Steel mesh surface tension detection device

The steel mesh surface tension detection device improves accuracy and consistency in tension measurements by integrating a multi-angle optical detection system and intelligent control, addressing deformation issues and ensuring optimal tension settings for improved solder paste printing.

CN118758479BActive Publication Date: 2024-12-17SHENZHEN DESEN PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202411241647.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2024-12-17
Estimated Expiration
2044-09-05

AI Technical Summary

Technical Problem

Existing steel mesh tension detection devices suffer from inaccurate surface tension measurements, difficulty in real-time monitoring, and susceptibility to deformation during printing, leading to inconsistent solder paste printing quality.

Method used

A steel mesh surface tension detection device equipped with a horizontal beam, integrated tension detection mechanism, multi-angle optical detection, and intelligent control terminal, allowing for precise, real-time monitoring and adjustment of surface tension, and providing historical data analysis for optimal replacement timing.

Benefits of technology

Enhances detection accuracy, reduces deformation risk, and ensures consistent tension settings, improving solder paste printing quality by enabling real-time adjustments and historical trend analysis.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention discloses a steel mesh surface tension detection device, which relates to the field of tension detection technology and solves the problem of poor accuracy in detecting the surface tension of the steel mesh. At the same time, it solves the problem that it is difficult to monitor and dynamically adjust the tension of the steel mesh in real time, and the steel mesh is easily twisted due to insufficient tension. The steel mesh surface tension detection device includes a mounting seat, a horizontal beam, a steel mesh component, an integrated steel mesh tension detection mechanism and an intelligent control terminal. A horizontal beam is installed on one side of the mounting seat, an integrated steel mesh tension detection mechanism is arranged on the side of the horizontal beam, and a steel mesh component is arranged below the integrated steel mesh tension detection mechanism. In the present invention, the accuracy of detecting the surface tension of the steel mesh component can be improved by using a digital tension meter and an optical detection module in combination. At the same time, the optical detection module can always be close to the digital tension meter for optical detection to realize automated tension detection operations.
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Description

Technical Field

[0001] The invention relates to the technical field of tension detection, in particular to a steel mesh surface tension detection device. Background Art

[0002] The solder paste printer is one of the key equipment in the SMT (surface mount technology) production process, used to print solder paste onto PCB (printed circuit board). As an important component of the solder paste printer, the steel mesh carries the function of transferring the solder paste through the openings to the PCB. The durability and tension control of the steel mesh are key factors to ensure printing quality.

[0003] The existing Chinese patent application with publication number CN114112142A discloses a rotary tension test device, including a base, provided with a vertical mounting surface for mounting and fixing parts; a lifting mechanism, fixed to the mounting surface of the base; a swing mechanism, fixedly connected to the lifting mechanism; a tension meter, fixedly connected to the swing mechanism, and the tension meter moves synchronously with the swing mechanism in the vertical direction; wherein the lifting mechanism is used to drive the swing mechanism to move in the vertical direction, and the swing mechanism is used to drive the tension meter to swing in the horizontal direction, and the tension meter is used to test the tension of the steel mesh; in this invention, the rotary tension test device is installed on a double-axis planar motion mechanism, the rotary tension test device is moved to the top of the specified position of the steel mesh through the motion mechanism, the tension meter is driven to rotate through the swing mechanism, and the tension test position is selected; then the tension is driven downward by the lifting mechanism, so that the bottom of the tension meter contacts the steel mesh surface, and the steel mesh tension test is performed; the tension meter can be rotated at any angle within the range of 0-90° by the swing mechanism, and the tension measurement is more convenient and free, with more test points and more accurate measured data.

[0004] However, the tension detection device has the following defects when used specifically:

[0005] 1. Existing steel meshes are prone to bending or deformation when subjected to scraper pressure during the printing process. In order to ensure the accuracy of subsequent solder paste printing, it is necessary to test the surface tension of the steel mesh during and after the operation. The traditional method is to use a downward pressure digital tension meter to perform surface tension testing. However, in actual operation, the above solution has poor accuracy in detecting the surface tension of the steel mesh. At the same time, it is difficult to monitor and dynamically adjust the tension of the steel mesh in real time, and the steel mesh is prone to distortion due to insufficient tension.

[0006] 2. When the existing tension detection device detects the surface tension of the steel mesh, the detection structure set inside it is difficult to detect multiple points of the steel mesh, resulting in a large difference between the result of the steel mesh tension detection and the steel mesh tension itself, which in turn affects the product quality of subsequent solder paste printing operations. Summary of the invention

[0007] The purpose of the present invention is to provide a steel mesh surface tension detection device to solve the problems raised in the above background technology.

[0008] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:

[0009] The present invention provides a steel mesh surface tension detection device, comprising a mounting seat, a horizontal beam, a steel mesh component, an integrated steel mesh tension detection mechanism and an intelligent control terminal, wherein a horizontal beam is installed on one side of the mounting seat, an integrated steel mesh tension detection mechanism is arranged on the side of the horizontal beam, a steel mesh component is arranged below the integrated steel mesh tension detection mechanism, and the surface tension of the steel mesh component is detected.

[0010] An intelligent control terminal is installed on the top of the horizontal beam, and the intelligent control terminal is electrically connected to the integrated steel mesh tension detection mechanism.

[0011] Wherein, the integrated steel mesh tension detection mechanism includes:

[0012] A horizontal moving component, wherein the horizontal moving component is arranged on the side of the horizontal beam, and a lifting detection component is installed on the side by screws, and the lifting detection component detects the tension on the surface of the steel mesh component;

[0013] An angle deflection assembly, the angle deflection assembly is installed on the side of the horizontal movement assembly and is located on one side of the lifting detection assembly, a vertical telescopic assembly is installed at the bottom of the angle deflection assembly, and a side mounting plate is installed on the side of the vertical telescopic assembly by screws; and

[0014] A multi-angle optical detection component is installed on the side of the side mounting plate and is arranged toward one side of the lifting detection component. Lighting alarm modules are arranged on the left and right sides of the multi-angle optical detection component, and the lighting alarm modules are installed on the side of the side mounting plate.

[0015] As a preferred solution of the present invention, a dust cover is installed on the top of the horizontal beam and located on the side of the horizontal moving component, and the dust cover protects the intelligent processing system inside the dust cover.

[0016] Wherein, the intelligent control terminal and the intelligent processing system are electrically connected.

[0017] As a preferred solution of the present invention, the horizontal moving assembly includes:

[0018] External reinforcement steel, the external reinforcement steel is installed on the front side of the horizontal beam by screws, and a horizontal slide rail installed on the side of the horizontal beam is arranged inside, and a horizontal sliding block is arranged on the side of the horizontal slide rail,

[0019] A protective cover is installed at the edge of the horizontal sliding block by screws, a lifting detection component and an angle deflection component are arranged on the inner side of the protective cover, and the lifting detection component and the angle deflection component are installed on the side of the horizontal sliding block by screws.

[0020] As a preferred embodiment of the present invention, the lifting detection component includes:

[0021] A concave frame, the concave frame is installed on the side of the horizontal sliding block by screws, and a connecting plate is installed on the side by screws, and a first vertical slide rail extending downward is installed on the side of the connecting plate;

[0022] A first vertical sliding block, wherein the first vertical sliding block is arranged on one side of the first vertical sliding rail, and an L-shaped plate is installed on the side thereof through a plug-in block, and the L-shaped plate is arranged on the other side of the first vertical sliding rail; and

[0023] A digital tension gauge is installed on one side of the bottom of the L-shaped plate.

[0024] As a preferred solution of the present invention, an L-shaped support block is installed on the side of the L-shaped plate, and the L-shaped support block is connected to the output end of the guide cylinder.

[0025] Wherein, the guide cylinder is installed on the side of the connecting plate through an externally arranged support.

[0026] As a preferred solution of the present invention, the angle deflection component includes:

[0027] A side block, which is mounted on the side of the horizontal sliding block by screws and is arranged above the concave frame, and a DC motor is installed on the side of the side block;

[0028] A first bevel gear, the first bevel gear is connected to the output end of the DC motor and is rotatably connected to the side of the side block, the side of the first bevel gear is meshedly connected with a second bevel gear, and the second bevel gear is rotatably connected to the side of the horizontal sliding block;

[0029] A movable shaft, the movable shaft is connected to the second bevel gear and is rotatably connected to the side of the horizontal sliding block, the movable shaft is rotatably connected to the inside of the side frame, and the side frame is installed on the outside of the horizontal sliding block by screws; and

[0030] An I-shaped connecting part is installed on the side of the movable shaft and is rotatably connected to the side of the side frame. A deflection support plate is installed on the outside of the I-shaped connecting part.

[0031] As a preferred solution of the present invention, a vertical telescopic assembly is installed on the side of the deflection support plate, and the structural shape of the deflection support plate is "L" shaped.

[0032] Wherein, a guide rod is installed on the back side of the deflection support plate, the guide rod passes through the arc groove and is slidably connected with the arc groove, and the arc groove is opened inside the horizontal sliding block.

[0033] As a preferred embodiment of the present invention, the vertical telescopic assembly comprises:

[0034] A second vertical slide rail, the second vertical slide rail is installed on the side of the horizontal slide block, and an outer wrapping piece is provided on the outer side of the top, and the outer wrapping piece is installed on the side of the horizontal slide block by screws;

[0035] A second vertical slider, the second vertical slider is installed on the outside of the second vertical slide rail and is located below the horizontal sliding block, a T-shaped plate is installed on the side of the second vertical slider through another group of the plug-in blocks, and a side mounting plate is installed on the side of the T-shaped plate through screws,

[0036] Wherein, one side of the T-shaped plate is connected to another group of the guide cylinders through another group of the L-shaped support blocks, and the other group of the guide cylinders is installed on the side of the deflection support plate through an external support.

[0037] As a preferred embodiment of the present invention, the multi-angle optical detection component includes:

[0038] An upper stopper, the upper stopper is mounted on the side of the side mounting plate by screws, and a first motor is mounted on the top, an output end of the first motor is connected to a main shaft, and a protrusion is mounted on the bottom of the main shaft;

[0039] A rotating seat, the rotating seat is rotatably connected to the outer side of the protruding portion, and a slave shaft is installed at the bottom, the slave shaft passes through the bottom block, and the bottom block is installed on the side of the central deflection structure.

[0040] Wherein, an optical detection module is installed at the bottom of the slave shaft, and the optical detection module is arranged obliquely.

[0041] As a preferred solution of the present invention, the central deflection structure includes:

[0042] A central gear, the central gear is rotatably connected to the center of the side surface of the side mounting plate, and the side surface is meshedly connected to a driving gear, the driving gear is rotatably connected to the eccentric portion of the side surface of the side mounting plate;

[0043] a second motor, wherein the output end of the second motor is connected to the driving gear and is mounted on the side of the motor base, and the motor base is mounted on the side of the side mounting plate by screws,

[0044] Wherein, the bottom block is installed on the side surface of the bottom of the central gear.

[0045] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects:

[0046] 1. In the steel mesh surface tension detection device, during the detection of the surface tension of the steel mesh component, the accuracy of the detection of the surface tension of the steel mesh component can be improved by using a digital tension meter and an optical detection module. At the same time, the optical detection module that detects the surface tension of the steel mesh component can be adjusted at multiple angles through the driving direction of the DC motor, the first and second motors, to ensure that it is always close to and facing the tension detection point of the digital tension meter during actual detection. It has the functions of real-time monitoring and dynamic adjustment. When the steel mesh component is twisted due to tension, it can be predicted and reminded in advance (through the lighting alarm module) to ensure that the problem can be quickly handled. In addition, the part for adjusting the angle of the optical detection module can be rotated and adjusted in two directions (Y and Z axes) through a set of slave axes, which reduces the space occupied and ensures the normal multi-angle adjustment;

[0047] 2. In the steel mesh surface tension detection device, when adjusting the direction and angle of the optical detection module, the optical detection module can be adjusted by a DC motor driving the first bevel gear at the output end, the first bevel gear driving the meshing second bevel gear, the second bevel gear driving the side connected movable shaft, and the movable shaft driving the deflection support plate to rotate through the I-shaped connection part, and the auxiliary multi-angle optical detection component compensates for the adjustment operation of the optical detection module, expands its adjustment diameter and range, and ensures that the optical detection module can be close to the digital tension meter in real time for optical auxiliary detection. In addition, during the process of the deflection support plate being adjusted, the guide rod installed inside it can move inside the arc groove to support and guide the deflection support plate in the operating state, reduce the probability of damage to the deflection support plate due to the centrifugal force generated by the rotation adjustment, and improve the service life of the device;

[0048] 3. In the steel mesh surface tension detection device, when the surface tension of the steel mesh component is detected, the optical detection module and the digital tension meter structure can adjust the horizontal position by sliding the horizontal sliding block on the side of the horizontal slide rail, so as to detect multiple points of the steel mesh component set at the bottom, expand the number of samples tested at different points of the steel mesh component, and improve the accuracy of the tension detection results. In addition, the design of the external reinforcement steel can support and reinforce the installed horizontal slide rail and the movable horizontal sliding block, ensuring that the horizontal sliding block has sufficient strength to support and install the optical detection module and the digital tension meter structure;

[0049] 4. In the steel mesh surface tension detection device, during the detection of the surface tension of the steel mesh component, the intelligent control terminal cooperates with the intelligent processing system to realize automatic and intelligent control. The intelligent control terminal can record the usage and tension change history of the steel mesh component according to the needs, helping the operator to evaluate the wear degree and replacement needs of the steel mesh component. At the same time, it can also provide detailed data support to ensure that the tension setting of the steel mesh component is consistent with the old steel mesh component when it is replaced, reducing the production interruption time during the replacement process. In addition, the intelligent control terminal and the intelligent processing system can be used for real-time monitoring and adjustment, and can also be used for historical trend analysis to help operators better understand the law of tension changes in the production process and improve the product quality of steel mesh components used for solder paste printing. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0051] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0052] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0053] Figure 2 It is a schematic structural diagram of the overall main view of the present invention;

[0054] Figure 3 It is a structural schematic diagram of the connection between the horizontal beam and the integrated steel mesh tension detection mechanism of the present invention;

[0055] Figure 4It is a schematic diagram of the structure of the connection between the horizontal beam and the horizontal moving assembly of the present invention;

[0056] Figure 5 It is a structural schematic diagram of the connection between the horizontal sliding block and the integrated steel mesh tension detection mechanism of the present invention;

[0057] Figure 6 It is a structural schematic diagram of the lifting detection assembly of the present invention;

[0058] Figure 7 It is a schematic diagram of the structure of the explosion of the lifting detection assembly of the present invention;

[0059] Figure 8 It is a structural schematic diagram of the connection between the horizontal sliding block and the vertical telescopic assembly of the present invention;

[0060] Fig. 9 It is a structural schematic diagram of the connection between the horizontal sliding block and the angle deflection assembly of the present invention;

[0061] Fig.10 It is a schematic diagram of the structure of the explosion of the vertical telescopic assembly of the present invention;

[0062] Fig.11 It is a schematic structural diagram of the connection between the T-shaped plate and the multi-angle optical detection assembly of the present invention;

[0063] Fig.12 It is a schematic diagram of the structure of the multi-angle optical detection assembly of the present invention;

[0064] In the figure:

[0065] 10. Mounting seat; 20. Horizontal beam; 200. Dust cover; 30. Steel mesh component; 40. Integrated steel mesh tension detection mechanism; 50. Intelligent control terminal;

[0066] 60, horizontal moving assembly; 601, external reinforcement steel; 602, horizontal slide rail; 603, horizontal slide block; 604, protective cover;

[0067] 70. Lifting detection assembly; 701. Concave frame; 702. Connecting plate; 703. First vertical slide rail; 704. First vertical slide block; 7041. Connecting block; 705. L-shaped plate; 7051. L-shaped support block; 7052. Guide cylinder; 7053. Support; 706. Digital tension meter;

[0068] 80, angle deflection assembly; 801, side block; 802, DC motor; 803, first bevel gear; 804, second bevel gear; 805, movable shaft; 806, side frame; 807, I-shaped connecting part; 808, deflection support plate; 8081, guide rod; 8082, arc groove;

[0069] 90, vertical telescopic assembly; 900, side mounting plate; 901, second vertical slide rail; 902, outer package; 903, second vertical slide block; 904, T-shaped plate;

[0070] 100. Multi-angle optical detection component; 1000. Lighting alarm module; 1001. Upper stopper; 1002. First motor; 1003. Main shaft; 1004. Raised portion; 1005. Rotating seat; 1006. Slave shaft; 1007. Bottom block; 1008. Center deflection structure; 10081. Center gear; 10082. Driving gear; 10083. Second motor; 10084. Motor seat; 1009. Optical detection module. DETAILED DESCRIPTION

[0071] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0072] See also Figure 1-Figure 12 The steel mesh surface tension detection device includes a mounting seat 10, a horizontal beam 20, a steel mesh component 30, an integrated steel mesh tension detection mechanism 40 and an intelligent control terminal 50. A horizontal beam 20 is installed on one side of the mounting seat 10, and an integrated steel mesh tension detection mechanism 40 is arranged on the side of the horizontal beam 20. A steel mesh component 30 is arranged below the integrated steel mesh tension detection mechanism 40, and the surface tension of the steel mesh component 30 is detected. An intelligent control terminal 50 is installed on the top of the horizontal beam 20, and the intelligent control terminal 50 is electrically connected to the integrated steel mesh tension detection mechanism 40, wherein the integrated steel mesh tension detection mechanism 40 includes a horizontal moving component 60, and the horizontal moving component 60 is arranged on the side of the horizontal beam 20, and the side is The screws are installed with a lifting detection component 70, which detects the tension on the surface of the steel mesh component 30; an angle deflection component 80, which is installed on the side of the horizontal movement component 60 and is located on one side of the lifting detection component 70, and a vertical telescopic component 90 is installed at the bottom of the angle deflection component 80, and a side mounting plate 900 is installed on the side of the vertical telescopic component 90 by screws; and a multi-angle optical detection component 100, which is installed on the side of the side mounting plate 900 and is arranged toward one side of the lifting detection component 70, and a lighting alarm module 1000 is arranged on the left and right sides of the multi-angle optical detection component 100, and the lighting alarm module 1000 is installed on the side of the side mounting plate 900.

[0073] The above working principle: when testing the surface tension of the steel mesh component 30, the horizontal moving component 60 can drive the lifting detection component 70 and the multi-angle optical detection component 100 for testing to move horizontally, which is convenient for testing more than 30 points of the steel mesh component, improving the diversity of the steel mesh component 30 detection data samples and improving the accuracy of the detection results. In actual testing, the lifting detection component 70 can be lifted and lowered to facilitate approaching the steel mesh component 30 and performing mechanical testing. The multi-angle optical detection component 100 can be adjusted at multiple angles through the angle deflection component 80 and the vertical telescopic component 90 according to the position detected by the lifting detection component 70, further improving the accuracy of the data when testing the surface tension of the steel mesh component 30 (optical detection). At the same time, in the process of surface tension detection, the intelligent control terminal 50 performs unified control to realize automated and intelligent production and processing operations.

[0074] In the present invention, the intelligent control terminal 50 can record the usage and tension change history of the steel mesh component 30, helping the operator to evaluate the wear degree and replacement needs of the steel mesh component 30. When the steel mesh component 30 needs to be replaced, the intelligent control terminal 50 can provide detailed data support to ensure that the tension setting of the new steel mesh component 30 is consistent with the old steel mesh component 30, thereby reducing the production interruption time during the replacement process. In addition, the intelligent control terminal 50 can also predict the replacement cycle of the steel mesh component 30 according to the usage frequency of the steel mesh component 30 and the characteristics of the printing task, thereby achieving more efficient production planning and resource management.

[0075] In addition, the intelligent control terminal 50 adopts a modular design and integrates a data recording and analysis module. The above module can store and record each tension measurement data, generate reports through in-depth data analysis, and output Excel table data to provide operators with insights on process improvement and quality control. It can also be used for real-time monitoring and adjustment, and can also be used for historical trend analysis to help operators better understand the law of tension changes in the production process.

[0076] Specific reference Figure 1 A dust cover 200 is installed on the top of the horizontal beam 20 and is located on the side of the horizontal moving component 60. The dust cover 200 protects the intelligent processing system inside it, wherein the intelligent control terminal 50 is electrically connected to the intelligent processing system.

[0077] In the steel mesh surface tension detection device of the present invention, the design of the dust cover 200 can protect and prevent dust from the intelligent processing system arranged inside the dust cover, thereby increasing the service life of the intelligent processing system.

[0078] Specific reference Figure 4The horizontal moving component 60 includes an external reinforcing steel 601, which is installed on the front side of the horizontal beam 20 by screws, and is internally provided with a horizontal slide rail 602 installed on the side of the horizontal beam 20, and a horizontal sliding block 603 is provided on the side of the horizontal slide rail 602, wherein a protective cover 604 is installed on the edge of the horizontal sliding block 603 by screws, and a lifting detection component 70 and an angle deflection component 80 are provided on the inner side of the protective cover 604, and the lifting detection component 70 and the angle deflection component 80 are installed on the side of the horizontal sliding block 603 by screws.

[0079] In the steel mesh surface tension detection device of the present invention, the horizontal sliding block 603 can be telescopically moved on the outside of the horizontal sliding rail 602, driving the lifting detection component 70 and the angle deflection component 80 installed on the side of the horizontal sliding block 603 to move horizontally, thereby facilitating tension detection operations at different positions of the steel mesh component 30.

[0080] Specific reference Figure 6 and Figure 7 The lifting detection component 70 includes a concave frame 701, which is installed on the side of the horizontal sliding block 603 by screws, and a connecting plate 702 is installed on the side by screws, and a first vertical slide rail 703 extending to the bottom is installed on the side of the connecting plate 702; a first vertical slider 704, the first vertical slider 704 is arranged on one side of the first vertical slide rail 703, and an L-shaped plate 705 is installed on the side by a plug-in block 7041, and the L-shaped plate 705 is arranged on the other side of the first vertical slide rail 703; and a digital tension gauge 706, which is installed on one side of the bottom of the L-shaped plate 705.

[0081] In this embodiment, an L-shaped support block 7051 is installed on the side of the L-shaped plate 705, and the L-shaped support block 7051 is connected to the output end of the guide cylinder 7052, wherein the guide cylinder 7052 is installed on the side of the connecting plate 702 through an externally arranged support 7053. The design of the guide cylinder 7052 can improve the stability of the L-shaped plate 705 during lifting and moving.

[0082] In the steel mesh surface tension detection device of the present invention, when the digital tension gauge 706 is driven to move up and down to detect the surface tension of the steel mesh component 30, the first vertical slider 704 can move up and down on the side of the first vertical slide rail 703, and drive the L-shaped plate 705 connected to its side through the plug-in block 7041 to move up and down, adjust the position and height of the digital tension gauge 706 installed on the side of the L-shaped plate 705, and ensure that the digital tension gauge 706 can fit the steel mesh component 30 to realize the tension detection operation.

[0083] The digital tension meter 706 realizes accurate measurement and control of the surface tension of the steel mesh component 30 to ensure the stability and consistency of the tension during the entire printing process. At the beginning of the system startup, the operator needs to set an initial tension value (greater than 48N / CM) according to the characteristics of the steel mesh component 30 and the printing requirements as a reference for tension control. The digital tension meter 706 will then perform continuous real-time measurements to ensure that the tension of the steel mesh component 30 is strictly maintained within this preset range, and the real-time data obtained from the measurement will be directly fed back to the intelligent control terminal 50. The intelligent control terminal 50 will adjust the device (solder paste printing operation) based on these data to ensure the uniform distribution of the surface tension of the steel mesh component 30, thereby avoiding printing quality problems caused by uneven tension.

[0084] Specific reference Fig. 9 The angle deflection assembly 80 includes a side block 801, which is installed on the side of the horizontal sliding block 603 by screws and is arranged above the concave frame 701. A DC motor 802 is installed on the side of the side block 801; a first bevel gear 803, which is connected to the output end of the DC motor 802 and is rotatably connected to the side of the side block 801, and a second bevel gear 804 is meshed and connected to the side of the first bevel gear 803, and the second bevel gear 804 is rotatably connected to the horizontal The side of the sliding block 603; a movable shaft 805, which is connected to the second bevel gear 804 and is rotatably connected to the side of the horizontal sliding block 603, and the movable shaft 805 is rotatably connected to the inside of the side frame 806, and the side frame 806 is installed on the outside of the horizontal sliding block 603 by screws; and an I-shaped connecting part 807, which is installed on the side of the movable shaft 805 and is rotatably connected to the side of the side frame 806, and a deflection support plate 808 is installed on the outside of the I-shaped connecting part 807.

[0085] In this embodiment, a vertical telescopic assembly 90 is installed on the side of the deflection support plate 808, and the structural shape of the deflection support plate 808 is "L" shaped, wherein a guide rod 8081 is installed on the back of the deflection support plate 808, and the guide rod 8081 passes through the arc groove 8082 and is slidably connected to the arc groove 8082. The arc groove 8082 is opened inside the horizontal sliding block 603. The design of the arc groove 8082 and the guide rod 8081 can ensure the stability and support strength of the deflection support plate 808 during deflection movement.

[0086] In the steel mesh surface tension detection device of the present invention, when adjusting the angle of optical detection, the DC motor 802 is started to operate and drive the first bevel gear 803 connected to its output end to rotate, and the second bevel gear 804 meshed and connected to the side of the first bevel gear 803 can be rotated. When the second bevel gear 804 rotates, it will drive the movable shaft 805 connected to it to rotate. At this time, when the movable shaft 805 rotates, it will drive the I-shaped connecting part 807 connected to its bottom to rotate, and the deflection support plate 808 installed on the outside of the I-shaped connecting part 807 can rotate, changing the angle and direction of the vertical telescopic component 90 installed on the side of the deflection support plate 808.

[0087] Specific reference Fig.10 The vertical telescopic assembly 90 includes a second vertical slide rail 901, which is installed on the side of the horizontal sliding block 603, and an outer wrapping member 902 is arranged on the outer side of the top, and the outer wrapping member 902 is installed on the side of the horizontal sliding block 603 by screws; a second vertical slider 903, which is installed on the outer side of the second vertical slide rail 901 and is located below the horizontal sliding block 603, and a T-shaped plate 904 is installed on the side of the second vertical slider 903 through another group of plug-in blocks 7041, and a side mounting plate 900 is installed on the side of the T-shaped plate 904 by screws, wherein one side of the T-shaped plate 904 is connected to another group of guide cylinders 7052 through another group of L-shaped support blocks 7051, and the other group of guide cylinders 7052 is installed on the side of the deflection support plate 808 through an external support 7053.

[0088] In the steel mesh surface tension detection device of the present invention, when performing optical tension detection operations, the second vertical slider 903 can drive the T-shaped plate 904 installed on its side to move up and down on the outer side of the second vertical slide rail 901, thereby adjusting the position and height of the multi-angle optical detection component 100 on the side of the T-shaped plate 904.

[0089] Specific reference Fig.11 and Fig.12 The multi-angle optical detection component 100 includes an upper block 1001, which is installed on the side of the side mounting plate 900 by screws, and a first motor 1002 is installed on the top, and the output end of the first motor 1002 is connected to the main shaft 1003, and a protrusion 1004 is installed at the bottom of the main shaft 1003; a rotating seat 1005, the rotating seat 1005 is rotatably connected to the outside of the protrusion 1004, and a slave shaft 1006 is installed at the bottom, and the slave shaft 1006 passes through the bottom block 1007, and the bottom block 1007 is installed on the side of the central deflection structure 1008, wherein an optical detection module 1009 is installed at the bottom of the slave shaft 1006, and the optical detection module 1009 is obliquely arranged.

[0090] In this embodiment, the center deflection structure 1008 includes a center gear 10081, which is rotatably connected to the center of the side of the side mounting plate 900, and is meshedly connected to the side with a driving gear 10082, which is rotatably connected to the eccentric part of the side of the side mounting plate 900; a second motor 10083, wherein the output end of the second motor 10083 is connected to the driving gear 10082 and is installed on the side of a motor seat 10084, and the motor seat 10084 is installed on the side of the side mounting plate 900 by screws, wherein a bottom block 1007 is installed on the side of the bottom of the center gear 10081.

[0091] In the above embodiment, when adjusting the angle of optical detection of the optical detection module 1009, the second motor 10083 is started to operate, so that the driving gear 10082 connected to the output end of the second motor 10083 can rotate. When the driving gear 10082 rotates, it drives the central gear 10081 meshed with its side to rotate, and the slave shaft 1006 and the optical detection module 1009 connected to the top of the central gear 10081 through the bottom block 1007 can rotate, thereby achieving the angle adjustment operation.

[0092] In the steel mesh surface tension detection device of the present invention, when the central gear 10081 rotates, the rotation of the slave shaft 1006 is performed by the rotating seat 1005 on the outside of the protrusion 1004, which can ensure that the rotation of the slave shaft 1006 will not damage the main shaft 1003. At the same time, the first motor 1002 can rotate, driving the output end main shaft 1003 to rotate, and making the slave shaft 1006 and the optical detection module 1009 connected to the bottom of the main shaft 1003 through the protrusion 1004 and the rotating seat 1005 can rotate, changing the angle and direction of the obliquely arranged optical detection module 1009. And the direction in which the main shaft 1003 drives the slave shaft 1006 to rotate will not conflict with the way the slave shaft 1006 rotates below the main shaft 1003 (through the protrusion 1004 and the rotating seat 1005).

[0093] In the present invention, the lighting alarm module 1000 is divided into a group of lighting modules and a group of alarm modules, and is arranged on both sides of the optical detection module 1009 to perform lighting and alarm functions respectively.

[0094] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A steel mesh surface tension detection device, comprising a mounting base (10), a horizontal beam (20), a steel mesh component (30), an integrated steel mesh tension detection mechanism (40) and an intelligent control terminal (50), Features: A horizontal beam (20) is installed on one side of the mounting seat (10), an integrated steel mesh tension detection mechanism (40) is arranged on the side of the horizontal beam (20), a steel mesh component (30) is arranged below the integrated steel mesh tension detection mechanism (40), and the surface tension of the steel mesh component (30) is detected. An intelligent control terminal (50) is installed on the top of the horizontal beam (20), and the intelligent control terminal (50) is electrically connected to the integrated steel mesh tension detection mechanism (40). Wherein, the integrated steel mesh tension detection mechanism (40) comprises: a horizontal moving component (60), the horizontal moving component (60) being arranged on a side surface of the horizontal beam (20), and a lifting detection component (70) being mounted on the side surface via screws, the lifting detection component (70) detecting the tension on the surface of the steel mesh component (30); an angle deflection assembly (80), the angle deflection assembly (80) being mounted on a side of the horizontal movement assembly (60) and located on one side of the lifting detection assembly (70), a vertical telescopic assembly (90) being mounted on the bottom of the angle deflection assembly (80), and a side mounting plate (900) being mounted on the side of the vertical telescopic assembly (90) by means of screws; and A multi-angle optical detection assembly (100), the multi-angle optical detection assembly (100) being mounted on a side of the side mounting plate (900) and arranged toward one side of the lifting detection assembly (70), and lighting alarm modules (1000) being arranged on the left and right sides of the multi-angle optical detection assembly (100), and the lighting alarm modules (1000) being mounted on the side of the side mounting plate (900).

2. The steel mesh surface tension detection device according to claim 1, Features: A dust cover (200) located on the side of the horizontal moving assembly (60) is installed on the top of the horizontal crossbeam (20), and the dust cover (200) protects the intelligent processing system inside the dust cover. Wherein, the intelligent control terminal (50) is electrically connected to the intelligent processing system.

3. The steel mesh surface tension detection device according to claim 2, Features: The horizontal moving component (60) comprises: An external reinforcing steel (601) is mounted on the front side of the horizontal beam (20) by means of screws, and is internally provided with a horizontal slide rail (602) mounted on the side of the horizontal beam (20), and a horizontal sliding block (603) is disposed on the side of the horizontal slide rail (602). A protective cover (604) is installed at the edge of the horizontal sliding block (603) by means of screws, a lifting detection component (70) and an angle deflection component (80) are arranged on the inner side of the protective cover (604), and the lifting detection component (70) and the angle deflection component (80) are installed on the side of the horizontal sliding block (603) by means of screws.

4. The steel mesh surface tension detection device according to claim 3, Features: The lifting detection component (70) comprises: A concave frame (701), the concave frame (701) being mounted on a side of the horizontal sliding block (603) by means of screws, and a connecting plate (702) being mounted on the side by means of screws, and a first vertical sliding rail (703) extending downward is mounted on the side of the connecting plate (702); A first vertical sliding block (704), the first vertical sliding block (704) being arranged on one side of the first vertical sliding rail (703), and an L-shaped plate (705) being installed on the side thereof via a plug-in block (7041), the L-shaped plate (705) being arranged on the other side of the first vertical sliding rail (703); as well as A digital tension gauge (706) is installed on one side of the bottom of the L-shaped plate (705).

5. The steel mesh surface tension detection device according to claim 4, Features: An L-shaped support block (7051) is installed on the side of the L-shaped plate (705), and the L-shaped support block (7051) is connected to the output end of the guide cylinder (7052). The guide cylinder (7052) is installed on the side of the connecting plate (702) via an externally arranged support (7053).

6. The steel mesh surface tension detection device according to claim 5, Features: The angle deflection component (80) comprises: A side stopper (801), the side stopper (801) being mounted on a side of the horizontal sliding block (603) by means of screws and being arranged above the concave frame (701), a DC motor (802) being mounted on a side of the side stopper (801); A first bevel gear (803), the first bevel gear (803) being connected to the output end of the DC motor (802) and being rotatably connected to the side surface of the side stopper (801), the side surface of the first bevel gear (803) being meshingly connected to a second bevel gear (804), and the second bevel gear (804) being rotatably connected to the side surface of the horizontal sliding block (603); a movable shaft (805), the movable shaft (805) being connected to the second bevel gear (804) and being rotatably connected to a side surface of the horizontal sliding block (603), the movable shaft (805) being rotatably connected to the inside of a side frame (806), and the side frame (806) being mounted on the outside of the horizontal sliding block (603) by means of screws; and An I-shaped connecting portion (807) is installed on the side of the movable shaft (805) and is rotatably connected to the side of the side frame (806); a deflection support plate (808) is installed outside the I-shaped connecting portion (807).

7. The steel mesh surface tension detection device according to claim 6, Features: A vertical telescopic assembly (90) is installed on the side of the deflection support plate (808), and the structural shape of the deflection support plate (808) is "L"-shaped. A guide rod (8081) is installed on the back of the deflection support plate (808), the guide rod (8081) passes through the arc groove (8082) and is slidably connected to the arc groove (8082), and the arc groove (8082) is opened inside the horizontal sliding block (603).

8. The steel mesh surface tension detection device according to claim 7, Features: The vertical telescopic assembly (90) comprises: A second vertical slide rail (901), the second vertical slide rail (901) being mounted on a side of the horizontal slide block (603), and an outer wrapping piece (902) being provided on the outer side of the top, the outer wrapping piece (902) being mounted on the side of the horizontal slide block (603) by means of screws; a second vertical slider (903), the second vertical slider (903) being mounted on the outside of the second vertical slide rail (901) and being located below the horizontal slide block (603); a T-shaped plate (904) being mounted on the side of the second vertical slider (903) via another set of the plug-in blocks (7041); a side mounting plate (900) being mounted on the side of the T-shaped plate (904) via screws; One side of the T-shaped plate (904) is connected to another group of guide cylinders (7052) via another group of L-shaped support blocks (7051), and the other group of guide cylinders (7052) is installed on the side of the deflection support plate (808) via an external support (7053).

9. The steel mesh surface tension detection device according to claim 1, Features: The multi-angle optical detection component (100) comprises: An upper stopper (1001), the upper stopper (1001) being mounted on a side surface of the side mounting plate (900) by means of screws, and having a first motor (1002) mounted on the top thereof, the output end of the first motor (1002) being connected to a main shaft (1003), and a protrusion (1004) being mounted on the bottom of the main shaft (1003); A rotating seat (1005), the rotating seat (1005) is rotatably connected to the outside of the protruding portion (1004), and a slave shaft (1006) is installed at the bottom, the slave shaft (1006) passes through the bottom block (1007), and the bottom block (1007) is installed on the side of the central deflection structure (1008). Wherein, an optical detection module (1009) is installed at the bottom of the slave shaft (1006), and the optical detection module (1009) is arranged obliquely.

10. The steel mesh surface tension detection device according to claim 9, Features: The central deflection structure (1008) comprises: A central gear (10081), the central gear (10081) being rotatably connected to the center of the side surface of the side mounting plate (900), and the side surface is meshingly connected to a driving gear (10082), the driving gear (10082) being rotatably connected to an eccentric portion of the side surface of the side mounting plate (900); a second motor (10083), wherein the output end of the second motor (10083) is connected to the driving gear (10082) and is mounted on the side of a motor seat (10084); the motor seat (10084) is mounted on the side of the side mounting plate (900) by means of screws, Wherein, the bottom block (1007) is installed on the side of the bottom of the central gear (10081).