by the observer based on experience; T j represents the detected temperature value of the jth temperature detection point; T ref Indicates the safety temperature reference value, which is set by the observer based on experience, usually 70°C;
[0057] When the optical signal score value calculation unit calculates, the following formula is satisfied:
[0058]
[0059] Among them, point 3 Indicates the optical signal scoring value; LAV indicates the optical signal attenuation value, which is measured by the optical signal detection device; during optical signal detection, the optical signal transmitting device is connected to one end of the optical fiber, and the optical signal detection device is connected to the other end;
[0060] When the safety detection score integration unit is working, the following formula is satisfied:
[0061] P all =point 1 +point 2 +point 3 ;
[0062] Among them, P all Indicates the safety detection score; when P all ≥P ref When P all <P ref When the safety detection information generating submodule generates safety detection information for indicating that the safety detection of the optoelectronic composite cable has reached the standard;ref Represents the safety detection score threshold, which is set by the observer based on experience.
[0063] To sum up, the setting of the breakdown score value calculation unit, the temperature score value calculation unit, the optical signal score value calculation unit and the safety detection score integration unit is coordinated with the breakdown score value algorithm, the temperature score value algorithm, the optical signal score value algorithm and the safety detection score integration algorithm. By simultaneously calculating the breakdown score value, the temperature score value and the optical signal score value and then integrating them into the safety detection score, it is beneficial to improve the accuracy of the safety detection score and the safety detection process, thereby helping to further improve the quality of the finished product of the optoelectronic composite cable.
[0064] The contents disclosed above are only preferred feasible embodiments of the present invention, and do not limit the protection scope of the present invention. Therefore, all equivalent technical changes made using the contents of the present invention description and drawings are included in the protection scope of the present invention. In addition, the elements therein can be updated as technology develops.
Claims
1. A multifunctional optoelectronic composite cable production system for underground construction, characterized in that: It includes an optoelectronic composite cable material management terminal, a cable production line terminal and an optoelectronic composite cable quality inspection terminal; the optoelectronic composite cable material management terminal is used to manage and transport corresponding cable materials according to the composition information and production list information of the optoelectronic composite cable; The cable production line terminal is used to receive the corresponding cable materials and complete the production of the optoelectronic composite cable; the optoelectronic composite cable quality inspection terminal is used to perform quality inspection on the produced optoelectronic composite cable and generate quality inspection report information; The photoelectric composite cable material management terminal includes a material storage module, a material information acquisition module and a retrieval and transportation module; the material storage module is used to store production materials of various cables; the material information acquisition module is used to obtain the composition information and production list information of the photoelectric composite cable from the factory manager; the retrieval and transportation module is used to retrieve and transport the corresponding cable materials to the cable production line terminal according to the composition information and production list information of the photoelectric composite cable; The cable production line terminal includes a production material management module, a wire twisting module, an insulation extrusion module, an extrusion module, a molding module and a packaging module; the production material management module is used to receive and manage the cable materials from the retrieval and transportation module; the wire twisting module is used to twist the metal wires in the cable material into wire cores; the insulation extrusion module is used to extrude the insulation layer according to the cable material and wrap it to the outside of the wire core; the extrusion module is used to extrude the outer sheath layer according to the cable material and press it to the outside of the insulation layer; the molding module is used to clean the residual material and mark the wire core wrapped with the insulation layer and the outer protective layer; The packaging module is used to package the formed optoelectronic composite cable for storage and transportation; The photoelectric composite cable quality detection terminal includes a packaging detection module, an appearance detection module and a safety detection module; The packaging detection module is used to detect the outer packaging of the packaged optoelectronic composite cable and generate packaging detection information; the appearance detection module is used to detect the appearance of the optoelectronic composite cable and generate appearance detection information; the safety detection module is used to perform safety tests on the optoelectronic composite cable and generate safety detection information; The packaging inspection module includes an outer packaging image acquisition submodule, a packaging defect recognition submodule, a packaging inspection score calculation submodule and a packaging inspection information generation submodule; The outer packaging image acquisition submodule is used to acquire the outer packaging image of the packaged optoelectronic composite cable; the packaging defect recognition submodule is used to recognize the outer packaging defects according to the outer packaging image and generate the outer packaging defect information; The packaging inspection score calculation submodule is used to calculate the corresponding packaging inspection score according to the outer packaging image and the outer packaging defect information; The packaging inspection information generation submodule is used to generate corresponding packaging inspection information according to the packaging inspection score; When the packaging detection score calculation submodule is working, the following formula is satisfied: ; ; Among them, P represents the packaging inspection score; k1 and k2 represent the score conversion coefficients, which are set by the administrator based on experience; the outer packaging of the optoelectronic composite cable includes a winding seat, an annular flat plate and a winding wrapping layer; the winding seat is in the shape of a hollow cylinder, the optoelectronic composite cable is wound on the outside of the winding seat, and two parallel annular flat plates are respectively fixed to the circular openings at both ends of the winding seat, and the rolled optoelectronic composite cable is located between the two annular flat plates, the outer diameter of the annular flat plate is larger than the outer diameter of the winding seat, and the diameter of the circle formed by the rolled optoelectronic composite cable is smaller than the outer diameter of the annular flat plate, so as to facilitate rolling through the two annular flat plates during transportation; the winding wrapping layer covers the surface of the rolled optoelectronic composite cable, which plays a role in packaging and protection; S a represents the area of the ath notch on the winding wrapping layer; A represents the total number of notches on the winding wrapping layer; L b represents the length of the bth scratch on the winding wrapping layer; B represents the total number of scratches on the winding wrapping layer; S c represents the area of the cth notch on the side of the annular plate; C represents the total number of notches on the side of the annular plate; f(gap) represents the selection function based on the notch situation of the circular edge of the annular plate; gap=0 means that the number of notches on the circular edge of the two annular plates is 0; gap=1 means that the number of notches on the circular edge of the two annular plates is greater than or equal to 1; MAX represents the maximum multiple value, which is set by the administrator based on experience; when P≥p ref When P <p ref When the packaging detection information generating submodule generates packaging detection information for indicating that the outer packaging of the optoelectronic composite cable meets the standards; ref represents the packaging score threshold, which is set by the administrator based on experience; when f(gap)=MAX, P≥p ref ; The appearance detection module includes a cable image acquisition submodule, an appearance defect recognition submodule, an appearance detection score calculation submodule and an appearance detection information generation submodule; the cable image acquisition submodule is used to acquire the appearance image of the optoelectronic composite cable; the appearance defect recognition submodule is used to identify appearance defects according to the appearance image and generate appearance defect information; the appearance detection score calculation submodule is used to calculate the corresponding appearance detection score according to the appearance image and the appearance defect information; the appearance detection information generation submodule is used to generate the corresponding appearance detection information according to the appearance detection score; When the shape detection score calculation submodule is working, the following formula is satisfied: ; ; Wherein, W represents the appearance inspection score; β1 and β2 represent the diameter difference conversion coefficient and the defect score conversion coefficient respectively, which are set by the administrator based on experience. The longer the total length of the optoelectronic composite cable, the smaller the diameter difference conversion coefficient and the defect score conversion coefficient; De represents the measured diameter value of the e-th inspection point on the optoelectronic composite cable; the inspection point is pre-set on the optoelectronic composite cable by the administrator; E represents the total number of inspection points on the optoelectronic composite cable; the longer the total length of the optoelectronic composite cable, the more inspection points are preset; D ref Indicates the reference diameter of the same type of optical-electric composite cable; g(kind f ) represents a value selection function based on the type of the fth defect in the outermost layer of the optoelectronic composite cable; F represents the total number of defects in the outermost layer of the optoelectronic composite cable; kind f Indicates the type of the fth defect on the outermost layer of the optical-electric composite cable; kind f =1 means the defect type is stain type; kind f =2 means the defect type is scratch type; kind f =3 means the defect type is notch type; L f It indicates the length value of the fth scratch defect on the outermost layer of the optical-electric composite cable; S f It indicates the area value of the f-th defect of the outermost layer of the optical fiber composite cable, which is a notch type defect; when W ≥ w ref When W <w ref When the appearance detection information generating submodule generates appearance detection information for indicating that the appearance of the optoelectronic composite cable meets the standard; ref Indicates the appearance score threshold, which is set by the administrator based on experience.
2. A multifunctional optoelectronic composite cable production system for underground construction according to claim 1, characterized in that: The safety detection module includes a sampling submodule, a safety test submodule, a safety detection score calculation submodule and a safety detection information generation submodule; the sampling submodule is used to cut and sample the optoelectronic composite cable; the safety test submodule is used to perform safety tests on the samples and generate corresponding safety test information; the safety detection score calculation submodule is used to calculate the corresponding safety detection score according to the safety test information; The safety detection information generation submodule is used to generate corresponding safety detection information according to the safety detection score.
3. A method for producing a multifunctional optoelectronic composite cable for underground construction, applied to a multifunctional optoelectronic composite cable production system for underground construction as claimed in claim 2, characterized in that: The multifunctional optoelectronic composite cable production method comprises: S1, manage and transport corresponding cable materials according to the composition information and production list information of the optoelectronic composite cable; S2, receiving the corresponding cable materials and completing the production of optoelectronic composite cables; S3, conduct quality inspection on the produced optoelectronic composite cables and generate quality inspection report information.
Citation Information
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