Guide rail assembly, detection method, electronic device and storage medium

Abstract

The present application provides a guide rail assembly, a detection method, an electronic device and a storage medium, and relates to the technical field of linear guide rails. The guide rail assembly includes a guide rail, a fixing bolt, a base and a pressure detection component. There are multiple fixing bolts, and the guide rail is connected to the top of the base through multiple fixing bolts. The multiple fixing bolts are arranged at intervals along the length direction of the guide rail; the top of the base is provided with multiple detection points, and each fixing bolt corresponds to at least one detection point, and each detection point is provided with a pressure detection component, and the pressure detection component is used to detect the pressure of the guide rail acting on the corresponding detection point. The present application can detect the clamping force of each fixing bolt acting on the guide rail during the installation of the guide rail, and detect the sum of the clamping force and load of the fixing bolts corresponding to each detection point on the guide rail in real time during the operation of the guide rail, and then judge whether the fixing bolts used to fix the guide rail are loose.

Description

Technical Field

[0001] The present application relates to the technical field of linear guide rails, and in particular to a guide rail assembly, a detection method, an electronic device and a storage medium. Background Art

[0002] Usually, the guide rails used on machine tools are mainly fixed by bolts. Due to improper selection of bolts, insufficient preload, deformation and loosening of the bearing surface, improper assembly process, and defective processing quality, the bolts are very easy to loosen and are difficult to detect under working conditions such as vibration, high and low load changes, and impact, which will lead to reduced machine tool accuracy and safety and reliability, and affect the quality of processed parts. Summary of the invention

[0003] In view of this, the purpose of the present application is to overcome the deficiencies in the prior art and to provide a guide rail assembly, a detection method, an electronic device and a storage medium, which are capable of detecting the clamping force of each bolt acting on the guide rail during the installation of the guide rail, and real-time detecting the sum of the clamping force and load acting on the guide rail by the fixing bolts corresponding to each detection point during the operation of the guide rail, and then determining whether the fixing bolts used to fix the guide rail are loose.

[0004] This application provides the following technical solutions:

[0005] In a first aspect, an embodiment of the present application provides a guide rail assembly, the guide rail assembly comprising a guide rail, a fixing bolt, a base and a pressure detection component, the number of the fixing bolts being multiple, the guide rail being connected to the top of the base via the multiple fixing bolts, the multiple fixing bolts being arranged at intervals along the length direction of the guide rail; wherein a plurality of detection points are arranged on the top of the base, and each of the fixing bolts corresponds to at least one detection point, each of the detection points is provided with the pressure detection component, and the pressure detection component is used to detect the pressure of the guide rail acting on the corresponding detection point.

[0006] In one embodiment of the first aspect, the pressure detection component includes:

[0007] A pressure sensor is arranged at the detection point.

[0008] In one embodiment of the first aspect, the plurality of detection points include a plurality of first detection points, each of the fixing bolts corresponds to a plurality of the first detection points, and the plurality of the first detection points are arranged at intervals along the circumference of the corresponding fixing bolt.

[0009] In one embodiment of the first aspect, the first detection point is 10 mm to 20 mm away from the fixing bolt.

[0010] In one embodiment of the first aspect, the plurality of detection points include a plurality of second detection points, each of the fixing bolts corresponds to a plurality of the second detection points, and the plurality of the second detection points are arranged at intervals along the width direction of the corresponding guide rail.

[0011] In one embodiment of the first aspect, the second detection point is 20 mm to 30 mm away from the corresponding bolt.

[0012] In a second aspect, the present application further provides a method for detecting a guide rail assembly, which is applied to the guide rail assembly as described in any one of the above embodiments, and the method for detecting the guide rail assembly includes:

[0013] Acquire operating parameters and standard parameters of the guide rail, wherein the operating parameters are used to characterize the real-time pressure value of the guide rail acting on the detection point, and the standard parameters are used to characterize the standard pressure value of the guide rail acting on the detection point;

[0014] The operating parameters are compared with the standard parameters, and based on the comparison results, the target operating state corresponding to the guide rail is determined among multiple preset operating states; wherein the multiple preset operating states include a normal bolt preload state, a slightly loose bolt state, a moderately loose bolt state, and a severely loose bolt state.

[0015] In one embodiment of the second aspect, after determining the preset working state corresponding to the guide rail from a plurality of preset working states according to the comparison result, the method further comprises:

[0016] According to the target working operation state corresponding to the guide rail, the target operation instruction corresponding to the guide rail is determined from a plurality of preset operation instructions, and the operation of the guide rail is controlled based on the target operation instruction.

[0017] In a third aspect, the present application further provides an electronic device, including:

[0018] Memory, used to store computer programs;

[0019] A processor is used to execute the computer program to implement the guide rail assembly detection method as described in any one of the above embodiments.

[0020] In a fourth aspect, the present application further provides a storage medium for storing a computer program, which, when executed by a processor, implements a method for detecting a guide rail assembly as described in any one of the above embodiments.

[0021] The embodiments of the present application have the following advantages:

[0022] The present application provides a guide rail assembly. During the installation of the guide rail, the clamping force of each fixing bolt on the guide rail is detected by a pressure detection component to ensure that the bolt preload is sufficient and evenly distributed. During the operation of the guide rail, the pressure detection component continuously monitors the pressure changes at each detection point to determine whether the fixing bolt has a tendency to loosen. If the pressure at a certain detection point is detected to drop abnormally, or the fluctuation exceeds the normal range, it means that the corresponding fixing bolt is loose.

[0023] Obviously, through real-time monitoring, problems can be found before the fixing bolts are completely loosened, avoiding the loss of machine tool accuracy and safety accidents caused by loose fixing bolts. Ensure the stability and positioning accuracy of the guide rails, thereby improving the quality of the processed parts. In addition, timely detection and resolution of loose fixing bolts can reduce unplanned downtime and improve production efficiency.

[0024] The present application also relates to a detection method for a guide rail assembly, an electronic device and a storage medium. Since the above-mentioned guide rail assembly has the above-mentioned technical effects, the detection method for a guide rail assembly, an electronic device and a storage medium including the guide rail assembly should have the same technical effects, which will not be repeated here.

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 is a schematic structural diagram of a guide rail assembly in an embodiment;

[0028] Figure 2 It is a schematic diagram of assembling a detection point and a pressure sensor in a guide rail assembly in an embodiment;

[0029] Figure 3 A schematic diagram of a flow chart of a method for detecting a guide rail assembly in an embodiment;

[0030] Figure 4 FIG. 4 is a diagram showing the internal structure of an electronic device in an embodiment.

[0031] Description of main component symbols:

[0032] 100-electronic device; 110-processor; 120-memory; 121-operating system; 122-computer program; 130-power supply; 140-communication interface; 150-input and output interface; 160-communication bus; 200-fixing bolt; 300-guide rail; 400-base; 500-detection point; 510-first detection point; 520-second detection point; 600-pressure detection part. DETAILED DESCRIPTION

[0033] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0034] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0035] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of the template are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0038] In the related technology, CNC machine tools are widely used, and guide rails are used as the reference for determining the relative positions of the main components in CNC machine tools. When the guide rails have errors, the relative positions of the components in the machine tools will be changed, the accuracy of the relative motion between the moving parts will be destroyed, and finally the machining accuracy of the processed parts will be affected. Therefore, the guide rail error of machine tools is a major error of machine tools.

[0039] Usually, the guide rails used on machine tools are mainly fixed by bolts. Due to improper selection of bolts, insufficient preload, deformation and loosening of the bearing surface, improper assembly process, and defective processing quality, the bolts are very easy to loosen and are difficult to detect under working conditions such as vibration, high and low load changes, and impact, which will lead to reduced machine tool accuracy and safety and reliability, and affect the quality of processed parts.

[0040] As shown in Figures 1 and 2, in order to solve the above-mentioned technical problems, an embodiment of the present application provides a guide rail assembly, which includes a guide rail 300, a fixing bolt 200, a base 400 and a pressure detection component 600. The number of the fixing bolts 200 is multiple, and the guide rail 300 is connected to the top of the base 400 through multiple fixing bolts 200, and the multiple fixing bolts 200 are arranged at intervals along the length direction of the guide rail 300; wherein, a plurality of detection points 500 are arranged on the top of the base 400, and each fixing bolt 200 corresponds to at least one detection point 500, and each detection point 500 is provided with a pressure detection component 600, and the pressure detection component 600 is used to detect the pressure of the guide rail 300 acting on the corresponding detection point 500.

[0041] The present application aims to solve the problems existing in the traditional fixing method of the guide rail 300, especially the problem of reduced machine tool accuracy and reduced safety and reliability caused by loosening of the fixing bolts. The present application adds a pressure detection member 600 to the guide rail assembly to monitor the clamping force and load changes of the fixing bolts in real time, so as to timely detect and solve the problem of loosening of the fixing bolts.

[0042] In this embodiment, the guide rail 300 is a linear motion component used to guide mechanical equipment (such as a machine tool) to ensure that it moves smoothly along a predetermined trajectory. The fixing bolt 200 is used to fix the guide rail 300 on the base 400 to ensure the stability and positioning accuracy of the guide rail 300. The base 400 provides a mounting plane for the guide rail 300 and is usually a part of the machine tool. The pressure detection component 600 is used to detect the pressure of the guide rail 300 acting on the base 400, thereby indirectly reflecting the clamping force of the fixing bolt 200 and the load borne by the guide rail 300. Among them, a plurality of fixing bolts 200 are arranged at intervals along the length direction of the guide rail 300 to ensure that the guide rail 300 has sufficient support and fixation throughout the entire length. A plurality of detection points 500 are arranged on the top of the base 400, and each fixing bolt 200 corresponds to at least one detection point 500 for placing the pressure detection component 600. Each detection point 500 is provided with a pressure detection member 600, and the pressure detection member 600 is used to monitor in real time the pressure of the guide rail 300 acting on the detection point 500. These pressure data can reflect the clamping force of the fixing bolt 200 and the load borne by the guide rail 300.

[0043] During the installation of the guide rail 300 , the clamping force of each fixing bolt 200 on the guide rail 300 is detected by the pressure detection member 600 to ensure that the bolt pre-tightening force is sufficient and evenly distributed.

[0044] For example, when the fixing bolt 200 is installed, the base 400 is deformed, and the clamping force of the fixing bolt 200 acting on the guide rail 300 is obtained by the pressure detection component 600, and the installation force of the fixing bolt 200 at each detection point 500 is fed back in real time. The data collected by the pressure detection components 600 at different positions are compared to see whether the force conditions of all the fixing bolts 200 on the guide rail 300 are relatively uniform. If individual fixing bolts 200 are not tightened or over-tightened, the corresponding data collected by the pressure detection component 600 will be reduced or increased accordingly, and can be adjusted in time.

[0045] During the operation of the guide rail 300, the pressure detection member 600 continuously monitors the pressure change of each detection point 500 to determine whether the fixing bolt 200 has a tendency to loosen. If the pressure at a detection point 500 is detected to drop abnormally or fluctuate beyond the normal range, it means that the corresponding fixing bolt 200 may be loose.

[0046] For example, due to the continuous movement of the moving component on the guide rail 300, the pressure (i.e., load) on different positions of the guide rail 300 changes all the time. When the moving component moves on the guide rail 300, the base 400 is deformed, and this strain force acts on the pressure detection component 600, thereby measuring the magnitude of the strain force, which is the sum of the clamping force of the fixing bolt 200 and the bearing capacity of the guide rail 300. The forces collected at the detection points 500 corresponding to different fixing bolts 200 are compared horizontally. If the dynamic fluctuation value is abnormal, it means that the state of the fixing bolt 200 has changed.

[0047] Obviously, through real-time monitoring, problems can be found before the fixing bolts are completely loosened, avoiding the reduction of machine tool accuracy and safety accidents caused by loose fixing bolts. Ensure the stability and positioning accuracy of the guide rail 300, thereby improving the quality of the processed parts. In addition, timely detection and resolution of loose fixing bolts can reduce unplanned downtime and improve production efficiency.

[0048] like Figure 1 and Figure 2 As shown, in some embodiments, the pressure detection component 600 includes a pressure sensor, and the pressure sensor is arranged at the detection point 500.

[0049] In these embodiments, the pressure sensor is used to measure the pressure of the guide rail 300 acting on the detection point 500, thereby reflecting the clamping force of the fixing bolt 200 and the load borne by the guide rail 300. It should be noted that different types of pressure sensors can be used, such as strain gauge pressure sensors, piezoresistive pressure sensors, piezoelectric pressure sensors, etc. In this application, a high-precision strain gauge pressure sensor is selected to ensure the accuracy of the measurement results.

[0050] Obviously, each detection point 500 is provided with a pressure sensor, which is usually installed in the area where the base 400 contacts the guide rail 300. During the installation process, the clamping force of each fixing bolt 200 on the guide rail 300 is detected by the pressure sensor to ensure that the pre-tightening force of the fixing bolt 200 is sufficient and evenly distributed.

[0051] Of course, a suitable pressure sensor is selected according to actual application requirements, taking into account factors such as the sensor's range, accuracy, and response speed. Also, the location and number of the detection points 500 are reasonably planned to ensure that the state of the guide rail 300 can be fully monitored.

[0052] like Figure 1 and Figure 2 As shown, in some embodiments, the multiple detection points 500 include multiple first detection points 510 , each fixing bolt 200 corresponds to multiple first detection points 510 , and the multiple first detection points 510 are arranged at intervals along the circumference of the corresponding fixing bolt 200 .

[0053] In these embodiments, each fixing bolt 200 corresponds to a plurality of first detection points 510, which means that the number of detection points 500 around each fixing bolt increases, and the force applied to the bolt can be monitored more carefully. The detection points 500 are arranged at intervals along the circumference of the fixing bolt 200, that is, distributed in the circumferential direction around the fixing bolt, rather than at only one point near the fixing bolt.

[0054] By increasing the number of the detection points 500 and changing their layout, the stress distribution around the fixing bolt 200 can be more comprehensively understood, thereby more accurately determining whether the fixing bolt 200 has a tendency to loosen.

[0055] Through preliminary simulation calculations, it is known that during the installation of the fixing bolt 200, the stress of the fixing bolt 200 on the guide rail 300 is uniformly diffused outward in an arc shape with the fixing bolt 200 as the center. That is, after the fixing bolt 200 is tightened, the installation force of each detection point 500 corresponding to the fixing bolt 200 is fed back in real time, and data is collected by the pressure sensor of the first detection point 510 at different positions to compare whether the stress conditions of all the fixing bolts 200 on the guide rail 300 are relatively uniform.

[0056] For example, in this embodiment, the number of first detection points 510 corresponding to each fixing bolt 200 is 2. Of course, in other embodiments, the number of first detection points 510 corresponding to each fixing bolt 200 is 3, 4, 5, 6, 7, 8, and so on.

[0057] In some embodiments, the first detection point 510 is 10 mm to 20 mm away from the corresponding fixing bolt.

[0058] In these embodiments, such a design is to ensure that the pressure sensor can accurately monitor the force of the fixing bolt 200 on the guide rail 300, while avoiding errors caused by too close or too far distances. That is, each first detection point 510 is 10 mm to 20 mm away from the corresponding fixing bolt, ensuring that the pressure sensor can accurately monitor the force of the fixing bolt 200 on the guide rail 300.

[0059] In addition, according to the simulation calculation results, within the range of 10-20 mm from the fixing bolt, the stress is relatively large after the fixing bolt 200 is tightened, and the fixing bolt 200 is the center of the circle.

[0060] Among them, the appropriate distance can reduce the local stress concentration caused by the bolt head, thereby obtaining more accurate pressure data.

[0061] Obviously, too close a distance may cause the measurement results to be affected by the shape of the bolt head, while too far a distance may result in the pressure data not accurately reflecting the clamping force of the bolt.

[0062] For example, in this embodiment, the distance between the first detection point 510 and the corresponding fixing bolt 200 is 10 mm. Of course, in other embodiments, the distance between the first detection point 510 and the corresponding fixing bolt 200 may also be 11 mm, 12 mm, 13 mm, 14 mm, 15 mm, 16 mm, 17 mm, 18 mm, 19 mm, 20 mm, etc.

[0063] like Figure 1 and Figure 2 As shown, in some embodiments, the multiple detection points 500 include multiple second detection points 520 , each fixing bolt 200 corresponds to multiple second detection points 520 , and the multiple second detection points 520 are arranged at intervals along the width direction of the corresponding guide rail 300 .

[0064] In these embodiments, such a design enables the system to more comprehensively monitor the stress distribution around each fixing bolt 200, thereby more accurately determining whether the bolt is loose. Each fixing bolt 200 corresponds to a plurality of second detection points 520, which means that the number of detection points 500 around each bolt is further increased, and the stress of the bolt can be monitored more carefully. Among them, these detection points 500 are arranged at intervals along the width direction of the guide rail 300, that is, distributed in the width direction of the guide rail 300. By increasing the number of second detection points 520 and changing their layout, the stress distribution around the bolt can be more comprehensively understood, thereby more accurately determining whether the bolt has a tendency to loosen.

[0065] During the operation of the machine tool, the pressure on different positions of the guide rail 300 changes constantly due to the continuous movement of the moving component on the guide rail 300, and the maximum pressure can reach several tons, which is quite different from the clamping force of the fixing bolt 200. When the moving component moves on the guide rail 300, the base 400 is deformed, and this strain acts on the pressure sensor installed at the second detection point 520, so as to measure the magnitude of the force. The stress at this point is the sum of the clamping force of the fixing bolt 200 and the bearing capacity of the guide rail 300. The forces collected at each second detection point 520 of different fixing bolts 200 are compared horizontally and compared with the simulation analysis results. If the dynamic fluctuation value of the force collected at each second detection point 520 is abnormal, it means that the state of the fixing bolt 200 has changed.

[0066] For example, in this embodiment, the number of second detection points 520 corresponding to each fixing bolt 200 is 2. Of course, in other embodiments, the number of second detection points 520 corresponding to each fixing bolt 200 is 3, 4, 5, 6, 7, 8, and so on.

[0067] In some embodiments, the second detection point 520 is 20 mm to 30 mm away from the corresponding fixing bolt.

[0068] In these embodiments, the stress effect of the fixing bolt 200 on this position is reduced, the overall stress distribution is relatively uniform, and 2 to 4 strain gauge pressure sensors with a larger range are arranged in parallel within this range. Obviously, by installing the strain gauge pressure sensors within this range, the detected values ​​can be guaranteed to be more accurate.

[0069] For example, in this embodiment, the distance between the second detection point 520 and the corresponding fixing bolt 200 is 20 mm. Of course, in other embodiments, the distance between the second detection point 520 and the corresponding fixing bolt 200 may also be 21 mm, 22 mm, 23 mm, 24 mm, 25 mm, 26 mm, 27 mm, 28 mm, 29 mm, 30 mm, etc.

[0070] like Figure 3 As shown, in some embodiments, the present application further provides a method for detecting a guide rail assembly, which is applied to a guide rail assembly as in any of the above embodiments. The method for detecting a guide rail assembly comprises the following steps:

[0071] S100: Acquire operating parameters and standard parameters of the guide rail 300, wherein the operating parameters are used to characterize the real-time pressure value of the guide rail 300 acting on the detection point 500, and the standard parameters are used to characterize the standard pressure value of the guide rail 300 acting on the detection point 500;

[0072] In this embodiment, the operating parameters are used to characterize the real-time pressure value of the guide rail 300 acting on the detection point 500, which is collected in real time by the pressure sensor. The acquisition frequency of the sensor can be set, for example, once per second or adjusted as needed. The collected raw data is subjected to necessary preprocessing, such as filtering, denoising, data smoothing, etc., to improve data quality. The standard parameters are used to characterize the standard pressure value of the guide rail 300 acting on the detection point 500, which is usually set based on design requirements or empirical values. The standard pressure value can be determined based on theoretical calculations, experimental tests or industry standards.

[0073] Of course, standard parameters can also be dynamically adjusted according to actual usage to adapt to different working conditions.

[0074] S200: Compare the operating parameters with the standard parameters, and determine the target operating state corresponding to the guide rail 300 among a plurality of preset operating states based on the comparison results; wherein the plurality of preset operating states include a normal bolt preload state, a slightly loose bolt state, a moderately loose bolt state, and a severely loose bolt state.

[0075] In this embodiment, the real-time collected operating parameters are compared with the preset standard parameters to determine the tightening state of the bolt. The threshold is set according to the specific situation, for example, the threshold for the slightly loose state of the bolt is set to 90% of the standard pressure value.

[0076] According to the comparison results, the target working state corresponding to the guide rail 300 is determined in a plurality of preset working states. The preset working states include a normal state of bolt preload, a slightly loose state of bolts, a moderately loose state of bolts, and a severely loose state of bolts. If the difference between the operating parameters and the standard parameters is less than the set threshold, it is judged to be a normal state of bolt preload; if the difference is between the threshold between the slightly loose state and the moderately loose state, it is judged to be a slightly loose state of bolts; if the difference is between the threshold between the moderately loose state and the severely loose state, it is judged to be a moderately loose state of bolts; if the difference is greater than the threshold between the severely loose state and the moderately loose state, it is judged to be a severely loose state of bolts. In other words, the thresholds of different states are reasonably set to accurately distinguish different working states.

[0077] In order to ensure the installation accuracy of the guide rail 300, a plurality of detection points 500 are set on the base 400 below the guide rail 300, and a pressure sensor is installed at each detection point 500. These pressure sensors can not only monitor the pressure of the guide rail 300 on the base 400, but also reflect the clamping force of the fixing bolt 200 by monitoring the pressure changes of the plurality of detection points 500. In this way, the operating parameters can be obtained in real time during the operation of the machine tool, and compared with the standard parameters to determine the state of the guide rail 300. For example, if the pressure value of a certain detection point 500 is significantly lower than the standard value, it may indicate that the corresponding fixing bolt 200 is loose, and measures can be taken to adjust it to ensure the accuracy and safety of the machine tool.

[0078] For example, a data acquisition system is established to collect data from the pressure sensor in real time and analyze and process it. A state judgment algorithm is designed to automatically judge the state of the guide rail 300 according to the difference between the operating parameters and the standard parameters. When it is detected that the bolt is in a loose state, the corresponding alarm mechanism is triggered to remind the operator to check and maintain it.

[0079] During the installation of the guide rail 300 of the machine tool, the operator uses a torque wrench to tighten the fixing bolt 200, but the tightening accuracy is not enough and the environmental impact is large (temperature, bolt thread, impurities, bumps, etc.), resulting in a large error in the clamping force between the bolted parts. The strain gauge pressure sensor embedded in the base 400 can provide real-time feedback on the clamping force between the connecting parts. During the tightening process of the fixing bolt 200, the force collected by the strain gauge pressure sensor can be compared with the simulation results to determine whether the clamping force of the fixing bolt 200 is close to or reaches the yield strength of the bolt material.

[0080] During the use of the guide rail 300 of the machine tool, the strain gauge pressure sensor will collect the strain on the base 400 in real time, and judge whether the fixing bolt 200 of the guide rail 300 is loose by the strain change. In addition, the detection system uses deep learning and convolutional neural network to judge whether the fixing bolt 200 of the guide rail 300 is loose, and outputs a specific label to give feedback on the current situation.

[0081] In some embodiments, after determining the target working state corresponding to the guide rail 300 from among the multiple preset working states according to the comparison result, the method further includes:

[0082] According to the target working operation state corresponding to the guide rail 300, the target operation instruction corresponding to the guide rail 300 is determined from a plurality of preset operation instructions, and the operation of the guide rail 300 is controlled based on the target operation instruction.

[0083] In these embodiments, the preset operation instructions include normal operation instructions, deceleration operation instructions, stop instructions, etc. If the guide rail 300 is in a normal state of bolt pre-tightening force, the normal operation instruction is executed; if the bolt is slightly loose, the deceleration operation instruction is executed and a warning is issued; if the bolt is moderately or severely loose, the stop instruction is executed and the operator is immediately notified to check and repair.

[0084] Controlling the operation of the guide rail 300 based on the target operation instruction: According to the determined target operation instruction, the operation state of the guide rail 300 is adjusted by the control system. The control system includes a motor controller, a servo driver, etc., which are used to adjust the speed and torque of the motor according to the instruction. When executing the stop instruction, it should be ensured that the safety shutdown mechanism is activated to prevent accidents.

[0085] like Figure 4 As shown, an embodiment of the present application further provides an electronic device 100, including a memory 120 for storing a computer program 122; and a processor 110 for executing the computer program 122 to implement the guide rail assembly detection method as described in any of the above embodiments.

[0086] It should be noted that Figure 4This is a structural diagram of an electronic device 100 according to an exemplary embodiment. The content in the diagram cannot be regarded as any limitation on the scope of use of the present application.

[0087] Specifically, the electronic device 100 may include: at least one processor 110, at least one memory 120, a power supply 130, a communication interface 140, an input / output interface 150, and a communication bus 160. The memory 120 is used to store a computer program 122, which is loaded and executed by the processor 110 to implement the relevant steps in the detection method of the guide rail assembly disclosed in any of the above embodiments. In addition, the electronic device 100 in this embodiment may be specifically an electronic computer.

[0088] In this embodiment, the power supply 130 is used to provide working voltage for each hardware device on the electronic device 100; the communication interface 140 can create a data transmission channel between the electronic device 100 and external devices, and the communication protocol it follows is any communication protocol that can be applied to the technical solution of the present application, and is not specifically limited here; the input and output interface 150 is used to obtain external input data or output data to the outside world, and its specific interface type can be selected according to specific application needs and is not specifically limited here.

[0089] In addition, the memory 120, as a carrier for storing resources, can be a read-only memory 120, a random access memory 120, a disk or an optical disk, etc. The resources stored thereon can include an operating system 121, a computer program 122, etc., and the storage method can be temporary storage or permanent storage.

[0090] The operating system 121 is used to manage and control various hardware devices and computer programs on the electronic device 100, and can be Windows Server, Netware, Unix, Linux, etc. In addition to the computer program 122 that can be used to complete the detection method of the guide rail assembly executed by the electronic device 100 disclosed in any of the aforementioned embodiments, the computer program 122 can further include a computer program 122 that can be used to complete other specific tasks.

[0091] An embodiment of the present application further provides a computer-readable storage medium for storing a computer program 122, wherein the computer program 122, when executed by the processor 110, implements the guide rail assembly detection method as described in any of the above embodiments.

[0092] For the specific steps of the method, reference may be made to the corresponding contents disclosed in the aforementioned embodiments, which will not be described in detail here.

[0093] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0094] Professionals may further appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the composition and steps of each example have been generally described in the above description according to function. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professionals and technicians may use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.

[0095] The steps of the methods or algorithms described in conjunction with the embodiments disclosed herein may be implemented directly using hardware, software modules executed by the processor 110, or a combination of the two. The software modules may be placed in a random access memory 120 (RAM), a memory, a read-only memory 120 (ROM), an electrically programmable ROM, an electrically erasable programmable ROM, a register, a hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art.

[0096] In all examples shown and described herein, any specific values ​​should be interpreted as merely exemplary and not as limiting, and thus other examples of the exemplary embodiments may have different values.

[0097] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0098] The above-mentioned embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present application. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application.

Claims

1. A guide rail assembly, characterized in that: The guide rail assembly comprises a guide rail, a fixing bolt, a base and a pressure detection member, wherein the number of the fixing bolts is multiple, the guide rail is connected to the top of the base through the multiple fixing bolts, and the multiple fixing bolts are arranged at intervals along the length direction of the guide rail; wherein the top of the base is provided with multiple detection points, and each of the fixing bolts corresponds to at least one detection point, each of the detection points is provided with the pressure detection member, and the pressure detection member is used to detect the pressure of the guide rail acting on the corresponding detection point; The plurality of detection points include a plurality of first detection points, each of the fixing bolts corresponds to a plurality of the first detection points, and the plurality of the first detection points are arranged at intervals along the circumference of the corresponding fixing bolt; The plurality of detection points include a plurality of second detection points, each of the fixing bolts corresponds to a plurality of the second detection points, and the plurality of the second detection points are arranged at intervals along the width direction of the corresponding guide rail.

2. The guide rail assembly according to claim 1, characterized in that: The pressure detection component comprises: A pressure sensor is arranged at the detection point.

3. The guide rail assembly according to claim 1, characterized in that: The first detection point position distance corresponds to 10 mm to 20 mm of the fixing bolt.

4. The guide rail assembly according to claim 1, characterized in that: The second detection point is 20 mm to 30 mm away from the corresponding bolt.

5. A method for detecting a guide rail assembly, characterized in that: Applied to the guide rail assembly according to any one of claims 1 to 4, the detection method of the guide rail assembly comprises: Acquire the operating parameters and standard parameters of the guide rail, wherein the operating parameters are used to characterize the real-time pressure value of the guide rail acting on the detection point, and the standard parameters are used to characterize the standard pressure value of the guide rail acting on the detection point; The operating parameters are compared with the standard parameters, and based on the comparison results, the target operating state corresponding to the guide rail is determined among multiple preset operating states; wherein the multiple preset operating states include a normal bolt preload state, a slightly loose bolt state, a moderately loose bolt state, and a severely loose bolt state.

6. The method for detecting a guide rail assembly according to claim 5, characterized in that: After determining the preset working state corresponding to the guide rail from among a plurality of preset working states according to the comparison result, the method further comprises: According to the target working operation state corresponding to the guide rail, the target operation instruction corresponding to the guide rail is determined from a plurality of preset operation instructions, and the operation of the guide rail is controlled based on the target operation instruction.

7. An electronic device, characterized in that: include: Memory, used to store computer programs; A processor is used to execute the computer program to implement the guide rail assembly detection method as described in claim 5 or 6.

8. A storage medium, characterized in that: Used to store a computer program, which, when executed by a processor, implements the guide rail assembly detection method as described in claim 5 or 6.

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